JP3942860B2 - Finishing method for sealing the edge of inorganic building board - Google Patents
Finishing method for sealing the edge of inorganic building board Download PDFInfo
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- JP3942860B2 JP3942860B2 JP2001324669A JP2001324669A JP3942860B2 JP 3942860 B2 JP3942860 B2 JP 3942860B2 JP 2001324669 A JP2001324669 A JP 2001324669A JP 2001324669 A JP2001324669 A JP 2001324669A JP 3942860 B2 JP3942860 B2 JP 3942860B2
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- sealing
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- end cutting
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Description
【0001】
【発明の属する技術分野】
この出願の発明は、無機質建築板端部のシーリングにおける仕上げ方法に関するものである。さらに詳しくは、この出願の発明は、無機質原板の端部切削部分にシーリング剤を塗布してシーリングする際に、すでに本体部表面に塗布されているシーリング剤へのオーバーラップを抑制するとともに、乾燥時のシーリング剤の発泡を防止し、シーリング剤の塗装を無機質原板全体にわたって均一化することのできる無機質建築板端部のシーリングにおける仕上げ方法に関するものである。
【0002】
【従来の技術】
外装材として広く知られているセメント板などの無機質建築板は、一般に、外壁としての外観の統一感や防水性などが得られるように、重合可能な実を端部に備えている。
【0003】
実形成の一つの方法として、成形後の無機質原板の端部をルーターなどの切削機械により切削加工する方法が知られている。無機質建築板の製造工程においては、一般に、上記切削加工より以前に撥水剤やシーラーなどのシーリング剤が無機質原板の表面に塗装され、耐水性の付与、仕上げ塗料の密着性向上などを図っているため、実形成のために切削された無機質原板の端部は、素地が表面に露出することになる。そこで、切削された無機質原板の端部に対し、シーリングが再度行われている。
【0004】
この端部のシーリングは、たとえば、図2の概略工程図に示したように、無機質原板(1)の端部切削部分(2)に向けて塗料ガン(11)からシーリング剤(12)を、シャワーノズル(13)を経由させて滴下、塗布し、次いで、刷毛(14)で端部切削部分(2)に塗布したシーリング剤(12)をしごき、シーリング剤(12)の溜まりやかすれなどを消失させ、端部切削部分(2)におけるシーリング剤(12)の塗布を均一化する。
【0005】
無機質原板(1)の側端面のシーリングは、図2に示したように、一般に、以上の端部切削部分(2)のシーリング後に行われる。この無機質原板(1)の側端面のシーリングは、たとえば、塗料ガン(11)から供給管(15)を通じて塗布ローラー(16)にシーリング剤(12)を供給し、塗布ローラー(16)を無機質原板(1)の側端面に接触させつつ回転させて無機質原板(1)の側端面にシーリング剤(12)を塗布した後、端部切削部分(2)のシーリングと同様に、刷毛(14)によりシーリング剤(12)が塗布された無機質原板(1)の側端面をしごくことにより行われる。
【0006】
【発明が解決しようとする課題】
しかしながら、前述した無機質原板(1)の端部切削部分(2)のシーリングには次のような問題が指摘される。
【0007】
すなわち、無機質原板(1)の端部切削部分(2)のシーリング時には、無機質原板(1)の本体部(3)の表面はすでにシーリングが完了しており、したがって、たとえ図2に示したように、シャワーノズル(13)を用いてシーリング剤(12)を塗布し、また、刷毛(14)によりしごいても、端部切削部分(2)に塗装されたシーリング剤(12)は、すでに本体部(3)の表面に塗装されたシーリング剤にオーバーラップすることが避けられない。このシーリング剤(12)のオーバーラップは、シーリング後に行われる仕上げ塗装に用いられる化粧塗料との密着性を低下させ、無機質建築板の表面におけるクラックの発生、化粧塗膜の剥離などの原因となる。
【0008】
また、刷毛(14)によるしごきだけでは、シーリング後の乾燥工程において、無機質原板(1)の端部切削部分(2)に塗装されたシーリング剤(12)にしばしば発泡が生じる。この発泡により、シーリングが均一性に欠けたものとなり、耐水性などに影響するとともに、前述のシーリング剤(12)のオーバーラップと同様に、化粧塗料との密着性を低下させることにもなる。
【0009】
この出願の発明は、このような事情に鑑みてなされたものであり、無機質原板の端部切削部分にシーリング剤を塗布してシーリングする際に、すでに本体部表面に塗布されているシーリング剤へのオーバーラップを抑制するとともに、乾燥時のシーリング剤の発泡を防止し、シーリング剤の塗装を無機質原板全体にわたって均一化することのできる無機質建築板端部のシーリングにおける仕上げ方法を提供することを解決すべき課題としている。
【0010】
【課題を解決するための手段】
この出願の発明は、以上の課題を解決するものとして、無機質原板の端部切削部分に撥水剤とシーラーとを混合したシーリング剤を塗布してシーリングする際に、端部切削部分及びこれに隣接する本体部表面にエアーを、本体部表面側のエアー圧を端部切削部分側のエアー圧より高くして吹き付け、シーリング剤の塗装を無機質原板全体にわたって均一化することを特徴とする無機質建築板端部のシーリングにおける仕上げ方法(請求項1)を提供する。
【0011】
またこの出願の発明は、端部切削部分及び本体部表面に吹き付けるエアーを、いずれも、本体部表面に近い側に位置する端部切削部分の段差側面周辺に向けて吹き付けること(請求項2)を一態様として提供する。
【0012】
以下、図面に沿ってこの出願の発明の無機質建築板端部のシーリングにおける仕上げ方法についてさらに詳しく説明する。
【0013】
【発明の実施の形態】
図1は、この出願の発明の無機質建築板端部のシーリングにおける仕上げ方法の一実施形態を概略的に示した要部断面図である。
【0014】
この図1に例示したように、この出願の発明の無機質建築板端部のシーリングにおける仕上げ方法では、これまでと同様に無機質原板(1)の端部切削部分(2)にシーリング剤を塗布してシーリングする際に、端部切削部分(2)及びこれに隣接する本体部(3)の表面にエアー(4)を、たとえば複数本設けたエアーカットノズル(5)などから吹き付ける。この時のエアー圧は、この出願の発明の無機質建築板端部のシーリングにおける仕上げ方法では、本体部(3)の表面側のエアー圧を端部切削部分(2)側のエアー圧より高く設定する。具体的には、本体部(3)の表面側のエアー圧を0.5MPa程度とする場合、端部切削部分(2)側のエアー圧は、0.2MPa程度とすることができる。これは、あくまで一例であり、エアー圧は、シーリング剤の粘度、端部切削部分(2)及び本体部(3)の表面形状などに応じて適宜な大きさに設定することができる。
【0015】
このように、この出願の発明の無機質建築板端部のシーリングにおける仕上げ方法は、無機質原板(1)の端部切削部分(2)にシーリング剤を塗布してシーリングする際に、端部切削部分(2)及びこれに隣接する本体部(3)の表面にエアー(4)を、本体部(3)の表面側のエアー圧を端部切削部分(2)側のエアー圧より高くして吹き付けることにより、端部切削部分(2)のシーリングを行うシーリング剤が、無機質原板(1)の本体部(3)の表面にすでに塗装済みのシーリング剤にオーバーラップするのを、本体部(3)の表面側に吹き付けるエアー(4)により除去することができ、また、端部切削部分(2)に吹き付けるエアー(4)により、端部切削部分(2)に生じやすいシーリング剤の溜まりを解消するとともに、シーリング剤塗装後の乾燥時に生じやすい発泡を抑制することができる。したがって、シーリング剤の塗装は、無機質原板(1)の全体にわたって均一化する。その結果、耐水性が良好に付与されるとともに、仕上げ塗装に用いられる化粧塗料との密着性が向上し、無機質建築板の表面におけるクラックの発生、化粧塗膜の剥離などが防止される。
【0016】
また、無機質原板(1)に吹き付けるエアー圧を、本体部(3)の表面側の方を端部切削部分(2)側より高く設定することにより、不要なシーリング剤の飛散を最小限に押えることもでき、シーリング工程における作業環境が良好に保持される。
【0017】
なお、図1に示したように、端部切削部分(2)及び本体部(3)の表面に吹き付けるエアー(4)を、いずれも、本体部(3)の表面に近い側に位置する端部切削部分(2)の段差側面(6)の周辺に向けて吹き付けると、以上の作用効果がより一層良好に実現される。
【0018】
このようなこの出願の発明の無機質建築板端部のシーリングにおける仕上げ方法は、たとえば図2に示した刷毛(14)によるしごきの後工程として組み込むことができる。エアー圧の設定によっては、刷毛(14)によるしごきに替えることも可能である。
【0019】
また、この出願の発明の無機質建築板端部のシーリングにおける仕上げ方法では、エアー(4)の吹付けは、エアーカットノズル(5)に限定されず、所期の作用効果が得られる限りにおいて適宜な部材を選択することができる。シーリング剤については、撥水剤及びシーラーをシーリングに用いる場合、両者が混合可能なものであれば、混合物をシーリング剤として無機質原板(1)の端部切削部分(2)に塗布する。たとえば、撥水剤としてKBM3103C(信越化学)、シーラーとしてマルチシーラー・A(昭和高分子)などは混合可能である。このマルチシーラー・A(70.04vol%)を酢酸エチル(22.18vol%)及びKBM3103C(7.78%)で希釈したものは、粘調計による測定で塗料粘度が8.5±1.0secとなり、無機質原板(1)の端部切削部分(2)のシーリング剤に好ましく用いることができる。このように、撥水剤とシーラーとを混合したシーリング剤を使用することにより、無機質原板(1)の端部切削部分(2)のシーリングの生産効率が上がり、また、設備の省スペース化を図ることが可能となる。
【0020】
そして、この出願の発明の無機質建築板端部のシーリングにおける仕上げ方法を含めた無機質原板(1)の端部切削部分(2)のシーリングを2サイクル以上の複数サイクル繰り返すと、シーリング剤の塗装はより一層均一となり、耐水性、化粧塗料との密着性などの諸性能が向上する。
【0021】
もちろん、この出願の発明は、以上の実施形態によって限定されるものではない。端部切削部の形状及び大きさ、シーリング剤の種類及び粘度、エアー圧、エアー吹付け部材の種類、個数、及び構造などの細部については様々な態様が可能であることはいうまでもない。
【0022】
【発明の効果】
以上詳しく説明した通り、この出願の発明によって、無機質原板の端部切削部分にシーリング剤を塗布してシーリングする際に、すでに本体部表面に塗布されているシーリング剤へのオーバーラップを抑制することができ、また、乾燥時に生じやすいシーリング剤の発泡を防止することができる。シーリング剤の塗装は無機質原板全体にわたって均一化し、耐水性や化粧塗料との密着性が向上する。
【図面の簡単な説明】
【図1】この出願の発明の無機質建築板端部のシーリングにおける仕上げ方法の一実施形態を概略的に示した要部断面図である。
【図2】この出願の発明前に行われている無機質建築板端部などのシーリングを例示した概略工程図である。
【符号の説明】
1 無機質原板
2 端部切削部分
3 本体部
4 エアー
5 エアーカットノズル
6 段差側面
11 塗料ガン
12 シーリング剤
13 シャワーノズル
14 刷毛
15 供給管
16 塗布ローラー[0001]
BACKGROUND OF THE INVENTION
The invention of this application relates to a finishing method in sealing an edge of an inorganic building board. More specifically, the invention of this application suppresses overlap with the sealing agent that has already been applied to the surface of the main body when the sealing agent is applied to the end cutting portion of the inorganic raw plate and sealed. The present invention relates to a finishing method in sealing an end portion of an inorganic building board which can prevent foaming of the sealing agent at the time and can make the coating of the sealing agent uniform over the entire inorganic raw board.
[0002]
[Prior art]
In general, an inorganic building board such as a cement board, which is widely known as an exterior material, is provided with a polymerizable fruit at the end so that a uniform appearance and waterproofness as an outer wall can be obtained.
[0003]
As one method of actual formation, there is known a method in which an end portion of a formed inorganic raw plate is cut by a cutting machine such as a router. In the manufacturing process of inorganic building boards, sealing agents such as water repellents and sealers are generally applied to the surface of the inorganic raw board before the above cutting process, to give water resistance and improve the adhesion of the finished paint. Therefore, the substrate is exposed to the surface of the end portion of the inorganic raw plate cut for actual formation. Therefore, sealing is performed again on the end portion of the cut inorganic raw plate.
[0004]
For example, as shown in the schematic process diagram of FIG. 2, the sealing of the end portion is performed by applying the sealing agent (12) from the paint gun (11) toward the end cutting portion (2) of the inorganic base plate (1). Dripping and applying via the shower nozzle (13), then squeezing the sealing agent (12) applied to the end cutting part (2) with the brush (14), and collecting or fading the sealing agent (12) Disappear and uniformize the application of the sealing agent (12) in the end cutting part (2).
[0005]
As shown in FIG. 2, the sealing of the side end face of the inorganic raw plate (1) is generally performed after the end cutting portion (2) is sealed. Sealing of the side end face of the inorganic base plate (1) is performed, for example, by supplying the sealing agent (12) from the paint gun (11) to the application roller (16) through the supply pipe (15), and then applying the application roller (16) to the inorganic base plate. After applying the sealing agent (12) to the side end face of the inorganic original plate (1) by rotating while making contact with the side end face of (1), the brush (14) is used in the same manner as the sealing of the end cutting part (2). It is carried out by squeezing the side end face of the inorganic raw plate (1) coated with the sealing agent (12).
[0006]
[Problems to be solved by the invention]
However, the following problems are pointed out in the sealing of the end cutting portion (2) of the inorganic base plate (1) described above.
[0007]
That is, when sealing the end cutting portion (2) of the inorganic raw plate (1), the surface of the main body (3) of the inorganic original plate (1) has already been sealed, and therefore, as shown in FIG. Even if the sealing agent (12) is applied using the shower nozzle (13) and rubbed with the brush (14), the sealing agent (12) applied to the end cutting portion (2) is already It is inevitable to overlap the sealing agent painted on the surface of the main body (3). This overlap of the sealing agent (12) reduces the adhesion to the decorative paint used in the finish coating performed after sealing, causing cracks on the surface of the inorganic building board, peeling of the decorative paint film, and the like. .
[0008]
Further, if ironing is performed only with the brush (14), foaming often occurs in the sealing agent (12) applied to the end cutting portion (2) of the inorganic original plate (1) in the drying step after sealing. Due to this foaming, the sealing lacks uniformity, which affects the water resistance and the like, and also reduces the adhesion to the decorative paint, as with the overlap of the sealing agent (12) described above.
[0009]
The invention of this application has been made in view of such circumstances, and when applying a sealing agent to an end cutting portion of an inorganic raw plate and sealing it, the sealing agent already applied to the surface of the main body is applied. Solves the problem of providing a finishing method for sealing the edges of inorganic building boards that suppresses the overlap of the sealant, prevents foaming of the sealant during drying, and makes the coating of the sealant uniform across the entire inorganic base. It is an issue to be done.
[0010]
[Means for Solving the Problems]
The invention of this application is to solve the above-mentioned problems, when applying a sealing agent mixed with a water repellent and a sealer to the end cutting portion of the inorganic raw plate and sealing it, and the end cutting portion and Inorganic building, characterized in that air is blown onto the surface of the adjacent main body with the air pressure on the main body surface side higher than the air pressure on the end cutting part side, and the coating of the sealing agent is made uniform over the entire inorganic base plate A finishing method in the sealing of a plate edge is provided (claim 1).
[0011]
In the invention of this application, the air blown to the end cutting part and the main body part surface is blown toward the step side surface periphery of the end cutting part located on the side close to the main body part surface (Claim 2). Is provided as an aspect.
[0012]
Hereinafter, the finishing method in the sealing of the end portion of the inorganic building board according to the present invention will be described in more detail with reference to the drawings.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1: is principal part sectional drawing which showed roughly one Embodiment of the finishing method in the sealing of the inorganic building board edge part of invention of this application.
[0014]
As illustrated in FIG. 1, in the finishing method for sealing the end of an inorganic building board according to the invention of this application, a sealing agent is applied to the end cutting portion (2) of the inorganic raw board (1) as before. When sealing, air (4) is blown onto the surface of the end cutting portion (2) and the main body (3) adjacent thereto from, for example, a plurality of air cut nozzles (5). The air pressure at this time is set so that the air pressure on the surface side of the main body (3) is higher than the air pressure on the end cutting part (2) side in the finishing method for sealing the end of the inorganic building board of the invention of this application. To do. Specifically, when the air pressure on the surface side of the main body (3) is about 0.5 MPa, the air pressure on the end cutting part (2) side can be about 0.2 MPa. This is merely an example, and the air pressure can be set to an appropriate size according to the viscosity of the sealing agent, the surface shapes of the end cutting part (2) and the main body part (3), and the like.
[0015]
Thus, the finishing method in the sealing of the end portion of the inorganic building board of the invention of this application is that the end cutting portion is applied when sealing the end cutting portion (2) of the inorganic raw plate (1) by applying the sealing agent. (2) and air (4) are sprayed on the surface of the main body (3) adjacent thereto, and the air pressure on the surface side of the main body (3) is set higher than the air pressure on the end cutting part (2) side. As a result, the sealing agent for sealing the end cutting portion (2) overlaps the surface of the main body (3) of the inorganic raw plate (1) with the already applied sealing agent on the main body (3). It can be removed by air (4) sprayed on the surface side of the sheet, and the air (4) sprayed on the end cutting part (2) eliminates the accumulation of the sealing agent that is likely to occur in the end cutting part (2). With It is possible to suppress the prone foaming-ring material during drying after coating. Therefore, the coating of the sealing agent is made uniform over the entire inorganic base plate (1). As a result, water resistance is imparted satisfactorily, adhesion with a decorative paint used for finish coating is improved, and generation of cracks on the surface of the inorganic building board, peeling of the decorative paint film, and the like are prevented.
[0016]
Further, by setting the air pressure blown to the inorganic original plate (1) higher on the surface side of the main body (3) than on the end cutting portion (2) side, it is possible to minimize scattering of unnecessary sealing agent. The working environment in the sealing process is well maintained.
[0017]
In addition, as shown in FIG. 1, the edge (2) and the air (4) sprayed on the surface of the main body (3) are both ends located on the side close to the surface of the main body (3). When sprayed toward the periphery of the stepped side surface (6) of the partial cutting portion (2), the above-described effects can be achieved even better.
[0018]
Such a finishing method for sealing the end of the inorganic building board according to the invention of this application can be incorporated as a post process of ironing with the brush (14) shown in FIG. 2, for example. Depending on the setting of the air pressure, it is possible to change to ironing with a brush (14).
[0019]
Moreover, in the finishing method in the sealing of the edge part of the inorganic building board of the invention of this application, the blowing of the air (4) is not limited to the air cut nozzle (5), as long as the desired effect is obtained. The member can be selected. The sealing agent, when used water repellent and sealer sealing, as long as both are capable of mixing, you applied to the end cutting portion of the inorganic master plate (1) the mixture as a sealing agent (2). For example, KBM3103C (Shin-Etsu Chemical) can be mixed as a water repellent, and multi-sealer A (Showa Polymer) can be mixed as a sealer. Multi-sealer A (70.04vol%) diluted with ethyl acetate (22.18vol%) and KBM3103C (7.78%) has a paint viscosity of 8.5 ± 1.0sec as measured by a viscometer, and the inorganic base plate (1) It can preferably be used as a sealing agent for the end cutting part (2) of the above. In this way, by using a sealing agent that is a mixture of a water repellent and a sealer, the production efficiency of the sealing of the end cutting portion (2) of the inorganic raw plate (1) is increased, and the space of the equipment is saved. It becomes possible to plan.
[0020]
And when the sealing of the end cutting part (2) of the inorganic base plate (1) including the finishing method in the sealing of the end of the inorganic building board of the invention of this application is repeated two or more cycles, the coating of the sealing agent is performed It becomes even more uniform, and various performances such as water resistance and adhesion to a decorative paint are improved.
[0021]
Of course, the invention of this application is not limited by the above embodiments. It goes without saying that various aspects are possible with respect to details such as the shape and size of the end cutting portion, the type and viscosity of the sealing agent, the air pressure, the type, number and structure of the air blowing member.
[0022]
【The invention's effect】
As described above in detail, according to the invention of this application, when applying a sealing agent to an end cutting portion of an inorganic raw plate and sealing it, the overlap with the sealing agent already applied to the surface of the main body is suppressed. In addition, foaming of the sealing agent that tends to occur during drying can be prevented. The coating of the sealing agent is made uniform over the entire inorganic base plate, improving the water resistance and adhesion to the decorative paint.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a cross-sectional view of an essential part schematically showing an embodiment of a finishing method in sealing an end of an inorganic building board according to the invention of this application.
FIG. 2 is a schematic process diagram illustrating sealing of an edge of an inorganic building board and the like performed before the invention of this application.
[Explanation of symbols]
DESCRIPTION OF
Claims (2)
Priority Applications (1)
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JP2001324669A JP3942860B2 (en) | 2001-10-23 | 2001-10-23 | Finishing method for sealing the edge of inorganic building board |
Applications Claiming Priority (1)
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JP2001324669A JP3942860B2 (en) | 2001-10-23 | 2001-10-23 | Finishing method for sealing the edge of inorganic building board |
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JP2003126759A JP2003126759A (en) | 2003-05-07 |
JP3942860B2 true JP3942860B2 (en) | 2007-07-11 |
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JP2001324669A Expired - Fee Related JP3942860B2 (en) | 2001-10-23 | 2001-10-23 | Finishing method for sealing the edge of inorganic building board |
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SE527570C2 (en) | 2004-10-05 | 2006-04-11 | Vaelinge Innovation Ab | Device and method for surface treatment of sheet-shaped material and floor board |
US8215078B2 (en) | 2005-02-15 | 2012-07-10 | Välinge Innovation Belgium BVBA | Building panel with compressed edges and method of making same |
US20070175144A1 (en) | 2006-01-11 | 2007-08-02 | Valinge Innovation Ab | V-groove |
US8323016B2 (en) | 2006-09-15 | 2012-12-04 | Valinge Innovation Belgium Bvba | Device and method for compressing an edge of a building panel and a building panel with compressed edges |
KR101778006B1 (en) | 2009-12-17 | 2017-09-13 | 뵈린게 이노베이션 에이비이 | Method and arrangements relating to surface forming of building panels |
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