JP3615216B1 - Rail vehicle wall or ceiling panels - Google Patents
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Landscapes
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Abstract
【課題】 重量増を最小限に押さえ、高い断熱性があり、騒音の低減が可能な鉄道車両の壁板または天井板を提供する。
【解決手段】 鉄道車両の壁板または天井板であって、板状かつ樹脂製の芯材層と、芯材層の両面に配置された第一及び第二の板材と、芯材層と第一及び第二の板材とをそれぞれ接着するとともに、第一の板材と芯材層との接合部及び、第二の板材と芯材層との接合部との少なくとも一方の接合部に介在し、ヤング率が0.5MPa以上10MPa以下であり、かつ厚さが0.1mm以上2.0mm以下である弾性材層と、を含む。弾性材層が振動低減層として機能し、かつ弾性材層が接着層を兼ねるため、構造が簡単でありながら軽量、高断熱性、防振の効果を発揮する。
【選択図】図1
PROBLEM TO BE SOLVED: To provide a wall plate or ceiling plate of a railway vehicle that suppresses an increase in weight, has high heat insulation properties, and can reduce noise.
A wall plate or ceiling plate of a railway vehicle, comprising a plate-like and resin core material layer, first and second plate materials arranged on both sides of the core material layer, a core material layer, and a first core material layer. Adhering each of the first and second plate members, and intervening at least one of the joint portion between the first plate member and the core material layer and the joint portion between the second plate member and the core material layer, And an elastic material layer having a Young's modulus of 0.5 MPa to 10 MPa and a thickness of 0.1 mm to 2.0 mm. Since the elastic material layer functions as a vibration reducing layer and the elastic material layer also serves as an adhesive layer, the structure is simple and light weight, high heat insulation, and vibration proof are exhibited.
[Selection] Figure 1
Description
本発明は鉄道車両の壁板または天井板に関するものである。より詳しくは、走行車両の振動が客室へ伝わりにくい鉄道車両の壁板または天井板に関する。 The present invention relates to a wall plate or ceiling plate of a railway vehicle. More specifically, the present invention relates to a wall plate or ceiling plate of a railway vehicle in which vibration of a traveling vehicle is difficult to be transmitted to a passenger room.
新幹線等の高速車両に使用される壁板や天井板は、車両の速度向上を図るために軽量化が求められる一方、車内の空調管理のために高い断熱性が要求されている。これらの要求を満たすため、従来の壁板や天井板には主として、図9の断面図に示すように、芯材層90を板材92で挟みこんで積層構造化したものが採用されている。軽くするために板材92はアルミニウム合金で作られており、芯材層90には無機材料または有機材料からなる発泡体が使われる。芯材層90と板材92は例えばエポキシ系接着剤のような接着剤層91によって接着され、一体化している。芯材層90に発泡体を用いているので、軽量でかつ断熱性が高い特徴がある。 Wall boards and ceiling boards used for high-speed vehicles such as Shinkansen are required to be light in weight in order to improve the speed of the vehicle, while high heat insulation is required for air conditioning management in the vehicle. In order to satisfy these requirements, conventional wall boards and ceiling boards mainly employ a laminate structure in which a core material layer 90 is sandwiched between plate materials 92 as shown in the cross-sectional view of FIG. In order to reduce the weight, the plate member 92 is made of an aluminum alloy, and the core layer 90 is made of a foam made of an inorganic material or an organic material. The core material layer 90 and the plate material 92 are bonded and integrated by an adhesive layer 91 such as an epoxy adhesive. Since a foam is used for the core material layer 90, it is characterized by being lightweight and having high heat insulation.
ところが、従来の壁板または天井板は車内騒音が大きい問題点があった。車内騒音の発生要因は大まかに言うと2種類あって、一つは走行中の車両や駆動装置からの振動が伝わり、壁板や天井板を振動させて放射音を発生するものである。他の一つは客室の外で発生した騒音が壁板や天井板を透過する音(透過音)である。これらの放射音や透過音は客室へ伝わって騒音となり、乗客に不快感を与える要因になる。従来の壁板や天井板は芯材層90が振動伝達経路となり、車両からの振動が減衰されること無くそのまま伝播してしまい、放射音が特に大きい。 However, the conventional wall board or ceiling board has a problem that the interior noise is large. Roughly speaking, there are two types of in-vehicle noise generation factors. One is that vibrations from a running vehicle or driving device are transmitted, and a wall plate or ceiling plate is vibrated to generate a radiated sound. The other is a sound (transmitted sound) in which the noise generated outside the cabin is transmitted through the wall board and ceiling board. These radiated sound and transmitted sound are transmitted to the passenger room and become noise, which causes discomfort to passengers. In the conventional wall plate and ceiling plate, the core layer 90 becomes a vibration transmission path, and the vibration from the vehicle propagates as it is without being attenuated, and the radiated sound is particularly loud.
そこで低騒音化の対策が検討された。一般に板は厚いほど、また、重量があるほど防音性能が向上する。その理由は、板が厚いほど透過音が減り、重量があるほど固体振動が伝播しにくくなって放射音が低減するからである。そのため芯材層や板材を厚くしたり、重くしたりする対策方法が考えられたが、重量増加に繋がるので車両全面には採用されていない。 Therefore, measures to reduce noise were studied. In general, the thicker the plate and the greater the weight, the better the soundproofing performance. The reason is that the thicker the plate, the less the transmitted sound, and the greater the weight, the harder it is to propagate the solid vibration and the less the emitted sound. For this reason, a countermeasure method for increasing the thickness or weight of the core material layer or the plate material has been considered, but it has not been adopted on the entire surface of the vehicle because it leads to an increase in weight.
上記問題を解決するため下記特許文献1には、サンドイッチパネルを用いた防音構造が開示されている。このサンドイッチパネルの連結部には制振材が設けられており、振動を抑制できる構造とされている。ところがこのような防音構造を用いても、必ずしも十分に放射音を低減できるわけではなかった。
これまで説明したように、軽量の壁板や天井板は防音性に劣る。すなわち、芯材を改良するだけでは限界があり、軽量性および防音性を同時に改善することは難しい。また、断熱性を上げる要求も依然としてあり、これらの特性を備えた壁板や天井板に関する研究が、本出願人において長年続けられてきた。 As explained so far, lightweight wall boards and ceiling boards are inferior in soundproofing. That is, there is a limit only by improving the core material, and it is difficult to improve the light weight and the soundproofing at the same time. In addition, there is still a demand for improving heat insulation, and research on wall boards and ceiling boards having these characteristics has been continued for many years by the present applicant.
本発明は上述のような事情を背景になされたものであって、特に、重量増を最小限に押さえ、高い断熱性があり、騒音の低減が可能な鉄道車両の壁板または天井板を提供することを課題とする。 The present invention has been made in the background as described above, and in particular, provides a wall plate or ceiling plate for a railway vehicle that minimizes an increase in weight, has high heat insulation properties, and can reduce noise. The task is to do.
上記課題を解決するために本発明は、鉄道車両の壁板または天井板であって、板状かつ樹脂製の芯材層と、芯材層の両面に配置された第一及び第二の板材と、芯材層と第一及び第二の板材とをそれぞれ接着するとともに、第一の板材と芯材層との接合部及び、第二の板材と芯材層との接合部との少なくとも一方の接合部に介在し、ヤング率が0.5MPa以上10MPa以下であり、かつ厚さが0.1mm以上2.0mm以下である弾性材層と、を含み、弾性材層が振動低減層として機能し、かつ弾性材層が接着層を兼ねていることを特徴とする。 In order to solve the above-mentioned problems, the present invention is a wall plate or ceiling plate of a railway vehicle, which is a plate-like and resin core material layer, and first and second plate materials arranged on both surfaces of the core material layer. And the core material layer and the first and second plate materials, respectively, and at least one of a joint portion between the first plate material and the core material layer and a joint portion between the second plate material and the core material layer An elastic material layer having a Young's modulus of 0.5 MPa to 10 MPa and a thickness of 0.1 mm to 2.0 mm, and the elastic material layer functions as a vibration reducing layer. And the elastic material layer also serves as an adhesive layer.
また、上記課題を解決するために本発明は、鉄道車両の壁板または天井板であって、板状かつ発泡樹脂製の芯材層と、芯材層の両面に配置された第一及び第二の板材と、芯材層と第一及び第二の板材とをそれぞれ接着するとともに、第一の板材と芯材層との接合部及び、第二の板材と芯材層との接合部との少なくとも一方の接合部に介在し、ヤング率が0.5MPa以上10MPa以下であり、かつ厚さが0.1mm以上2.0mm以下である弾性材層と、を含み、弾性材層が振動低減層として機能し、かつ弾性材層が接着層を兼ねていることを特徴とする。 In order to solve the above-described problems, the present invention provides a railroad car wall plate or ceiling plate, which is a plate-shaped and foamed resin core material layer, and first and second plates disposed on both surfaces of the core material layer. The second plate material, the core material layer and the first and second plate materials, respectively, and the joint portion between the first plate material and the core material layer; and the joint portion between the second plate material and the core material layer; And an elastic material layer having a Young's modulus of 0.5 MPa or more and 10 MPa or less and a thickness of 0.1 mm or more and 2.0 mm or less, wherein the elastic material layer reduces vibration. It functions as a layer, and the elastic material layer also serves as an adhesive layer.
本発明は芯材層と板材との間にある弾性材層に振動低減効果をもたせようとするものである。その結果、壁や天井からの放射音を低減することが可能となる。弾性材層はヤング率が0.5MPa以上10MPa以下であり、かつ厚さが0.1mm以上2.0mm以下であると効果的に放射音を低減することができる。 The present invention intends to provide a vibration reducing effect to an elastic material layer between a core material layer and a plate material. As a result, it is possible to reduce radiated sound from the walls and ceiling. When the elastic material layer has a Young's modulus of 0.5 MPa or more and 10 MPa or less and a thickness of 0.1 mm or more and 2.0 mm or less, the radiated sound can be effectively reduced.
また、本発明は弾性材層が芯材層と板材との接着層を兼ねている。すなわち、芯材層の両面に第一及び第二の板材を配置して、これらを弾力性のある厚い接着剤で接着することで、接着層が弾性材層となるようにする。ここで使用可能な接着剤とは例えばヤング率が0.5MPa以上10MPa以下の範囲にあるウレタン系、シリコン系、変性シリコン系、エポキシ系、アクリル系、天然ゴム系、合成ゴム系の接着剤である。このような接着剤はヤング率が10MPaを超える比較的硬い接着剤に比べて振動をより効果的に減衰でき、放射音の低減効果が高いため好適である。従来の壁板や天井板は図9に示すように、芯材層90と板材92が硬い接着剤層91で接着されているので、十分な振動低減効果を示さなかった。それに対して、本発明では弾性接着剤を使用しているので、従来の壁板または天井板よりも振動低減効果が高く、騒音を減少させることができる。 In the present invention, the elastic material layer also serves as an adhesive layer between the core material layer and the plate material. That is, the first and second plate members are arranged on both surfaces of the core material layer, and these are bonded with a thick elastic adhesive so that the adhesive layer becomes an elastic material layer. The adhesive that can be used here is, for example, a urethane-based, silicon-based, modified silicon-based, epoxy-based, acrylic-based, natural rubber-based, or synthetic rubber-based adhesive whose Young's modulus is in the range of 0.5 MPa to 10 MPa. is there. Such an adhesive is preferable because it can attenuate vibration more effectively and has a high effect of reducing radiated sound as compared with a relatively hard adhesive having a Young's modulus exceeding 10 MPa. As shown in FIG. 9, the conventional wall board and ceiling board do not show a sufficient vibration reducing effect because the core material layer 90 and the plate material 92 are bonded with a hard adhesive layer 91. On the other hand, since the elastic adhesive is used in the present invention, the vibration reducing effect is higher than that of the conventional wall plate or ceiling plate, and noise can be reduced.
また、弾性材層は、芯材層と第一及び第二の板材とをそれぞれ接着するとともに、第一の板材と芯材層との接合部および、第二の板材と芯材層との接合部との少なくとも一方の接合部に介在している。すなわち、芯材層と第一の板材とを接着する弾性材層と、芯材層と第二の板材とを接着する弾性材層が、両方ともヤング率0.5MPa以上10MPa以下で、かつ厚さ0.1mm以上2.0mm以下であると、これら2つの弾性材層が両方とも振動の減衰に寄与するので、放射音の低減効果が高い。どちらか一方の弾性材層だけが上記ヤング率および厚さの条件を満たすようにする事も可能である。その場合は放射音の低減効果を示すものの、若干、効果が低くなる。 The elastic material layer bonds the core material layer and the first and second plate materials, and joins the first plate material to the core material layer and the second plate material to the core material layer. It is interposed in at least one joint part with the part. That is, the elastic material layer that bonds the core material layer and the first plate material and the elastic material layer that bonds the core material layer and the second plate material both have Young's modulus of 0.5 MPa or more and 10 MPa or less and are thick. When the thickness is 0.1 mm or more and 2.0 mm or less, both of these two elastic material layers contribute to the attenuation of vibration, so that the effect of reducing the radiated sound is high. It is possible that only one of the elastic material layers satisfies the above Young's modulus and thickness conditions. In that case, although the effect of reducing radiated sound is exhibited, the effect is slightly lowered.
芯材層に弾性材料を使用すれば、芯材層が上記弾性材層とともに、走行車両からの振動低減に寄与する。その結果、いっそう放射音を低減でき、騒音を下げることができる。芯材層には適度な圧縮強度と軽量性、そして断熱性が要求されており、このような要求を満たす材料としては、弾性発泡樹脂が好適に使用できる。弾性発泡樹脂とは合成樹脂に発泡剤を添加したり、機械的に泡立てたりして多数の気泡を内部に作った弾性樹脂のことであり、気泡を含むので軽く断熱性がある。発泡倍率は例えば5倍〜30倍程度であるとよい。特にポリプロピレンの発泡樹脂は軽量で、好適である。他にはアクリル、ポリエチレン、天然ゴム、クロロプレンゴムやSBR(スチレンブタジエンゴム)又はEPDM(エチレンプロピレンジエンゴム)等の合成ゴム、ウレタン、木材、フェノール樹脂、塩化ビニルなどもよい。また、壁板または天井板としての強度を保つために、芯材層の圧縮強度は0.1MPa以上であることが望ましい。0.1MPa未満では壁板または天井板として必ずしも十分な強度とは言えない。 If an elastic material is used for the core material layer, the core material layer together with the elastic material layer contributes to vibration reduction from the traveling vehicle. As a result, the radiated sound can be further reduced and the noise can be reduced. The core material layer is required to have appropriate compressive strength, light weight, and heat insulation, and an elastic foamed resin can be suitably used as a material that satisfies such requirements. The elastic foamed resin is an elastic resin in which a large number of bubbles are created by adding a foaming agent to a synthetic resin or mechanically bubbling, and since it contains bubbles, it has light insulation properties. For example, the expansion ratio is preferably about 5 to 30 times. In particular, polypropylene foam resin is lightweight and suitable. In addition, acrylic, polyethylene, natural rubber, chloroprene rubber, synthetic rubber such as SBR (styrene butadiene rubber) or EPDM (ethylene propylene diene rubber), urethane, wood, phenol resin, vinyl chloride, and the like may be used. Moreover, in order to maintain the strength as a wall board or a ceiling board, it is desirable that the compressive strength of the core material layer is 0.1 MPa or more. If it is less than 0.1 MPa, it cannot be said that it is necessarily sufficient strength as a wall board or a ceiling board.
板材は高剛性および難燃性を備え、軽量な材料を用いるのが望ましく、具体的にはアルミニウムなどの金属や、メラミン樹脂、ポリイミド樹脂、ポリアミド樹脂、ポリイミドアミド樹脂などの耐熱性樹脂がよい。金属板は不燃性なので特に良く、中でもアルミニウム製の金属板は軽量であり、板材に好適に使用できる。 The plate material has high rigidity and flame retardancy, and it is desirable to use a lightweight material. Specifically, a metal such as aluminum or a heat resistant resin such as melamine resin, polyimide resin, polyamide resin, or polyimide amide resin is preferable. The metal plate is particularly good because it is nonflammable. Among them, the metal plate made of aluminum is lightweight and can be suitably used as a plate material.
以上のように、本発明では芯材層の両面にそれぞれ弾性材層を介して第一、第二の板材を配置し、接着することによって、この弾性材層によって振動低減効果を奏させるものである。芯材層は弾力性および断熱性のある物質で形成されて、騒音低減効果と断熱効果を保持しつつ、弾性材層で防振性を高めることによって、芯材層と弾性材層のダブル効果で騒音を低減することができる。しかも、その弾性材層は芯材と第一、第二の板材の接着機能を兼ねるので、別途専用の弾性板材が省略できる。仮に専用の弾性板材を配置する場合は図5の断面図に示すように、芯材層51と弾性板材53との間の接着剤層54と、弾性板材53と板材52との間の接着剤層54とが二重に必要で、両面で同じ構造とすれば、2枚の弾性板材53と4層の接着剤層54が必要で、板材52を合わせれば全体で9層を有する構造となってしまう。これに対して、本発明では図1の断面図に示す構造となり、専用の弾性板材が不要で、弾性材層2が接着剤層を兼ねるので、芯材層1と第一及び第二の弾性材層2と、第一及び第二の板材3とのわずか5層の単純な構造でありながら、断熱性と防振性の両立を実現したものである。これによって、鉄道車両の壁板または天井板に求められる断熱性、高防振性及び安価という3つの条件を満たすトリプル効果を奏する。また、芯材を弾性発泡樹脂とすることで断熱性を確保しつつ一層の軽量化が達成でき、これによって断熱性、高防振性、安価および軽量化という4つの顕著な効果を同時に奏することができる。 As described above, in the present invention, the first and second plate members are arranged on both surfaces of the core material layer via the elastic material layer and bonded to each other, whereby the elastic material layer has a vibration reducing effect. is there. The core material layer is made of a material with elasticity and heat insulation, and the double effect of the core material layer and the elastic material layer is achieved by enhancing the vibration proof property with the elastic material layer while maintaining the noise reduction effect and heat insulation effect. Noise can be reduced. Moreover, since the elastic material layer also serves as an adhesive function between the core material and the first and second plate materials, a separate elastic plate material can be omitted. If a dedicated elastic plate is disposed, as shown in the sectional view of FIG. 5, an adhesive layer 54 between the core layer 51 and the elastic plate 53, and an adhesive between the elastic plate 53 and the plate 52. If the two layers 54 are required and the same structure is used on both sides, two elastic plate members 53 and four adhesive layers 54 are required. If the plate members 52 are combined, the structure has nine layers as a whole. End up. In contrast, in the present invention, the structure shown in the cross-sectional view of FIG. 1 is used, and no dedicated elastic plate material is required, and the elastic material layer 2 also serves as an adhesive layer. Although the material layer 2 and the first and second plate members 3 have a simple structure of only five layers, both heat insulation and vibration proofing are realized. As a result, a triple effect that satisfies the three conditions of heat insulation, high vibration proofing, and low cost required for the wall plate or ceiling plate of the railway vehicle is achieved. In addition, by making the core material an elastic foamed resin, it is possible to achieve further weight reduction while ensuring heat insulation, thereby simultaneously achieving four remarkable effects of heat insulation, high vibration isolation, low cost and light weight. Can do.
以上説明したように本発明によれば、芯材層の両面にヤング率が0.5MPa以上10MPa以下で、かつ厚さが0.1mm以上2.0mm以下の弾性材層を有するので、走行車両からの振動を弾性材層が広い周波数帯に渡って効率的に減衰でき、客室への騒音を有効に下げることができる。さらに、芯材層に弾性発泡樹脂材料を使用しているので上記弾性材層とともに振動を減衰でき、いっそう放射音を低減できるとともに、軽量で断熱性に優れた壁板または天井板を提供することができる。また、芯材層に0.1MPa以上の圧縮強度を有する弾性発泡樹脂材料を使用しているので、鉄道車両の壁板または天井板として十分な剛性を持たせることができる。 As described above, according to the present invention, since the Young's modulus is 0.5 MPa or more and 10 MPa or less and the thickness is 0.1 mm or more and 2.0 mm or less on both surfaces of the core material layer, the traveling vehicle The elastic material layer can effectively attenuate the vibration from the sound over a wide frequency band, and the noise to the cabin can be effectively reduced. Furthermore, since an elastic foamed resin material is used for the core material layer, vibrations can be damped together with the elastic material layer, radiation sound can be further reduced, and a wall plate or ceiling plate that is lightweight and excellent in heat insulation is provided. Can do. In addition, since an elastic foamed resin material having a compressive strength of 0.1 MPa or more is used for the core material layer, it can have sufficient rigidity as a wall plate or ceiling plate of a railway vehicle.
以下、本発明の実施形態を、図面を参照して説明する。
図1は鉄道車両の壁板または天井板の構造を示す概略断面図である。この壁板または天井板は、板状かつ樹脂製の芯材層1の両面に2枚の板材3が配置された構造を有する。そして芯材層1と各板材3の間には弾性材層2があり、弾性材層2が接着層を兼ねている。弾性材層2はヤング率が0.5MPa以上10MPa以下であり、かつ厚さが0.1mm以上2.0mm以下である。このようにすると弾性材層2は振動低減層として機能するので、客室には振動があまり伝わらず、放射音を低減できる。弾性材層は、ウレタン系、シリコン系、変性シリコン系、エポキシ系、アクリル系、天然ゴム系、合成ゴム系の接着剤が好適に使用でき、中でもウレタン系接着剤が最も好ましい。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a schematic cross-sectional view showing the structure of a wall plate or ceiling plate of a railway vehicle. This wall plate or ceiling plate has a structure in which two plate members 3 are arranged on both surfaces of a plate-like and resin-made core material layer 1. And between the core material layer 1 and each board | plate material 3, there exists the elastic material layer 2, and the elastic material layer 2 serves as the contact bonding layer. The elastic material layer 2 has a Young's modulus of 0.5 MPa to 10 MPa and a thickness of 0.1 mm to 2.0 mm. If it does in this way, since the elastic material layer 2 functions as a vibration reduction layer, vibration is not transmitted so much to a passenger room, and a radiation sound can be reduced. As the elastic material layer, urethane-based, silicon-based, modified silicon-based, epoxy-based, acrylic-based, natural rubber-based, and synthetic rubber-based adhesives can be suitably used, and among them, urethane-based adhesives are most preferable.
芯材層は弾性材料で構成されていると、上述した弾性材層とともに振動を減衰するので、客室への放射音をいっそう低減することが可能となる。芯材層は特にポリプロピレンの発泡樹脂を使用するのがよく、その圧縮強度は0.1MPa以上であることが望ましい。圧縮強度が0.1MPa未満では壁板または天井板として必ずしも十分な強度とは言えない。発泡樹脂の発泡倍率は5倍〜10倍が望ましい。発泡倍率が5倍未満だと密度が高くなり、必ずしも十分な軽量化を達成できない場合がある。また、発泡倍率が10倍を超えると圧縮強度が低くなり、壁板または天井板として必ずしも十分な強度が得られない場合がある。アクリル、ポリエチレン、天然ゴム、クロロプレンゴムやSBR(スチレンブタジエンゴム)又はEPDM(エチレンプロピレンジエンゴム)等の合成ゴム、ウレタン、木材、フェノール樹脂、塩化ビニルなども芯材層として好適に使用できる。 When the core material layer is made of an elastic material, the vibration is attenuated together with the above-described elastic material layer, so that it is possible to further reduce the sound emitted to the cabin. In particular, it is preferable to use a foamed polypropylene resin for the core material layer, and the compressive strength is preferably 0.1 MPa or more. If the compressive strength is less than 0.1 MPa, it cannot always be said that the strength is sufficient as a wall plate or a ceiling plate. The expansion ratio of the foamed resin is preferably 5 to 10 times. If the expansion ratio is less than 5 times, the density increases, and sufficient weight reduction may not always be achieved. In addition, when the expansion ratio exceeds 10 times, the compressive strength is lowered, and sufficient strength as a wall plate or ceiling plate may not always be obtained. Synthetic rubbers such as acrylic, polyethylene, natural rubber, chloroprene rubber, SBR (styrene butadiene rubber) or EPDM (ethylene propylene diene rubber), urethane, wood, phenol resin, vinyl chloride and the like can also be suitably used as the core material layer.
弾性材層のヤング率および厚さの臨界的意味を説明する。弾性材層のヤング率が0.5MPa未満になると柔らかすぎて、壁または天井として使用した場合、必ずしも十分な強度が保てない。10MPaを超えると硬すぎて、走行車両からの振動を十分に減衰できず、放射音の低減効果が低くなる。より望ましいヤング率は2MPa以上5MPa以下である。 The critical meaning of the Young's modulus and thickness of the elastic material layer will be described. If the Young's modulus of the elastic material layer is less than 0.5 MPa, it is too soft and when used as a wall or ceiling, sufficient strength cannot always be maintained. If it exceeds 10 MPa, it is too hard to sufficiently attenuate the vibration from the traveling vehicle, and the effect of reducing radiated sound is reduced. A more desirable Young's modulus is 2 MPa or more and 5 MPa or less.
弾性材層の厚さが0.1mm未満になると走行車両からの振動が必ずしも十分に減衰することなく伝播してしまい、放射音を十分に低減できない。2.0mmを超えると全体の重量が重くなる問題が生じ、軽量化と両立しにくくなる。より望ましい厚さは0.3mm以上0.5mm以下である。なお、上記厚さとは弾性材層1層分の厚さのことである。 If the thickness of the elastic material layer is less than 0.1 mm, the vibration from the traveling vehicle propagates without being sufficiently attenuated, and the radiated sound cannot be sufficiently reduced. If it exceeds 2.0 mm, there arises a problem that the overall weight is increased, and it is difficult to achieve both weight reduction. A more desirable thickness is 0.3 mm or more and 0.5 mm or less. In addition, the said thickness is the thickness for one elastic material layer.
板材3、弾性材層2、芯材層1の厚さの、望ましい比率を説明する。板材3の厚さをA、弾性材層2の厚さをB、芯材層1の厚さをCとする。A/Bは0.2以上30以下とすることが望ましい。A/Bが30を超えると板材3が厚すぎて全体の重量が重くなる問題が生じ、必ずしも十分な軽量化ができない場合がある。A/Bが0.2未満だと板材3の厚さが薄すくなりすぎて、板材3が十分な強度を保ちにくくなる。また、B/Cは0.003以上0.35以下とすることが望ましい。B/Cが0.35を超えると弾性材層2が厚すぎる問題が生じ、必ずしも十分な軽量化ができない場合がある。B/Cが0.003未満だと弾性材層2の厚さが薄すぎて、接着強度が低くなる場合がある。 A desirable ratio of the thicknesses of the plate material 3, the elastic material layer 2, and the core material layer 1 will be described. The thickness of the plate material 3 is A, the thickness of the elastic material layer 2 is B, and the thickness of the core material layer 1 is C. A / B is preferably 0.2 or more and 30 or less. If A / B exceeds 30, there is a problem that the plate material 3 is too thick and the whole weight becomes heavy, and it may not always be possible to reduce the weight sufficiently. If A / B is less than 0.2, the thickness of the plate 3 becomes too thin, and the plate 3 is difficult to maintain sufficient strength. Moreover, it is desirable that B / C be 0.003 or more and 0.35 or less. If B / C exceeds 0.35, there is a problem that the elastic material layer 2 is too thick, and a sufficient weight reduction may not always be possible. If B / C is less than 0.003, the elastic material layer 2 may be too thin, resulting in low adhesive strength.
本発明においては、芯材層1と第一の板材3を接着する弾性材層2と、芯材層1と第二の板材3を接着する弾性材層2が、両方ともヤング率が0.5MPa以上10MPa以下であり、かつ厚さが0.1mm以上2.0mm以下であることが最も望ましい。弾性材層2が両方とも上記条件を満たすと、それぞれの弾性材層2が振動低減層として機能し、放射音を効果的に低減することができる。どちらか一方の弾性材層2だけが上記条件を満たすようにする事も可能である。その場合は、片方の弾性材層2だけが振動低減層として機能するので、放射音の低減効果はあるものの、若干、効果が低くなる。 In the present invention, the elastic material layer 2 that bonds the core material layer 1 and the first plate material 3 and the elastic material layer 2 that bonds the core material layer 1 and the second plate material 3 both have a Young's modulus of 0. Most preferably, the thickness is 5 MPa or more and 10 MPa or less and the thickness is 0.1 mm or more and 2.0 mm or less. When both elastic material layers 2 satisfy the above conditions, each elastic material layer 2 functions as a vibration reducing layer, and radiated sound can be effectively reduced. It is also possible that only one of the elastic material layers 2 satisfies the above conditions. In that case, since only one elastic material layer 2 functions as a vibration reducing layer, although there is an effect of reducing radiated sound, the effect is slightly lowered.
本発明の壁板または天井板を鉄道車両に設置する形態について説明する。図6は鉄道車両の客室の概略断面図である。鉄道車両は図に示すように、台枠61、側構62、妻部63、屋根構64を含み、台枠61の上に床受け65を介して床板60が固定されている。側構62の内面には壁板Wが設置され、屋根構64の内面には天井板Cが設置されており、それぞれ客室の側壁および天井を構成する。側構62および壁板Wには図示しない車窓が取り付けられ、天井板Cにも照明器具68が所定の位置に取り付けられている。台枠61と床板60の間の空間には空調ダクト69が設置されており、該空調ダクト69によって客室内の空調が行われる。なお、図6では壁板Wおよび天井板Cはそれぞれ側構62および屋根構64と直接接触して設置されているが、間隔を空けて設置する場合もある。以上説明したように、本発明は客室の側壁および天井を構成するものである。台枠61の下部には図示しない駆動装置が設置されており、鉄道車両が走行する間は駆動装置や車両本体、または車輪などから振動が発せられ、壁板Wまたは天井板Cから伝わって騒音となるが、本発明においては上述したように、壁板Wまたは天井板Cに振動を低減する工夫がなされているので、乗客が感じる騒音が少ない。また、断熱性の高い芯材を用いているので、客室の空調に必要な電力が少なくてすむ。 The form which installs the wall board or ceiling board of this invention in a railway vehicle is demonstrated. FIG. 6 is a schematic cross-sectional view of a passenger room of a railway vehicle. As shown in the drawing, the railway vehicle includes a frame 61, a side structure 62, a girder 63, and a roof structure 64, and a floor plate 60 is fixed on the frame 61 via a floor support 65. A wall plate W is installed on the inner surface of the side structure 62, and a ceiling plate C is installed on the inner surface of the roof structure 64, which respectively constitute the side wall and the ceiling of the guest room. A vehicle window (not shown) is attached to the side structure 62 and the wall plate W, and a lighting fixture 68 is also attached to the ceiling plate C at a predetermined position. An air conditioning duct 69 is installed in the space between the underframe 61 and the floor board 60, and the air conditioning in the cabin is performed by the air conditioning duct 69. In FIG. 6, the wall plate W and the ceiling plate C are installed in direct contact with the side structure 62 and the roof structure 64, respectively, but may be installed with a space therebetween. As described above, the present invention constitutes the side wall and ceiling of the passenger cabin. A driving device (not shown) is installed below the underframe 61, and vibrations are emitted from the driving device, the vehicle main body, or wheels while the railway vehicle is traveling, and are transmitted from the wall plate W or the ceiling plate C to generate noise. However, in the present invention, as described above, the wall plate W or the ceiling plate C is devised to reduce vibrations, so that the passenger feels less noise. In addition, since a highly heat-insulating core material is used, less power is required for air conditioning in the passenger cabin.
壁板Wは図7(a)および図7(b)に示す箇所にも用いられる。図7(a)は鉄道車両の横断面図であり、図に示すように、客室とデッキとの境は2枚の壁板Wから構成されており、壁板Wの間には自動ドアが組み込まれている。一方、妻部63の内壁面は壁板Wが設置されている。妻部63の中央には貫通路があり、隣の車両への移動に使われる。これらデッキ−客室の境界、または妻部の内壁面は例えば図7(b)に示す構造を有する。壁面は周辺部がアルミニウム等から成る複数の周縁部材71で補強されており、壁面の中央には隣の車両に移動するための貫通路または自動ドアが形成されている。これら壁板Wおよび周縁部材71の表面には図示しない化粧板が貼られ、客室またはデッキから直接、見えないようにされている。 The wall plate W is also used in the locations shown in FIGS. 7 (a) and 7 (b). FIG. 7A is a cross-sectional view of the railway vehicle. As shown in the figure, the boundary between the cabin and the deck is composed of two wall plates W, and an automatic door is provided between the wall plates W. It has been incorporated. On the other hand, a wall plate W is installed on the inner wall surface of the wife 63. There is a through-passage in the center of the wife part 63, which is used for movement to the next vehicle. The boundary between these decks and guest rooms or the inner wall surface of the wife has, for example, the structure shown in FIG. The wall surface is reinforced by a plurality of peripheral members 71 whose peripheral portions are made of aluminum or the like, and a through passage or an automatic door for moving to the next vehicle is formed at the center of the wall surface. A decorative plate (not shown) is attached to the surfaces of the wall plate W and the peripheral member 71 so as not to be directly visible from the cabin or the deck.
図8は客室の両端における、壁板Wと周縁部材71との接合部の一実施形態を示す概略断面図である。壁板Wの枠は中空のフレーム82からなり、フレーム82内部に空洞83を含むことで、軽量化とコストダウンが図られている。板材3が芯材1およびフレーム82を挟むとともに、一方の板材3(図では下側)が側面から突出して、周縁部材71との接合部85を構成する。フレーム82と板材3は構造用テープ又はフレーム用接着剤84で接着されている。周縁部材71の厚さは壁板Wと略同じであり、接合部85と合うように段差がつけられている。周縁部材71と壁板Wは両面が揃い、面一となるように接合され、必要な箇所に金属製のネジ81が打ち込まれて固定される。 FIG. 8 is a schematic cross-sectional view showing an embodiment of the joint between the wall plate W and the peripheral member 71 at both ends of the passenger cabin. The frame of the wall plate W is composed of a hollow frame 82, and by including a cavity 83 inside the frame 82, weight reduction and cost reduction are achieved. The plate member 3 sandwiches the core member 1 and the frame 82, and one plate member 3 (lower side in the figure) protrudes from the side surface to constitute a joint 85 with the peripheral member 71. The frame 82 and the plate 3 are bonded with a structural tape or a frame adhesive 84. The thickness of the peripheral member 71 is substantially the same as that of the wall plate W, and a step is provided so as to match the joint portion 85. The peripheral member 71 and the wall plate W are aligned so that both surfaces thereof are flush with each other, and a metal screw 81 is driven into and fixed to a necessary portion.
本発明の効果を確認するために加振試験を行った。実験に用いる板として、下記表1に示す実施例1〜4および比較例1を作成した。 In order to confirm the effect of the present invention, a vibration test was performed. Examples 1 to 4 and Comparative Example 1 shown in Table 1 below were prepared as plates used in the experiment.
実施例1、2および比較例1の製造条件について以下に説明する。まず、アクリル系発泡樹脂からなり、圧縮強度が2MPaで厚さ19mmの芯材層を用意して、その両主表面にヤング率が3MPaのウレタン系接着剤を塗布した。その芯材にアルミニウム合金製で厚さ1.0mmの板材を貼り合わせて500g/cm2でプレスした。このようにして弾性材層(接着剤層)の厚さが0.3mmの板を作成して、本発明に属する実施例1とした。全体の大きさは430mm×430mmとした。 The production conditions of Examples 1 and 2 and Comparative Example 1 will be described below. First, a core material layer made of an acrylic foam resin and having a compressive strength of 2 MPa and a thickness of 19 mm was prepared, and a urethane adhesive having a Young's modulus of 3 MPa was applied to both main surfaces thereof. A plate material made of an aluminum alloy and having a thickness of 1.0 mm was bonded to the core material and pressed at 500 g / cm 2 . In this way, a plate having a thickness of the elastic material layer (adhesive layer) of 0.3 mm was prepared and used as Example 1 belonging to the present invention. The overall size was 430 mm × 430 mm.
次に、ポリプロピレン製の発泡樹脂からなり、圧縮強度が0.2MPaで厚さ19mmの芯材層を用いて、本発明に属する実施例2を作成した。芯材層以外の製造条件は実施例1と同じである。また、図5の構造を有する従来の板を用意して、本発明外の比較例1とした。 Next, Example 2 which belongs to this invention was created using the core material layer which consists of a foaming resin made from a polypropylene and has a compressive strength of 0.2 MPa and a thickness of 19 mm. Manufacturing conditions other than the core material layer are the same as those in Example 1. Also, a conventional plate having the structure of FIG. 5 was prepared and used as Comparative Example 1 outside the present invention.
試験装置を図2に示す。試験対象となる板を弾性支持体28によって吊り下げ、その試験対象の下面に連接棒26を介して加振器21を配置した。加振器21はノイズ発生器22から信号が送られ、それに応じて様々な周波数の振動Vを発生する。振動Vは連接棒26を通って試験対象に伝わり、放射音を発生させる。試験対象の上方に配置したインテンシティマイク24により放射音を測定し、それをハイパスフィルターを介して直接積分型インテンシティ計25へ導いた。そして測定値をコンピュータに記憶した。 The test apparatus is shown in FIG. A plate to be tested was suspended by an elastic support 28, and a vibrator 21 was placed on the lower surface of the test subject via a connecting rod 26. The vibrator 21 receives a signal from the noise generator 22 and generates vibrations V of various frequencies according to the signal. The vibration V is transmitted to the test object through the connecting rod 26 and generates a radiated sound. The emitted sound was measured by the intensity microphone 24 arranged above the test object, and the sound was directly guided to the integral-type intensity meter 25 through the high-pass filter. The measured values were stored in a computer.
測定結果を図3(a)のグラフに示す。グラフから明らかなように、実施例1および実施例2は100Hz〜4kHzに渡って際立ったピークが見られないとともに、オーバーオール値が比較例1よりも低減した。この結果から弾性材層を有する実施例1および実施例2は放射音量の低減効果が高いことが確認できる。また、実施例1と実施例2を比較すると、実施例2の方が放射音を低減しやすいことが分かる。これは芯材層のヤング率が異なるためである。ヤング率が低い芯材層を有する実施例2は、芯材層と弾性材層がともに振動の低減に寄与するので、放射音を低減しやすい。 The measurement results are shown in the graph of FIG. As apparent from the graph, in Examples 1 and 2, no significant peak was observed over 100 Hz to 4 kHz, and the overall value was lower than that in Comparative Example 1. From this result, it can be confirmed that Example 1 and Example 2 having an elastic material layer have a high effect of reducing the radiation volume. Moreover, when Example 1 and Example 2 are compared, it turns out that Example 2 tends to reduce a radiated sound. This is because the Young's modulus of the core material layer is different. In Example 2 having a core material layer with a low Young's modulus, both the core material layer and the elastic material layer contribute to the reduction of vibration, and thus it is easy to reduce the radiated sound.
次に、弾性材層のヤング率の、放射音量に対する影響を確認するための実験を行った。そのために、上記表1に示す実施例3を作成した。実施例3はアクリル系発泡樹脂製の芯材層を用意し、その両主表面にヤング率が0.8MPaのウレタン系接着剤を塗布して、アルミニウム合金製の板材を貼り合せたもので、本発明に属する。接着剤以外の製造条件は実施例1と同じとした。実施例1および実施例3の放射音を測定した結果を図3(b)に示す。この結果から、接着剤層のヤング率が低い実施例3の方が放射音を低減しやすいことが確認できる。 Next, an experiment was conducted to confirm the influence of the Young's modulus of the elastic material layer on the radiation volume. For this purpose, Example 3 shown in Table 1 was prepared. Example 3 is prepared by preparing a core material layer made of acrylic foamed resin, applying a urethane adhesive with a Young's modulus of 0.8 MPa on both main surfaces, and bonding a plate made of aluminum alloy, It belongs to the present invention. Manufacturing conditions other than the adhesive were the same as in Example 1. The result of measuring the radiated sound of Example 1 and Example 3 is shown in FIG. From this result, it can be confirmed that Example 3 having a lower Young's modulus of the adhesive layer is more likely to reduce radiated sound.
次に、片面にのみ弾性材層を形成した場合の比較実験を行った。そのために、上記表1に示す実施例4を作成した。実施例4は芯材層と一方の板材を厚さ0.3mm、かつヤング率3MPaの弾性材層で接着し、他方の板材をヤング率30MPaの硬質接着剤で接着したもので、本発明に属する。接着剤層以外の条件は実施例1と同じとした。一方、上述の比較例1は両面ともヤング率30MPaの硬質接着剤で接着されており、この比較例1と、実施例1、実施例4を使って放射音の測定を行った。その測定結果を図4に示す。図のオーバーオール値から明らかなように、放射音が大きい順に比較例1、実施例4、実施例1となっており、両面とも弾性材層にした実施例1が最も放射音量が低く、片面だけ弾性材層にした実施例4がその次に低い。比較例1、実施例4、実施例1のオーバーオール値から、弾性材層が0層、1層、2層と増えるごとに放射音の低減効果が高くなることが分かる。 Next, a comparative experiment was conducted when the elastic material layer was formed only on one side. For this purpose, Example 4 shown in Table 1 above was prepared. In Example 4, the core material layer and one plate material were bonded by an elastic material layer having a thickness of 0.3 mm and a Young's modulus of 3 MPa, and the other plate material was bonded by a hard adhesive having a Young's modulus of 30 MPa. Belongs. The conditions other than the adhesive layer were the same as in Example 1. On the other hand, both sides of the above Comparative Example 1 were bonded with a hard adhesive having a Young's modulus of 30 MPa, and the radiated sound was measured using the Comparative Example 1, Example 1, and Example 4. The measurement results are shown in FIG. As is apparent from the overall values in the figure, Comparative Example 1, Example 4, and Example 1 are in descending order of the radiated sound, and Example 1 in which both surfaces are made of an elastic material layer has the lowest radiant volume, and only on one side. Example 4 with an elastic material layer is the next lowest. From the overall values of Comparative Example 1, Example 4, and Example 1, it can be seen that the reduction effect of the radiated sound increases as the elastic material layer increases to 0 layer, 1 layer, and 2 layers.
1 芯材層
2 弾性材層
3 板材
53 専用の弾性板材
54 専用の接着層
C 天井板
V 振動
W 壁板
1 Core material layer 2 Elastic material layer 3 Plate material 53 Dedicated elastic plate material 54 Dedicated adhesive layer C Ceiling plate V Vibration W Wall plate
Claims (8)
板状かつ発泡樹脂製の芯材層と、 A core layer made of a plate-like and foamed resin;
前記芯材層の両面に配置された第一及び第二の板材と、 First and second plate members disposed on both sides of the core layer;
前記芯材層と前記第一及び第二の板材とをそれぞれ接着するとともに、前記第一の板材と前記芯材層との接合部及び、前記第二の板材と前記芯材層との接合部との少なくとも一方の接合部に介在し、ヤング率が0.5MPa以上10MPa以下であり、かつ厚さが0.1mm以上2.0mm以下である弾性材層と、 The core material layer and the first and second plate materials are bonded to each other, the joint portion between the first plate material and the core material layer, and the joint portion between the second plate material and the core material layer. And an elastic material layer having a Young's modulus of 0.5 MPa to 10 MPa and a thickness of 0.1 mm to 2.0 mm,
を含み、 Including
前記弾性材層が振動低減層として機能し、かつ前記弾性材層が接着層を兼ね、 The elastic material layer functions as a vibration reducing layer, and the elastic material layer also serves as an adhesive layer;
前記芯材層の発泡倍率は5倍以上30倍以下であり、 The foaming ratio of the core material layer is 5 times or more and 30 times or less,
前記芯材層の圧縮強度は0.1MPa以上であり、 The core material layer has a compressive strength of 0.1 MPa or more,
前記弾性材層の厚さに対する前記板材の厚さの比は0.2以上30以下、前記芯材層の厚さに対する前記弾性材層の厚さの比は0.003以上0.35以下であることを特徴とする鉄道車両の壁板または天井板。 The ratio of the thickness of the plate material to the thickness of the elastic material layer is 0.2 or more and 30 or less, and the ratio of the thickness of the elastic material layer to the thickness of the core material layer is 0.003 or more and 0.35 or less. A wall plate or ceiling plate of a railway vehicle, characterized in that there is.
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CN110104006A (en) * | 2019-03-25 | 2019-08-09 | 中车唐山机车车辆有限公司 | Top plate and preparation method thereof in a kind of light weight environment-friendly type bullet train |
CN110104004A (en) * | 2019-03-25 | 2019-08-09 | 中车唐山机车车辆有限公司 | A kind of light weight environment-friendly type bullet train side wall panel and preparation method |
CN110126862A (en) * | 2019-03-25 | 2019-08-16 | 江阴延利汽车饰件股份有限公司 | A kind of light weight environment-friendly type side top boards of high-speed train and preparation method |
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JP6248775B2 (en) * | 2014-04-17 | 2017-12-20 | 新日鐵住金株式会社 | Panel material |
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CN110104006A (en) * | 2019-03-25 | 2019-08-09 | 中车唐山机车车辆有限公司 | Top plate and preparation method thereof in a kind of light weight environment-friendly type bullet train |
CN110104004A (en) * | 2019-03-25 | 2019-08-09 | 中车唐山机车车辆有限公司 | A kind of light weight environment-friendly type bullet train side wall panel and preparation method |
CN110126862A (en) * | 2019-03-25 | 2019-08-16 | 江阴延利汽车饰件股份有限公司 | A kind of light weight environment-friendly type side top boards of high-speed train and preparation method |
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