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JP4990871B2 - Manufacturing method of liquid crystal display device - Google Patents

Manufacturing method of liquid crystal display device Download PDF

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JP4990871B2
JP4990871B2 JP2008299368A JP2008299368A JP4990871B2 JP 4990871 B2 JP4990871 B2 JP 4990871B2 JP 2008299368 A JP2008299368 A JP 2008299368A JP 2008299368 A JP2008299368 A JP 2008299368A JP 4990871 B2 JP4990871 B2 JP 4990871B2
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liquid crystal
glass substrate
electrode
crystal display
display device
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JP2010127974A (en
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宏之 藤田
雄介 波多野
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Seiko Instruments Inc
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Description

本発明は、液晶表示装置に関するものである。   The present invention relates to a liquid crystal display device.

近年、横電界方式と称される液晶装置が脚光を浴びている。この方式は、液晶に印加する電界の方向を基板に略平行とする方式であり、TN(Twisted Nematic)方式などと比較して視覚特性の向上を図ることができるという利点がある。この横電界方式の液晶装置としては、IPS(In−Plane Switching)方式、又は、FFS(Fringe Field Switching)方式といった液晶装置が知られている。   In recent years, a liquid crystal device called a horizontal electric field method has been spotlighted. This method is a method in which the direction of the electric field applied to the liquid crystal is substantially parallel to the substrate, and has an advantage that visual characteristics can be improved as compared with a TN (Twisted Nematic) method or the like. As this horizontal electric field type liquid crystal device, a liquid crystal device such as an IPS (In-Plane Switching) method or a FFS (Fringe Field Switching) method is known.

横電界方式は、液晶組成物を介して対向して配置した2枚のガラス基板の第1のガラス基板に、表示画素を選択する電極とトランジスタと共通電極を設け、2つの電極間に電界を加えることにより、液晶組成物の分子を水平方向に変化させ、透過光を制御するものであり、液晶組成物の分子長さは表示面に対し変化が少ないことから、縦電界方式で見られる視野角特性の欠点が改善される。   In the horizontal electric field method, an electrode for selecting a display pixel, a transistor, and a common electrode are provided on a first glass substrate of two glass substrates arranged to face each other with a liquid crystal composition therebetween, and an electric field is applied between the two electrodes. In addition, the molecules of the liquid crystal composition are changed in the horizontal direction to control the transmitted light, and the molecular length of the liquid crystal composition has little change with respect to the display surface. The disadvantage of angular characteristics is improved.

ところが、この横電界方式では、本来電界が加わらない第2のガラス基板に静電気などの電荷が帯電した場合、静電気の電荷がガラス表面に留まったままとなると、縦方向に電界が発生して液晶分子の向きが特定の方向に固定されてしまうため、液晶分子のコントロールができなくなり表示ムラが発生する。このように横電界液晶パネルは静電気による表示不良を起こしやすいため、静電気による影響を取り除く方法が必要となっている。   However, in this horizontal electric field method, when a charge such as static electricity is charged on the second glass substrate to which an electric field is not originally applied, if the static charge remains on the glass surface, an electric field is generated in the vertical direction and the liquid crystal Since the orientation of the molecules is fixed in a specific direction, the liquid crystal molecules cannot be controlled and display unevenness occurs. As described above, since the horizontal electric field liquid crystal panel is liable to cause display defects due to static electricity, a method for removing the influence of static electricity is required.

この問題点を解決するため従来においては、液晶装置の本来電界が加わらない第2のガラス基板の外面に透明電極を設けてアース電位等の一定の電位をもつ他の電極に接続していた。第2のガラス基板の外面と一定の電位をもつ他の電極との間には第2のガラス基板の厚み等の段差が存在するため、透明電極を導電性バネ(例えば、特許文献1参照。)、導電ペースト(例えば、特許文献2参照。)、異方性導電体(例えば、特許文献3参照。)、導電ケーブル(例えば、特許文献4、特許文献5参照。)などを用いてベゼルや第1のガラス基板上の他の電極等へ接続していた。
特開2000−250062号公報(第3頁−第4頁、図1) 特開2008−145686号公報(第4頁、図1) 特開2006−146155号公報(第4頁−第6頁、図2) 特開2001−108958号公報(第3頁−第4頁、図1) 特開2001−147441号公報(第2頁、図1)
In order to solve this problem, conventionally, a transparent electrode is provided on the outer surface of the second glass substrate to which an electric field is not originally applied, and is connected to another electrode having a constant potential such as a ground potential. Since there is a step such as the thickness of the second glass substrate between the outer surface of the second glass substrate and another electrode having a constant potential, the transparent electrode is made of a conductive spring (see, for example, Patent Document 1). ), Conductive paste (for example, refer to Patent Document 2), anisotropic conductor (for example, refer to Patent Document 3), conductive cable (for example, refer to Patent Document 4 and Patent Document 5), etc. It was connected to other electrodes on the first glass substrate.
JP 2000-250062 (page 3 to page 4, FIG. 1) JP 2008-145686 A (page 4, FIG. 1) Japanese Patent Laying-Open No. 2006-146155 (page 4 to page 6, FIG. 2) Japanese Patent Laid-Open No. 2001-108958 (page 3 to page 4, FIG. 1) JP 2001-147441 A (second page, FIG. 1)

しかしながら、導電性バネ、導電性緩衝材によって透明電極とベゼルとを接続する例ではガラス基板に応力が加わり表示ムラが起こる可能性がある。導電ペーストを塗布して接続したり導電ケーブルで接続したりする例では接続部分の厚みが必要で全体厚みが大きくなってしまう。また、軽薄短小を求められる製品・部品に対して接続部材分の重量が増加する、等々の問題がある。   However, in an example in which the transparent electrode and the bezel are connected by a conductive spring or a conductive buffer material, stress may be applied to the glass substrate and display unevenness may occur. In an example in which a conductive paste is applied and connected or connected with a conductive cable, the connecting portion needs to be thick and the entire thickness increases. In addition, there is a problem that the weight of the connecting member is increased for products and parts that are required to be light, thin, and small.

液晶組成物を介して配置した一対のガラス基板のうち第2のガラス基板の外面に設けた静電気防止用透明電極を、段差のある第1のガラス基板の端子部に設けられたアース用電極に接続するための手段として、導電ペーストの印刷を行う。印刷方法として、インクジェット印刷、パッド印刷(タコ印刷)のように段差のある面に印刷可能な方法を用いる。また液晶組成物を介して配置した一対のガラス基板の間には、液晶組成物の厚みと同じ2μmから6μm程度の隙間がある。このため印刷は第1のガラス基板上に実装されたICチップに施された絶縁性のモールド材の表面を含めて行う。もしくは、2枚のガラス基板の間の隙間にICチップのモールド材を充填し、絶縁性のモールド材の表面を経て、導電ペーストの印刷で接続する。これにより2枚のガラス基板の段差部のコーナー部分の間隙にモールド材が充填されるので、導電ペーストの印刷をより確実にすることができる。   The transparent electrode for preventing static electricity provided on the outer surface of the second glass substrate of the pair of glass substrates arranged via the liquid crystal composition is used as the ground electrode provided on the terminal portion of the first glass substrate having a step. As a means for connection, the conductive paste is printed. As a printing method, a method capable of printing on a stepped surface such as inkjet printing or pad printing (octopus printing) is used. In addition, a gap of about 2 to 6 μm, which is the same as the thickness of the liquid crystal composition, is present between the pair of glass substrates disposed via the liquid crystal composition. For this reason, printing is performed including the surface of the insulating mold material applied to the IC chip mounted on the first glass substrate. Alternatively, the IC chip mold material is filled in the gap between the two glass substrates, and the conductive mold is connected via the surface of the insulating mold material. As a result, the molding material is filled in the gap between the corner portions of the step portions of the two glass substrates, so that the conductive paste can be printed more reliably.

一対のガラス基板の間に液晶組成物が封入された液晶表示パネルの第1のガラス基板の外面に設けた静電気防止用透明電極を段差のある第2のガラス基板上のアース用電極へ接続する際に、印刷された導電ペーストを用いることにより、静電気防止用透明電極とアース用電極の間の電極接続部の厚みを薄くできる。さらに、導電材料の使用量を抑えることができるので、重量増加・製品コストの増加を抑制できる。   An antistatic transparent electrode provided on an outer surface of a first glass substrate of a liquid crystal display panel in which a liquid crystal composition is sealed between a pair of glass substrates is connected to a ground electrode on a second glass substrate having a step. In this case, the thickness of the electrode connection portion between the static electricity preventing transparent electrode and the ground electrode can be reduced by using the printed conductive paste. Furthermore, since the amount of the conductive material used can be suppressed, an increase in weight and an increase in product cost can be suppressed.

本発明の液晶表示装置の製造方法は、アース用電極が形成された端子部を有する第1の基板と、外表面に静電気防止用透明電極が形成された第2の基板の間に、液晶が封入された液晶表示パネルを作成する工程と、導電性材料を印刷することにより静電気防止用透明電極とアース用電極を電気的に接続する接続工程を備えることとした。この方法により、導電性材料の厚みを薄くできる。   According to the method for manufacturing a liquid crystal display device of the present invention, a liquid crystal is formed between a first substrate having a terminal portion on which an earth electrode is formed and a second substrate having an antistatic transparent electrode formed on the outer surface. It was decided to include a step of creating an encapsulated liquid crystal display panel and a connection step of electrically connecting the antistatic transparent electrode and the grounding electrode by printing a conductive material. By this method, the thickness of the conductive material can be reduced.

さらに、接続工程の前に液晶表示パネルに絶縁性のモールド材を施すモールド処理工程を備え、絶縁性のモールド材の上を経由して導電性材料を印刷するようにした。これにより、2枚のガラス基板の段差部の間隙がモールド材により埋められるので、導電ペーストの印刷をより確実にすることができる。   Further, a molding process step of applying an insulating mold material to the liquid crystal display panel before the connecting step is provided, and the conductive material is printed via the insulating mold material. Thereby, since the gap between the stepped portions of the two glass substrates is filled with the molding material, the conductive paste can be printed more reliably.

あるいは、第1の基板の端子部にはICチップが実装されており、接続工程の前に液晶表示パネルのICチップの周囲に絶縁性のモールド材を施すモールド処理工程を備え、この絶縁性のモールド材の上を経由して導電性材料を印刷するようにした。   Alternatively, an IC chip is mounted on the terminal portion of the first substrate, and includes a mold processing step of applying an insulating mold material around the IC chip of the liquid crystal display panel before the connection step. The conductive material was printed via the mold material.

以下に図面を用いて本発明の実施例を具体的に説明する。   Embodiments of the present invention will be specifically described below with reference to the drawings.

図1を基に実施例1を説明する。図1(a)は本実施例の横電界方式の液晶表示装置の正面図である。図1(b)は図1(a)のA−Bにおける断面を示す。一対の対向する第1のガラス基板4と第2のガラス基板5の間には液晶組成物が設けられており、第2のガラス基板上には偏光板8は貼り付けられている。第2のガラス基板5上には静電気防止用透明電極1が設けられている。第1のガラス基板4上の端子部には静電気防止用電位供給電極2が形成されている。さらに、静電気防止用電位供給電極2は図示しないフレキシブル基板などを介してGNDに電気的に接続されている。第1のガラス基板4には、液晶駆動用のICチップ6がCOG実装されている。ICチップ6の周囲に樹脂モールド7を施す。第1のガラス基板4上の静電気防止用電位供給電極2と第2のガラス基板上の静電気防止用透明電極1の間に樹脂モールド7の上面を経由して導電ペースト3を印刷して電極接続部を設け、静電気防止用電位供給電極2と静電気防止用透明電極1を電気的に接続させる。導電ペースト3を印刷する手段としてインクジェット印刷法またはバット印刷法を用いる。インクジェット印刷およびバット印刷を用いることにより平面だけでなく段差のある面への印刷をすることができる。このように導電ペーストが静電気防止の目的で用いられる場合には、導電ペーストの抵抗値は特に低くする必要はない。そのため、本実施例ではカーボン系の導電材を含む導電ペーストを用いたが、抵抗値が低い銀ペーストや銅ペーストのような金属ペーストを用いても良い。導電ペースト3は印刷直後には15μm〜60μm程の厚みがあるが、乾燥後には5μm〜20μm程の厚みになる。このような印刷法を用いることで導電ペーストの使用料を微少量に抑え電極接続部の厚みを薄くすることができる。また印刷位置精度も良いので印刷幅を0.5mm〜2mm程度にすることができる。本実施例では印刷幅を0.5mmとした。さらに、導電ペーストの印刷幅に対応して第1のガラス基板4上に印刷される静電気防止用電位供給電極2の面積も小さくすることができるため第1のガラス基板上の電極配線のレイアウトの自由度をあげることができる。このように第2のガラス基板の透明電極を第1のガラス基板上の電極へ電気的に接続する際にインクジェット印刷法またはバット印刷法で導電ペーストを印刷することにより、段差部分に厚みの薄い電極接続部を設けることができ、ガラス基板に応力を加えることなく表示ムラの発生しない横電界方式の液晶表示装置を実現することができる。   Example 1 will be described with reference to FIG. FIG. 1A is a front view of a horizontal electric field type liquid crystal display device of this embodiment. FIG.1 (b) shows the cross section in AB of Fig.1 (a). A liquid crystal composition is provided between a pair of opposing first glass substrate 4 and second glass substrate 5, and a polarizing plate 8 is attached on the second glass substrate. An antistatic transparent electrode 1 is provided on the second glass substrate 5. An antistatic potential supply electrode 2 is formed on a terminal portion on the first glass substrate 4. Further, the antistatic potential supply electrode 2 is electrically connected to the GND via a flexible substrate (not shown). An IC chip 6 for driving liquid crystal is COG-mounted on the first glass substrate 4. A resin mold 7 is applied around the IC chip 6. The conductive paste 3 is printed via the upper surface of the resin mold 7 between the antistatic potential supply electrode 2 on the first glass substrate 4 and the antistatic transparent electrode 1 on the second glass substrate to connect the electrodes. The antistatic potential supply electrode 2 and the antistatic transparent electrode 1 are electrically connected. As a means for printing the conductive paste 3, an ink jet printing method or a vat printing method is used. By using inkjet printing and vat printing, it is possible to print not only on a flat surface but also on a stepped surface. Thus, when the conductive paste is used for the purpose of preventing static electricity, the resistance value of the conductive paste does not need to be particularly low. For this reason, in this embodiment, a conductive paste containing a carbon-based conductive material is used. However, a metal paste such as a silver paste or a copper paste having a low resistance value may be used. The conductive paste 3 has a thickness of about 15 μm to 60 μm immediately after printing, but has a thickness of about 5 μm to 20 μm after drying. By using such a printing method, the usage amount of the conductive paste can be suppressed to a very small amount, and the thickness of the electrode connection portion can be reduced. Further, since the printing position accuracy is good, the printing width can be set to about 0.5 mm to 2 mm. In this embodiment, the printing width is 0.5 mm. Further, since the area of the antistatic potential supply electrode 2 printed on the first glass substrate 4 can be reduced corresponding to the printing width of the conductive paste, the layout of the electrode wiring on the first glass substrate can be reduced. You can increase the degree of freedom. In this way, when the transparent electrode of the second glass substrate is electrically connected to the electrode on the first glass substrate, the conductive paste is printed by the ink jet printing method or the vat printing method, so that the thickness of the step portion is small. An electrode connection portion can be provided, and a horizontal electric field type liquid crystal display device in which display unevenness does not occur without applying stress to the glass substrate can be realized.

図1では導電ペースト3を一直線状に印刷したが、図2のようにかぎ形状に印刷してもよい。このようにかぎ形状に印刷することにより静電気防止用電位供給電極2を設ける場所が設定しやすくなる。
Although the conductive paste 3 is printed in a straight line in FIG. 1, it may be printed in a hook shape as shown in FIG. Thus easily set the location to provide an ESD potential subjected feeding electrode 2 by printing the key shape.

図3を基に実施例2を説明する。図3(a)は本実施例の横電界方式の液晶表示装置の正面図である。図3(b)は図3aのA−Bにおける断面を示す。液晶パネルの作成方法は実施例1と同様である。第2のガラス基板5上面には静電気防止用透明電極1が設けられ、第1のガラス基板4上の端子部に静電気防止用電位供給電極2が設けられている。実施例2は、液晶パネルを構成する第1のガラス基板4と第2のガラス基板5の隙間に樹脂モールド7を充填する点で実施例1と異なる。   A second embodiment will be described with reference to FIG. FIG. 3A is a front view of the horizontal electric field type liquid crystal display device of this embodiment. FIG. 3B shows a cross section taken along AB in FIG. The method for producing the liquid crystal panel is the same as in the first embodiment. An antistatic transparent electrode 1 is provided on the upper surface of the second glass substrate 5, and an antistatic potential supply electrode 2 is provided on a terminal portion on the first glass substrate 4. The second embodiment is different from the first embodiment in that the resin mold 7 is filled in the gap between the first glass substrate 4 and the second glass substrate 5 constituting the liquid crystal panel.

液晶表示装置の第1のガラス基板4には実施例1と同様に液晶駆動用のICチップ6がCOG実装されている。実施例2では、ICチップ6の周囲にディスペンサを用いて樹脂モールド7を施す。このときに第1のガラス基板4と第2のガラス基板5の隙間を塞ぐようにディスペンサを用いて樹脂モールド7を充填する。第1のガラス基板4上の静電気防止用電位供給電極2と第2のガラス基板5上の静電気防止用透明電極1を、ガラス基板の隙間を塞いで塗布した樹脂モールド7の上面を経由する経路で導電ペースト3を印刷する。印刷手段としてインクジェット印刷法またはバット印刷法を用いる。インクジェット印刷およびバット印刷を用いることにより平面だけでなく段差のある面へ印刷することができる。   An IC chip 6 for driving liquid crystal is COG-mounted on the first glass substrate 4 of the liquid crystal display device as in the first embodiment. In Example 2, the resin mold 7 is applied around the IC chip 6 using a dispenser. At this time, the resin mold 7 is filled using a dispenser so as to close the gap between the first glass substrate 4 and the second glass substrate 5. A route through the upper surface of the resin mold 7 in which the antistatic potential supply electrode 2 on the first glass substrate 4 and the antistatic transparent electrode 1 on the second glass substrate 5 are applied to close the gap between the glass substrates. Then, the conductive paste 3 is printed. An ink jet printing method or a butt printing method is used as the printing means. By using inkjet printing and vat printing, it is possible to print on a stepped surface as well as a flat surface.

本実施例では、樹脂モールドが実施例1よりも広い範囲で設けられているため、実施例1よりも、導電ペーストの印刷領域と静電気防止用電位供給電極2の設置箇所をガラス基板の端部近くまで広げることができる。そのため、第1のガラス基板上の電極配線のレイアウトの自由度をさらにあげることができる。   In the present embodiment, since the resin mold is provided in a wider range than in the first embodiment, the conductive paste printing area and the place where the antistatic potential supply electrode 2 is installed are located at the end of the glass substrate. It can be expanded to near. Therefore, the degree of freedom in the layout of the electrode wiring on the first glass substrate can be further increased.

なお本実施例ではCOG実装方式の液晶表示装置の例で説明したが液晶駆動用のICをFPC上やリジッドPCB上に実装する液晶表示装置や、TFT方式でガラス基板上に液晶駆動回路を形成する液晶表示装置でも同じ効果が得られる。   In this embodiment, the COG mounting type liquid crystal display device is described as an example, but a liquid crystal display device in which an IC for driving liquid crystal is mounted on an FPC or a rigid PCB, or a liquid crystal driving circuit is formed on a glass substrate by a TFT method. The same effect can be obtained with a liquid crystal display device.

本発明の横電界方式の液晶表示装置は高視野角の表示装置として携帯電話・液晶テレビ・産業機器表示装置等様々な用途に用いることができる。   The horizontal electric field type liquid crystal display device of the present invention can be used as a display device with a high viewing angle in various applications such as a mobile phone, a liquid crystal television, and an industrial equipment display device.

本発明の一実施の形態にかかる液晶表示装置を示す図である。It is a figure which shows the liquid crystal display device concerning one embodiment of this invention. 本発明の別の一実施の形態にかかる液晶表示装置を示す図である。It is a figure which shows the liquid crystal display device concerning another one Embodiment of this invention. 本発明の別の一実施の形態にかかる液晶表示装置を示す図である。It is a figure which shows the liquid crystal display device concerning another one Embodiment of this invention.

符号の説明Explanation of symbols

1 静電気防止用透明電極
2 静電気防止用電位供給電極
3 導電ペースト
4 第1のガラス基板
5 第2のガラス基板
6 液晶駆動ICチップ
7 樹脂モールド
8 偏光板
DESCRIPTION OF SYMBOLS 1 Electrostatic prevention transparent electrode 2 Antistatic potential supply electrode 3 Conductive paste 4 1st glass substrate 5 2nd glass substrate 6 Liquid crystal drive IC chip 7 Resin mold 8 Polarizing plate

Claims (4)

アース用電極が形成された端子部を有する第1のガラス基板と、外表面に静電気防止用透明電極が形成された第2のガラス基板の間に、液晶を封入して液晶表示パネルを作成する工程と、
前記第1のガラス基板に絶縁性のモールド材を供給する工程と、
前記静電気防止用透明電極と前記アース用電極を電気的に接続するために、前記モールド材の上を経由して前記静電気防止用透明電極と前記アース用電極に導電性材料を印刷する接続工程と、を備えることを特徴とする液晶表示装置の製造方法。
A first glass substrate having a terminal portion which is electrode formed ground, between the second glass substrate having the transparent electrode antistatic formed on the outer surface, to create a liquid crystal display panel by sealing liquid crystal Process,
Supplying an insulating mold material to the first glass substrate;
In order to electrically connect the grounding electrode and the transparent electrode above antistatic, wherein you printing a conductive material on the ground electrode and the transparent electrode the antistatic through a top of the molding material connecting step A method for manufacturing a liquid crystal display device.
前記モールド材が前記第1のガラス基板と前記第2のガラス基板の隙間に充填するように供給されることを特徴とする請求項に記載の液晶表示装置の製造方法。 The method for manufacturing a liquid crystal display device according to claim 1 , wherein the molding material is supplied so as to fill a gap between the first glass substrate and the second glass substrate. 前記第1のガラス基板の端子部にはICチップが実装されており、前記モールド材が前記ICチップの周囲に供給されることを特徴とする請求項に記載の液晶表示装置の製造方法。 Wherein the terminal portion of the first glass substrate and IC chip is mounted, The method according to claim 1, wherein the molding material is characterized Rukoto supplied around the IC chip. 前記接続工程で印刷された前記導電性材料の厚みが5μmから20μmであることを特徴とする請求項1〜3のいずれか一項に記載の液晶表示装置の製造方法。 The method according to any one of claims 1 to 3 the thickness of the connecting process with the printed electrically conductive material is characterized in that it is a 20μm from 5 [mu] m.
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