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JP4002371B2 - Bath device with water heater - Google Patents

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Publication number
JP4002371B2
JP4002371B2 JP20314799A JP20314799A JP4002371B2 JP 4002371 B2 JP4002371 B2 JP 4002371B2 JP 20314799 A JP20314799 A JP 20314799A JP 20314799 A JP20314799 A JP 20314799A JP 4002371 B2 JP4002371 B2 JP 4002371B2
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Japan
Prior art keywords
bath
hot water
burner
combustion
water heater
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JP20314799A
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JP2001033099A (en
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安司 纐纈
悟 中川
佳克 辻
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パロマ工業株式会社
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Description

【0001】
【産業上の利用分野】
本発明は給湯器付風呂装置に関し、詳しくは、給湯バーナと風呂バーナとへの燃料供給の調整に共通の比例弁を用いる給湯器付風呂装置に関する。
【0002】
【従来の技術】
一般に、給湯器と風呂釜(追焚器)とを備えた給湯器付風呂装置においては、部品点数を減らして製品コストを下げると共に装置を小型化するために、給湯バーナと風呂バーナとへのガス供給量の調整に共通の比例弁を用いるものが知られており、各バーナの同時燃焼時には、給湯器の温度制御を優先して比例弁の開度を決めて各バーナへガスを供給し、給湯温度を所定温度に制御するものがある。
【0003】
【発明が解決しようとする課題】
しかしながら、こうした給湯器付風呂装置では、給湯運転と追焚運転とが同時に行われると、給湯運転に合わせて比例弁の開度が制御されるため、この開度が小さい場合には風呂バーナへのガス量もそれに伴って減少し、風呂釜が単独で運転する場合に比べて少なくなる。従ってこうしたケースでは、風呂釜の加熱量が少なくなるため、特に浴槽水が冷たい場合には、風呂釜の熱交換器で加熱された循環水の出湯温があまり高くならないため、燃焼排気中の水蒸気が風呂熱交換器に冷却されて結露し、ドレンを発生していた。
そこで、特許公報第2501050号で知られている追焚機能付き給湯器は、図4のフローチャートに示すように、給湯バーナと風呂バーナとの同時燃焼中に、風呂熱交換器に結露する可能性があると判定した(S11)場合、風呂バーナを消火して追焚運転を停止し(S12)、給湯運転が停止するまで風呂バーナを燃焼させないようにして(S13)、結露防止を図っている。
ところが、この給湯器は、給湯運転中となる追焚待機中に浴槽内の湯が冷め続け、追焚に時間がかかってしまうという不具合があった。
そこで、本発明の給湯器付風呂装置は上記課題を解決し、結露を防止すると共に、追焚時間を短縮することを目的とする。
【0004】
【課題を解決するための手段】
上記課題を解決する本発明の請求項1記載の給湯器付風呂装置は、
給湯バーナの燃焼熱により通水を目標温度になるよう加熱制御して出湯する給湯器と、
風呂バーナの燃焼熱により浴槽水を循環加熱する風呂釜と、
上記給湯バーナへの燃料供給路を開閉する給湯開閉弁と、
上記風呂バーナへの燃料供給路を開閉する風呂開閉弁と、
通電量に応じて上記各バーナへの燃料量を調整する共通の比例弁と
を備え、
上記各バーナを同時に燃焼する場合には上記給湯器の加熱制御を優先して上記比例弁により燃料量を調整する給湯器付風呂装置において、
上記各バーナを同時に燃焼する時に上記風呂釜に結露の可能性があるか否かを判定する結露判定手段を設け、
上記結露判定手段により上記風呂釜に結露の可能性があることを判定した場合には、上記風呂バーナの燃焼を一旦停止し、所定時間後に該風呂バーナの燃焼を再開して、再び該結露判定手段により判定することを要旨とする。
【0005】
また、本発明の請求項2記載の給湯器付風呂装置は、請求項1記載の給湯器付風呂装置において、
上記風呂バーナの燃焼を停止させている上記所定時間内に、給湯バーナへの燃料量が所定値以上もしくは該給湯バーナの燃焼が停止した場合には、該所定時間の経過を待たずに上記風呂バーナの燃焼を再開することを要旨とする。
【0006】
また、本発明の請求項3記載の給湯器付風呂装置は、請求項1または2記載の給湯器付風呂装置において、
上記結露判定手段は、上記風呂釜で加熱された湯温に基づいて判定することを要旨とする。
【0007】
また、本発明の請求項4記載の給湯器付風呂装置は、請求項1または2記載の給湯器付風呂装置において、
上記結露判定手段は、上記風呂バーナの燃焼量と上記浴槽からの湯温とに基づいて判定することを要旨とする。
【0008】
上記構成を有する本発明の請求項1記載の給湯器付風呂装置は、給湯バーナと風呂バーナとの同時燃焼の場合には、給湯バーナへの燃料量に合わせて共通の比例弁の開度を制御する。この開度が小さいと風呂バーナへの燃料量もそれに伴って減少し、風呂熱交換器の温度が低下し、燃焼排気中の水蒸気が結露し易くなる。
結露判定手段により風呂釜に結露の可能性があることを判定した場合には、風呂開閉弁を一旦閉じ風呂バーナの燃焼を停止して結露を防止する。
所定時間が経過すると、風呂熱交換器付近には水蒸気が殆ど存在しなくなり、結露しにくい状態に戻るため、給湯バーナが動作中であっても風呂バーナの燃焼を再開して追焚をし、再び結露判定手段により判定することを繰り返す。
【0009】
また、上記構成を有する本発明の請求項2記載の給湯器付風呂装置は、結露判定手段により風呂釜に結露の可能性があることを判定した場合には、風呂バーナの燃焼を停止して結露を防止するが、風呂バーナの燃焼を停止させている所定時間中に給湯バーナへの燃料量が所定値以上になると共通比例弁の開度が十分大きいことから、風呂バーナの燃焼を再開しても風呂バーナへの燃料量が増加するため、風呂釜で結露しにくくなる。
一方、風呂バーナの燃焼を停止させている所定時間中に、給湯バーナの燃焼が停止すると、風呂バーナの燃焼を再開しても、共通比例弁は風呂バーナへの燃料量に合わせた開度が設定されるため、風呂バーナへの燃料量を増加させることができ、風呂釜で結露しにくくなる。
このように、結露しにくい状態になれば、所定時間が経過するのを待つ必要は無く、追焚運転をすぐに開始できる。
【0010】
また、上記構成を有する本発明の請求項3記載の給湯器付風呂装置は、結露判定手段により風呂釜で加熱された循環水の出湯温度から、風呂釜が結露し易いような低温になっているかを判定する。
【0011】
また、上記構成を有する本発明の請求項4記載の給湯器付風呂装置は、結露判定手段により風呂バーナの燃焼量と浴槽からの湯温とから、風呂釜が結露し易いような低温になっているかを判定する。
【0012】
【発明の実施形態】
以上説明した本発明の構成・作用を一層明らかにするために、以下本発明の給湯器付風呂装置の好適な実施形態について説明する。
図1は、一実施形態としての給湯器付風呂装置(以下、風呂装置と呼ぶ)を表すもので、この風呂装置は、大別すると風呂回路40と給湯回路50とから構成される。
風呂回路40は、浴槽20水を加熱する風呂熱交換器42と、浴槽水を風呂熱交換器42へ送る戻し管46と、風呂熱交換器42で加熱された浴槽水を浴槽20へ送る往き管47とで循環加熱回路を形成すると共に、戻し管46と往き管47とを繋ぎ風呂熱交換器42を迂回するバイパス管34を備える。
この戻し管46には、上流側から順に、追い焚き前の湯温を検知する風呂入水サーミスタ24、浴槽水を循環させる循環ポンプ22、この循環水の流れを確認する流水スイッチ23が設けられる。
一方、往き管47には、風呂熱交換器42の近傍に追い焚き後の湯温を検知する風呂出湯サーミスタ25が設けられる。
風呂熱交換器42は、燃焼室49上部に設けられ、風呂バーナ41により加熱される。
【0013】
一方、給湯回路50には、上流側から順に、入水量を検知する流量センサ26、入水温を検知する給湯入水サーミスタ27、設定湯温が得られるように通水量を調整する水量制御モータ28、通水を加熱する給湯熱交換器52、熱交換後の湯温を検知する給湯熱交換器出口サーミスタ12が設けられる。給湯熱交換器52は、燃焼室59上部に設けられ、給湯バーナ51により加熱される。給湯バーナ51は、燃焼能力の異なる3組のバーナからなり、燃焼量に応じて燃焼するバーナが切り替えられる。
【0014】
更に、給湯回路50には、給湯熱交換器52の上流と下流とを繋ぐバイパス路36が設けられ、そのバイパス路36を開閉するバイパス弁14が設けられる。このバイパス路36の下流には、バイパス路36を通過する水と熱交換後の湯との混合湯の温度を検知する給湯出湯サーミスタ15が設けられる。この下流流路は、台所の給湯カラン21に連通する一般給湯管37と、浴槽20へ給湯するための落とし込み管30とに分岐する。
落とし込み管30は、給湯回路50と風呂回路40とを接続するもので、上流側から順に、落とし込み管30を開閉する落とし込み電磁弁31、給湯回路50から風呂回路40への流量を検知する落とし込み流量センサ32、逆流を防止する2個の逆止弁33が設けられる。
【0015】
給湯回路50と風呂回路40とには、それぞれ燃焼用空気の供給路となる共通の給気ダクト35が設けられ、ファンモータ19により駆動する1つのファン18により空気が風呂側の燃焼室49と給湯側の燃焼室59に同時に供給される。
また、ガス流路は、その上流側から順に、ガス流路を開閉する元電磁弁10、通電量に応じたガス量を制御する比例弁11が設けられ、その下流側で給湯側ガス流路と風呂側ガス流路とに分岐する。給湯側には、3組のバーナへのガス流路を独立して開閉する給湯電磁弁55、56、57がそれぞれ設けられ、各々独立した燃焼制御が行われる。一方、風呂側には、風呂側ガス流路を開閉する風呂電磁弁45が設けられる。
風呂バーナ41、給湯バーナ51には、イグナイタ13の動作によりガスへ着火する電極43、53、燃焼炎を検知するフレームロッド44、54が設けられ、前記のセンサ類・アクチュエータ類と共にコントローラ9と電気的に接続され出湯・追い焚き・停止等所定の制御が行われる。尚、このコントローラ9は、マイコンを主要部として構成される。
【0016】
風呂リモコン48は、給湯を開始する給湯スイッチ、目標湯温を増減する増減スイッチ、設定される湯温および設定時間・時刻等を表示する表示器、所定量の湯張りを行って浴槽20の湯温を一定に保つ風呂自動スイッチ、設定温度よりも1から2℃高い温度になるように循環水を追い焚きするあつめスイッチ、設定温度の湯を浴槽に20リットル追加する足し湯スイッチ等の操作ボタンが設けられ、浴室壁面に設置される。
一方、給湯リモコン58にも風呂自動スイッチ等が設けられ、台所壁面に設置される。
【0017】
次に、一般給湯動作について説明する。
給湯カラン21を開くと、水入口から流入した水は、給湯熱交換器52へ向かって流れる。流量センサ26により通水流量が所定量に達すると、ファン18の回転によりプリパージし、その後、給湯バーナ51に点火して比例制御を開始する。
各給湯電磁弁55、56、57の開閉および比例弁11によって、ガス量を連続的に変化させて出湯温度を一定に保つ。また、水量制御モータ28により適切な水量に調整を行うため、常に最大能力の出湯量を確保する。
給湯カラン21を閉じると、流量センサ26により通水運転を検知しガス供給を停止して消火し、ポストパージ動作後、ファン18を停止させる。
【0018】
次に、浴槽20への自動給湯動作について説明する。
風呂リモコン48または給湯リモコン58の風呂自動スイッチを押すと、落とし込み電磁弁31がONし、水流検知後、給湯バーナ51が比例制御により給湯燃焼動作をし、設定温度の湯は、落とし込み流量センサ32、逆止弁33を通って、浴槽20に給湯される。
落とし込み流量センサ32で検出した水量が設定水量になると、落とし込み電磁弁31がOFFし、給湯燃焼を停止し、風呂回路40の循環ポンプ22を駆動して湯温をチェックし、設定温度になるまで循環加熱し、図示しないお知らせブザーを鳴動して湯張りの完了を知らせる。
【0019】
湯張り後、保温制御に移り、所定時間のインターバルで、循環ポンプ22を作動して撹拌し、風呂入水サーミスタ24により浴槽水温をチェックして検出温度が設定温度以下であればファン18を回転させ、風呂バーナ41にガスを供給すると同時に、風呂バーナ41を点火し、風呂熱交換器42を加熱して浴槽循環水の加熱を開始する。
風呂入水サーミスタ24の検出温度が設定温度に達したと判断すると、風呂バーナ41を消火し、循環ポンプ22を停止する。
【0020】
一方、低下していない場合には、循環ポンプ22の作動を停止させ、インターバル経過後に循環ポンプ22のみ作動させる。
つまり、所定のインターバル(例えば10分おき)で浴槽水温をチェックし、湯温の低下を検出した場合のみ追焚することで浴槽水温を設定温度に維持するように制御する。
風呂自動スイッチを押すと、全ての作動が停止する。
【0021】
次に、給湯運転と追焚運転とが同時に行われた場合のコントローラ9が実行する結露防止燃焼制御ルーチンについて、図2に示すフローチャートを用いて説明する。
本ルーチンは、給湯運転と追焚運転とが同時進行されると起動する。
まず、結露判定手段により結露する可能性があるか否かを判定する(S1)。
具体的には、風呂出湯サーミスタ25により風呂熱交換器42で加熱された循環水の出湯温度Toutを検出し、出湯温度Toutが15分間連続して45℃以下であると結露する可能性があると判定する。
【0022】
ステップ1において、結露する可能性があると判定されるまで待機し、可能性があると判定されると、風呂電磁弁45を一旦閉じ風呂バーナ41の燃焼を停止して結露を防止する(S2)。次に風呂バーナ41を消火した後、所定時間(15分)が経過したか否かを判定する(S3)。
【0023】
所定時間(15分)が経過したと判定した場合には、風呂バーナ41を点火して追焚を開始し(S5)、ステップ1へ戻る。つまり、この所定時間15分の間に、風呂熱交換器42付近の燃焼排気がファン18により器体外に排出され、しかも風呂熱交換器42の表面が乾燥し、結露しにくい状態になるため、風呂バーナ41の燃焼を開始するのである。
【0024】
逆に、所定時間(15分)が経過していないと判定した場合には、給湯バーナ51へのガス量が風呂バーナ41へのガス量に換算して所定値94kcal/分以上に相当する比例弁の電流値であるか或いは0(つまり給湯運転が停止)であるか否かを判定する(S4)。
ステップ4において、給湯バーナ51へ所定値未満のガスが供給され燃焼していると判定された場合には、まだ結露し易い状態であるため、ステップ3へ戻る。
一方、ステップ4において、給湯バーナ51へのガス量が所定値以上或いは0と判定された場合には、結露しにくい状態になったと判断して15分の経過を待つことなく、風呂バーナ41の燃焼を再開し、風呂バーナ41のガス量を最大の107kcal/分にし追焚を開始して(S5)、ステップ1へ戻る。
つまり、風呂、給湯ともにガス量が共通の比例弁11で制御され、しかも給湯温度制御を優先するため、風呂バーナ41の燃焼量は給湯バーナ51の燃焼量に応じて変化することから、ステップ4で給湯バーナ51のガス供給量に基づいて風呂側が結露しにくい状態に戻ったか否かを判断するのである。
また、給湯器が運転停止した場合には、風呂バーナ41の燃焼を再開しても、比例弁11は風呂バーナ41への燃料量に合わせた開度が設定されるため、風呂バーナ41への燃料量を増加させることができ、風呂釜で結露しにくくなり、所定時間(15分)が経過するのを待つ必要は無く、追焚運転をすぐに開始できる。
【0025】
以上、説明したように、本実施形態の給湯器付風呂装置は、結露し易い状態になれば追焚運転を停止し燃焼排気を発生させないようにして結露を防止でき、一方、結露しにくい状態に戻れば、給湯運転が行われていても追焚運転を開始するため、追焚運転の待機時間が短縮され、浴槽20内の湯があまり冷めないで済み、追焚運転にかかる時間を短くすることができる。
更に、この給湯器付風呂装置は、風呂側の燃焼室49と給湯側の燃焼室59とへ同時に燃焼用空気を送り込むファン18を備えているため、ステップ4で追焚運転を所定時間(15分)待機している間も、給湯運転用にファン18は作動していて、同時に風呂熱交換器42へも空気を送っている。この結果、風呂熱交換器42の表面が乾燥して結露しにくい状態になり、早い段階で風呂バーナ41の燃焼を再開することができる。
また、結露判定は、風呂熱交換器42への循環水量および入水温度を測定してを行うのではなく、風呂出湯サーミスタ25により行うため簡単でかつ正確である。
【0026】
以上、本発明の実施形態について説明したが、本発明はこうした実施形態に何等限定されるものではなく、本発明の趣旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。
例えば、別の結露判定方法として、風呂入水サーミスタ24により浴槽20から循環される戻り湯の温度Tinを検出し、図3に示すように、風呂バーナ41へ供給されるガス量と戻り湯温Tinとが斜線部に示される結露発生領域内にあると、出湯温度Toutが45℃未満相当となり、この状態が所定時間(例えば15分間)継続すると結露の可能性があると判定してもよく、風呂出湯サーミスタ25を設けなくてもよくなる。
或いは、単に風呂バーナ41へ供給されるガス量が94kcal/分未満で戻り湯温Tinが22℃未満となる状態が連続して所定時間(例えば15分間)続いた場合に、結露する可能性があると判定してもよい。
また、風呂側の燃焼室49と給湯側の燃焼室59とへ燃焼用空気を送り込むファンを別々に備えてもよいが、ステップ4で所定時間(15分)待機している間も風呂側のファンを作動させるようにすれば、風呂熱交換器42の表面が乾燥して結露しにくい状態になり、早い段階で風呂バーナ41の燃焼を再開することができる。
また、燃料は、ガスに限らず、灯油等の液体でもよい。
【0027】
【発明の効果】
以上詳述したように、本発明の請求項1記載の給湯器付風呂装置によれば、結露判定手段の判定に基づいて風呂バーナの燃焼を停止し、給湯運転が行われていても、所定時間経過後、追焚運転を再開するため、追焚運転の待機時間が短縮され、それに伴って追焚運転にかかる時間も短縮され、快適な入浴ができると共に、風呂釜での結露を防止して風呂釜の耐久性を向上することができる。
【0028】
また、請求項2記載の給湯器付風呂装置によれば、風呂釜で結露しにくい状態になれば、所定時間が経過するのを待つことなく、追焚運転をすぐ開始して快適な入浴ができる。
【0029】
また、請求項3記載の給湯器付風呂装置によれば、風呂釜で加熱された湯温に基づいて結露の判定をするため、簡単でかつ正確である。
この結果、風呂釜での結露を確実に防止して風呂釜の耐久性を一層向上することができる。
【0030】
また、請求項4記載の給湯器付風呂装置によれば、浴槽湯温を検出する温度センサを結露判定手段として兼用でき、風呂バーナの燃焼量と浴槽からの湯温とに基づいて結露の判定をするため、新たに結露判定用の温度検出手段を設ける必要が無くコストアップに繋がらない。
また、風呂釜での結露を確実に防止して風呂釜の耐久性を一層向上することができる。
【図面の簡単な説明】
【図1】本実施形態の給湯器付風呂装置の概略構成図である。
【図2】本実施形態の結露防止燃焼制御ルーチンを表すフローチャートである。
【図3】結露発生領域を示す図である。
【図4】従来例の結露防止燃焼制御ルーチンを表すフローチャートである。
【符号の説明】
9…コントローラ、 11…比例弁、 20…浴槽、 22…循環ポンプ、
25…風呂出湯サーミスタ、 30…落とし込み管、 40…風呂回路、
42…風呂熱交換器、 50…給湯回路。
[0001]
[Industrial application fields]
The present invention relates to a bath device with a water heater, and more particularly to a bath device with a water heater that uses a common proportional valve for adjusting the fuel supply to the hot water burner and the bath burner.
[0002]
[Prior art]
In general, in a bath apparatus with a water heater equipped with a water heater and a bath tub (memorial device), in order to reduce the number of parts, reduce the product cost, and reduce the size of the apparatus, It is known that a common proportional valve is used to adjust the gas supply amount. During simultaneous combustion of each burner, the temperature control of the water heater is prioritized to determine the opening of the proportional valve and supply gas to each burner. Some control the hot water supply temperature to a predetermined temperature.
[0003]
[Problems to be solved by the invention]
However, in such a bath apparatus with a hot water heater, when the hot water supply operation and the memorial operation are performed simultaneously, the opening of the proportional valve is controlled in accordance with the hot water supply operation. The amount of gas also decreases with this, and becomes smaller than when the bath is operated alone. Therefore, in this case, the amount of heating in the bath is reduced, and particularly when the bathtub water is cold, the temperature of the circulating water heated by the heat exchanger of the bath is not so high, so that Was cooled by the bath heat exchanger and condensed, generating drainage.
Therefore, as shown in the flowchart of FIG. 4, the hot water heater with a pursuit function known from Japanese Patent Publication No. 2501050 may cause condensation on the bath heat exchanger during simultaneous combustion of the hot water burner and the bath burner. When it is determined that there is (S11), the bath burner is extinguished and the memorial operation is stopped (S12), and the bath burner is not combusted until the hot water supply operation is stopped (S13) to prevent condensation. .
However, this hot water heater has a problem that the hot water in the bathtub keeps cooling during the hot water supply waiting time during the hot water supply operation, and it takes time for the hot water.
Then, the bath apparatus with a hot water heater of this invention aims at solving the said subject, preventing condensation, and shortening a memorial time.
[0004]
[Means for Solving the Problems]
The bath apparatus with a hot water heater according to claim 1 of the present invention for solving the above problems
A water heater that heats and controls the water to reach the target temperature by the combustion heat of the hot water burner;
A bath pot that circulates and heats the bath water using the combustion heat of the bath burner;
A hot water on / off valve that opens and closes a fuel supply path to the hot water burner;
A bath open / close valve that opens and closes the fuel supply path to the bath burner;
A common proportional valve that adjusts the amount of fuel to each burner according to the energization amount,
In the case of burning each burner at the same time, in the bath apparatus with a hot water heater that adjusts the fuel amount with the proportional valve in preference to the heating control of the water heater,
Condensation determination means for determining whether or not there is a possibility of condensation in the bath pot when simultaneously burning the burners,
When it is determined by the dew condensation determining means that there is a possibility of dew condensation in the bath pot, the combustion of the bath burner is temporarily stopped, the combustion of the bath burner is resumed after a predetermined time, and the dew condensation determination is performed again. The gist is to determine by means.
[0005]
Moreover, the bath device with a water heater according to claim 2 of the present invention is the bath device with a water heater according to claim 1,
If the fuel amount to the hot water supply burner exceeds a predetermined value or the combustion of the hot water burner stops within the predetermined time during which the combustion of the bath burner is stopped, the bath does not wait for the predetermined time to elapse. The gist is to resume burner combustion.
[0006]
Moreover, the bath apparatus with a water heater according to claim 3 of the present invention is the bath apparatus with a water heater according to claim 1 or 2,
The gist of the dew condensation determination means is based on the hot water temperature heated in the bath.
[0007]
Moreover, the bath apparatus with a water heater according to claim 4 of the present invention is the bath apparatus with a water heater according to claim 1 or 2,
The gist of the dew condensation determination means is based on the combustion amount of the bath burner and the hot water temperature from the bathtub.
[0008]
In the bath device with a hot water heater according to claim 1 of the present invention having the above configuration, in the case of simultaneous combustion of the hot water burner and the bath burner, the opening of the common proportional valve is set in accordance with the amount of fuel to the hot water burner. Control. When this opening degree is small, the amount of fuel to the bath burner also decreases accordingly, the temperature of the bath heat exchanger decreases, and water vapor in the combustion exhaust tends to condense.
When it is determined by the dew condensation determination means that there is a possibility of dew condensation in the bath tub, the bath open / close valve is temporarily closed to stop the combustion of the bath burner to prevent dew condensation.
After a predetermined time has passed, there is almost no water vapor in the vicinity of the bath heat exchanger, and it returns to a state where it is difficult to condense, so even if the hot water burner is in operation, the combustion of the bath burner is resumed and memorialized, The determination by the dew condensation determination means is repeated again.
[0009]
In addition, the bath apparatus with a hot water heater according to claim 2 of the present invention having the above-described configuration stops the combustion of the bath burner when the condensation determination means determines that there is a possibility of condensation in the bath pot. Condensation is prevented, but if the amount of fuel supplied to the hot water burner exceeds the specified value during the specified time when the combustion of the bath burner is stopped, the opening of the common proportional valve is sufficiently large. However, since the amount of fuel to the bath burner increases, it becomes difficult for the bath to condense.
On the other hand, if combustion of the hot water supply burner stops during the predetermined time when the combustion of the bath burner is stopped, even if the combustion of the bath burner is resumed, the opening of the common proportional valve will match the amount of fuel to the bath burner. Since it is set, the amount of fuel to the bath burner can be increased, and it is difficult for the bath kettle to condense.
Thus, if it becomes difficult to condense, it is not necessary to wait for a predetermined time to elapse, and the memorial operation can be started immediately.
[0010]
Moreover, the bath apparatus with a hot water heater according to claim 3 of the present invention having the above-mentioned configuration has a low temperature at which the bath is easily dewed from the temperature of the circulating water heated in the bath by the dew condensation determining means. It is determined whether or not.
[0011]
Moreover, the bath apparatus with a hot water heater according to claim 4 of the present invention having the above-described configuration is at a low temperature at which the bath kettle is likely to condense from the combustion amount of the bath burner and the hot water temperature from the bathtub by the dew condensation determination means. Judge whether it is.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
In order to further clarify the configuration and operation of the present invention described above, a preferred embodiment of the bath apparatus with a hot water heater of the present invention will be described below.
FIG. 1 shows a bath device with a hot water heater (hereinafter referred to as a bath device) as one embodiment, and this bath device is roughly composed of a bath circuit 40 and a hot water supply circuit 50.
The bath circuit 40 sends a bath heat exchanger 42 that heats the water in the bathtub 20, a return pipe 46 that sends the bath water to the bath heat exchanger 42, and forwards the bath water heated by the bath heat exchanger 42 to the bathtub 20. A circulation heating circuit is formed with the pipe 47, and a bypass pipe 34 that connects the return pipe 46 and the forward pipe 47 and bypasses the bath heat exchanger 42 is provided.
The return pipe 46 is provided with, in order from the upstream side, a bath water thermistor 24 that detects hot water temperature before reheating, a circulation pump 22 that circulates bathtub water, and a water flow switch 23 that confirms the flow of the circulating water.
On the other hand, the outgoing pipe 47 is provided with a bath hot water thermistor 25 that detects the hot water temperature after reheating in the vicinity of the bath heat exchanger 42.
The bath heat exchanger 42 is provided above the combustion chamber 49 and is heated by the bath burner 41.
[0013]
On the other hand, in the hot water supply circuit 50, in order from the upstream side, a flow rate sensor 26 that detects the amount of incoming water, a hot water supply and incoming water thermistor 27 that detects the incoming water temperature, a water amount control motor 28 that adjusts the water flow rate so as to obtain a set hot water temperature, A hot water supply heat exchanger 52 for heating the water flow and a hot water supply heat exchanger outlet thermistor 12 for detecting the hot water temperature after the heat exchange are provided. The hot water supply heat exchanger 52 is provided above the combustion chamber 59 and is heated by the hot water supply burner 51. The hot water supply burner 51 includes three sets of burners having different combustion capacities, and the burner that burns is switched according to the amount of combustion.
[0014]
Further, the hot water supply circuit 50 is provided with a bypass passage 36 that connects the upstream and downstream of the hot water supply heat exchanger 52, and a bypass valve 14 that opens and closes the bypass passage 36. Downstream of the bypass passage 36, a hot water supply and hot water thermistor 15 that detects the temperature of the hot water mixed with the water passing through the bypass passage 36 and the hot water after heat exchange is provided. This downstream flow path branches into a general hot water supply pipe 37 communicating with the hot water supply curan 21 of the kitchen and a dropping pipe 30 for supplying hot water to the bathtub 20.
The dropping pipe 30 connects the hot water supply circuit 50 and the bath circuit 40. The dropping solenoid valve 31 that opens and closes the dropping pipe 30 and the dropping flow rate that detects the flow rate from the hot water supply circuit 50 to the bath circuit 40 in order from the upstream side. A sensor 32 and two check valves 33 for preventing backflow are provided.
[0015]
The hot water supply circuit 50 and the bath circuit 40 are each provided with a common air supply duct 35 serving as a supply path for combustion air, and the air is supplied to the combustion chamber 49 on the bath side by one fan 18 driven by the fan motor 19. It is simultaneously supplied to the combustion chamber 59 on the hot water supply side.
In addition, the gas flow path is provided with an original solenoid valve 10 for opening and closing the gas flow path and a proportional valve 11 for controlling the gas amount according to the energization amount in order from the upstream side, and the hot water supply side gas flow path on the downstream side. And branch to the bath-side gas flow path. On the hot water supply side, hot water supply electromagnetic valves 55, 56, and 57 for independently opening and closing the gas flow paths to the three sets of burners are provided, and independent combustion control is performed. On the other hand, a bath electromagnetic valve 45 for opening and closing the bath side gas flow path is provided on the bath side.
The bath burner 41 and the hot water supply burner 51 are provided with electrodes 43 and 53 for igniting a gas by the operation of the igniter 13 and frame rods 44 and 54 for detecting a combustion flame. Are connected to each other to perform predetermined control such as hot water, reheating, and stopping. The controller 9 includes a microcomputer as a main part.
[0016]
The bath remote control 48 includes a hot water supply switch for starting hot water supply, an increase / decrease switch for increasing / decreasing the target hot water temperature, a display for displaying a set hot water temperature and a set time / time, etc. Operation buttons such as an automatic bath switch that keeps the temperature constant, an afterglow switch that drives circulating water up to 1 to 2 ° C higher than the set temperature, and an additional hot water switch that adds 20 liters of hot water at the set temperature to the bathtub Is installed on the bathroom wall.
On the other hand, the hot water remote controller 58 is also provided with an automatic bath switch or the like and installed on the kitchen wall.
[0017]
Next, the general hot water supply operation will be described.
When the hot water supply currant 21 is opened, the water flowing in from the water inlet flows toward the hot water supply heat exchanger 52. When the water flow rate reaches a predetermined amount by the flow sensor 26, pre-purging is performed by the rotation of the fan 18, and then the hot water supply burner 51 is ignited to start proportional control.
The hot water temperature is kept constant by continuously changing the gas amount by opening / closing each of the hot water solenoid valves 55, 56, 57 and the proportional valve 11. Moreover, since the water amount control motor 28 adjusts the water amount to an appropriate amount, the maximum amount of hot water is always secured.
When the hot water supply currant 21 is closed, the water flow operation is detected by the flow sensor 26, the gas supply is stopped and the fire is extinguished, and the fan 18 is stopped after the post-purge operation.
[0018]
Next, the automatic hot water supply operation | movement to the bathtub 20 is demonstrated.
When the bath automatic switch of the bath remote controller 48 or the hot water remote controller 58 is pressed, the drop solenoid valve 31 is turned ON. After the water flow is detected, the hot water burner 51 performs a hot water combustion operation by proportional control. The hot water is supplied to the bathtub 20 through the check valve 33.
When the amount of water detected by the drop flow sensor 32 reaches the set water amount, the drop solenoid valve 31 is turned OFF, the hot water supply combustion is stopped, the circulating pump 22 of the bath circuit 40 is driven, the hot water temperature is checked, and until the set temperature is reached. Circulate heating and sound a notification buzzer (not shown) to notify the completion of filling.
[0019]
After filling with hot water, the heat transfer control is performed, and the circulating pump 22 is operated and stirred at predetermined time intervals. The bath water temperature is checked by the bath water thermistor 24, and if the detected temperature is lower than the set temperature, the fan 18 is rotated. At the same time as supplying gas to the bath burner 41, the bath burner 41 is ignited and the bath heat exchanger 42 is heated to start heating the bath circulating water.
When it is determined that the detected temperature of the bath water thermistor 24 has reached the set temperature, the bath burner 41 is extinguished and the circulation pump 22 is stopped.
[0020]
On the other hand, if not lowered, the operation of the circulation pump 22 is stopped, and only the circulation pump 22 is operated after the interval has elapsed.
That is, the bath water temperature is checked at a predetermined interval (for example, every 10 minutes), and control is performed so as to maintain the bath water temperature at the set temperature by tracking only when a decrease in hot water temperature is detected.
Pressing the automatic bath switch stops all operations.
[0021]
Next, a dew condensation prevention combustion control routine executed by the controller 9 when the hot water supply operation and the chasing operation are performed simultaneously will be described with reference to the flowchart shown in FIG.
This routine starts when the hot water supply operation and the memorial operation are simultaneously performed.
First, it is determined whether or not there is a possibility of condensation by the condensation determination means (S1).
Specifically, the hot water temperature Tout of the circulating water heated by the bath heat exchanger 42 is detected by the bath hot water thermistor 25, and there is a possibility that condensation occurs when the hot water temperature Tout is 45 ° C. or lower for 15 minutes continuously. Is determined.
[0022]
In step 1, it waits until it is determined that there is a possibility of condensation. If it is determined that condensation is possible, the bath solenoid valve 45 is temporarily closed to stop the combustion of the bath burner 41 to prevent condensation (S2). ). Next, after the bath burner 41 is extinguished, it is determined whether or not a predetermined time (15 minutes) has elapsed (S3).
[0023]
When it is determined that the predetermined time (15 minutes) has elapsed, the bath burner 41 is ignited to start the memorial process (S5), and the process returns to step 1. In other words, during this predetermined time of 15 minutes, the combustion exhaust near the bath heat exchanger 42 is exhausted out of the body by the fan 18, and the surface of the bath heat exchanger 42 is dried, and it becomes difficult to condense. The combustion of the bath burner 41 is started.
[0024]
Conversely, when it is determined that the predetermined time (15 minutes) has not elapsed, the gas amount to the hot water burner 51 is converted to the gas amount to the bath burner 41 and is proportional to a predetermined value of 94 kcal / min or more. It is determined whether the current value of the valve or 0 (that is, the hot water supply operation is stopped) (S4).
If it is determined in step 4 that less than a predetermined value of gas is supplied to the hot water supply burner 51 and burning, it is still in a state where condensation is likely to occur, so the process returns to step 3.
On the other hand, if it is determined in step 4 that the amount of gas to the hot water supply burner 51 is greater than or equal to a predetermined value or 0, it is determined that the condensation is difficult to occur, and the bath burner 41 does not wait for 15 minutes. Combustion is restarted, the gas amount of the bath burner 41 is set to a maximum of 107 kcal / min, and the memory is started (S5), and the process returns to Step 1.
That is, the gas amount is controlled by the common proportional valve 11 for both bath and hot water supply, and the hot water supply temperature control is prioritized, and therefore the combustion amount of the bath burner 41 changes according to the combustion amount of the hot water supply burner 51. Thus, based on the gas supply amount of the hot water supply burner 51, it is determined whether or not the bath side has returned to a state where it is difficult for condensation to occur.
In addition, when the water heater is shut down, even if the combustion of the bath burner 41 is resumed, the proportional valve 11 is set to an opening corresponding to the amount of fuel supplied to the bath burner 41. The amount of fuel can be increased, it is difficult for condensation to occur in the bath, and there is no need to wait for a predetermined time (15 minutes) to elapse, and the chasing operation can be started immediately.
[0025]
As described above, the bath apparatus with a hot water heater according to the present embodiment can prevent condensation by stopping the chasing operation and not generating combustion exhaust when it is in a state where condensation is likely to occur, while it is difficult to cause condensation. Returning to, since the memorial operation is started even if the hot water supply operation is performed, the waiting time of the memorial operation is shortened, the hot water in the bathtub 20 is not cooled down much, and the time required for the memorial operation is shortened. can do.
Further, this bath apparatus with a water heater is provided with a fan 18 that simultaneously sends combustion air to the combustion chamber 49 on the bath side and the combustion chamber 59 on the hot water supply side. Min) While waiting, the fan 18 is operating for hot water supply operation, and at the same time, air is sent to the bath heat exchanger 42. As a result, the surface of the bath heat exchanger 42 is dried and is in a state where it is difficult to condense, and the combustion of the bath burner 41 can be restarted at an early stage.
In addition, the dew condensation determination is not performed by measuring the circulating water amount and the incoming water temperature to the bath heat exchanger 42, but is performed by the bath hot water thermistor 25, so that it is simple and accurate.
[0026]
As mentioned above, although embodiment of this invention was described, this invention is not limited to such embodiment at all, Of course, it can implement in a various aspect in the range which does not deviate from the meaning of this invention.
For example, as another dew condensation determination method, the bath water thermistor 24 detects the temperature Tin of the return hot water circulated from the bathtub 20, and the amount of gas supplied to the bath burner 41 and the return hot water temperature Tin as shown in FIG. Is within the condensation occurrence region indicated by the hatched portion, the hot water temperature Tout is equivalent to less than 45 ° C., and if this state continues for a predetermined time (for example, 15 minutes), it may be determined that there is a possibility of condensation, It is not necessary to provide the bathing hot water thermistor 25.
Alternatively, there is a possibility that dew condensation may occur when the amount of gas supplied to the bath burner 41 is less than 94 kcal / min and the return hot water temperature Tin is less than 22 ° C. continuously for a predetermined time (for example, 15 minutes). You may determine that there is.
In addition, a fan for sending combustion air to the combustion chamber 49 on the bath side and the combustion chamber 59 on the hot water supply side may be provided separately, but while waiting for a predetermined time (15 minutes) in step 4, the bath side If the fan is operated, the surface of the bath heat exchanger 42 is dried and is not easily condensed, and the combustion of the bath burner 41 can be resumed at an early stage.
The fuel is not limited to gas, but may be liquid such as kerosene.
[0027]
【The invention's effect】
As described above in detail, according to the bath apparatus with a hot water heater according to claim 1 of the present invention, the combustion of the bath burner is stopped based on the determination of the dew condensation determination means, Since the chasing operation is resumed after a lapse of time, the waiting time for the chasing operation is shortened, and accordingly, the time for the chasing operation is shortened, so that comfortable bathing is possible and condensation in the bath pot is prevented. This can improve the durability of the bath.
[0028]
In addition, according to the bath device with a hot water heater according to claim 2, when it becomes difficult to condense in the bath pot, a memorial operation can be started immediately without waiting for a predetermined time to pass and a comfortable bathing can be performed. it can.
[0029]
In addition, according to the bath apparatus with a hot water heater according to claim 3, since the dew condensation is determined based on the hot water temperature heated in the bath tub, it is simple and accurate.
As a result, it is possible to reliably prevent condensation in the bath and further improve the durability of the bath.
[0030]
Moreover, according to the bath apparatus with a hot water heater according to claim 4, the temperature sensor for detecting the bath water temperature can be used as the dew condensation determination means, and the determination of the dew condensation based on the combustion amount of the bath burner and the hot water temperature from the bathtub. Therefore, it is not necessary to newly provide a temperature detection means for determining condensation, which does not lead to an increase in cost.
In addition, it is possible to reliably prevent condensation in the bath and further improve the durability of the bath.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a bath apparatus with a water heater according to the present embodiment.
FIG. 2 is a flowchart showing a dew condensation prevention combustion control routine of the present embodiment.
FIG. 3 is a diagram showing a dew condensation generation region.
FIG. 4 is a flowchart showing a dew condensation prevention combustion control routine of a conventional example.
[Explanation of symbols]
9 ... Controller, 11 ... Proportional valve, 20 ... Bathtub, 22 ... Circulation pump,
25 ... Bath hot water thermistor, 30 ... Drop-in tube, 40 ... Bath circuit,
42 ... Bath heat exchanger, 50 ... Hot water supply circuit.

Claims (4)

給湯バーナの燃焼熱により通水を目標温度になるよう加熱制御して出湯する給湯器と、
風呂バーナの燃焼熱により浴槽水を循環加熱する風呂釜と、
上記給湯バーナへの燃料供給路を開閉する給湯開閉弁と、
上記風呂バーナへの燃料供給路を開閉する風呂開閉弁と、
通電量に応じて上記各バーナへの燃料量を調整する共通の比例弁と
を備え、
上記各バーナを同時に燃焼する場合には上記給湯器の加熱制御を優先して上記比例弁により燃料量を調整する給湯器付風呂装置において、
上記各バーナを同時に燃焼する時に上記風呂釜に結露の可能性があるか否かを判定する結露判定手段を設け、
上記結露判定手段により上記風呂釜に結露の可能性があることを判定した場合には、上記風呂バーナの燃焼を一旦停止し、所定時間後に該風呂バーナの燃焼を再開して、再び該結露判定手段により判定することを特徴とする給湯器付風呂装置。
A water heater that heats and controls the water to reach the target temperature by the combustion heat of the hot water burner;
A bath pot that circulates and heats the bath water using the combustion heat of the bath burner;
A hot water on / off valve that opens and closes a fuel supply path to the hot water burner;
A bath open / close valve that opens and closes the fuel supply path to the bath burner;
A common proportional valve that adjusts the amount of fuel to each burner according to the energization amount,
In the case of burning each burner at the same time, in the bath apparatus with a water heater that adjusts the fuel amount with the proportional valve in preference to the heating control of the water heater,
Condensation determination means for determining whether or not there is a possibility of condensation on the bath pot when the burners are burned simultaneously,
When it is determined by the condensation determination means that there is a possibility of condensation in the bath pot, the combustion of the bath burner is temporarily stopped, the combustion of the bath burner is resumed after a predetermined time, and the condensation determination is performed again. A bath apparatus with a hot water heater, characterized by determining by means.
上記風呂バーナの燃焼を停止させている上記所定時間内に、給湯バーナへの燃料量が所定値以上もしくは該給湯バーナの燃焼が停止した場合には、該所定時間の経過を待たずに上記風呂バーナの燃焼を再開することを特徴とする請求項1記載の給湯器付風呂装置。If the fuel amount to the hot water supply burner exceeds a predetermined value or the combustion of the hot water burner stops within the predetermined time during which the combustion of the bath burner is stopped, the bath does not wait for the predetermined time to elapse. The bath apparatus with hot water heater according to claim 1, wherein combustion of the burner is restarted. 上記結露判定手段は、上記風呂釜で加熱された湯温に基づいて判定することを特徴とする請求項1または2記載の給湯器付風呂装置。The bath apparatus with hot water heater according to claim 1 or 2, wherein the dew condensation determining means determines based on a hot water temperature heated in the bath kettle. 上記結露判定手段は、上記風呂バーナの燃焼量と上記浴槽からの湯温とに基づいて判定することを特徴とする請求項1または2記載の給湯器付風呂装置。The bath apparatus with hot water heater according to claim 1 or 2, wherein the dew condensation determination means determines based on a combustion amount of the bath burner and a hot water temperature from the bathtub.
JP20314799A 1999-07-16 1999-07-16 Bath device with water heater Expired - Fee Related JP4002371B2 (en)

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JP4002371B2 true JP4002371B2 (en) 2007-10-31

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007271249A (en) * 2006-03-10 2007-10-18 Gastar Corp Hot water supply device for bath
JP6605962B2 (en) * 2016-01-06 2019-11-13 株式会社ガスター Bath water heater
JP2017122533A (en) * 2016-01-06 2017-07-13 株式会社ガスター Bath water heater
JP2017122535A (en) * 2016-01-06 2017-07-13 株式会社ガスター Bath water heater

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