JP2017171419A - Sheet passing position control method and device of metal strip - Google Patents
Sheet passing position control method and device of metal strip Download PDFInfo
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Abstract
Description
本発明は、金属帯の通板位置制御方法および装置に関するものである。対象とする金属帯は、鋼帯または鋼板を主とするが、他の材質であってもよい。 The present invention relates to a method and apparatus for controlling the position of a metal strip. The target metal strip is mainly a steel strip or a steel plate, but may be other materials.
CPC(Center Position Control)およびEPC(Edge Position Control)は、鋼板の搬送ライン上の通板位置を検出し、ライン中心や端部を目標位置に制御する通板位置制御方法である。ライン上での鋼板の通板位置は、位置検出器(投受光式、レーザー式等)によって計測され、計測された通板位置と目標通板位置との偏差(蛇行量)に基づいてライン方向と垂直に駆動する払い出し装置やステアリングロールの垂直位置を決定する。 CPC (Center Position Control) and EPC (Edge Position Control) are plate passing position control methods for detecting the plate passing position on the steel sheet conveying line and controlling the center and end of the line to the target position. The plate passing position of the steel plate on the line is measured by a position detector (light emitting / receiving type, laser type, etc.), and the line direction is based on the deviation (meandering amount) between the measured passing plate position and the target passing plate position. The vertical position of the payout device and the steering roll that are driven vertically is determined.
例えば、特許文献1では、蛇行検出量と係数に基づいてステアリングロールの制御指令値を決定する方法が開示されている。また、特許文献2では、予め設定した補正値テーブル値と材料幅・速度に基づいて蛇行修正を行うステアリングロールへの補正値を決定する方法が開示されている。 For example, Patent Document 1 discloses a method of determining a steering roll control command value based on a meander detection amount and a coefficient. Patent Document 2 discloses a method for determining a correction value for a steering roll that performs meandering correction based on a preset correction value table value and material width / speed.
鋼板の通板位置を計測する位置検出器と、蛇行量を補正するための駆動装置(払い出し装置・ステアリングロール等)とが離れた場所に設置されている場合には、通板位置を計測してから蛇行量を補正する操作を行うまでに時間遅れ、すなわち計測遅延(むだ時間)が生じる。この計測遅延は、鋼板速度に依存し変化するため、制御系を不安定化させる要因となる。 If the position detector that measures the plate passing position of the steel plate and the drive device (dispensing device, steering roll, etc.) for correcting the meandering amount are installed at a distance, measure the plate passing position. After that, there is a time delay, that is, a measurement delay (dead time) until the operation for correcting the meandering amount is performed. Since this measurement delay changes depending on the steel plate speed, it becomes a factor that destabilizes the control system.
しかしながら、特許文献1では、計測遅延による影響は考慮されておらず、特許文献2では、鋼板速度に基づいて補正値を決定しているものの、複数の通板位置検出器が必要な上、予め補正値テーブルや学習係数を設定する必要があるという問題がある。 However, Patent Document 1 does not consider the influence of measurement delay, and Patent Document 2 determines a correction value based on the steel plate speed, but requires a plurality of plate passing position detectors. There is a problem that it is necessary to set a correction value table and a learning coefficient.
本発明は、このような従来の問題に鑑みてなされたものであり、計測遅延の時間変化によらず安定した通板位置制御を実現することができる、金属帯の通板位置制御方法および装置を提供することを目的とする。 The present invention has been made in view of such conventional problems, and a metal strip passing plate position control method and apparatus capable of realizing stable passing plate position control regardless of a change in measurement delay over time. The purpose is to provide.
上記課題は、以下の発明によって解決できる。 The above problems can be solved by the following invention.
[1] 金属帯を通板する駆動装置の下流における金属帯幅方向の通板位置実績をフィードバック制御する金属帯の通板位置制御方法において、
前記通板位置実績を計測してから前記駆動装置で位置補正の操作を行うまでの計測遅延が時間変化することによる外乱を推定し、推定した外乱を前記通板位置実績に補償して、目標通板位置にフィードバックすることを特徴とする金属帯の通板位置制御方法。
[1] In the metal plate passing plate position control method for feedback control of the passing plate position result in the metal band width direction downstream of the driving device for passing the metal strip,
Estimating the disturbance due to the time change of the measurement delay from the measurement of the passing plate position results until the position correction operation is performed by the driving device, compensating the estimated disturbance to the passing plate position results, A feed position control method for a metal strip, which feeds back to a feed position.
[2] 上記[1]に記載の金属帯の通板位置制御方法において、
前記外乱を推定するにあたっては、以下の(1)式により演算することを特徴とする金属帯の通板位置制御方法。
[2] In the metal strip passing plate position control method according to [1] above,
In estimating the disturbance, the metal strip passing plate position control method is calculated by the following equation (1).
[3] 金属帯を通板する駆動装置の下流における金属帯の幅方向の通板位置実績をフィードバック制御する金属帯の通板位置制御装置において、
前記通板位置実績を計測する通板位置検出器と、
前記駆動装置を通板ライン垂直方向に移動するアクチュエータと、
前記通板位置実績と通板目標位置との偏差に基づき、速度指令値を演算して前記アクチュエータに指令する制御装置とを具備し、
該制御装置は、
前記通板位置実績を計測してから前記駆動装置で位置補正の操作を行うまでの計測遅延が時間変化することによる外乱を推定し、推定した外乱を前記通板位置実績に補償して、目標通板位置にフィードバックすることを特徴とする金属帯の通板位置制御装置。
[3] In the metal plate passing plate position control device for feedback control of the metal plate width direction passing plate position downstream of the metal band passing drive device,
A through-plate position detector for measuring the through-plate position results;
An actuator that moves the drive device in a direction perpendicular to the plate line;
A controller for calculating a speed command value and instructing the actuator based on a deviation between the passing plate position result and the passing plate target position;
The control device
Estimating the disturbance due to the time change of the measurement delay from the measurement of the passing plate position results until the position correction operation is performed by the driving device, compensating the estimated disturbance to the passing plate position results, A feed position control device for a metal strip, which feeds back to a feed position.
[4] 上記[3]に記載の金属帯の通板位置制御装置において、
前記外乱を推定するにあたっては、以下の(1)式により演算することを特徴とする金属帯の通板位置制御装置。
[4] In the metal strip threading plate position control device according to [3] above,
In estimating the disturbance, a metal strip passing plate position control device is calculated by the following equation (1).
本発明によれば、通板位置計測の遅延による外乱をオブザーバにより推定し、推定した外乱を補償するようにしたので、計測遅延の時間変化によらず、位置制御精度が高く安定した通板位置制御を実現することができるようになった。 According to the present invention, the disturbance due to the delay in the measurement of the passing plate position is estimated by the observer, and the estimated disturbance is compensated. Therefore, the stable passing plate position with high position control accuracy regardless of the time change of the measurement delay. Control can be realized.
図1は、本発明に係る装置構成例を示す図である。図1中、1はコイル払い出し装置、2は通板材、3はアクチュエータ、4は制御装置、5は通板位置検出器を、それぞれ表す。 FIG. 1 is a diagram showing an apparatus configuration example according to the present invention. In FIG. 1, 1 is a coil dispensing device, 2 is a plate material, 3 is an actuator, 4 is a control device, and 5 is a plate position detector.
コイル払い出し装置1によって払い出された通板材2の幅方向の通板位置を、例えば、投受光式、レーザー式といった通板位置検出器5により測定し、測定した通板位置と通板目標位置との偏差(蛇行量)に基づき制御装置4で速度指令値を演算し、これをシリンダなどのアクチュエータ3に指令してコイル払い出し装置1を通板ラインの通板方向に対して垂直方向に移動させることによって、鋼板の通板位置を制御する。ここで、制御装置4内に、後述する検出遅延外乱オブザーバを実装して、計測遅延による外乱補償を行う。 The through-plate position in the width direction of the through-plate material 2 delivered by the coil delivery device 1 is measured by a through-plate position detector 5 such as a light projection / reception type or a laser type, and the measured through-plate position and through-plate target position are measured. The control device 4 calculates a speed command value based on the deviation (meandering amount) from the motor, and commands the actuator 3 such as a cylinder to move the coil dispensing device 1 in the direction perpendicular to the plate passing direction of the plate line. By controlling, the sheet passing position of the steel sheet is controlled. Here, a detection delay disturbance observer, which will be described later, is mounted in the control device 4, and disturbance compensation by measurement delay is performed.
なお、ここでは、初めにコイル状の鋼板を払い出すコイル払い出し装置を用いた通板位置制御について説明を行っているが、これ以降の通板途中に設置されたステアリングロールといった駆動装置でも同様に適用することができる。 In addition, here, the threading position control using the coil dispensing apparatus that dispenses the coiled steel sheet is described first. However, the driving apparatus such as a steering roll installed in the middle of the subsequent sheeting is similarly described. Can be applied.
図2は、本発明の通板位置制御ブロック線図を示す図である。図2中、6はPI制御器、7はアクチュエータモデル、8は検出遅延、9は検出遅延外乱オブザーバを、それぞれ表す。また、図中の英字で表した変数、例えば、Xrefは、図中右横に示す通り目標通板位置を示している。 FIG. 2 is a diagram showing a block position control block diagram of the present invention. In FIG. 2, 6 represents a PI controller, 7 represents an actuator model, 8 represents a detection delay, and 9 represents a detection delay disturbance observer. In addition, a variable represented by an alphabetic character in the figure, for example, Xref , indicates the target threading position as shown on the right side of the figure.
PI制御器6は、目標通板位置Xrefに対する制御器であり、ここではPI(比例・積分)制御器を示しているが、これに限らず他の制御器を用いてもよい。アクチュエータモデル7は、図1に示すアクチュエータ3を積分にてモデル化したものである。 The PI controller 6 is a controller for the target passing plate position Xref , and here, a PI (proportional / integral) controller is shown. However, the present invention is not limited to this, and other controllers may be used. The actuator model 7 is obtained by modeling the actuator 3 shown in FIG. 1 by integration.
通板位置実績Xansは、コイル払い出し装置1より下流の通板位置検出器5まで搬送された後に計測されるため、通板材の巻きずれ量Udには8で示す検出遅延e−sTが生ずる。 Since the passing plate position result X ans is measured after being conveyed to the passing plate position detector 5 downstream from the coil dispensing device 1, the detection delay e −sT indicated by 8 is included in the winding deviation amount U d of the passing plate material. Arise.
検出遅延オブザーバ9は、アクチュエータモデル7への速度指令値Vrefおよび通板位置実績Xansより、外乱を以下の(1)式のように推定する。 The detection delay observer 9 estimates the disturbance as shown in the following equation (1) from the speed command value V ref to the actuator model 7 and the passing plate position result X ans .
なお、(1)式の右辺では、括弧の前に示す1次遅れのローパスフィルタを用いているが、2次遅れ以上の高次のローパスフィルタを用いてもよい。 In the right side of the expression (1), the first-order lag low-pass filter shown before the parentheses is used, but a higher-order low-pass filter having a second-order lag or more may be used.
入力(速度指令値Vref)と出力(通板位置実績Xans)を監視(オブザーブ)して、(1)式に示すように外乱を推定し、推定した外乱を通板位置実績Xansに補償して、目標通板位置Xrefにフィードバックする(図2参照)ことで、通板位置制御系の制御精度向上と安定化を図るものである。 Monitor (observe) the input (speed command value V ref ) and output (passage plate position result X ans ), estimate the disturbance as shown in equation (1), and pass the estimated disturbance to the plate position result X ans Compensation and feedback to the target threading position Xref (see FIG. 2) improves and stabilizes the threading position control system.
実施例として、図2に示す検出遅延オブザーバ9を使用した場合と使用しなかった場合の位置制御シミュレーションを行い、その結果を比較した。 As an example, a position control simulation was performed when the detection delay observer 9 shown in FIG. 2 was used and when it was not used, and the results were compared.
図3は、本発明の検出遅延オブザーバを入れた場合と切った場合の位置制御結果の一例を示す図である。図では、目標位置との偏差の時間推移を示している。 FIG. 3 is a diagram showing an example of the position control result when the detection delay observer of the present invention is turned on and off. In the figure, the time transition of the deviation from the target position is shown.
条件としては、比例ゲインKpを2.0、積分ゲインKIを4.0、検出遅延オブザーバのローパスフィルタのゲインgd を100、および通板目標位置Xrefを0であるとした。 The conditions, the proportional gain K p 2.0, the integral gain K I 4.0, was 100 the gain g d of the low-pass filter of detection delay observer, and the strip passing target position X ref is zero.
計測遅延の時間変化としては、通板速度が加速中であると想定し、時間tが0〜5[sec]において検出遅延時間Tが0.4〜0.2[sec]に線形に変化するとした。 As the time change of the measurement delay, it is assumed that the plate passing speed is accelerating, and the detection delay time T changes linearly from 0.4 to 0.2 [sec] when the time t is 0 to 5 [sec].
また、外乱としての巻きずれ量Udには、以下の(2)式に示す周期外乱を与えた。 Further, the winding displacement amount U d of the disturbance, to give a periodic disturbance shown in the following equation (2).
図3からは、検出遅延オブザーバを使用することで、使用しない場合に比べて位置偏差が小さくなり、周期外乱による位置偏差への影響が抑えられ、位置制御精度が向上していることが分る。また、検出遅延オブザーバを使用しない場合は、当初位置偏差が大きくでて、時間の経過とともに偏差が減衰しているのに対して、検出遅延オブザーバを使用した場合は、当初から位置偏差が小さく持続しており、位置制御が安定していることが分る。 From FIG. 3, it can be seen that by using the detection delay observer, the position deviation becomes smaller than when not used, the influence on the position deviation due to periodic disturbance is suppressed, and the position control accuracy is improved. . In addition, when the detection delay observer is not used, the initial position deviation is large and the deviation attenuates over time, whereas when the detection delay observer is used, the position deviation remains small from the beginning. It can be seen that the position control is stable.
以上、計測遅延の時間変化によらず、位置制御精度が高く安定した通板位置制御が実現できることを確認できた。 As described above, it has been confirmed that stable plate position control with high position control accuracy can be realized regardless of changes in measurement delay over time.
1 コイル払い出し装置
2 通板材
3 アクチュエータ
4 制御装置
5 通板位置検出器
6 PI制御器
7 アクチュエータモデル
8 検出遅延
9 検出遅延外乱オブザーバ
DESCRIPTION OF SYMBOLS 1 Coil delivery apparatus 2 Plate material 3 Actuator 4 Control apparatus 5 Plate position detector 6 PI controller 7 Actuator model 8 Detection delay 9 Detection delay disturbance observer
Claims (4)
前記通板位置実績を計測してから前記駆動装置で位置補正の操作を行うまでの計測遅延が時間変化することによる外乱を推定し、推定した外乱を前記通板位置実績に補償して、目標通板位置にフィードバックすることを特徴とする金属帯の通板位置制御方法。 In the feed position control method of the metal strip for feedback control of the feed plate position performance in the metal strip width direction downstream of the drive device for passing the metal strip,
Estimating the disturbance due to the time change of the measurement delay from the measurement of the passing plate position results until the position correction operation is performed by the driving device, compensating the estimated disturbance to the passing plate position results, A feed position control method for a metal strip, which feeds back to a feed position.
前記外乱を推定するにあたっては、以下の(1)式により演算することを特徴とする金属帯の通板位置制御方法。
In estimating the disturbance, the metal strip passing plate position control method is calculated by the following equation (1).
前記通板位置実績を計測する通板位置検出器と、
前記駆動装置を通板ライン垂直方向に移動するアクチュエータと、
前記通板位置実績と通板目標位置との偏差に基づき、速度指令値を演算して前記アクチュエータに指令する制御装置とを具備し、
該制御装置は、
前記通板位置実績を計測してから前記駆動装置で位置補正の操作を行うまでの計測遅延が時間変化することによる外乱を推定し、推定した外乱を前記通板位置実績に補償して、目標通板位置にフィードバックすることを特徴とする金属帯の通板位置制御装置。 In the metal strip passing plate position control device for feedback control of the feed plate position performance in the width direction of the metal strip downstream of the drive device for passing the metal strip,
A through-plate position detector for measuring the through-plate position results;
An actuator that moves the drive device in a direction perpendicular to the plate line;
A controller for calculating a speed command value and instructing the actuator based on a deviation between the passing plate position result and the passing plate target position;
The control device
Estimating the disturbance due to the time change of the measurement delay from the measurement of the passing plate position results until the position correction operation is performed by the driving device, compensating the estimated disturbance to the passing plate position results, A feed position control device for a metal strip, which feeds back to a feed position.
前記外乱を推定するにあたっては、以下の(1)式により演算することを特徴とする金属帯の通板位置制御装置。
In estimating the disturbance, a metal strip passing plate position control device is calculated by the following equation (1).
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JPH08197124A (en) * | 1995-01-24 | 1996-08-06 | Nippon Steel Corp | Control method for meandering of metal plate |
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JP2013254257A (en) * | 2012-06-05 | 2013-12-19 | Juki Corp | Control apparatus of positioning device and electronic component mounting device |
JP2014094395A (en) * | 2012-11-09 | 2014-05-22 | Toshiba Mitsubishi-Electric Industrial System Corp | Tension control system |
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JPH05213502A (en) * | 1992-02-05 | 1993-08-24 | Sumitomo Metal Ind Ltd | Meandering correcting method and device thereof for thin web |
JPH08197124A (en) * | 1995-01-24 | 1996-08-06 | Nippon Steel Corp | Control method for meandering of metal plate |
JP2004074207A (en) * | 2002-08-14 | 2004-03-11 | Sumitomo Metal Ind Ltd | Manufacturing method for rolled material and controlling device for its meandering |
JP2013254257A (en) * | 2012-06-05 | 2013-12-19 | Juki Corp | Control apparatus of positioning device and electronic component mounting device |
JP2014094395A (en) * | 2012-11-09 | 2014-05-22 | Toshiba Mitsubishi-Electric Industrial System Corp | Tension control system |
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