JP4936691B2 - Floor decorative material and method for producing the same - Google Patents

Description

  The present invention relates to a floor decorative material and a method for producing the same.

  One of the methods for decorating the floor of a building structure is a board pasting finish. For board pasting, floor decorative materials obtained by laminating sheets on a wooden board are frequently used (for example, Patent Document 1).

  The board pasting is carried out by arranging a plurality of floor decorative materials on the floor surface. At this time, an inclined portion may be provided at the end of the floor decorative material so that a V-shaped groove is formed in the contact portion (upper part) between adjacent floor decorative materials. In recent years, an increasing number of users prefer a floor surface design in which a V-shaped groove is formed in a contact portion between floor decorative materials.

  As a method of providing an inclined portion at the end of a flooring decorative material, conventionally, after laminating a decorative sheet on a wooden board, a means of cutting the end of the laminate so as to form an inclined portion with a cutting tool is used. Yes.

  However, in the above method, since the sheet existing at the end of the decorative material for flooring is also cut, the wooden material is exposed at the inclined portion. Therefore, it is necessary to further perform a decoration process (for example, sheet lamination), a water resistance process, and the like on the inclined portion. As described above, when the sheets are laminated separately on the upper surface of the wooden board (a flat portion excluding the inclined portion) and the inclined portion, each sheet may be peeled off over time from the joint between the sheets.

On the other hand, even when the inclined portion is not required, it is effective to cover the side surface of the decorative material for flooring with a decorative sheet from the standpoint of water resistance. Even in such a case, a method for efficiently covering the side surface of the floor decorative material with the decorative sheet is required.
JP 2002-147004 A

  The main object of the present invention is to provide a method for efficiently producing a floor decorative material whose side surface is covered with a decorative sheet.

  As a result of intensive studies to achieve the above object, the present inventor has found that the above object is achieved by producing a flooring decorative material by a specific process, and has completed the present invention.

That is, this invention relates to the manufacturing method of the following decorative materials for floors.
1. A method for producing a decorative material for a floor, in which a decorative sheet is laminated on a flat portion and a side surface of a wooden board,
(1) A decorative sheet is laminated on a wooden board having a rectangular or square plane part, and a pair of the opposite sides of the wooden board is subjected to a sunflower processing to form a male zane on one side, A first step of forming a female zane on the side surface and folding the sheet on the side surface of the pair of opposing sides that has been processed
(2) Cutting off a part of the end of the laminate so that the decorative sheet remains at the end of the pair of opposing sides of the laminate obtained in the first step that has not been processed. According to the second step, 1) the folding margin and 2) the folding portion are formed, and the slope corresponding portion corresponding to the slope portion is formed in the folding margin so that the slope portion is formed on the side surface of the floor decorative material. ,
(3) a third step of folding the folding portion into the folding margin together with the decorative sheet;
A method for producing a flooring decorative material, comprising:
2. Item 2. The manufacturing method according to Item 1, wherein the cross-sectional shapes of the inclination corresponding part and the folding part are a triangle, a rectangle, and a square, respectively.
3. 3. The manufacturing according to item 1 or 2, further comprising a step of forming a mezzanine on both side surfaces by performing the second step and the third step on the side surfaces of the remaining set of opposing sides. Way .
4 . Prior to the first step, the method according to any one of Items 1 to 3 , further comprising a step of laminating a synthetic resin layer having a thickness of 100 μm or more on the flat portion of the wooden board.
5 . 1) The sheet according to any one of 1 to 4 above, wherein the sheet has a synthetic resin layer having a thickness of 100 μm or more and a decorative layer formed thereon, and 2) the synthetic resin layer side is laminated on a wooden board. The manufacturing method as described.
6 . Item 6. A floor decorative material produced by the production method according to any one of Items 1 to 5 .
7 . Item 6. A floor decorative material in which a coupling member is further attached to a female zane of a floor cosmetic manufactured by the manufacturing method according to any one of Items 1 to 5 , wherein the coupling member includes two floor cosmetics. A flooring decorative material in which female razors are connected to each other by fitting one linking member to both female razors.
8 . 8. The floor decorative material according to item 6 or 7 , wherein a cushioning material is further laminated on the back surface.

  According to the manufacturing method of the present invention, a floor decorative material whose side surfaces are covered with a decorative sheet can be efficiently manufactured. Moreover, when forming a slope part, when connecting a some flooring decorative material, a V-shaped groove part is formed in a connection part. For this reason, the floor surface excellent in the designability can be formed.

  Moreover, the manufacturing method of this invention can manufacture the decorative material for floors by which the sheet | seat is laminated | stacked continuously on a plane part (part which comprises a floor surface except an inclination part) and an inclination part. In such a decorative material for flooring, the problem of sheet peeling over time at the boundary between the flat portion and the inclined portion is solved. In addition, because the sheets are laminated, the floor decorative material has good water resistance and innocence.

It is a schematic diagram (an example) of a wood material. In FIG. 1, the hatched portion indicates a flat portion. It is the schematic diagram (an example) which laminated | stacked the sheet | seat on the at least plane part of the wooden material. It is a figure which shows the variation of sheet | seat folding lamination | stacking with respect to a sunflower processing part (male / mother). It is a schematic diagram (an example) of the inclination corresponding | compatible part X 'and the folding part Y'. In a 2nd process, it is a schematic diagram which shows the area | region of the wood material which forms an inclination corresponding | compatible part and a folding part. It is a schematic diagram (an example) of the inclination part X and the folding part Y. FIG. It is the schematic diagram (an example) which formed the mezzanine on the surface in which the inclination part and the folding part were formed by the saganage process. It is a flowchart which shows the process of connecting a female zane by fitting a coupling member in a female zane. It is a figure which shows the state which formed the folding margin and the folding part by partly cutting off the edge part of a laminated body. 9A is a side view (sectional view), and FIG. 9B is a plan view.

The method for manufacturing a flooring decorative material according to the present invention is a method for manufacturing a flooring decorative material in which a decorative sheet is laminated on a flat portion and a side surface of a wooden board,
(1) A first step of laminating a decorative sheet on a wooden board,
(2) A second step of forming a folding margin and 2) a folding portion by cutting off a part of the edge so that the decorative sheet at the edge of the laminate obtained in the first step remains. ,
(3) a third step of folding the folding portion into the folding margin together with the decorative sheet;
It is characterized by including.

  Hereinafter, each step will be described in detail.

First Step In the first step, a sheet is laminated on a wooden board.

  The wood board is not limited as long as it is suitable as a base material for a flooring decorative material. For example, a single board, a plywood, a particle board, a medium density fiber board (MDF), etc. which consist of trees, such as a cedar, a bamboo shoot, a pine, a lawan, and a teak, are mentioned. In addition, the wood board which combined these two or more can also be used. For example, the composite material formed by laminating | stacking the thin film of MDF on the surface of a plywood is mentioned.

  The shape of the wood board is not particularly limited, but is usually a rectangular parallelepiped or a cube. The thickness of the wood board is not limited, but is preferably about 3 to 15 mm, more preferably about 6 to 12 mm.

  The wooden board may be subjected to a sunken processing on the side. For example, the wood material shown in FIG. 1 has a rectangular flat portion (shaded portion in FIG. 1), and has a pair of opposing sides (long sides in FIG. 1) with male and female ridges (convex portions) and female zanes. (Concave part) is formed. A plurality of flooring cosmetics can be connected by fitting the male and female. In FIG. 1, the cross-sectional shape of the male and female zanes is a prismatic concavo-convex shape, but may be a semicircular concavo-convex shape, a triangular prism concavo-convex shape, or the like. Further, the wooden board may be obtained by chamfering part or all of the four sides constituting the flat portion. That is, the right-angled shape constituting the side may be a curved shape (no corners). In this case, the flooring decorative material has a soft design.

  As the sheet (decorative sheet), a wide variety of sheets used in the field of floor decorative materials can be used. For example, 1) a decorative sheet in which a pattern layer (solid ink layer, pattern ink layer, etc.) is laminated on a substrate sheet, 2) a decorative sheet of 1) above on a synthetic resin layer (backer layer) having a thickness of 100 μm or more For example, a decorative sheet (a decorative sheet with a backer layer), and the like. Details of the decorative sheet will be described later. In addition to the above 1) and 2), as a sheet, a veneer that can be flexed by slicing the sheet as it is or as thin as necessary (which can be folded) (a thin layer of natural wood laminated on the plywood surface) is also used. Can do.

  When laminating a sheet on a wood board, the sheet is laminated so as to cover at least a plane portion (corresponding to the shaded portion in FIG. 1; the same applies hereinafter). In addition, you may laminate | stack a sheet | seat so that it may be folded not only on a plane part but on the side surface of a set of the edge | sides which carried out the sunflower processing. For example, the sheets may be folded and stacked until reaching the root of the male zane (see FIG. 2; the blacked portion indicates the sheet). Moreover, although not shown in figure also about an opposite surface, you may fold and laminate | stack a sheet | seat to the entrance of the recessed part of a female zane. Examples of sheet folding include (a) to (e) in FIG.

  In the case where the sheets are laminated so as to be folded not only on the flat surface but also on the treated surface, the moisture absorption resistance of the floor decorative material can be improved over a wide range. For example, when laminating sheets on the surface of a wallet, it is possible to reduce the amount of moisture that enters through the gaps between the connected parts after the floor construction, effectively suppressing the deformation and alteration of the floor cosmetics based on moisture absorption. it can. Further, the sheet lamination can give a solid feeling to the flooring decorative material.

  When the decorative sheet with a backer of 2) is used, it may be difficult to fold and laminate other than the flat portion (for example, whitening may occur in the folded portion). Therefore, when continuously laminating the sheet on the surface other than the flat part, the backerless sheet of 1) above is laminated alone, or after laminating a synthetic resin layer having a thickness of 100 μm or more on the flat part, It is preferable to continuously laminate the backerless sheet on the synthetic resin layer and the other surface.

  When laminating the sheet and the synthetic resin layer on the wood board (including the case where the sheet is laminated on the synthetic resin layer), a known adhesive can be used. For example, a suitable one can be selected from aqueous emulsion adhesives, solvent adhesives, hot melt adhesives, and the like. More specifically, an epoxy-based or silicon-based one is preferable. In other processes described later, one selected from the adhesives can be used for the bonding process.

  In addition, for sheet lamination, a solvent-based adhesive (product number “PW-35”, manufactured by No-Tape Industries Co., Ltd.) and a solvent-based adhesive (product number “U-5”, manufactured by No-Tape Industries Co., Ltd.) 100: 5 ( (Weight ratio) can be suitably used. The thickness (wet) of the adhesive is preferably about 100 to 130 μm.

Second Step In the second step, 1) the folding margin and 2) the folding portion are removed by cutting off part of the end portion so that the decorative sheet at the end portion of the laminate obtained in the first step remains. Form.

  9a (cross-sectional view) and FIG. 9b (plan view (viewed from above)), the folding margin 2 and the folding formed by cutting the end portion 1 of the laminated body in which the wood material 4 and the decorative sheet 5 are laminated. Part 3 is shown.

  The folding part 3 is folded into the folding margin 2 (folded 90 degrees) in the direction of the arrow, and the folding part 3 is arranged on the side surface of the wooden material 4 and is integrated with the wooden material. Therefore, it is desirable that the width of the folding margin 2 and the thickness of the folding portion 3 are substantially the same size. The cross section of the folding part 3 may be either square or rectangular.

  In FIG. 9, the decorative sheet 5 is exposed at the folding margin 2, but the decorative sheet 5 may not be exposed as long as the folding portion 3 can be folded. In addition, the decorative sheet 5 of the folding margin 2 is maintained at its original thickness, but as long as the folded portion 3 and the wood material 4 are connected via the decorative sheet, the decorative sheet 5 is further reduced in thickness. Ablation can also be performed.

  In the present invention, an inclination-corresponding portion can be provided in the folding margin. Thereby, the decorative material for floors which has an inclination part in an edge part can be provided. The inclined portion and the folded portion are present on the side surface of the floor decorative material that is the final product. The folded portion is a portion that contacts each other when a plurality of floor decorative materials are connected. When a plurality of floor decorative materials are connected, the inclined portion is combined with the adjacent inclined portions of the floor decorative material to form a V-shaped groove.

  The shape of the inclination corresponding portion that becomes an inclined portion by folding is not particularly limited as long as the folding portion can be folded 90 degrees. For example, a triangle is preferable. For example, the inclination corresponding part and the folding part shown in FIG. 4 have triangular and rectangular cross-sectional shapes, respectively.

  When forming an inclination corresponding | compatible part and a folding-in part, it forms by excising a part of edge part of the laminated body obtained at the 1st process, respectively. Specifically, it can be suitably formed by following the following procedure.

  First, the laminated body (for example, FIG. 2) obtained in the first step is turned upside down. That is, as shown in FIG. 5, the plane portion where the sheets are stacked is the lower surface. Next, a part of each of the two parts located at the end of the laminated body separated into three parts by sliding the AA ′ straight line and the BB ′ straight line in the vertical direction in FIG. 5 is cut off. For example, the inclination corresponding part X ′ and the folding part Y ′ shown in FIG. 4 are formed. For example, a cutting tool such as a gang saw or tenoner can be used for cutting the laminate.

  The height of the triangular cross section of the inclination corresponding portion and the height of the rectangular cross section of the folding portion (both of which corresponds to the plane portion in FIG. 1 as the bottom surface) are appropriately set according to the desired sizes of the inclined portion and the folding portion. However, it is usually preferable that both heights are the same and that the triangular cross section is a right-angled isosceles triangle. In FIG. 5, the lengths indicated by C and C ′ may be the same or different, but are usually the same.

  The boundary between the triangular cross section and the rectangular cross section, and the triangular cross section and the floor decorative body (the central portion of the laminate separated by sliding the straight lines AA ′ and BB ′ in the vertical direction). A sheet having a thickness that does not hinder the bending in the third step (or a laminate of the sheet and the synthetic resin layer) is present at the boundary portion.

Third Step In the third step, the folding portion is folded into a folding margin together with the decorative sheet. That is, it is folded toward the folding margin while following the decorative sheet on the folding portion. For example, in the case where the inclined portion is provided, as shown in FIG. 6, the inclined portion X and the folded portion Y (folded) formed by folding the inclined corresponding portion X ′ and the folded portion Y ′ shown in FIG. The rear folding part) is shown. In this folding process, for example, a water-based adhesive (trade name “Bond Master VM 204”, one-pack type, manufactured by Nippon SC Co., Ltd.) can be suitably used. By making the heights of the cross-sectional shapes (triangles and rectangles) of the inclination-corresponding part and the folding part the same, and making the triangle a right-angled isosceles triangle, as shown in FIG. Part and folding part can be formed.

  In this way, there is a floor decorative material in which a decorative sheet is laminated on the flat surface and the side surface of the wooden board, and the makeup is applied to the side surface of the decorative material through 1) the folded portion or 2) the folded portion and the inclined portion. A flooring decorative material in which sheets are laminated can be obtained. Such a flooring decorative material is also included in the present invention.

The floor decorative material shown in FIG. 6 has no connecting means on the side surface having the inclined portion X and the folded portion Y. By forming the connecting means also on the side surface, variations can be imparted to the connecting mode of the floor decorative material. For example, a mezzanine can be formed on the side surface by means of a sunken processing.

  FIG. 7 shows a schematic diagram of a floor decorative material in which a female zane is formed on the side surface. Such processing can be suitably performed using, for example, a tenoner. The dimensions of the female zane can be set according to the dimensions of the male zane and female zane that have already been formed, the dimensions of the connecting member (joiner) described later, and the like.

  The floor decorative material shown in FIG. 7 has a female zane formed on the side surface having the inclined portion and the folded portion. However, the female zane becomes a male zane by fitting the coupling member. The connecting member is not particularly limited as long as it has a shape that allows the female zane to be a male zane, and may be any one that can be hired.

  Examples of the material of the coupling member include resin, rubber, and wood material. The shape of the coupling member is not particularly limited as long as it is a shape that can be inserted into and fixed to the recess of the knife. When an adhesive is used when fitting the coupling member into the recess, the adhesive can be used.

  FIG. 8 shows a schematic diagram in which a coupling member is fitted into one of the female razors and the female razors are connected to each other by the hired razor.

Other Embodiments In the above example, description is given using a wooden board in which a male zane and a female zane are previously formed on a pair of side surfaces. The manufacturing method of this invention may give a 1st process-a 3rd process with respect to the wooden board which consists of a rectangular parallelepiped or a cube as another aspect, and has not been subjected to the sunflower processing. In this case, it is preferable that the second step and the third step are performed on each side surface of the four sides constituting the flat portion after the sheets are stacked in the first step. That is, you may manufacture the flooring cosmetic material in which the inclination part and the folding part are each formed in each side surface of 4 sides which comprise a plane part, and the mezzanine is formed in the said 4 side surface. Such flooring cosmetics have no restriction on the direction of connection, so by inserting and fixing the above-mentioned connecting members at the necessary locations, multiple flooring cosmetics can be connected in various variations, and floor construction can do.

Cushioning material
The manufacturing method of this invention may further have the process of laminating | stacking a buffering material on the back surface of the decorative material for floors.

  As the buffer material, for example, in the case where the ground surface on which the floor surface is constructed is large, a material that exhibits an effect of reducing the influence of the uneven surface, an effect of improving the sound insulation of the floor decorative material, and the like are preferable. The material of the buffer material can be appropriately set according to the required performance, but is usually wood, resin, or the like.

  The thickness of the cushioning material is not particularly limited, and can be set as appropriate according to the properties of the foundation to be floored, the required performance, and the like. When the cushioning material is laminated on the back surface of the decorative material for flooring, for example, a water-based adhesive (product number “KR-135” (for autumn / winter), “KR-136” for spring / summer), manufactured by Koyo Sangyo Co., Ltd.) is cross-linked. A mixture (product ratio “AP”, manufactured by Koyo Sangyo Co., Ltd.) (preferable compounding ratio is 10: 1 in order) can be preferably used. The amount of adhesive applied is preferably about 12 g / square scale.

As the sheet sheet (assuming that there is no backer layer), for example, a sheet sheet having a pattern layer (solid ink layer / pattern ink layer), a transparent resin layer and a surface protective layer in this order is preferable.

  The base sheet is 1) paper such as thin paper, fine paper, kraft paper, Japanese paper, titanium paper, resin-impregnated paper, inter-paper reinforced paper, etc. 2) wood fiber, glass fiber, asbestos, polyester fiber, vinylon fiber, rayon Examples thereof include one or two or more laminates of woven or non-woven fabric made of fibers and the like, and 3) sheets of synthetic resin such as polyolefin, polyester, polyacryl, polyamide, polyurethane, and polystyrene.

  As for the thickness of a base material sheet, about 20-300 micrometers is preferable. The base sheet may be colored or non-colored. Further, the surface may be subjected to surface treatment such as corona discharge treatment, plasma treatment, or ozone treatment.

  The pattern layer is composed of a pattern ink layer / solid ink layer. The pattern layer can be formed by a printing method such as gravure printing, offset printing or silk screen printing. Examples of the pattern of the pattern ink layer include a wood grain pattern, a stone pattern, a cloth pattern, a skin pattern, a geometric pattern, characters, symbols, line drawings, various abstract patterns, and the like. The solid ink layer is obtained by solid printing of colored ink. The pattern layer is composed of one or both of a pattern ink layer and a solid ink layer.

  As the ink used for the pattern layer, as a vehicle, chlorinated polyolefin such as chlorinated polyethylene and chlorinated polypropylene, polyester, polyurethane composed of isocyanate and polyol, polyacryl, polyvinyl acetate, polyvinyl chloride, and vinyl chloride-vinyl acetate are used. A polymer, a cellulose-based resin, a polyamide-based resin, or the like may be used alone or in combination, and a pigment, a solvent, various auxiliary agents, and the like may be added thereto to make an ink. Among these, from the viewpoint of environmental problems, adhesion to the printing surface, and the like, one or a mixture of two or more of polyester, polyurethane composed of isocyanate and polyol, polyacryl, polyamide-based resin, and the like is preferable.

  A transparent resin layer will not be specifically limited if it is a transparent resin layer, For example, it can form suitably with a transparent thermoplastic resin.

  Specifically, soft, semi-rigid or rigid polyvinyl chloride, polyethylene terephthalate, polybutylene terephthalate, polyamide, polyethylene, polypropylene, ethylene-vinyl acetate copolymer, ethylene-acrylic acid copolymer, ethylene-acrylic acid ester copolymer Examples include polymers, ionomers, acrylic esters, and methacrylic esters. Among the above, polyolefin resins such as polypropylene are preferable.

  The transparent resin layer may be colored. In this case, a colorant may be added to the thermoplastic resin. As the coloring material, pigments or dyes used in the picture layer can be used.

  For the transparent resin layer, fillers, matting agents, foaming agents, flame retardants, lubricants, antistatic agents, antioxidants, UV absorbers, light stabilizers, radical scavengers, soft components (eg rubber) Various additives such as may be included.

  The surface protective layer is provided for imparting surface physical properties such as scratch resistance, abrasion resistance, water resistance, and stain resistance required for the decorative sheet. As the resin for forming the surface protective layer, a curable resin such as a thermosetting resin or an ionizing radiation curable resin is preferable. In particular, ionizing radiation curable resins are preferable from the viewpoint of high surface hardness, productivity, and the like.

  Examples of thermosetting resins include unsaturated polyester resins, polyurethane resins (including two-component curable polyurethane), epoxy resins, amino alkyd resins, phenol resins, urea resins, diallyl phthalate resins, melamine resins, guanamine resins, and melamines. -Urea co-condensation resin, silicon resin, polysiloxane resin and the like.

  A curing agent such as a crosslinking agent and a polymerization initiator, and a polymerization accelerator can be added to the resin. For example, as curing agents, isocyanates, organic sulfonates, etc. can be added to unsaturated polyester resins, polyurethane resins, etc., organic amines, etc. can be added to epoxy resins, peroxides such as methyl ethyl ketone peroxide, azoisobutyl nitrile, etc. A radical initiator can be added to the unsaturated polyester resin.

  Examples of the method for forming the surface protective layer with a thermosetting resin include a method in which a solution of a thermosetting resin is applied by a coating method such as a roll coating method or a gravure coating method and then dried and cured. The coating amount of the solution is about 5 to 30 μm, preferably about 15 to 25 μm in terms of solid content.

  The ionizing radiation curable resin is not limited as long as it is a resin that undergoes a crosslinking polymerization reaction upon irradiation with ionizing radiation and changes to a three-dimensional polymer structure. For example, one or more prepolymers, oligomers and monomers having a polymerizable unsaturated bond or epoxy group that can be crosslinked by irradiation with ionizing radiation in the molecule can be used. Examples thereof include acrylate resins such as urethane acrylate, polyester acrylate, and epoxy acrylate; silicon resins such as siloxane; polyester resins; epoxy resins and the like.

  Examples of the ionizing radiation include visible light, ultraviolet light (near ultraviolet light, vacuum ultraviolet light, etc.), X-rays, electron beams, ion beams, etc. Among them, ultraviolet light and electron beams are preferable.

  As the ultraviolet light source, a light source such as an ultra-high pressure mercury lamp, a high pressure mercury lamp, a low pressure mercury lamp, a carbon arc lamp, a black light fluorescent lamp, or a metal halide lamp can be used. The wavelength of the ultraviolet light can be about 190 to 380 nm.

  As the electron beam source, various electron beam accelerators such as a cockcroft-wald type, a bandegraft type, a resonant transformer type, an insulating core transformer type, a linear type, a dynamitron type, and a high frequency type can be used. The energy of the electron beam is preferably about 100 to 1000 keV, more preferably about 100 to 300 keV. The irradiation amount of the electron beam is preferably about 2 to 15 Mrad.

  The ionizing radiation curable resin is sufficiently cured when irradiated with an electron beam, but it is preferable to add a photopolymerization initiator (sensitizer) when it is cured by irradiation with ultraviolet rays.

  Examples of the photopolymerization initiator in the case of a resin system having a radically polymerizable unsaturated group include acetophenones, benzophenones, thioxanthones, benzoin, benzoin methyl ether, Michler benzoylbenzoate, Michler ketone, diphenyl sulfide, dibenzyl disulfide. , Diethyl oxide, triphenylbiimidazole, isopropyl-N, N-dimethylaminobenzoate and the like can be used. In the case of a resin system having a cationic polymerizable functional group, for example, at least one kind such as an aromatic diazonium salt, an aromatic sulfonium salt, a metallocene compound, a benzoin sulfonic acid ester, and a freeloxysulfoxonium diallyl iodosyl salt. Can be used.

  Although the addition amount of a photoinitiator is not specifically limited, Generally it is about 0.1-10 weight part with respect to 100 weight part of ionizing radiation curable resins.

  As a method for forming a protective layer with an ionizing radiation curable resin, for example, a solution of an ionizing radiation curable resin may be applied by a coating method such as a gravure coating method or a roll coating method. The coating amount of the solution is generally about 5 to 30 μm, preferably about 15 to 25 μm as a solid content.

  In order to further impart scratch resistance and abrasion resistance to the surface protective layer formed from the ionizing radiation curable resin, an inorganic filler may be blended. Examples of inorganic fillers include powdered aluminum oxide, silicon carbide, silicon dioxide, calcium titanate, barium titanate, magnesium pyroborate, zinc oxide, silicon nitride, zirconium oxide, chromium oxide, iron oxide, boron nitride, Examples include diamond, gold sand and glass fiber.

  The addition amount of the inorganic filler is about 1 to 80 parts by weight with respect to 100 parts by weight of the ionizing radiation curable resin.

  Lamination of each layer is, for example, by forming a pattern layer (solid ink layer, pattern ink layer) on one side of the base sheet by printing in order, and then bonding a known dry lamination such as a two-component curable urethane resin on the pattern layer. A transparent resin layer can be laminated by a dry lamination method, a T-die extrusion method or the like via an agent, and a surface protective layer can be formed.

  An uneven pattern may be formed by embossing from the surface protective layer side. The concavo-convex pattern can be formed by heating press, hairline processing or the like. Examples of the uneven pattern include a conduit groove, a stone plate surface unevenness, a cloth surface texture, a satin finish, a grain, a hairline, and a line groove.

  The sheet may be a decorative sheet (a decorative sheet with a backer layer) in which a backer layer (a synthetic resin layer having a thickness of 100 μm or more) is laminated on the back surface of the decorative sheet.

The backer layer may have a thickness of 100 μm or more, but is preferably 250 μm or more. The upper limit is preferably about 800 μm (preferably 500 μm). In the case of having a backer layer, a uniform smoothness, good scratch resistance and the like are added to the surface of the flooring decorative material. In addition, good design properties (innocence and solidness) can be imparted to the floor decorative material. The backer layer may be a single layer or multiple layers. As physical properties, a yield point load of 9 kgf or more, a tensile elastic modulus of 50 kgf / mm ² or more, and a yield elongation of about 3 to 8% are preferable. For example, polyethylene terephthalate (preferably biaxially stretched polyethylene terephthalate), highly heat-resistant polyalkylene terephthalate (for example, polyethylene terephthalate in which a part of ethylene glycol is substituted with 1,4-cyclohexanedimethanol, etc .: trade name: PET- G (manufactured by Eastman Chemical Company)), polyester resins such as polybutylene terephthalate, polycarbonate and polyarylate. These resins may be single or a mixture.

Claims (8)

A method for producing a decorative material for a floor, in which a decorative sheet is laminated on a flat portion and a side surface of a wooden board,
(1) A decorative sheet is laminated on a wooden board having a rectangular or square plane part, and a pair of the opposite sides of the wooden board is subjected to a sunflower processing to form a male zane on one side, A first step of forming a female zane on the side surface and folding the sheet on the side surface of the pair of opposing sides that has been processed
(2) Cutting off a part of the end of the laminate so that the decorative sheet remains at the end of the pair of opposing sides of the laminate obtained in the first step that has not been processed. According to the second step, 1) the folding margin and 2) the folding portion are formed, and the slope corresponding portion corresponding to the slope portion is formed in the folding margin so that the slope portion is formed on the side surface of the floor decorative material. ,
(3) a third step of folding the folding portion into the folding margin together with the decorative sheet;
A method for producing a flooring decorative material, comprising: The manufacturing method of Claim 1 whose cross-sectional shape of an inclination corresponding | compatible part and a folding-in part is a triangle, a rectangle, or a square, respectively. The manufacturing method according to claim 1, further comprising a step of forming a mezzanine on both side surfaces by performing the second step and the third step on the side surfaces of the remaining set of opposing sides. Method. The manufacturing method in any one of Claims 1-3 which further includes the process of laminating | stacking a synthetic resin layer 100 micrometers or more in thickness to the plane part of a wooden board prior to a 1st process. 1) sheet has a formed on the synthetic resin layer and a thickness greater than 100μm decorative layer, and, 2) laminating a synthetic resin layer side wood board, in any one of claims 1-4 The manufacturing method as described. Floor decorative material produced by the production method according to any one of claims 1-5. A floor decorative material in which a coupling member is further attached to a female zane of a floor decorative material manufactured by the manufacturing method according to any one of claims 1 to 5 , wherein the coupling member includes two floor cosmetics. A flooring decorative material in which female razors are connected to each other by fitting one linking member to both female razors. The floor decorative material according to claim 6 or 7 , wherein a cushioning material is further laminated on the back surface.

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