JP4271675B2 - Manufacturing method and manufacturing equipment for sanitary thin paper products - Google Patents

Description

  The present invention relates to a manufacturing method and manufacturing equipment for sanitary thin paper products such as tissue paper products. More specifically, the present invention relates to a case where a chemical solution such as a fragrance is applied to sanitary thin paper.

  This type of sanitary thin paper product is generally obtained by stacking a plurality of continuous sanitary thin papers in a so-called interfolder, etc. while folding them and cutting them to a predetermined length. It is manufactured by storing it in a storage box such as a so-called tissue carton.

In recent years, the demand for sanitary thin paper products to which chemicals such as fragrances have been added has been increasing, and various methods have been proposed.
Specifically, for example, there is a method of applying a fragrance to the outer surface of the storage box (for example, see Patent Document 1), a method of applying a fragrance to the inner surface of the storage box (for example, see Patent Document 2), and the like. . However, when a chemical solution is applied to the outer surface of the storage box, especially when the chemical solution is highly volatile, such as a fragrance, the chemical solution is passed before the consumer or before the consumer finishes using it. May volatilize and the effect of the chemical solution may not be obtained. This problem also occurs when a chemical solution is applied to the inner surface of the storage box. Usually, since the storage box is manufactured separately from the sanitary thin paper bundle, the chemical solution is volatilized in the storage / storage process of the storage box.

Therefore, at present, a method of directly applying a chemical solution such as a fragrance encapsulated in a microcapsule to a sanitary thin paper by roll transfer or spray coating is attracting attention. In this method, since the sanitary thin paper to which the chemical solution is applied is stored in the storage box, the volatilization of the chemical solution is reduced. However, since this method is a method of directly transferring / applying the chemical solution to the sanitary thin paper, there is a risk of unevenness in the applied chemical solution, and it is necessary to construct a large-scale new facility for applying the chemical solution. Has the problem.
Japanese Utility Model Publication No. 63-105685 Japanese Utility Model Publication No. 7-21484

  SUMMARY OF THE INVENTION The main problem to be solved by the present invention is to provide a manufacturing method and manufacturing equipment for sanitary thin paper products that can uniformly apply chemicals to sanitary thin paper.

The present invention that has solved this problem is as follows.
[Invention of Claim 1]
A method of manufacturing a sanitary thin paper product by stacking a plurality of sanitary thin paper sheets to obtain a sanitary thin paper bundle and storing the sanitary thin paper bundle in a storage box,
A method for producing a sanitary thin paper product, wherein at least the folding and stacking are performed while a mist-like chemical solution is filled.

[Invention of Claim 2]
The manufacturing method of the sanitary thin paper product of Claim 1 whose said chemical | medical solution is a fragrance | flavor.

[Invention of Claim 3]
A facility for producing a sanitary thin paper product having means for obtaining a bundle of sanitary thin paper by stacking a plurality of sanitary thin paper sheets while folding, and means for storing the sanitary thin paper bundle obtained by this means in a storage box,
A facility for producing sanitary thin paper products, comprising: a sealing material for sealing at least the folding and stacking means; and a chemical spraying means for spraying a chemical in the sealing material.

  According to the manufacturing method and manufacturing equipment of the sanitary thin paper product of the present invention, a chemical solution can be uniformly applied to the sanitary thin paper. Moreover, it is not necessary to construct a large-scale new facility for obtaining this effect. Further, when the sanitary thin paper is folded and stacked, there is no possibility that the sanitary thin paper is charged with static electricity.

Next, an embodiment of the present invention will be described.
[Use]
The sanitary thin paper targeted by the present invention is not particularly limited as long as it is folded and stacked to form a bundle and then stored in a storage box. For example, tissue paper, toilet paper in a folded storage form (that is, not in roll form), paper towel, kitchen paper, cleaning sheet, pet sheet, and the like can be exemplified.

[Manufacturing method of sanitary thin paper]
In the sanitary thin paper manufacturing method of this embodiment, a plurality of sanitary thin papers are stacked and stacked to obtain a sanitary thin paper bundle, and the sanitary thin paper bundle is stored in a storage box to manufacture a sanitary thin paper product. And at least the sanitary thin paper is folded and stacked while the mist-like chemical solution is filled. By folding and stacking the sanitary thin paper while the mist-like medicinal solution is filled, the sanitary thin paper is uniformly applied with the medicinal solution. In addition, when a process such as folding or stacking sanitary thin paper is carried out, there is a risk that static electricity may normally be charged on the sanitary thin paper due to friction or the like. Since it is done while charging, there is no risk of static electricity being charged.

  The atomized chemical solution is preferably filled so that the humidity is 20 to 80%, and more preferably filled so that the humidity is 30 to 60%. By filling to a humidity of 20% or more, the chemical solution can be reliably applied to the sanitary thin paper. In addition, charging with a humidity of 30% or more can reliably prevent static electricity from being charged. On the other hand, sanitary thin paper can be prevented from sagging by being filled to a humidity of 80% or less. In addition, when the humidity exceeds 80%, the sanitary thin paper is easily stretched (due to moisture absorption), and wrinkles are likely to occur in the process of folding, stacking, and the like. Can be prevented.

  In this embodiment, a plurality of sanitary thin paper sheets are folded and stacked to obtain a sanitary thin paper bundle, but when a plurality of sanitary thin paper sheets are continuous (band-shaped), a plurality of continuous sanitary thin paper sheets are stacked while being folded, A hygienic thin paper bundle is obtained by cutting it into lengths.

  In this embodiment, the processing performed while the mist-like chemical solution is filled can be only folding and stacking processing as described above, but in addition, processing for cutting to a predetermined length, and sanitary thin paper bundle The storage process in the storage box and other processes to be performed as appropriate can be performed while the mist-like chemical solution is filled. What treatment should be performed while the mist-like chemical solution is filled may be determined by comparing the advantages of ensuring the chemical solution application and the disadvantage of increasing the cost by expanding the treatment range.

[Production facilities for sanitary thin paper]
As a production facility for realizing the above production method, a means for obtaining a bundle of sanitary thin paper sheets by stacking a plurality of sanitary thin paper sheets (hereinafter also simply referred to as “folding / stacking means”) and a means obtained by this means. Means for storing sanitary thin paper bundles in a storage box (hereinafter also simply referred to as “storage means”), a sealing material for sealing at least the folding / stacking means, and a nozzle for spraying a chemical into the sealing material The chemical spraying means such as the above is preferred. According to this manufacturing facility, the inside of the sealing material can be filled with the mist-like chemical liquid by spraying the chemical liquid with the chemical spraying means into the sealing material in which the folding / stacking means is sealed. . Therefore, the same effect as the manufacturing method described above can be obtained. In addition, since this manufacturing facility only needs to be newly provided with a sealing material and a chemical spraying means, it is not necessary to construct a large-scale new facility for obtaining the above effects.

  In the present embodiment, as an apparatus for obtaining a sanitary thin paper bundle, a configuration in which only folding / stacking means is provided is shown, but the present invention is not limited to this. For example, when a plurality of sanitary thin paper sheets are continuous (band-shaped), as a device for obtaining a sanitary thin paper bundle, in addition to folding and stacking means, cutting means for cutting the laminated band obtained by this means to a predetermined length Alternatively, other means may be provided.

  In this embodiment, the object to be sealed with the sealing material may be only the folding / stacking means, but in addition, the cutting means, the storing means, and other suitable means may be sealed with the sealing material. Can be a target of stopping. Which device / means is to be sealed with the sealing material may be determined by comparing and balancing the advantage that the chemical application is ensured by expanding the object and the disadvantage that the cost increases.

  In this embodiment, the material, shape, and the like of the sealing material are not particularly limited as long as the chemical solution can be sealed. Examples of the material for the sealing material include metals such as aluminum, iron, and steel, and paper materials such as coated balls and cardboard. In some cases, for example, cellophane, PVC (polyvinyl chloride), PE (polyethylene), PVDC (polyvinylidene chloride), OPP (biaxially stretched polypropylene), CPP (unstretched polypropylene), PET (polyethylene terephthalate), ONY (biaxially stretched nylon), PVA (polyvinyl alcohol), PP (polypropylene), LLDPE (linear low density polyethylene), PP / PET synthesis, silica / alumina evaporated film, biodegradable film, etc. It may be. However, if all or part of the encapsulant is, for example, a transparent or translucent material and the inside of the encapsulant (sealed space) is visible, a problem occurs in the manufacturing process of sanitary thin paper products. In addition, since it can be promptly and appropriately treated, it is preferable.

  In this embodiment, the shape, number, installation position, etc. of the chemical solution spraying means are not particularly limited. However, it is preferable to design appropriately from the viewpoint of filling the sealing material uniformly with a mist-like chemical solution.

(Inter folder)
The manufacturing equipment of this embodiment is characterized in that the folding / stacking means is sealed by a sealing material, and is not characterized by what form the folding / stacking means is. Accordingly, various forms of folding / stacking means are conceivable. For example, a so-called interfolder is also included in the folding / stacking means of this embodiment. Therefore, the inter folder will be described below.

  FIG. 1 shows a folded plate type interfolder 1. Reference numeral 2 in the figure denotes the original rolls R, R... Set on the original roll support part 2 of the interfolder 1. These raw rolls R, R... Are set side by side in a direction (the front-rear direction in the figure) perpendicular to the illustrated plane. Each raw roll R is slit in the width of the sanitary thin paper to be a product by a ply machine (not shown) in advance, and is wound in multiple widths of the sanitary thin paper to be a product, in the example shown in the figure, the double width. Has been.

  The continuous (strip-shaped) sanitary thin papers 3A and 3B unwound from the original roll R are guided by guide means such as guide rollers G1 and G1 and fed into the folding mechanism section 20. The folding mechanism unit 20 is sealed by a sealing material 40, and the sealing material 40 (sealed space) is filled with a mist-like chemical solution by a chemical spraying means such as a nozzle (not shown). Can be done. Furthermore, in the sealing material 40 (sealed space), for example, a convection device (not shown) such as a stirring blade can be installed so that the mist-like chemical liquid is uniformly filled.

  Further, as shown in FIG. 2, the folding mechanism unit 20 includes a folded plate group 21 in which a necessary number of folded plates P, P. For each folded plate P, guide rollers G2, G2 and guide round bar members G3, G3 for guiding a pair of continuous sanitary thin papers 3A or 3B are respectively provided at appropriate positions. Further, below the folded plates P, P..., A conveyor 22 is provided that receives and conveys the laminated band 30 that is stacked while being folded.

  The folding mechanism using this kind of folded plates P, P... Is generally called a folded plate type or a multi-stand type interfolder. For example, according to US Pat. No. 4,052,048, etc. This is a known mechanism. As shown in FIG. 3, this type of folding mechanism folds each continuous sanitary thin paper 3A, 3B... In a Z-shape and allows the side ends of adjacent sanitary thin papers 3A, 3B. Stack together while multiplying.

  4 to 7 show in detail the portions of the folding mechanism 20 that are particularly related to the folded plate P. FIG. In the folding mechanism unit 20, a pair of continuous sanitary thin papers 3A and 3B are guided for each folded plate P. At this time, the continuous sanitary thin papers 3A and 3B are guided by the guide round bar members G3 and G3 while their positions are shifted so as not to overlap each other.

  When the continuous sanitary thin paper that overlaps the lower side when guided by the folded plate P is the first continuous sanitary thin paper 3A, and the continuous sanitary thin paper that overlaps the upper side is the second continuous sanitary thin paper 3B. These continuous sanitary thin papers 3A and 3B have a folded plate with side edges e1 that do not overlap with the second continuous sanitary thin paper 3B of the first continuous sanitary thin paper 3A, as shown in FIGS. The second continuous sanitary thin paper 3B is folded up by the P side plate P1 and overlapped with the first continuous sanitary thin paper 3A of the second continuous sanitary thin paper 3B as shown in FIGS. The non-side end e2 is folded downward so as to be drawn under the folded plate P from the slit P2 of the folded plate P. At this time, as shown in FIGS. 3 and 7, the side end portion e3 (e1) of the continuous sanitary thin paper 3C (3A) stacked while being folded in the upstream folded plate P is opened from the slit P2 of the folded plate P. It is guided between the folded portions of two consecutive sanitary thin papers 3B. In this way, each continuous sanitary thin paper 3A, 3B,... Is folded into a Z-shape and the side ends of adjacent continuous sanitary thin papers 3A and 3B are crossed together. When the upper sanitary thin paper is pulled out, the side end portion of the next sanitary thin paper is pulled out.

  The laminated strip 30 obtained in the interfolder 1 as described above is cut (cut) at a predetermined interval in the longitudinal direction in the downstream equipment to be a sanitary thin paper bundle. This bundle of sanitary thin paper is further stored in a storage box in the subsequent equipment, and is subjected to processing such as packaging to obtain a sanitary thin paper product.

  As an interfolder, there is a so-called rotary interfolder other than the above-mentioned multi-stand interfolder. This rotary type interfolder is a known mechanism (apparatus) according to, for example, JP-A-61-37668, JP-A-5-124770, JP-A-7-291527, and the like. The present invention can also be applied to this rotary interfolder.

[Medical solution]
In this invention, the chemical | medical solution used as object is not specifically limited. For example, a fragrance | flavor, a wetting agent, a softening agent, a smoothing agent, a deodorizing agent etc. can be illustrated.
Examples of the fragrance include natural fragrances such as menthol, mint, lavender, rosemary, herbal fragrance, rose fragrance, citrus fragrance, cypress fragrance, and synthetic fragrances. One or several types can be selected as appropriate and used.
As the wetting agent, for example, one kind or several kinds can be appropriately selected and used from polyhydric alcohols such as glycerin, diglycerin, sorbit, pentaerythrit and the like.
As the softening agent, for example, one or several kinds of quaternary ammonium salts, amine salts, amines, surfactants, and the like can be appropriately selected and used.
As the smoothing agent, one or several kinds can be appropriately selected and used from dimethylpolysiloxane, amino-modified silicone, polyether silicone oil and the like.
As the deodorant, one or several kinds of essential oils such as wood extracts such as cypress, cypress, cedar, etc., plant extracts such as chamomile, sasa, mugwort, tea, perilla etc. should be selected and used as appropriate. Can do.
However, when the chemical solution is highly volatile, such as a fragrance, the effects of the present invention are particularly exhibited.

  INDUSTRIAL APPLICABILITY The present invention is applicable as a manufacturing method and manufacturing equipment for sanitary thin paper products in which chemical liquids such as fragrances are applied to sanitary thin paper such as tissue paper.

It is a side view of an inter folder. It is a front view of an inter folder. It is a longitudinal cross-sectional view of the folded sanitary thin paper. It is a principal part expansion perspective view of the site | part regarding a folded plate. It is a principal part expansion perspective view which shows how to fold sanitary thin paper. It is a principal part expansion perspective view which shows how to fold sanitary thin paper. It is a principal part expansion perspective view which shows how to fold sanitary thin paper.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 1 ... Inter folder, 2 ... Original fabric roll support part, R ... Original fabric roll, 3A, 3B ... Continuous sanitary thin paper, 20 ... Folding mechanism part.

Claims (3)

A method of manufacturing a sanitary thin paper product by stacking a plurality of sanitary thin paper sheets to obtain a sanitary thin paper bundle and storing the sanitary thin paper bundle in a storage box,
A method for producing a sanitary thin paper product, wherein at least the folding and stacking are performed while a mist-like chemical solution is filled.   The manufacturing method of the sanitary thin paper product of Claim 1 whose said chemical | medical solution is a fragrance | flavor. A facility for producing a sanitary thin paper product having means for obtaining a bundle of sanitary thin paper by stacking a plurality of sanitary thin paper sheets while folding, and means for storing the sanitary thin paper bundle obtained by this means in a storage box,
A facility for producing sanitary thin paper products, comprising: a sealing material for sealing at least the folding and stacking means; and a chemical spraying means for spraying a chemical in the sealing material.

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