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JP3910757B2 - Processing apparatus and processing method - Google Patents

Processing apparatus and processing method Download PDF

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Publication number
JP3910757B2
JP3910757B2 JP11995799A JP11995799A JP3910757B2 JP 3910757 B2 JP3910757 B2 JP 3910757B2 JP 11995799 A JP11995799 A JP 11995799A JP 11995799 A JP11995799 A JP 11995799A JP 3910757 B2 JP3910757 B2 JP 3910757B2
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cleaning chamber
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JP2000308859A (en
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恭司 小濱
栄二 新保
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Tokyo Electron Ltd
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Tokyo Electron Ltd
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Priority to JP11995799A priority Critical patent/JP3910757B2/en
Priority to TW089107891A priority patent/TW499696B/en
Priority to US09/559,343 priority patent/US6536452B1/en
Priority to KR10-2000-0022443A priority patent/KR100516792B1/en
Priority to DE10020523A priority patent/DE10020523B4/en
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Priority to US10/359,208 priority patent/US6895979B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は,例えば半導体ウェハ等の基板に処理液を供給して所定の処理を施す,処理装置及び処理方法に関するものである。
【0002】
【従来の技術】
一般に,半導体デバイスの製造工程においては,例えば半導体ウェハ(以下,「ウェハ」という。)を所定の洗浄液によって洗浄し,ウェハの表面に付着したパーティクル,有機汚染物,金属不純物等のコンタミネーションを除去するために洗浄装置が使用されている。その中でも,複数枚のウェハを,洗浄液が供給可能に構成された洗浄槽内に収納して洗浄処理することにより,ウェハからパーティクル等を除去するバッチ式の洗浄装置が幅広く利用されている。
【0003】
従来の洗浄装置は,その洗浄槽内において通常は1種類の洗浄液による洗浄処理のみを行うように構成されていたので,例えば酸性の薬液とアルカリ性の薬液を用いてウェハを洗浄処理する際には,酸性の薬液を用いる洗浄槽とアルカリ性の薬液を用いる洗浄槽とを別に設ける必要があり,その結果,過大なフットプリントを要することとなっていた。そこで,最近では,1種類又は2種類以上の薬液と純水とを1つの洗浄槽内に交互に供給し排出する機能をもった,いわゆる複数処理を行えるワンバス(One・Bath)方式(一槽多薬型,単一槽とも称呼されている。)の洗浄装置が注目を浴びている。また,洗浄装置以外の,例えば複数の処理ガスを用いてウェハに対して乾燥処理を行うガス処理装置等においても,このようなワンバス方式が同様に注目されている。
【0004】
【発明が解決しようとする課題】
しかしながら,従来の洗浄装置の構成のままで,ワンバス方式の洗浄装置として使用すれば,種類の異なる複数の洗浄液が一つの洗浄槽内に供給されることになる。一つの槽内で種類の異なる洗浄処理が連続して行われることになると,前の洗浄処理で使用されて槽内に残った洗浄液と,次の洗浄処理で使用される洗浄液とが,槽内で混在することになり次のような問題が生じる。例えばウェハの表面から金属不純物等の無機汚染物を除去するために,一つの洗浄槽内に,酸性の洗浄液(例えばSPM),純水,アルカリ性の洗浄液(例えばAPM)を順次供給するような洗浄工程を行うことになれば,これら酸性の洗浄液とアルカリ性の洗浄液とが反応して,塩等のクロスコンタミネーションが発生することになる。そして,こうして発生した塩等によりウェハを再汚染するおそれがある。このことは,種類の異なる複数の処理ガスを用いるガス処理装置等の場合も同様である。
【0005】
従って,本発明の目的は,複数の種類の処理流体を用いた処理を行っても,クロスコンタミネーションの発生や処理不良を防止することができる処理装置及び処理方法を提供することにある。
【0006】
【課題を解決するための手段】
上記課題を解決するために,本発明にあっては,基板を囲んで液処理する外洗浄室と,この外洗浄室内に進退自在に構成され,外洗浄室内において基板を囲んで液処理する内洗浄室と,外洗浄室内に内洗浄室を進入させた状態と,内洗浄室を外洗浄室内から退出させた状態とに切り換える移動手段とを備えた処理装置であって,前記外洗浄室内に収納された基板を保持する保持具と,前記外洗浄室を開放・閉鎖する蓋体を備え,前記外洗浄室内に内洗浄室を進入させた状態において,内洗浄室の雰囲気を外洗浄室に漏れないようにさせるシール部を設け,前記外洗浄室の底部と前記内洗浄室の底部に排液口をそれぞれ設けたことを特徴とする。
【0007】
本発明の処理装置にあっては,処理流体の種類に応じて,基板の周囲にそれぞれ別の処理室を移動させることができる。このため,各処理流体がそれぞれの処理室内に残るようなことがあっても,処理室を変えることにより,異なる種類の処理流体が同じ処理室内に混在しない。なお,処理流体とは,処理液のような液体や,処理ガスのような気体等が含まれている。
【0008】
この処理装置において,前記移動手段は,処理流体の種類に応じて,前記外洗浄室内に内洗浄室を進入させた状態と,内洗浄室を外洗浄室内から退出させた状態とに切り換えるように構成されていても良い。例えば酸性の処理流体とアルカリ性の処理流体を基板に供給して処理する場合,酸性の処理流体を供給する際とアルカリ性の処理流体を供給する際には,互いに異なる処理室を基板の周囲に移動させる。これにより,処理流体が処理室内に残っても酸性の処理流体とアルカリ性の処理流体が反応することが無く,塩等のクロスコンタミネーションの発生を防止することができる。
また,前記外洗浄室と内洗浄室の少なくとも一つに処理ガスが供給されるように構成されていても良い。この場合,処理ガスとしては,例えばN(窒素)ガスのような不活性ガス,IPAのような有機溶剤の蒸気,NガスとIPA蒸気との混合気体等が用いられる。Nガスを処理室に供給すれば,不活性雰囲気での処理ができるようになる。またIPA蒸気や,NガスとIPA蒸気との混合気体を処理室に供給すれば,処理流体の乾燥を促進でき,例えば乾燥時のウォータマークなどを防止できるようになる。
また,基板の搬入出時に,前記外洗浄室内から前記内洗浄室が退出していても良い。
また,前記外洗浄室内から退出させた前記内洗浄室を内部に配置させるケーシングを備えていても良い。
また,前記外洗浄室の上部と前記内洗浄室の上部に,処理液を吐出する吐出口がそれぞれ配置され,前記外洗浄室内に内洗浄室を進入させた状態で,内洗浄室の上部に配置した吐出口から基板に処理液を吐出し,前記内洗浄室を外洗浄室内から退出させた状態で,外洗浄室の上部に配置した吐出口から基板に処理液を吐出しても良い。
【0013】
また本発明によれば,基板を外洗浄室内に収納する工程と,基板を前記外洗浄室内に収納した後,前記外洗浄室を蓋体で閉鎖する工程と,前記外洗浄室内に内洗浄室を進入させ,前記内洗浄室の雰囲気を外洗浄室に漏れないようにさせる工程と,基板を前記内洗浄室内に収納した状態で上部から処理液を吐出し,底部の排液口から排液して液処理を行う工程と,前記内洗浄室内での処理が終了した後,前記内洗浄室を前記外洗浄室内から退出させる工程と,基板を前記外洗浄室内に収納した状態で上部から処理液を吐出し,底部の排液口から排液して液処理を行う工程とが順に施されることを特徴とする,処理方法が提供される。
この場合,前記外洗浄室内での処理を終了した後,前記前記外洗浄室を開放するようにしても良い。また,前記外洗浄室内を開放する前に,前記基板を乾燥処理するようにしても良い。
【0014】
【発明の実施の形態】
本発明の好ましい実施の形態を,以下の添付図面を参照して例えば25枚のウェハを洗浄槽に収納して洗浄するように構成された洗浄装置に基づいて説明する。
【0015】
図1は,本実施の形態を説明するための洗浄装置1の内部構造を正面方向からみた様子を示しているが,図1に示すように,洗浄装置1は,25枚のウェハWを充分な余裕もって囲むことができる外洗浄室2(第1の洗浄室と称呼しても良い。)を有する外洗浄槽3と,この外洗浄槽3の外洗浄室2内に進退自在に構成され,外洗浄室2内においてウェハWを囲むことができる内洗浄室4(第2の洗浄室と称呼しても良い。)を有する内洗浄槽5と,外洗浄槽3内に内洗浄槽5を進入させて内洗浄室4をウェハWの周囲に移動させる状態と,内洗浄槽5を外洗浄槽3内から退出させてウェハWの周囲を外洗浄室2で囲んだ状態とに切り換える昇降機構6とを備えている。
【0016】
この洗浄装置1で行われる洗浄工程として,例えばウェハWの表面から金属不純物等の無機汚染物を除去するために,内洗浄槽5で,硫酸成分を主体としたSPM(HSO/Hの混合液)と呼ばれる洗浄液を用いたSPM洗浄を行って,純水によるリンス洗浄を行い,その後,外洗浄槽3で,アンモニア成分を主体としたAPM(NHOH/H/HOの混合液)と呼ばれる洗浄液を用いたSC1洗浄を行って,純水によるリンス洗浄,IPA(イソプロピルアルコール)蒸気と加熱されたNガスとを混合した乾燥ガスよる乾燥処理を行うようになっている。
【0017】
外洗浄槽3の上面には,開口部3aが形成され,この開口部3aを介してウェハWがこの洗浄装置1に搬入・搬出される。この開口部3aは,昇降及び水平方向に移動するように構成された蓋体10によって,開放・閉鎖されるようになっている。図1で実線で示した蓋体10は,上面の開口部3aを開放した状態を示し,図1で二点鎖線で示した蓋体10’は,上面の開口部3aを閉鎖した状態を示している。外洗浄槽3の下面には,ケーシング11が固着され,このケーシング11内に外洗浄槽3内から下方に退避した内洗浄槽5が配置されている。図示の例では,外洗浄槽3の下面に形成された開口部3bを,内洗浄槽5が上下方向に通過自在となっている。洗浄装置1内には,ケーシング11及び内洗浄槽5内の中央を貫通し,外洗浄槽3の下部中央にまで達している筒体12が設けられ,この筒体12の内部に支持軸13が設けられている。支持軸13の上端にはテーブル14が接続されている。
【0018】
図2は,外洗浄槽3の内部構造を平面方向からみた様子を示し,図3は,側面方向からみた様子を示している。図2及び図3に示すように,テーブル14上面には,左右一対の保持具16a,16bが設けられており,この保持具16a,16bの周面には,ウェハWの周縁部が挿入される溝17が例えば25本ずつ形成されている。従って,洗浄装置1に25枚のウェハWを搬入する際には,保持具16a,16bの溝17にそれぞれウェハWの周縁部を挿入することにより,外洗浄室2内に起立した状態でウェハWを収納する構成になっている。また,外洗浄室2の上部には,洗浄液(APM,純水)を吐出する吐出口20を多数装着した吐出部21が水平方向に4箇所に配置されている。従って,外洗浄槽3内でウェハWを洗浄処理する際には,テーブル14上にウェハWをセットした後,ウェハWの上方から吐出口20が洗浄液を吐出することにより,25枚のウェハWの表面のぞれぞれを,均一に洗浄処理することができる。なお,吐出口20は,ウェハWに対して洗浄液を噴霧できるようにも構成されている。また,図1に示すように,外洗浄槽3の底部には排液口22が設けられており,この排液口22に,開閉弁23を備えた排液チューブ24が接続され,開閉弁23を開放することによって外洗浄室2内の洗浄液を外部に排液できるようになっている。
【0019】
内洗浄槽5の下面には,シリンダ装置あるいはモータ等から成る昇降機構6の昇降軸25が接続され,昇降機構6の昇降稼働によって内洗浄槽5は昇降移動し,昇降機構6は,外洗浄槽3の下面の開口部3bを介して,外洗浄槽3内に内洗浄槽5を出し入れする構成になっている。図4に示すように,昇降機構6の稼働によって外洗浄槽3内に内洗浄槽5を進入させることにより,内洗浄室4をウェハWの周囲に移動させて内洗浄室4内にウェハWを収納することができる。図5は,この時の外洗浄槽3の内部構造を平面方向からみた様子を示している。なお,この状態から昇降機構6の稼働によって,外洗浄槽3内から内洗浄槽5を退出させると,図1に示すように,内洗浄室4内から外洗浄室2内にウェハWを収納した状態に切り換えることができる。
【0020】
図4に示すように,内洗浄槽5が外洗浄槽3内に進入した場合には,内洗浄槽5の上面に設けられたシール部30が外洗浄室2の天井面と密着し,さらに筒体12の上端周縁部に設けられたシール部31が内洗浄槽5の底面と密着することによって,内洗浄室4の雰囲気が外洗浄室2に漏れない構成となっている。また,内洗浄室4の上部には,洗浄液(SPM,純水)を吐出する吐出口32を多数装着した吐出部33が水平方向に4箇所に配置されており,先の吐出部21と同様に上方からウェハWに向かって洗浄液を吐出するようになっている。また,内洗浄槽5の底部には排液口34が設けられており,この排液口34に,開閉弁35を備えた排液チューブ36が接続されている。
【0021】
また,図6に示すように,吐出口20には,IPA蒸気と加熱されたNガスの混合気体を供給する乾燥ガス供給回路40の出口が接続されている。乾燥ガス供給回路40の入口には,N供給源41が接続され,その途中には,三方弁42,IPA液が溜められたバブリング部43と,気体のみしか通さないフィルタ44と,吐出口20に乾燥ガスを送るか否かを司る三方弁45とが介装されている。さらに,三方弁42と三方弁45とを接続する接続回路46が設けられている。ここで,三方弁42の切換操作によって,N供給源41から加熱されたN(窒素)ガスが100リットル/min〜200リットル/min程度でバブリング部43内に通され,バブリング部43内を高バブリング状態にする。バブリング部43内に設けられたメッシュプレート47によって,Nガスを細かな気泡に変えて,IPA液を気化し易いようにする。そして,IPA蒸気と加熱されたNガスの混合気体が生成され,これがバブリング部43から流出すると,フィルタ44によって液滴成分が取り除かれた後,切換操作された三方弁45を通過して吐出口20に送られるようになっている。一方,三方弁42,45を切換操作して,加熱されたNガスのみを吐出口20に送るようにしても良い。なお,本実施の形態では,IPA蒸気と加熱されたNガスの混合気体及び加熱されたNガスのみを供給する場合について説明したが,乾燥処理の種類によっては,IPA液をウェハWに供給する場合もある。
【0022】
次に,以上のように構成された洗浄装置1において行われるウェハWの洗浄について説明する。例えばウェハWの表面から金属不純物等の無機汚染物を効果的に除去するために,洗浄装置1では,例えばSPM洗浄,リンス洗浄,SC1洗浄,リンス洗浄,乾燥処理の順番で洗浄工程が施される。
【0023】
まず,図1に示したように,昇降機構6によって,外洗浄槽3内から内洗浄槽5を退出させた状態で,図示しない搬送アームが,未だ洗浄されていない25枚のウェハWを,開放された上面の開口部3aを介して外洗浄槽3内に搬入し,保持具16a,16bの溝17にそれぞれウェハWの周縁部を挿入する。ウェハWが垂直姿勢で外洗浄室2内に収納されると,蓋体10によって上面の開口部6aを閉鎖する。
【0024】
ところで,このような洗浄工程においては,SPM洗浄で用いられるSPM(HSO/Hの混合液)は酸性の洗浄液であり,一方のSC1洗浄で用いられるAPM(NHOH/H/HOの混合液)はアルカリ性の洗浄液であるため,これらSPMとAPMとが反応して,塩などのクロスコンタミネーションが発生するのを防ぐことが大切である。
【0025】
そこで,本実施の形態にかかる洗浄装置1によれば,このようなSPM,純水,APMを使用して所定の洗浄工程を行う場合には,洗浄液の種類に応じて,昇降機構6がウェハWの周囲に内洗浄室4を移動させる。そして,SPM,純水をウェハWに供給する時には,内洗浄室4内にウェハWを収納するようにして,SPM洗浄からその後のリンス洗浄までを行い,APM,純水をウェハWに供給する時には,外洗浄室2内にウェハWを収納するようにして,SC1洗浄から乾燥処理までを行うようにする。このため,SPMが内洗浄室4内に残り,APMが外洗浄室2内に残るようなことがあっても,SPM,APMを使用する毎にウェハWを収納する洗浄室を変えることにより,これらSPMとAPMは同じ槽内に混在しない。従って,塩等のクロスコンタミネーションの発生を防止することができる。
【0026】
即ち,最初に内洗浄室4内でSPM洗浄を行う場合には,図4に示したように,昇降機構6が外洗浄槽3内に内洗浄槽5を進入させることにより内洗浄室4をウェハWの周囲に移動させて内洗浄室4内にウェハWを収納した状態に切り換える。そして,吐出口32からSPMを吐出させて25枚のウェハWのそれぞれの表面全体に均一に供給する。こうして,SPM洗浄を施し,ウェハWの表面からパーティクル等を除去する。SPM洗浄後,吐出口32よりウェハWに純水を供給してリンス洗浄を行い,ウェハWからSPMを綺麗に洗い流す。
【0027】
次いで,外洗浄室2内でSC1洗浄を行う場合には,図1に示したように,昇降機構6が外洗浄槽3内から内洗浄槽5を退出させて,外洗浄室2内にウェハWを収納した状態に切り換える。そして,SPM洗浄の時と同様に,吐出口20からAPMを吐出させ,ウェハWの表面からパーティクルや金属などの無機物汚染物質を除去する。SC1洗浄後,吐出口20よりウェハWに純水を供給してリンス洗浄を行い,ウェハWからAPMを綺麗に洗い流す。こうして,種類が異なるSPM,APMを,それぞれ内洗浄室4,外洗浄室2に供給することができる。
【0028】
最後に,吐出口20から乾燥ガスを噴出させて,ウェハWを乾燥処理する。この場合,図6に示したように,IPA液が溜められたバブリング部43に加熱されたNガスを通し,乾燥ガスとしてIPA蒸気と加熱されたNガスの混合気体を発生させ,これを乾燥ガス供給回路40を通じて吐出口20に供給する。Nガスを供給することにより,不活性雰囲気での乾燥処理を行えて,また,ウェハWの表面に供給されたIPA蒸気は,ウェハW上の残留水滴を置換して,ウェハWの表面から効果的に純水を除去することができる。このように,外洗浄室2内にIPA蒸気と加熱されたNガスの混合気体を供給すれば,ウェハWの乾燥を促進でき,例えば乾燥時のウォータマークの発生等を防止できるようになる。従って,自然乾燥と比べて短時間かつ良好な乾燥処理を行うことができる。こうして,所定の洗浄工程が終了すると,上面の開口部3aが開放され,洗浄装置1からウェハWを搬出することができる。なお,これ以外の乾燥処理の方法として,例えばIPA蒸気と加熱されたNガスの混合気体を供給した後に加熱されたNガスのみをウェハWに供給する工程や,IPA液を供給した後に加熱されたNガスのみをウェハWに供給する工程等を行うことが可能である。
【0029】
かくして,本実施の形態の洗浄装置1によれば,酸性の洗浄液であるSPMとアルカリ性の洗浄液であるAPMをウェハWに供給して洗浄処理する場合,外洗浄槽3内に対して内洗浄室4を進退させることにより,互いに異なる洗浄室内にウェハWを収納した状態に切り換えることができる。これにより,内洗浄室4内にSPMが残り,内洗浄室4内にAPMが残るようなことがあっても,SPMとAPMとが反応することが無く,塩等のクロスコンタミネーションの発生を防止することができる。
【0030】
なお,本実施の形態においては,ウェハWを起立した状態で外洗浄室2内に収納した場合について説明したが,図7に示すように,ウェハWの姿勢を斜めに傾けた状態で外洗浄室2内に収納しても良い。このような構成においても,25枚のウェハWのそれぞれを均一に洗浄することができる。
【0031】
次に,図8,9を参照して,第2の実施の形態にかかる洗浄装置50について説明する。上記洗浄装置1は,吐出口20,32によってSPM洗浄,SC1洗浄を行ったが,図8,9に示す洗浄装置50は,内洗浄室4内にSPMを充填し,これにウェハWを浸漬することによりSPM洗浄を行い,次いで,外洗浄室2内にAPMを充填し,これにウェハWを浸漬することによりSC1洗浄を行うように構成されている。以下,洗浄装置50の具体的な構成について説明していくが,洗浄装置50に備えられた構成要素のうち,先に説明した洗浄装置1と同一の機能及び構成を有する構成要素については,同一符号を付することにより,重複説明を省略する。
【0032】
図8は,図1と同様に外洗浄槽3内から内洗浄槽5が退出した状態を示し,図9は,図4と同様に外洗浄槽3内に内洗浄槽5が進入した状態を示している。図8及び図9に示すように,外洗浄室2の底部には,排液・供給口51が設けられており,この排液・供給口51に排液・供給チューブ52が接続されている。この排液・供給チューブ52には,三方弁53,54を介して,外洗浄室2内の洗浄液を排液するための排液チューブ55が接続されている。三方弁53には,APM供給源56からのAPMを外処理室2内に供給するためのAPM供給チューブ57が接続され,三方弁54には,純水(DIW)供給源58からの純水を外処理室2内に供給するための純水供給チューブ59が接続されている。従って,三方弁53,54の切換操作によって,排液・供給チューブ52に対してAPM供給チューブ57又は純水供給チューブ59のどちらか一方が導通すれば,外洗浄室2内にAPM又は純水を供給することができ,一方,逆に排液・供給チューブ53と排液チューブ55とが導通すれば,外洗浄室2内から洗浄液を排液することができるようになっている。
【0033】
さらに,外洗浄室2内には,内側面に沿って立設した排液管60が設けられている。この排液管60は,外処理室2の上部で開口しているので,所定の水位まで洗浄液が充填されると,洗浄液を外洗浄室2内からオーバフローできるようになっている。排液管60には,開閉弁61を備えた排液チューブ62が接続されており,開閉弁61を開放することによって,オーバフローした洗浄液を排液チューブ62を通じて外部に排液することができる。また,外洗浄室2の天井面には,乾燥ガスを噴出するガス吐出口63が複数設けられている。
【0034】
また,内洗浄室4の底部にも,外洗浄室2と同様に排液・供給口65が設けられており,この排液・供給口65に排液・供給チューブ66が接続されている。この排液・供給チューブ66には,三方弁67,68を介して排液チューブ69が接続されている。三方弁67には,SPM供給源70からのSPMを内処理室4内に供給するためのSPM供給チューブ71が接続され,三方弁68には,純水(DIW)供給源72からの純水を外処理室2内に供給するための純水供給チューブ73が接続されている。従って,三方弁67,68の切換操作によって,内洗浄室4内にSPM又は純水を供給することができたり,内洗浄室4内から洗浄液を排液することができるようになっている。さらに,内洗浄室4内にも,外洗浄室2と同様に内側面に沿って立設した排液管74が設けられており,内洗浄室4内から洗浄液をオーバフローできるようになっている。そして,排液管74には,開閉弁75を備えた排液チューブ76が接続されており,オーバフローした洗浄液を外部に排液することができる。
【0035】
以上のように構成された洗浄装置50で行われるウェハWの洗浄について説明する。図8に示したように,未だ洗浄されていない25枚のウェハWが垂直姿勢で外洗浄室2内に収納された後,図9に示すように,昇降機構6の稼働によって内洗浄室4をウェハWの周囲に移動させてSPM洗浄を行う。この場合,三方弁67をSPM供給チューブ71側に切り換え,内洗浄室4内にSPMを供給してウェハWをSPM中に浸漬するようにし,一方,開閉弁75を開放させることにより,オーバーフローするSPMと共にウェハWの表面から除去されたパーティクルを,内洗浄室4内の上部から排液管74,排液チューブ76を通じて排出する。こうして,SPM洗浄が施される。
【0036】
SPM洗浄が終了した後,三方弁67,68を排液チューブ69側に切り換え,内洗浄室4内にSPMを排液する。その後,三方弁68を純水供給チューブ73側に切り換え,内洗浄室4内に純水を充填してウェハWを純水中に浸漬し,リンス洗浄を行う。この場合も,内洗浄室4内の上部から純水をオーバーフローさせる。また,三方弁68を適宜排液チューブ69側に切り換えて,浸漬,排液を繰り返すようにしても良い。
【0037】
次いで,外洗浄室2でSC1洗浄を行う場合には,図8に示したように,昇降機構6が外洗浄槽3内から内洗浄槽5を退出させて,外洗浄室2内にウェハWを収納した状態に切り換える。そして,三方弁53をAPM供給チューブ57側に切り換え,外洗浄室2内にAPMを供給してウェハWをAPM中に浸漬するようにし,一方,開閉弁61を開放させることにより,オーバーフローするAPMと共にウェハWの表面から除去されたパーティクルや金属などの無機物質を,外洗浄室2内の上部から排液管60,排液チューブ62を通じて排出する。こうして,SC1洗浄が施される。
【0038】
SC1洗浄が終了した後,三方弁53,54を排液チューブ55側に切り換え,内洗浄室4内のAPMを排液する。その後,三方弁54を純水供給チューブ59側に切り換え,外洗浄室2内に純水を充填してウェハWを純水中に浸漬し,リンス洗浄を行う。この場合も,外洗浄室2内の上部から純水をオーバーフローさせる。また,三方弁54を適宜排液チューブ55側に切り換えて,浸漬,排液を繰り返しても良い。最後に,乾燥ガス63からIPA蒸気と加熱されたNガスの混合気体が供給されて,ウェハWが乾燥処理される。このように,洗浄液中にウェハWを浸漬させる洗浄装置50においても,所定の洗浄工程を好適に行うことができる。
【0039】
次に,第3の実施の形態について,図10を参照して説明する。図10に示すように,第3の実施の形態にかかる洗浄装置80は,ウェハWに対して洗浄液の吐出による洗浄及びDIP洗浄を行えるように構成されている。即ち,外洗浄室2には吐出部21が,内洗浄室4には吐出部33がそれぞれ設けられており,上方からウェハWに対して,SPM,APMをそれぞれ吐出できるように構成されている。さらに,外洗浄室2には,排液・供給口51,排液・供給チューブ52,排液管60等の回路系の構成要素が,内洗浄室4には,排液・供給口65,排液・供給チューブ66,排液管74等の回路系の構成要素がそれぞれ設けられ,ウェハWをSPM,APM,純水中にそれぞれ浸漬できるように構成されている。このような構成においては,洗浄液の吐出による洗浄及びDIP洗浄を自由に組み合わせて種々の洗浄工程が行えるため,汎用性の高い装置を実現することができる。
【0040】
また,基板は上記ウェハWに限るものではなく,LCD基板,ガラス基板,CD基板,フォトマスク,プリント基板,セラミック基板等でも可能である。さらに,本発明は,単なる洗浄に限らず,例えば所定の処理液を基板に塗布する装置や方法や,所定の反応成分を含んだ処理ガスを処理室内に供給し,物理的,化学的な反応を起こして基板を処理する装置や方法,例えばプラズマエッチング装置,プラズマCVD装置や,真空処理装置等に対しても応用することもできる。
【0041】
【発明の効果】
本発明によれば,複数の処理液を使用して所定の処理工程を施す場合には,異なる種類の処理液を使用する毎に基板を収納する処理室を変えることができるので,異なる種類の処理液が同じ槽内に混在しない。特に,移動手段が,処理液の種類に応じて,複数の処理室を基板の周囲に移動させるように構成されていれば,クロスコンタミネーションの発生や処理不良を防止することができる。
【0042】
本発明によれば,基板の乾燥を促進できたり,乾燥時のウォータマークの発生を防止することができる。従って,自然乾燥と比べて短時間かつ良好な乾燥処理を行うことができる。
【0043】
本発明によれば,クロスコンタミネーションの発生や処理不良を防止することができる。
【図面の簡単な説明】
【図1】本実施の形態にかかる洗浄装置の内部構造を正面方向からみた断面説明図である。
【図2】図1の洗浄装置に備えられた外洗浄槽の内部構造を示す平面説明図である。
【図3】図1の洗浄装置に備えられた外洗浄槽の内部構造を側面方向からみた断面説明図である。
【図4】外洗浄槽内に内洗浄槽が進入した場合における,図1の洗浄装置の内部構造を正面方向からみた断面説明図である。
【図5】外洗浄槽に内洗浄槽が進入した場合における,図1の洗浄装置に備えられた外洗浄槽の内部構造を示す平面説明図である。
【図6】乾燥ガス供給回路の回路図である。
【図7】ウェハを斜めに傾斜させた状態で外洗浄室内に収納した場合における,図1の洗浄装置に備えられた外洗浄槽の内部構造を側面方向からみた断面説明図である。
【図8】第2の実施の形態にかかる洗浄装置の内部構造を正面方向からみた断面説明図である。
【図9】外洗浄槽内に内洗浄槽が進入した場合における,図8の洗浄装置の内部構造を正面方向からみた断面説明図である。
【図10】第3の実施の形態にかかる洗浄装置の内部構造を正面方向からみた断面説明図である。
【符号の説明】
1 洗浄装置
2 外洗浄室
4 内洗浄室
6 昇降機構
21,33 吐出部
W ウェハ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a processing apparatus and a processing method for performing a predetermined processing by supplying a processing liquid to a substrate such as a semiconductor wafer.
[0002]
[Prior art]
In general, in a semiconductor device manufacturing process, for example, a semiconductor wafer (hereinafter referred to as “wafer”) is cleaned with a predetermined cleaning solution to remove contamination such as particles, organic contaminants, and metal impurities attached to the wafer surface. Cleaning devices are used to do this. Among them, a batch type cleaning apparatus is widely used that removes particles and the like from a wafer by storing a plurality of wafers in a cleaning tank configured to be supplied with a cleaning liquid and cleaning the wafer.
[0003]
Since the conventional cleaning apparatus is normally configured to perform only the cleaning process with one type of cleaning liquid in the cleaning tank, for example, when a wafer is cleaned using an acidic chemical solution and an alkaline chemical solution, Therefore, it is necessary to separately provide a cleaning tank using an acidic chemical and a cleaning tank using an alkaline chemical, and as a result, an excessive footprint is required. Therefore, recently, one-bath (One-Bath) method (one tank) has a function of alternately supplying and discharging one type or two or more types of chemicals and pure water into one cleaning tank. Multi-drug type, also referred to as single tank)) is attracting attention. In addition to the cleaning apparatus, for example, a gas processing apparatus that performs a drying process on a wafer using a plurality of processing gases, and the like, such a one-bus system is also attracting attention.
[0004]
[Problems to be solved by the invention]
However, if it is used as a one-bath type cleaning apparatus with the configuration of the conventional cleaning apparatus, a plurality of different types of cleaning liquids are supplied into one cleaning tank. When different types of cleaning processes are continuously performed in one tank, the cleaning liquid used in the previous cleaning process and remaining in the tank and the cleaning liquid used in the next cleaning process are stored in the tank. Will cause the following problems. For example, in order to remove inorganic contaminants such as metal impurities from the surface of a wafer, cleaning is performed such that an acidic cleaning liquid (for example, SPM), pure water, and an alkaline cleaning liquid (for example, APM) are sequentially supplied into one cleaning tank. When the process is performed, the acidic cleaning solution and the alkaline cleaning solution react to generate cross contamination such as salt. Then, the wafer may be recontaminated by the salt generated in this way. The same applies to gas processing apparatuses that use a plurality of different types of processing gases.
[0005]
Accordingly, an object of the present invention is to provide a processing apparatus and a processing method capable of preventing occurrence of cross-contamination and processing failure even when processing using a plurality of types of processing fluids is performed.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention comprises an outer cleaning chamber that encloses a substrate and performs liquid processing, and an inner cleaning chamber that is capable of moving forward and backward within the outer cleaning chamber. A processing apparatus comprising: a cleaning chamber; and a moving means for switching between a state in which the inner cleaning chamber has entered the outer cleaning chamber and a state in which the inner cleaning chamber has been withdrawn from the outer cleaning chamber. A holding tool for holding the stored substrate and a lid for opening and closing the outer cleaning chamber, and in the state where the inner cleaning chamber is inserted into the outer cleaning chamber, the atmosphere of the inner cleaning chamber is changed to the outer cleaning chamber. A seal is provided to prevent leakage , Drainage ports are provided at the bottom of the outer cleaning chamber and the bottom of the inner cleaning chamber, respectively. It is characterized by that.
[0007]
The present invention In the processing equipment of Processing fluid Depending on the type, different processing chambers can be moved around the substrate. For this reason, even if each processing fluid may remain in each processing chamber, different types of processing fluids are not mixed in the same processing chamber by changing the processing chamber. The processing fluid includes a liquid such as a processing liquid and a gas such as a processing gas.
[0008]
In this processing apparatus, the moving means switches between a state in which the inner cleaning chamber has entered the outer cleaning chamber and a state in which the inner cleaning chamber has been withdrawn from the outer cleaning chamber, depending on the type of processing fluid. It may be configured. For example, when an acidic processing fluid and an alkaline processing fluid are supplied to a substrate to process the substrate, different processing chambers are moved around the substrate when supplying an acidic processing fluid and supplying an alkaline processing fluid. Let Thereby, even if the processing fluid remains in the processing chamber, the acidic processing fluid and the alkaline processing fluid do not react with each other, and the occurrence of cross contamination such as salt can be prevented.
The processing gas may be supplied to at least one of the outer cleaning chamber and the inner cleaning chamber. In this case, as the processing gas, for example, N 2 Inert gas such as (nitrogen) gas, vapor of organic solvent such as IPA, N 2 A mixed gas of gas and IPA vapor or the like is used. N 2 If gas is supplied to the processing chamber, processing in an inert atmosphere can be performed. IPA steam, N 2 If a mixed gas of gas and IPA vapor is supplied to the processing chamber, drying of the processing fluid can be promoted, and for example, a watermark during drying can be prevented.
Further, the inner cleaning chamber may leave the outer cleaning chamber when the substrate is carried in and out.
Moreover, you may provide the casing which arrange | positions the said inside washing | cleaning chamber retreated from the said outside washing | cleaning chamber inside.
In addition, a discharge port for discharging the processing liquid is disposed at the upper part of the outer cleaning chamber and the upper part of the inner cleaning chamber, respectively. In a state where the inner cleaning chamber has entered the outer cleaning chamber, the processing liquid is discharged from the discharge port disposed at the upper portion of the inner cleaning chamber to the substrate, and the inner cleaning chamber is withdrawn from the outer cleaning chamber, Discharge the processing liquid onto the substrate from the discharge port located in the upper part of the outer cleaning chamber. May be.
[0013]
According to the invention, the step of storing the substrate in the outer cleaning chamber, the step of closing the outer cleaning chamber with a lid after storing the substrate in the outer cleaning chamber, the inner cleaning chamber in the outer cleaning chamber, In a state where the atmosphere of the inner cleaning chamber is not leaked to the outer cleaning chamber, and the substrate is stored in the inner cleaning chamber. Discharge the processing liquid from the top and drain from the bottom drain A step of performing a liquid treatment, a step of leaving the inner cleaning chamber from the outer cleaning chamber after completion of the processing in the inner cleaning chamber, and a state in which the substrate is stored in the outer cleaning chamber. Discharge the processing liquid from the top and drain from the bottom drain A process of liquid treatment and Are given in order A processing method is provided which is characterized by the above.
In this case, the outer cleaning chamber may be opened after the processing in the outer cleaning chamber is completed. Further, the substrate may be dried before the outer cleaning chamber is opened.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
A preferred embodiment of the present invention will be described based on a cleaning apparatus configured to store, for example, 25 wafers in a cleaning tank and clean them with reference to the accompanying drawings.
[0015]
FIG. 1 shows a state in which the internal structure of the cleaning apparatus 1 for explaining the present embodiment is viewed from the front side. However, as shown in FIG. 1, the cleaning apparatus 1 has enough 25 wafers W. The outer cleaning tank 3 having an outer cleaning chamber 2 (which may be referred to as a first cleaning chamber) that can be surrounded with a sufficient margin, and the outer cleaning chamber 3 of the outer cleaning tank 3 can be moved forward and backward. The inner cleaning tank 5 having an inner cleaning chamber 4 (which may be referred to as a second cleaning chamber) that can surround the wafer W in the outer cleaning chamber 2, and the inner cleaning tank 5 in the outer cleaning tank 3. To move the inner cleaning chamber 4 to the periphery of the wafer W and to move the inner cleaning tank 5 out of the outer cleaning tank 3 and switch the state to the state where the periphery of the wafer W is surrounded by the outer cleaning chamber 2 And a mechanism 6.
[0016]
As a cleaning process performed in the cleaning apparatus 1, for example, in order to remove inorganic contaminants such as metal impurities from the surface of the wafer W, an SPM (H 2 SO 4 / H 2 O 2 SPM cleaning using a cleaning liquid called a mixed liquid) is performed, and rinse cleaning with pure water is performed. Thereafter, in the outer cleaning tank 3, APM (NH) mainly composed of an ammonia component is performed. 4 OH / H 2 O 2 / H 2 SC1 cleaning using a cleaning solution called a mixed solution of O), rinsing with pure water, IPA (isopropyl alcohol) vapor and heated N 2 A drying process using a dry gas mixed with a gas is performed.
[0017]
An opening 3a is formed on the upper surface of the outer cleaning tank 3, and the wafer W is carried into and out of the cleaning device 1 through the opening 3a. The opening 3a is opened and closed by a lid 10 configured to move up and down and horizontally. The lid 10 shown by a solid line in FIG. 1 shows a state in which the opening 3a on the upper surface is opened, and the lid 10 'shown by a two-dot chain line in FIG. 1 shows a state in which the opening 3a on the upper surface is closed. ing. A casing 11 is fixed to the lower surface of the outer cleaning tank 3, and an inner cleaning tank 5 evacuated downward from the outer cleaning tank 3 is disposed in the casing 11. In the illustrated example, the inner cleaning tank 5 can freely pass through the opening 3b formed on the lower surface of the outer cleaning tank 3 in the vertical direction. In the cleaning apparatus 1, a cylinder 12 is provided that penetrates the center of the casing 11 and the inner cleaning tank 5 and reaches the lower center of the outer cleaning tank 3, and a support shaft 13 is provided inside the cylinder 12. Is provided. A table 14 is connected to the upper end of the support shaft 13.
[0018]
FIG. 2 shows a state in which the internal structure of the outer cleaning tank 3 is seen from the plane direction, and FIG. 3 shows a state seen from the side surface direction. As shown in FIGS. 2 and 3, a pair of left and right holders 16a and 16b are provided on the upper surface of the table 14, and the peripheral edge of the wafer W is inserted into the peripheral surfaces of the holders 16a and 16b. For example, 25 grooves 17 are formed. Therefore, when 25 wafers W are loaded into the cleaning apparatus 1, the wafer W is erected in the outer cleaning chamber 2 by inserting the peripheral edges of the wafers W into the grooves 17 of the holders 16a and 16b. W is configured to be accommodated. In addition, at the upper part of the outer cleaning chamber 2, there are disposed four discharge portions 21 with a large number of discharge ports 20 for discharging a cleaning liquid (APM, pure water) in the horizontal direction. Therefore, when the wafer W is cleaned in the outer cleaning tank 3, the wafer W is set on the table 14, and then the discharge port 20 discharges the cleaning liquid from above the wafer W. Each of the surfaces can be cleaned uniformly. The discharge port 20 is also configured to spray the cleaning liquid onto the wafer W. Further, as shown in FIG. 1, a drainage port 22 is provided at the bottom of the outer cleaning tank 3, and a drainage tube 24 having an on-off valve 23 is connected to the drainage port 22. By opening 23, the cleaning liquid in the outer cleaning chamber 2 can be drained to the outside.
[0019]
The lower surface of the inner cleaning tank 5 is connected to an elevating shaft 25 of an elevating mechanism 6 composed of a cylinder device or a motor. The elevating mechanism 6 moves up and down to move the inner cleaning tank 5 up and down. The inner cleaning tank 5 is taken in and out of the outer cleaning tank 3 through the opening 3 b on the lower surface of the tank 3. As shown in FIG. 4, by moving the inner cleaning tank 5 into the outer cleaning tank 3 by operating the elevating mechanism 6, the inner cleaning chamber 4 is moved around the wafer W, and the wafer W is moved into the inner cleaning chamber 4. Can be stored. FIG. 5 shows a state in which the internal structure of the outer cleaning tank 3 at this time is viewed from the plane direction. If the inner cleaning tank 5 is withdrawn from the outer cleaning tank 3 by operating the elevating mechanism 6 from this state, the wafer W is stored from the inner cleaning chamber 4 into the outer cleaning chamber 2 as shown in FIG. It can be switched to the state.
[0020]
As shown in FIG. 4, when the inner cleaning tank 5 enters the outer cleaning tank 3, the seal portion 30 provided on the upper surface of the inner cleaning tank 5 is in close contact with the ceiling surface of the outer cleaning chamber 2, and The seal portion 31 provided at the upper peripheral edge of the cylindrical body 12 is in close contact with the bottom surface of the inner cleaning tank 5 so that the atmosphere of the inner cleaning chamber 4 does not leak into the outer cleaning chamber 2. In addition, in the upper part of the inner cleaning chamber 4, there are four discharge portions 33 equipped with a number of discharge ports 32 for discharging a cleaning liquid (SPM, pure water) at four locations in the horizontal direction. The cleaning liquid is discharged toward the wafer W from above. Further, a drain port 34 is provided at the bottom of the inner cleaning tank 5, and a drain tube 36 having an open / close valve 35 is connected to the drain port 34.
[0021]
In addition, as shown in FIG. 6, the discharge port 20 has an IPA vapor and heated N 2 An outlet of a dry gas supply circuit 40 that supplies a gas mixture is connected. At the inlet of the dry gas supply circuit 40, N 2 A supply source 41 is connected, and in the middle, a three-way valve 42, a bubbling unit 43 in which IPA liquid is stored, a filter 44 that allows only gas to pass, and three-way governing whether or not to send dry gas to the discharge port 20 A valve 45 is interposed. Further, a connection circuit 46 for connecting the three-way valve 42 and the three-way valve 45 is provided. Here, by switching the three-way valve 42, N 2 N heated from source 41 2 (Nitrogen) gas is passed through the bubbling portion 43 at a rate of about 100 liters / min to 200 liters / min, and the bubbling portion 43 is brought into a high bubbling state. The mesh plate 47 provided in the bubbling portion 43 allows N 2 Change the gas into fine bubbles to make the IPA liquid easier to vaporize. And IPA vapor and heated N 2 When a mixed gas of gas is generated and flows out from the bubbling portion 43, the droplet component is removed by the filter 44, and then passes through the switched three-way valve 45 to be sent to the discharge port 20. . On the other hand, by switching the three-way valves 42 and 45, the heated N 2 Only gas may be sent to the discharge port 20. In this embodiment, IPA vapor and heated N 2 Gas mixture and heated N 2 Although the case where only the gas is supplied has been described, the IPA liquid may be supplied to the wafer W depending on the type of drying process.
[0022]
Next, cleaning of the wafer W performed in the cleaning apparatus 1 configured as described above will be described. For example, in order to effectively remove inorganic contaminants such as metal impurities from the surface of the wafer W, the cleaning apparatus 1 performs cleaning processes in the order of, for example, SPM cleaning, rinse cleaning, SC1 cleaning, rinse cleaning, and drying processing. The
[0023]
First, as shown in FIG. 1, in a state in which the inner cleaning tank 5 is retracted from the outer cleaning tank 3 by the lifting mechanism 6, the transfer arm (not shown) removes 25 wafers W that have not been cleaned yet. The wafer is carried into the outer cleaning tank 3 through the opening 3a on the opened upper surface, and the peripheral edge of the wafer W is inserted into the groove 17 of each of the holders 16a and 16b. When the wafer W is stored in the outer cleaning chamber 2 in a vertical posture, the opening 6 a on the upper surface is closed by the lid 10.
[0024]
By the way, in such a cleaning process, SPM (H 2 SO 4 / H 2 O 2 Liquid mixture) is an acidic cleaning liquid, and APM (NH 4 OH / H 2 O 2 / H 2 Since the mixed solution of O) is an alkaline cleaning solution, it is important to prevent the SPM and APM from reacting and causing cross contamination such as salt.
[0025]
Therefore, according to the cleaning apparatus 1 according to the present embodiment, when performing a predetermined cleaning process using such SPM, pure water, and APM, the elevating mechanism 6 is arranged in accordance with the type of cleaning liquid. The inner cleaning chamber 4 is moved around W. When supplying SPM and pure water to the wafer W, the wafer W is accommodated in the inner cleaning chamber 4 to perform SPM cleaning to subsequent rinse cleaning, and supply APM and pure water to the wafer W. At times, the wafer W is accommodated in the outer cleaning chamber 2 so that the process from the SC1 cleaning to the drying process is performed. For this reason, even if SPM remains in the inner cleaning chamber 4 and APM may remain in the outer cleaning chamber 2, the cleaning chamber for storing the wafer W is changed every time the SPM and APM are used. These SPM and APM are not mixed in the same tank. Therefore, occurrence of cross contamination such as salt can be prevented.
[0026]
That is, first Inside cleaning room 4 When performing the SPM cleaning in FIG. 4, as shown in FIG. 4, the elevating mechanism 6 moves the inner cleaning chamber 4 around the wafer W by moving the inner cleaning tank 5 into the outer cleaning tank 3. The state is switched to the state in which the wafer W is stored in the cleaning chamber 4. Then, the SPM is discharged from the discharge port 32 and uniformly supplied to the entire surface of each of the 25 wafers W. Thus, SPM cleaning is performed to remove particles and the like from the surface of the wafer W. After the SPM cleaning, pure water is supplied to the wafer W from the discharge port 32 to perform rinsing cleaning, and the SPM is cleaned cleanly from the wafer W.
[0027]
Then Outside washing room 2 When the SC1 cleaning is performed, as shown in FIG. 1, the elevating mechanism 6 retracts the inner cleaning tank 5 from the outer cleaning tank 3 and switches to a state where the wafer W is stored in the outer cleaning chamber 2. . As in the SPM cleaning, APM is discharged from the discharge port 20 to remove inorganic contaminants such as particles and metals from the surface of the wafer W. After the SC1 cleaning, pure water is supplied to the wafer W from the discharge port 20 to perform rinsing cleaning, and the APM is washed away cleanly from the wafer W. In this way, different types of SPM and APM can be supplied to the inner cleaning chamber 4 and the outer cleaning chamber 2, respectively.
[0028]
Finally, a drying gas is ejected from the discharge port 20 to dry the wafer W. In this case, as shown in FIG. 6, the heated N bubbling unit 43 in which the IPA liquid is stored 2 N gas heated and dried with IPA vapor as dry gas 2 A gas mixture is generated and supplied to the discharge port 20 through the dry gas supply circuit 40. N 2 By supplying the gas, the drying process can be performed in an inert atmosphere, and the IPA vapor supplied to the surface of the wafer W replaces the remaining water droplets on the wafer W and is effective from the surface of the wafer W. Pure water can be removed. Thus, the IPA vapor and heated N in the outer cleaning chamber 2 2 If the gas mixture is supplied, drying of the wafer W can be promoted, and for example, generation of a watermark during drying can be prevented. Therefore, the drying process can be performed in a shorter time and better than natural drying. Thus, when the predetermined cleaning process is completed, the opening 3a on the upper surface is opened, and the wafer W can be unloaded from the cleaning apparatus 1. As other drying methods, for example, IPA vapor and heated N 2 N heated after feeding gas mixture 2 The process of supplying only the gas to the wafer W, or N heated after supplying the IPA liquid 2 For example, a process of supplying only gas to the wafer W can be performed.
[0029]
Thus, according to the cleaning apparatus 1 of the present embodiment, when the cleaning process is performed by supplying the SPM that is an acidic cleaning liquid and the APM that is an alkaline cleaning liquid to the wafer W, an inner cleaning chamber is formed in the outer cleaning tank 3. By advancing and retracting 4, it is possible to switch to a state in which the wafer W is housed in different cleaning chambers. As a result, even if SPM remains in the inner cleaning chamber 4 and APM remains in the inner cleaning chamber 4, the SPM and APM do not react and the occurrence of cross-contamination such as salt occurs. Can be prevented.
[0030]
In the present embodiment, the case where the wafer W is stood up and stored in the outer cleaning chamber 2 has been described. However, as shown in FIG. 7, the outer cleaning is performed with the wafer W tilted obliquely. It may be stored in the chamber 2. Even in such a configuration, each of the 25 wafers W can be uniformly cleaned.
[0031]
Next, a cleaning device 50 according to the second embodiment will be described with reference to FIGS. The cleaning apparatus 1 performs SPM cleaning and SC1 cleaning by the discharge ports 20 and 32. The cleaning apparatus 50 shown in FIGS. 8 and 9 fills the inner cleaning chamber 4 with SPM and immerses the wafer W therein. Thus, the SPM cleaning is performed, and then the APM is filled in the outer cleaning chamber 2 and the wafer W is immersed therein to perform the SC1 cleaning. Hereinafter, the specific configuration of the cleaning device 50 will be described. Among the components provided in the cleaning device 50, the same components and components as those of the cleaning device 1 described above are the same. Duplicated explanations are omitted by adding symbols.
[0032]
8 shows a state in which the inner cleaning tank 5 has exited from the outer cleaning tank 3 as in FIG. 1, and FIG. 9 shows a state in which the inner cleaning tank 5 has entered into the outer cleaning tank 3 as in FIG. Show. As shown in FIGS. 8 and 9, a drain / supply port 51 is provided at the bottom of the outer cleaning chamber 2, and a drain / supply tube 52 is connected to the drain / supply port 51. . A drainage tube 55 for draining the cleaning liquid in the outer cleaning chamber 2 is connected to the drainage / supply tube 52 via three-way valves 53 and 54. The three-way valve 53 is connected to an APM supply tube 57 for supplying APM from the APM supply source 56 into the outer processing chamber 2, and the three-way valve 54 is connected to pure water from a pure water (DIW) supply source 58. Is connected to a pure water supply tube 59 for supplying the water into the outer processing chamber 2. Accordingly, if one of the APM supply tube 57 and the pure water supply tube 59 is conducted to the drainage / supply tube 52 by the switching operation of the three-way valves 53 and 54, APM or pure water is introduced into the outer cleaning chamber 2. On the other hand, if the drainage / supply tube 53 and the drainage tube 55 are connected to each other, the cleaning liquid can be drained from the outer cleaning chamber 2.
[0033]
Further, a drainage pipe 60 is provided in the outer cleaning chamber 2 so as to stand along the inner surface. Since the drainage pipe 60 is opened at the upper part of the outer processing chamber 2, the cleaning liquid can overflow from the outer cleaning chamber 2 when the cleaning liquid is filled up to a predetermined water level. A drainage tube 62 having an on-off valve 61 is connected to the drainage pipe 60, and the overflowed cleaning liquid can be drained to the outside through the drainage tube 62 by opening the on-off valve 61. In addition, a plurality of gas discharge ports 63 for discharging dry gas are provided on the ceiling surface of the outer cleaning chamber 2.
[0034]
In addition, a drain / supply port 65 is provided at the bottom of the inner cleaning chamber 4 as in the outer cleaning chamber 2, and a drain / supply tube 66 is connected to the drain / supply port 65. A drainage tube 69 is connected to the drainage / supply tube 66 via three-way valves 67 and 68. The three-way valve 67 is connected to an SPM supply tube 71 for supplying SPM from the SPM supply source 70 into the inner processing chamber 4, and the three-way valve 68 is connected to pure water from a pure water (DIW) supply source 72. Is connected to a pure water supply tube 73 for supplying the water into the outer processing chamber 2. Accordingly, by switching the three-way valves 67 and 68, SPM or pure water can be supplied into the inner cleaning chamber 4, and the cleaning liquid can be discharged from the inner cleaning chamber 4. Further, a drainage pipe 74 is provided in the inner cleaning chamber 4 along the inner surface as in the outer cleaning chamber 2 so that the cleaning liquid can overflow from the inner cleaning chamber 4. . A drain tube 76 having an open / close valve 75 is connected to the drain pipe 74, and the overflowed cleaning liquid can be drained to the outside.
[0035]
The cleaning of the wafer W performed by the cleaning apparatus 50 configured as described above will be described. As shown in FIG. 8, after the 25 wafers W that have not been cleaned are stored in the outer cleaning chamber 2 in a vertical posture, the inner cleaning chamber 4 is operated by the operation of the elevating mechanism 6 as shown in FIG. Is moved around the wafer W to perform SPM cleaning. In this case, the three-way valve 67 is switched to the SPM supply tube 71 side, the SPM is supplied into the inner cleaning chamber 4 to immerse the wafer W in the SPM, and on the other hand, the on-off valve 75 is opened to overflow. Particles removed from the surface of the wafer W together with the SPM are discharged from the upper portion of the inner cleaning chamber 4 through the drain tube 74 and the drain tube 76. In this way, SPM cleaning is performed.
[0036]
After the SPM cleaning is completed, the three-way valves 67 and 68 are switched to the drain tube 69 side, and the SPM is drained into the inner cleaning chamber 4. Thereafter, the three-way valve 68 is switched to the pure water supply tube 73 side, the inner cleaning chamber 4 is filled with pure water, the wafer W is immersed in pure water, and rinse cleaning is performed. Also in this case, pure water is caused to overflow from the upper part in the inner cleaning chamber 4. Further, the three-way valve 68 may be appropriately switched to the drainage tube 69 side to repeat immersion and drainage.
[0037]
Next, when SC1 cleaning is performed in the outer cleaning chamber 2, as shown in FIG. 8, the elevating mechanism 6 moves the inner cleaning tank 5 out of the outer cleaning tank 3 and puts the wafer W in the outer cleaning chamber 2. Switch to the stowed state. Then, the three-way valve 53 is switched to the APM supply tube 57 side, APM is supplied into the outer cleaning chamber 2 so that the wafer W is immersed in the APM, while the on-off valve 61 is opened to overflow the APM. At the same time, inorganic substances such as particles and metals removed from the surface of the wafer W are discharged from the upper part of the outer cleaning chamber 2 through the drainage pipe 60 and the drainage tube 62. In this way, SC1 cleaning is performed.
[0038]
After the SC1 cleaning is completed, the three-way valves 53 and 54 are switched to the drain tube 55 side, and the APM in the inner cleaning chamber 4 is drained. Thereafter, the three-way valve 54 is switched to the pure water supply tube 59 side, the pure water is filled in the outer cleaning chamber 2, and the wafer W is immersed in pure water to perform rinsing cleaning. Also in this case, pure water overflows from the upper part in the outer cleaning chamber 2. Further, the three-way valve 54 may be appropriately switched to the drainage tube 55 side to repeat the immersion and drainage. Finally, dry gas 63 and IPA vapor and heated N 2 A mixed gas of gas is supplied, and the wafer W is dried. Thus, the predetermined cleaning process can be suitably performed also in the cleaning apparatus 50 that immerses the wafer W in the cleaning liquid.
[0039]
Next, a third embodiment will be described with reference to FIG. As shown in FIG. 10, the cleaning apparatus 80 according to the third embodiment is configured to perform cleaning by discharging cleaning liquid and DIP cleaning on the wafer W. That is, the outer cleaning chamber 2 is provided with a discharge portion 21 and the inner cleaning chamber 4 is provided with a discharge portion 33, respectively, so that SPM and APM can be discharged onto the wafer W from above. . Further, the outer cleaning chamber 2 includes circuit components such as a drainage / supply port 51, a drainage / supply tube 52, and a drainage tube 60, and the inner cleaning chamber 4 includes a drainage / supply port 65, Circuit components such as the drainage / supply tube 66 and the drainage pipe 74 are provided so that the wafer W can be immersed in SPM, APM, and pure water, respectively. In such a configuration, since various cleaning processes can be performed by freely combining cleaning by discharging cleaning liquid and DIP cleaning, a highly versatile apparatus can be realized.
[0040]
Further, the substrate is not limited to the wafer W, but may be an LCD substrate, a glass substrate, a CD substrate, a photomask, a printed substrate, a ceramic substrate, or the like. Furthermore, the present invention is not limited to mere cleaning, for example, an apparatus or method for applying a predetermined processing liquid to a substrate, or a processing gas containing a predetermined reaction component is supplied into a processing chamber to perform a physical or chemical reaction. The present invention can also be applied to an apparatus and a method for processing a substrate by raising the substrate, such as a plasma etching apparatus, a plasma CVD apparatus, and a vacuum processing apparatus.
[0041]
【The invention's effect】
The present invention According to the present invention, when a predetermined processing step is performed using a plurality of processing liquids, the processing chamber for storing the substrate can be changed every time a different type of processing liquid is used. Are not mixed in the same tank. In particular, If the moving means is configured to move the plurality of processing chambers to the periphery of the substrate according to the type of processing liquid, it is possible to prevent occurrence of cross contamination and processing failure.
[0042]
The present invention Accordingly, drying of the substrate can be promoted, and generation of a watermark during drying can be prevented. Therefore, the drying process can be performed in a shorter time and better than natural drying.
[0043]
According to the present invention, Generation of cross contamination and processing failure can be prevented.
[Brief description of the drawings]
FIG. 1 is an explanatory cross-sectional view of an internal structure of a cleaning device according to an embodiment as viewed from the front.
2 is an explanatory plan view showing an internal structure of an outer cleaning tank provided in the cleaning apparatus of FIG. 1; FIG.
3 is an explanatory cross-sectional view of the internal structure of the outer cleaning tank provided in the cleaning apparatus of FIG. 1 as viewed from the side.
4 is an explanatory cross-sectional view of the internal structure of the cleaning apparatus of FIG. 1 as viewed from the front when the inner cleaning tank has entered the outer cleaning tank.
5 is an explanatory plan view showing the internal structure of the outer cleaning tank provided in the cleaning apparatus of FIG. 1 when the inner cleaning tank enters the outer cleaning tank. FIG.
FIG. 6 is a circuit diagram of a dry gas supply circuit.
7 is an explanatory cross-sectional view of the internal structure of the external cleaning tank provided in the cleaning apparatus of FIG. 1 when viewed from the side when the wafer is stored in the external cleaning chamber in an obliquely inclined state.
FIG. 8 is an explanatory cross-sectional view of the internal structure of the cleaning apparatus according to the second embodiment as viewed from the front.
9 is an explanatory cross-sectional view of the internal structure of the cleaning apparatus of FIG. 8 as viewed from the front when the inner cleaning tank has entered the outer cleaning tank.
FIG. 10 is an explanatory cross-sectional view of an internal structure of a cleaning device according to a third embodiment as viewed from the front.
[Explanation of symbols]
1 Cleaning device
2 Outside washing room
4 Internal cleaning room
6 Lifting mechanism
21, 33 Discharge part
W wafer

Claims (8)

基板を囲んで液処理する外洗浄室と,この外洗浄室内に進退自在に構成され,外洗浄室内において基板を囲んで液処理する内洗浄室と,外洗浄室内に内洗浄室を進入させた状態と,内洗浄室を外洗浄室内から退出させた状態とに切り換える移動手段とを備えた処理装置であって,
前記外洗浄室内に収納された基板を保持する保持具と,前記外洗浄室を開放・閉鎖する蓋体を備え,
前記外洗浄室内に内洗浄室を進入させた状態において,内洗浄室の雰囲気を外洗浄室に漏れないようにさせるシール部を設け
前記外洗浄室の底部と前記内洗浄室の底部に排液口をそれぞれ設けたことを特徴とする,処理装置。
An outer cleaning chamber that surrounds the substrate and performs liquid processing, and is configured to be able to move forward and backward in the outer cleaning chamber. The inner cleaning chamber that encloses the substrate in the outer cleaning chamber and that performs liquid processing, and the inner cleaning chamber are inserted into the outer cleaning chamber. A processing apparatus comprising a state and a moving means for switching between an inner cleaning chamber and a state in which the inner cleaning chamber is withdrawn from the outer cleaning chamber,
A holder for holding the substrate stored in the outer cleaning chamber; and a lid for opening and closing the outer cleaning chamber;
In a state where the inner cleaning chamber has entered the outer cleaning chamber, a seal portion is provided to prevent the atmosphere of the inner cleaning chamber from leaking into the outer cleaning chamber ,
A processing apparatus, wherein a drainage port is provided at each of a bottom portion of the outer cleaning chamber and a bottom portion of the inner cleaning chamber .
前記移動手段は,処理流体の種類に応じて,前記外洗浄室内に内洗浄室を進入させた状態と,内洗浄室を外洗浄室内から退出させた状態とに切り換えるように構成されていることを特徴とする,請求項1に記載の処理装置。  The moving means is configured to switch between a state in which the inner cleaning chamber has entered the outer cleaning chamber and a state in which the inner cleaning chamber has been withdrawn from the outer cleaning chamber, depending on the type of processing fluid. The processing apparatus according to claim 1, wherein: 基板の搬入出時に,前記内洗浄室が前記外洗浄室内から退出していることを特徴とする,請求項1または2に記載の処理装置。The processing apparatus according to claim 1, wherein the inner cleaning chamber has left the outer cleaning chamber when a substrate is carried in and out. 前記外洗浄室内から退出させた前記内洗浄室を内部に配置させるケーシングを備えることを特徴とする,請求項1〜3のいずれかに記載の処理装置。The processing apparatus according to any one of claims 1 to 3, further comprising a casing in which the inner cleaning chamber retreated from the outer cleaning chamber is disposed. 前記外洗浄室内の上部と前記内洗浄室の上部に,処理液を吐出する吐出口がそれぞれ配置され,前記外洗浄室内に内洗浄室を進入させた状態で,内洗浄室の上部に配置した吐出口から基板に処理液を吐出し,前記内洗浄室を外洗浄室内から退出させた状態で,外洗浄室の上部に配置した吐出口から基板に処理液を吐出することを特徴とする,請求項1〜4のいずれかに記載の処理装置。Discharge ports for discharging the processing liquid are respectively arranged at the upper part of the outer cleaning chamber and the upper part of the inner cleaning chamber, and arranged at the upper part of the inner cleaning chamber in a state where the inner cleaning chamber enters the outer cleaning chamber. The process liquid is discharged from the discharge port onto the substrate, and the process liquid is discharged onto the substrate from the discharge port disposed at the top of the outer cleaning chamber in a state in which the inner cleaning chamber is withdrawn from the outer cleaning chamber. The processing apparatus in any one of Claims 1-4. 基板を外洗浄室内に収納する工程と,Storing the substrate in the outer cleaning chamber;
基板を前記外洗浄室内に収納した後,前記外洗浄室を蓋体で閉鎖する工程と,  A step of closing the outer cleaning chamber with a lid after storing the substrate in the outer cleaning chamber;
前記外洗浄室内に内洗浄室を進入させ,前記内洗浄室の雰囲気を外洗浄室に漏れないようにさせる工程と,  A step of allowing an inner cleaning chamber to enter the outer cleaning chamber so that the atmosphere of the inner cleaning chamber does not leak into the outer cleaning chamber;
基板を前記内洗浄室内に収納した状態で上部から処理液を吐出し,底部の排液口から排液して液処理を行う工程と,  A step of discharging the processing liquid from the top while the substrate is housed in the inner cleaning chamber, and discharging the liquid from the drain port at the bottom to perform liquid processing;
前記内洗浄室内での処理が終了した後,前記内洗浄室を前記外洗浄室内から退出させる工程と,  A step of leaving the inner cleaning chamber out of the outer cleaning chamber after the processing in the inner cleaning chamber is completed;
基板を前記外洗浄室内に収納した状態で上部から処理液を吐出し,底部の排液口から排液して液処理を行う工程と  A step of discharging the processing liquid from the top while the substrate is housed in the outer cleaning chamber, and discharging the liquid from the drain port at the bottom to perform liquid processing;
が順に施されることを特徴とする,処理方法。  A processing method, characterized by being sequentially applied.
前記外洗浄室内での処理を終了した後,前記前記外洗浄室を開放することを特徴とする,請求項6に記載の処理方法。The processing method according to claim 6, wherein the outer cleaning chamber is opened after finishing the processing in the outer cleaning chamber. 前記外洗浄室内を開放する前に,前記基板を乾燥処理することを特徴とする,請求項7に記載の処理方法。The processing method according to claim 7, wherein the substrate is dried before the outer cleaning chamber is opened.
JP11995799A 1999-04-27 1999-04-27 Processing apparatus and processing method Expired - Fee Related JP3910757B2 (en)

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JP11995799A JP3910757B2 (en) 1999-04-27 1999-04-27 Processing apparatus and processing method
TW089107891A TW499696B (en) 1999-04-27 2000-04-26 Processing apparatus and processing method
US09/559,343 US6536452B1 (en) 1999-04-27 2000-04-27 Processing apparatus and processing method
KR10-2000-0022443A KR100516792B1 (en) 1999-04-27 2000-04-27 Processing apparatus and processing method
DE10020523A DE10020523B4 (en) 1999-04-27 2000-04-27 Device and method for processing an object
US10/359,208 US6895979B2 (en) 1999-04-27 2003-02-06 Processing apparatus and processing method

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JP4100466B2 (en) * 2000-12-25 2008-06-11 東京エレクトロン株式会社 Liquid processing equipment
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JP5923300B2 (en) * 2011-12-28 2016-05-24 株式会社Screenホールディングス Substrate processing apparatus and substrate processing method
KR101919122B1 (en) * 2014-08-12 2018-11-15 주식회사 제우스 Apparatus and method treating substrate for seperation process
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