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JP2015068046A - Waterproof structure and waterproof construction method of external floor - Google Patents

Waterproof structure and waterproof construction method of external floor Download PDF

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JP2015068046A
JP2015068046A JP2013203441A JP2013203441A JP2015068046A JP 2015068046 A JP2015068046 A JP 2015068046A JP 2013203441 A JP2013203441 A JP 2013203441A JP 2013203441 A JP2013203441 A JP 2013203441A JP 2015068046 A JP2015068046 A JP 2015068046A
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waterproof
floor
joint
unit
floor unit
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JP6146244B2 (en
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將揮 川元
Masaki Kawamoto
將揮 川元
博道 石田
Hiromichi Ishida
博道 石田
大西 正人
Masato Onishi
正人 大西
裕行 水津
Hiroyuki Suizu
裕行 水津
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Sekisui House Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a waterproof structure that can form a waterproof surface with high waterproofing properties and durability, without forming irregularities interfering with drainage, at a joint portion where waterproof bed units are adjacently arranged, in a unit waterproof construction method for spreading and arranging waterproof bed units formed such that metal plates are stacked on the upper surface of a thermal insulation material.SOLUTION: Stage parts 15 are formed on the upper surface of an edge along the joint of waterproof bed units 10, a waterproof tape 6 is stretched and attached in a recessed groove-shaped joint bottom formed by bringing the stage parts 15 into abutment with each other, and the joint is filled with synthetic resin water proofing paint 7 from an upper part of the waterproof tape 6, and thereby the upper surfaces of the waterproof bed units 10 are finished substantially flush with the upper surface of the water proofing paint 7.

Description

本発明は、建物の屋外部分に設けられる外部床の防水構造と、その施工方法(防水工法)に関する。   The present invention relates to a waterproof structure for an external floor provided in an outdoor part of a building and a construction method (waterproofing method) thereof.

バルコニー、屋上床、屋外廊下など、建物の屋外部分に略水平に設けられて風雨に曝される外部床の一般的な防水工法としては、
(1)床下地上にウレタン系塗料やアクリル系塗料などを塗布して、継ぎ目のない防水層を形成する塗膜(塗布)防水工法
(2)加硫ゴムや塩化ビニルその他の合成高分子材料からなる伸縮性の長尺シートを床下地上に敷設し、接着材または円盤状の固定金物を介して床下地に接着・固定するシート防水工法
(3)アスファルトを浸透・被覆したフェルトシートやルーフィングを、溶融アスファルトを接着剤として床下地上に重ね張りして防水層を形成するアスファルト防水工法
などが普及している。
As a general waterproofing method for external floors, such as balconies, rooftops, outdoor corridors, etc.
(1) Coating film that forms a seamless waterproof layer by applying urethane paint or acrylic paint on the floor base (Apply) Waterproof construction method (2) From vulcanized rubber, vinyl chloride or other synthetic polymer materials A sheet waterproof construction method in which a stretchable long sheet is laid on the floor base and bonded and fixed to the floor base via an adhesive or a disk-shaped fixing hardware. (3) A felt sheet or roofing infiltrated and coated with asphalt, An asphalt waterproofing method in which molten asphalt is used as an adhesive and layered on a floor substrate to form a waterproof layer is widely used.

しかし、これらの防水工法は、いずれも現場での作業手間が多いため、施工スケジュールが天候に影響されやすい。また、施工品質についても専門職人の経験や技量に依存する度合いが大きく、施工面全体にわたって均質な防水性能を確保するのが難しい。   However, all of these waterproofing methods require a lot of work on site, so the construction schedule is easily affected by the weather. In addition, the construction quality depends greatly on the experience and skill of professional craftsmen, and it is difficult to ensure uniform waterproof performance over the entire construction surface.

そこで、本出願人は、短期間で効率良く施工することができ、経験の少ない職人でも一定水準の施工品質を確保することのできる外部床の防水工法として、特許文献1、2等にかかる防水工法を提案し実用化している。その防水工法は、発泡ポリスチレン樹脂等からなる断熱材の上面に耐候性を有するポリ塩化ビニル樹脂被覆鋼板(以下、「塩ビ鋼板」と略す。)を積層してパネル化した防水床ユニットを、外部床下地上に複数枚、敷き並べて外部床下地に接着し、隣接する防水床ユニットの目地に目地閉塞部材を挿入して防水床ユニットの縁部を押圧固定した後、前記目地閉塞部材を覆うようにして、軟質塩化ビニル樹脂等からなる帯状のパッチベルトを該目地上に張り重ねる、というものである。   Therefore, the applicant of the present invention is a waterproofing method according to Patent Documents 1 and 2 as a waterproofing method for an external floor that can be efficiently constructed in a short period of time, and even a skilled craftsman can ensure a certain level of construction quality. Proposed construction method and put it to practical use. The waterproof construction method uses a waterproof floor unit, which is made by laminating a weather-resistant polyvinyl chloride resin-coated steel plate (hereinafter abbreviated as “PVC steel plate”) on the top surface of a heat insulating material made of expanded polystyrene resin, etc. A plurality of sheets are laid out on the floor base and adhered to the external floor base, and the joint blocking member is inserted into the joint of the adjacent waterproof floor unit to press and fix the edge of the waterproof floor unit, and then the joint blocking member is covered. Then, a belt-like patch belt made of a soft vinyl chloride resin or the like is stretched over the surface of the joint.

この防水工法(以下、「ユニット防水工法」という。)によれば、工場で事前に製作した防水床ユニットを現場に搬入して敷き並べるだけで外部床の大部分が被覆されるので、現場では防水床ユニットの周縁部に帯状のパッチベルト等を接着するなどして防水処理する程度の作業で済み、現場での手間が大幅に省力化される。防水床ユニットの上面全体を覆う塩ビ鋼板は、均質で耐久性に優れた防水面を形成する。外部床に過大な水平力が作用した場合でも、防水床ユニットの目地の隙間と、その隙間を塞ぐパッチベルトの伸縮によって外部床の水平変位が吸収されるので、防水面の損傷も生じにくくなる。   According to this waterproofing method (hereinafter referred to as “unit waterproofing method”), most of the external floor is covered by simply placing the waterproof floor unit manufactured in advance at the factory and laying it down. The work is only required to be waterproofed by adhering a belt-like patch belt or the like to the peripheral edge of the waterproof floor unit, which greatly reduces labor on site. The PVC steel sheet covering the entire top surface of the waterproof floor unit forms a waterproof surface that is homogeneous and excellent in durability. Even when an excessive horizontal force is applied to the external floor, the horizontal displacement of the external floor is absorbed by the gap between the joints of the waterproof floor unit and the expansion and contraction of the patch belt that closes the gap, making it difficult to cause damage to the waterproof surface. .

特開平11−222920号公報JP-A-11-222920 特開平11−222921号公報Japanese Patent Laid-Open No. 11-222921

前述のユニット防水工法によれば、防水床ユニットの上面全体を覆う塩ビ鋼板によって耐久性に優れた平坦な防水面が形成されるものの、防水床ユニットの目地部分には、目地上に張り重ねられるパッチベルトの厚みによる凸条部が形成される。目地が十字状に交差する部分では、パッチベルトも交差して張り重ねられるので、凸条部の高さが2倍になる。この凸条部は、防水面全体の平坦性を損なうこととなり、特に排水勾配を横切る方向の目地においては雨水の流下を妨げて、防水面の上に水たまりを生じさせてしまう。   According to the unit waterproofing method described above, a flat waterproof surface excellent in durability is formed by the PVC steel plate covering the entire upper surface of the waterproof floor unit, but the joint portion of the waterproof floor unit is overlaid on the joint surface. A ridge is formed by the thickness of the patch belt. At the portion where the joints intersect in a cross shape, the patch belt also intersects and is overlaid, so that the height of the ridge is doubled. This ridge portion impairs the flatness of the entire waterproof surface, and particularly prevents the rainwater from flowing down at joints in the direction crossing the drainage gradient, causing a puddle on the waterproof surface.

このような事情から、ユニット防水工法においては、防水床ユニットの目地部分に厚みのあるパッチベルトを張着したり、複数種類の防水材料を重ね張りしたりすることが難しく、その結果、目地部分が相対的に防水上の弱点となりやすかった。   For these reasons, in the unit waterproofing method, it is difficult to attach a thick patch belt to the joint part of the waterproof floor unit or to laminate multiple types of waterproof materials. It was relatively easy to become a weak point in waterproofing.

また、シート状の防水材料を張り重ねたときの凹凸が防水面の平坦性を損なうという問題は、前述したシート防水工法やアスファルト防水工法においても生じる問題であった。   Further, the problem that the unevenness when the sheet-like waterproof material is overlaid impairs the flatness of the waterproof surface is a problem that occurs also in the above-described sheet waterproofing method and asphalt waterproofing method.

本発明は、かかる問題を解決すべくなされたものであって、断熱材の上面に塩ビ鋼板を積層するなどして形成された防水床ユニットを敷き並べるユニット防水工法において、防水床ユニット同士が隣接する目地部分をほぼ面一に仕上げることより、高い防水性および耐久性を備えた防水面を得ることのできる防水構造と、その施工方法を提案するものである。   The present invention was made to solve such a problem, and in a unit waterproofing method in which waterproof floor units formed by laminating PVC steel sheets on the upper surface of a heat insulating material are arranged, waterproof floor units are adjacent to each other. The present invention proposes a waterproof structure capable of obtaining a waterproof surface having high waterproofness and durability, and a construction method thereof by finishing the joint portion to be almost flush with each other.

なお、本発明における「外部床」には、バルコニーや屋外廊下など、建物の屋外部分に設けられる歩行タイプの床面に加えて、陸屋根の屋上に設けられる非歩行タイプの略平坦な床面(屋根面)も含むものとする。   The “external floor” in the present invention includes a non-walking type substantially flat floor surface provided on the roof of a flat roof (in addition to a walking type floor surface provided in an outdoor part of a building such as a balcony or an outdoor corridor ( Including roof surface).

前述の課題を解決するために、本発明の外部床の防水構造は、断熱材の上面が耐候性材料によって被覆されてなる防水床ユニットが、外部床下地上に複数枚、敷設され、前記防水床ユニットの縁部同士が隣接する目地部分に防水処理が施される外部床の防水構造において、前記防水床ユニットの目地に沿う縁部上面に段落部が形成され、前記段落部同士を突き合わせて形成される凹溝状の目地底に防水テープが張着され、前記防水テープの上から前記目地内に防水塗料が充填されて、前記防水床ユニットの上面と前記防水塗料の上面とが面一に仕上げられる、との構成を採用する。   In order to solve the above-described problem, the waterproof structure of the external floor according to the present invention includes a plurality of waterproof floor units in which an upper surface of a heat insulating material is covered with a weather-resistant material, and the waterproof floor In the waterproof structure of the external floor where the joints where the edges of the units are adjacent to each other are waterproofed, a paragraph is formed on the upper surface of the edge along the joint of the waterproof floor unit, and the paragraphs are abutted together A waterproof tape is stuck to the groove-shaped joint bottom, and the waterproof paint is filled into the joint from above the waterproof tape, so that the upper surface of the waterproof floor unit and the upper surface of the waterproof paint are flush with each other. Adopted a configuration that can be finished.

また、本発明の外部床の防水工法は、断熱材の上面が耐候性材料によって被覆されてなる防水床ユニットを外部床下地上に複数枚、敷設し、前記防水床ユニットの縁部同士が隣接する目地部分に防水処理を施す外部床の防水工法において、前記防水床ユニットの目地に沿う縁部上面にあらかじめ段落部を形成しておき、前記段落部同士を突き合わせて形成される凹溝状の目地底に防水テープを張着した後、前記防水テープの上から前記目地内に防水塗料を充填して、前記防水床ユニットの上面と前記防水塗料の上面とを面一に仕上げる、との構成を採用する。   Further, according to the waterproofing method for an external floor of the present invention, a plurality of waterproof floor units in which the upper surface of a heat insulating material is covered with a weather-resistant material are laid on an external floor base, and the edges of the waterproof floor units are adjacent to each other. In the waterproofing method of the external floor for waterproofing the joint portion, a groove portion is formed by previously forming a paragraph portion on the upper surface of the edge portion along the joint of the waterproof floor unit and abutting the paragraph portions together. After the waterproof tape is stuck on the ground, the waterproof paint is filled into the joint from above the waterproof tape, and the upper surface of the waterproof floor unit and the upper surface of the waterproof paint are finished flush with each other. adopt.

すなわち、これらの発明は、防水床ユニットの縁部上面に段落部を形成し、その段落部同士を突き合わせて形成される凹溝状の目地内に流動性を有する防水塗料を充填することにより、防水塗料のセルフレベリング作用を利用して、防水床ユニットの上面と目地部分の上面とを面一に仕上げるように構成したものである。ここで、本発明における「面一」とは、表面の凹凸差が概ね1mm程度に収まる仕上げ状態を目安とする。このような構成により、防水床ユニットの敷設領域全体にわたって排水性に優れた防水面(一次防水ライン)を形成することができる。   That is, these inventions, by forming a paragraph portion on the upper surface of the edge of the waterproof floor unit, and filling a waterproof paint having fluidity in a groove-shaped joint formed by abutting the paragraph portions, Using the self-leveling action of the waterproof paint, the upper surface of the waterproof floor unit and the upper surface of the joint portion are finished to be flush with each other. Here, “level” in the present invention refers to a finished state in which the unevenness of the surface is approximately 1 mm. With such a configuration, it is possible to form a waterproof surface (primary waterproof line) excellent in drainage over the entire laying area of the waterproof floor unit.

しかも、この構成によれば、防水床ユニットの縁部に形成する段落部の高さに応じて、目地部分に形成される防水塗膜に一定の厚さが確保される。目地底に張着される防水テープは、防水塗料のバックアップ材を兼ねた予備的な防水面(二次防水ライン)を形成する。これらにより、目地部分の防水性能も良好に担保される。   And according to this structure, a fixed thickness is ensured in the waterproof coating film formed in a joint part according to the height of the paragraph part formed in the edge of a waterproof floor unit. The waterproof tape attached to the joint bottom forms a preliminary waterproof surface (secondary waterproof line) that also serves as a backup material for the waterproof paint. By these, the waterproof performance of a joint part is also ensured favorably.

前記の防水構造および防水工法において、防水床ユニットは、断熱材の上面に、耐候性材料によって被覆された金属板または耐候性を有する金属板を積層して形成することができる。   In the waterproof structure and the waterproof construction method, the waterproof floor unit can be formed by laminating a metal plate covered with a weather-resistant material or a metal plate having weather resistance on the upper surface of the heat insulating material.

さらに、防水床ユニットの縁部上面に形成する段落部は、前記断熱材の縁部における厚みを減じるとともに、その縁部上面に階段状に成形した前記金属板を積層して形成されたものとすることができる。あるいはまた、前記防水床ユニットの縁部以外の上面に防水塗料を塗り増すことによって形成されたものとすることもできる。   Further, the paragraph part formed on the upper surface of the edge of the waterproof floor unit is formed by reducing the thickness of the edge of the heat insulating material and laminating the metal plate formed stepwise on the upper surface of the edge. can do. Alternatively, it may be formed by applying a waterproof paint on the upper surface other than the edge of the waterproof floor unit.

前記防水床ユニットを構成する断熱材としては、特に公知の発泡ポリスチレン樹脂が実用性に優れるが、これに限らず、適当な断熱性を有する比較的軽量で硬質の材料を、適当な厚さの板状体に成形するなどしたものを好適に利用することができる。   As the heat insulating material constituting the waterproof floor unit, a known foamed polystyrene resin is excellent in practicality, but is not limited to this, and a relatively lightweight and hard material having appropriate heat insulating properties, having an appropriate thickness. What was shape | molded in the plate-shaped body etc. can be utilized suitably.

また、耐候性材料によって被覆された金属板としては、特に公知の塩ビ鋼板が実用性に優れるが、これに限らず、各種合成樹脂材料または合成ゴム系材料による塗装、融着あるいはシート張着等の表面処理によって、耐水性、耐蝕性、耐酸性等を向上させた鋼板、ステンレス鋼板、アルミニウム合金板その他の金属製薄板材を好適に利用することができる。ステンレス鋼板やアルミニウム合金板については、それ自体が鋼板に比して高い耐候性を備えるため表面処理なしでも利用可能であるが、メッキや塗装等の表面処理によって耐蝕性や耐酸性をさらに強化すると、より好ましい。   In addition, as a metal plate coated with a weather-resistant material, a known vinyl chloride steel plate is excellent in practicality, but is not limited thereto, and is coated with various synthetic resin materials or synthetic rubber materials, fused or sheet-bonded, etc. By this surface treatment, a steel plate, stainless steel plate, aluminum alloy plate or other metal thin plate material having improved water resistance, corrosion resistance, acid resistance and the like can be suitably used. Stainless steel plates and aluminum alloy plates can be used without surface treatment because they themselves have higher weather resistance than steel plates, but if corrosion treatment and acid resistance are further enhanced by surface treatment such as plating and painting. More preferable.

また、目地底に張着する防水テープとしては、安価で伸縮性に優れるブチルゴムテープが特に実用的であるが、これに限らず、各種の合成樹脂材料または合成ゴム系材料からなるテープ類を、前記金属板との相性に応じて、適宜利用することができる。   In addition, as a waterproof tape that sticks to the joint floor, a butyl rubber tape that is inexpensive and excellent in elasticity is particularly practical, but not limited to this, tapes made of various synthetic resin materials or synthetic rubber materials, Depending on the compatibility with the metal plate, it can be used as appropriate.

また、目地内に充填する防水塗料としては、厚塗りに適し、塗布後も長期間にわたって適度な伸縮性を保持するウレタン(ポリウレタン、アクリルウレタン)樹脂系塗料が特に実用的であるが、これに限らず、各種合成樹脂系塗料や合成ゴム系塗料を、前記金属板および防水テープとの相性に応じて、適宜利用することができる。   In addition, urethane (polyurethane, acrylic urethane) resin-based paints that are suitable for thick coating and retain appropriate stretchability for a long time after application are particularly practical as waterproof paints to be filled in joints. Not limited to this, various synthetic resin-based paints and synthetic rubber-based paints can be appropriately used according to the compatibility with the metal plate and the waterproof tape.

前述のように構成される本発明の外部床の防水構造および防水工法によれば、防水床ユニットの目地部分に凹凸を生じることなく、目地部分の上面が防水床ユニットの上面と面一に仕上がるので、防水床ユニットの敷設領域全体にわたって良好な排水性を得ることができる。   According to the waterproof structure and the waterproof construction method of the external floor of the present invention configured as described above, the upper surface of the joint portion is finished flush with the upper surface of the waterproof floor unit without causing unevenness in the joint portion of the waterproof floor unit. Therefore, good drainage can be obtained over the entire laying area of the waterproof floor unit.

目地部分に充填される防水塗料は、防水床ユニットの縁部に形成された段落部の高さによって一定の厚さが確保されるので、塗膜の厚みを現場で測定するなどの特別な塗膜厚さ管理を行う必要もなくなる。目地底に張着される防水テープは、防水塗料のバックアップ材を兼ねた予備的な防水面(二次防水ライン)を形成するので、これらにより、目地部分の防水性や耐久性も良好に担保される。   The waterproof paint that fills the joints has a certain thickness depending on the height of the paragraphs formed at the edges of the waterproof floor unit. There is no need to manage the film thickness. The waterproof tape that is attached to the joint bottom forms a preliminary waterproof surface (secondary waterproof line) that also serves as a backup material for waterproof paint. Is done.

また、本発明においては、一般的な塗膜防水工事において必要となる面倒な下地調整作業(塗布面の洗浄、平滑化その他の部分補修)やプライマー処理等も、防水床ユニットの目地部分だけでよいので、現場作業量が格段に少なくて済む。防水塗料の塗布作業時も、防水床ユニットの中央部分を歩行しながら行うことができるので、広い範囲を均一に塗装する防水工法に比べて格段に施工が容易である。   Also, in the present invention, troublesome substrate adjustment work (cleaning of the coated surface, smoothing and other partial repairs) and primer treatment, which are necessary in general waterproofing construction of the paint film, and primer treatment can be performed only with the joint portion of the waterproof floor unit. As it is good, the amount of work on site is much smaller. Since the waterproof paint can be applied while walking the central part of the waterproof floor unit, the construction is much easier than the waterproof construction method in which a wide area is uniformly coated.

さらに、防水床ユニットが、耐候性材料によって被覆された金属板または耐候性を有する金属板を断熱材の上面に積層して形成されている場合には、防水面の大部分が耐候性の高い金属板によってカバーされるので、経年補修については、目地部分に形成された防水塗膜のトップコートを塗り直すだけでも十分である。これにより、メンテナンスコストが大幅に削減される。   Further, when the waterproof floor unit is formed by laminating a metal plate covered with a weather-resistant material or a metal plate having weather resistance on the upper surface of the heat insulating material, most of the waterproof surface is highly weather-resistant. Since it is covered with a metal plate, it is sufficient to repaint the top coat of the waterproof coating formed on the joints for the aging repair. Thereby, the maintenance cost is greatly reduced.

これらの優れた効果は、塗膜防水工法とユニット防水工法とを本発明のようにして組み合わせることにより、相乗的に得られるものである。   These excellent effects can be obtained synergistically by combining the waterproof coating method and the unit waterproof method as in the present invention.

本発明の実施の形態にかかるバルコニーの、施工途中の状態を示す部分斜視図である。It is a fragmentary perspective view which shows the state in the middle of construction of the balcony concerning embodiment of this invention. 図1に示すバルコニーの施工完了状態を示す部分斜視図である。It is a fragmentary perspective view which shows the construction completion state of the balcony shown in FIG. 図2に示すバルコニーのA−A部分の拡大断面図であって、(a)は施工途中の状態、(b)は施工完了状態をそれぞれ示す。It is an expanded sectional view of the AA part of the balcony shown in FIG. 2, Comprising: (a) shows the state in the middle of construction, (b) shows the construction completion state, respectively. 図1に示すバルコニーのB−B部分の拡大断面図である。It is an expanded sectional view of the BB part of the balcony shown in FIG. 図1に示すバルコニーのC−C部分の拡大断面図であって、(a)は当該部分の一実施形態、(b)は同じく他の実施形態を示す。It is an expanded sectional view of CC section of the balcony shown in Drawing 1, and (a) shows one embodiment of the part concerned, and (b) shows other embodiments similarly. 防水床ユニットの段落部にかかる他の実施形態を示す図であって、(a)は施工途中の状態、(b)は施工完了状態をそれぞれ示す。It is a figure which shows other embodiment concerning the paragraph part of a waterproof floor unit, Comprising: (a) is a state in the middle of construction, (b) shows a construction completion state, respectively.

以下、本発明の実施の形態について図を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1および図2は、本発明の防水構造の実施の形態にかかるバルコニーの部分斜視図であり、図1は施工途中の状態、図2は施工完了状態を、それぞれ示している。また、図3〜図5は、図2中に示したA−A部分、B−B部分、C−C部分の断面構造をそれぞれ拡大して示す図である。   1 and 2 are partial perspective views of a balcony according to an embodiment of the waterproof structure of the present invention. FIG. 1 shows a state in the middle of construction, and FIG. 2 shows a state of completion of construction. 3 to 5 are enlarged views showing the cross-sectional structures of the AA portion, the BB portion, and the CC portion shown in FIG.

例示したバルコニー1は、図1および図2における右上側が図示しない建物の外壁に接続し、同じく左上側および左下側がバルコニー1を囲む図示しない手摺壁に接続しており、左下側の縁部に沿って箱樋が設けられている。そして、図1に示すように、所定の形状に形成された複数枚(例示形態では2枚)の防水床ユニット10が床下地3上に敷設され、図2に示すように、それら防水床ユニット10の縁部に沿って防水処理が施される。この防水構造に用いられる部材および防水被被覆の詳細等について、以下に詳述する。   In the illustrated balcony 1, the upper right side in FIGS. 1 and 2 is connected to the outer wall of the building (not shown), and the upper left side and the lower left side are connected to the handrail wall (not shown) surrounding the balcony 1, along the lower left side edge. A box box is provided. Then, as shown in FIG. 1, a plurality of waterproof floor units 10 (two in the illustrated embodiment) formed in a predetermined shape are laid on the floor base 3, and as shown in FIG. 2, these waterproof floor units 10 A waterproofing process is performed along 10 edges. Details of the members used in the waterproof structure and waterproof coating will be described in detail below.

床下地3は、適宜の躯体上に、ALC床版や構造用合板その他の下地材を略水平に架設して形成されている。ただし、本発明においては、床下地3の材質や構造は特に限定しない。   The floor foundation 3 is formed by laying an ALC floor slab, a structural plywood or other foundation material substantially horizontally on an appropriate housing. However, in the present invention, the material and structure of the floor foundation 3 are not particularly limited.

防水床ユニット10は、防水面の主体を構成するパネル状の部材であり、あらかじめ工場で、断熱材11の上面に、耐候性材料によって被覆された金属板(以下、「被覆金属板」と略す。)12を積層接着して形成されている。断熱材11には、例えば発泡ポリスチレン樹脂等、硬質の断熱性材料からなる厚板体が利用される。例示形態にあっては、断熱材11の厚さが水上側(図1および図2における右上側)から水下側(同、左下側)に向けて漸減するように成形されて、防水床ユニット10の上面に左下向きの排水勾配(図中に矢印で示す)が付与されている。ただし、排水勾配は床下地3側で設けるようにして、その上に一様厚さの断熱材3を敷設するようにしてもよい。   The waterproof floor unit 10 is a panel-like member that constitutes the main body of the waterproof surface, and is a metal plate (hereinafter abbreviated as “coated metal plate” hereinafter) that is previously coated with a weather-resistant material on the upper surface of the heat insulating material 11 at the factory. .) 12 is laminated and adhered. For the heat insulating material 11, for example, a thick plate made of a hard heat insulating material such as expanded polystyrene resin is used. In the illustrated embodiment, the heat insulating material 11 is molded so that the thickness of the heat insulating material 11 gradually decreases from the water upper side (upper right side in FIGS. 1 and 2) toward the water lower side (same, lower left side). A drainage gradient (indicated by an arrow in the figure) is provided on the upper surface of 10. However, the drainage gradient may be provided on the floor base 3 side, and the heat insulating material 3 having a uniform thickness may be laid thereon.

被覆金属板12は、例えば薄鋼板の上面または上下両面に、例えばポリ塩化ビニル樹脂による耐候性被膜を形成してなるもので、その縁部を断熱材11の縁部と揃えるようにして断熱材11の上に重ねられ、断熱材11に接着されている。耐候性被膜については、ポリ塩化ビニル樹脂に替えて、例えばエポキシ樹脂、ウレタン樹脂、フッ素樹脂系、アクリル樹脂、ポリビニルアルコール樹脂、シリコンポリエステル系樹脂その他の合成樹脂系材料、あるいはエチレンプロピレンゴム、ブチルゴム、クロロプレンゴムその他の合成ゴム系材料等が採用されてもよい。また、金属板については、鋼板に替えて、それ自体が耐水性に優れるステンレス鋼板やアルミニウム合金板が採用されてもよいが、その場合も、メッキや塗装等の表面処理によって耐蝕性や耐酸性を強化すると、より好ましい。   The coated metal plate 12 is formed by, for example, forming a weather-resistant film made of, for example, polyvinyl chloride resin on the upper surface or both upper and lower surfaces of a thin steel plate, and aligning the edge with the edge of the heat insulating material 11. 11 and is bonded to the heat insulating material 11. For weather-resistant coating, instead of polyvinyl chloride resin, for example, epoxy resin, urethane resin, fluororesin, acrylic resin, polyvinyl alcohol resin, silicon polyester resin and other synthetic resin materials, or ethylene propylene rubber, butyl rubber, Chloroprene rubber and other synthetic rubber materials may be employed. As for the metal plate, a stainless steel plate or an aluminum alloy plate that is excellent in water resistance itself may be adopted instead of the steel plate, but in this case, corrosion resistance and acid resistance are also improved by surface treatment such as plating or painting. Is more preferable.

建物の外壁に接続する図示右上側の縁部には、被覆金属板12を上向きに折曲して延設された立上部13が形成されており、この立上部13が建物の外壁下地4に添設される。この防水床ユニット10が、目地部分に一定幅(例えば5mm前後)の隙間をあけて床下地3上に並べられ、接着剤等を介して床下地3に固定される。   On the edge on the upper right side of the figure connected to the outer wall of the building, an upright portion 13 is formed by bending the coated metal plate 12 upward, and this upright portion 13 is formed on the outer wall base 4 of the building. Attached. The waterproof floor unit 10 is arranged on the floor base 3 with a gap of a certain width (for example, around 5 mm) in the joint portion, and is fixed to the floor base 3 via an adhesive or the like.

図1および図2における左上側の手摺壁に沿っては、防水床ユニット10の縁部と手摺壁との間を止水するための壁際ユニット50が設置される。壁際ユニット50も、あらかじめ工場で被覆金属板52を折曲加工し、その裏面に断熱材51を張着するなどして形成された細長い部材である。被覆金属板52は、略水平に張り出して防水床ユニット10の縁部と相対するように配置される接続片部54と、その縁部から上向きに延びて外壁下地41および手摺壁下地42(図4参照)にそれぞれ添設される大小の立上部53、55とを備えている。断熱材51は接続片部54の裏面にのみ張着されており、この断熱材51の厚さは、相対する防水床ユニット10の縁部における断熱材11の厚さと揃えられている。   A wall-side unit 50 for stopping water between the edge of the waterproof floor unit 10 and the handrail wall is installed along the upper left handrail wall in FIGS. 1 and 2. The wall-side unit 50 is also an elongated member formed by bending the coated metal plate 52 in advance at the factory and sticking the heat insulating material 51 to the back surface thereof. The covering metal plate 52 extends substantially horizontally and is arranged so as to face the edge of the waterproof floor unit 10, and extends upward from the edge to extend to the outer wall base 41 and the handrail wall base 42 (see FIG. 4), and large and small raised portions 53 and 55, respectively. The heat insulating material 51 is attached only to the back surface of the connection piece portion 54, and the thickness of the heat insulating material 51 is aligned with the thickness of the heat insulating material 11 at the edge of the opposite waterproof floor unit 10.

防水床ユニット10の水下側には、箱樋を構成する樋ユニット20が設置される。樋ユニット20は、あらかじめ工場で被覆金属板22を折曲加工し、その裏面に断熱材を張着するなどして形成された細長い部材で、その長手方向に沿って延びる断面凹形の樋溝部23を有している。樋溝部23の長手方向に沿う一方の縁部には、防水床ユニット10側に向けて略水平に張り出す接続片部24が形成されている。また、樋溝部23の長手方向に沿う他方の縁部には、手摺壁側に向けて略水平に張り出す平坦部25と、該平坦部25の縁部から上向きに延設されて手摺壁下地(図示せず)に添設される立上部26とが形成されている。さらに、樋溝部23の端部にも、手摺壁に沿って上向きに延びる封端立上部27が形成されている。接続片部24の裏面に張着された断熱材21の厚さは、相対する防水床ユニット10の縁部における断熱材11の厚さと揃えられている。   On the underwater side of the waterproof floor unit 10, a gutter unit 20 constituting a box gutter is installed. The eaves unit 20 is an elongate member formed by bending the coated metal plate 22 in advance at the factory and sticking a heat insulating material on the back surface thereof. 23. A connecting piece 24 is formed on one edge along the longitudinal direction of the ridge groove 23 so as to project substantially horizontally toward the waterproof floor unit 10 side. Further, on the other edge portion along the longitudinal direction of the ridge groove portion 23, a flat portion 25 projecting substantially horizontally toward the handrail wall side, and a handrail wall base extending upward from the edge portion of the flat portion 25. A rising portion 26 attached to (not shown) is formed. Further, a sealed upright portion 27 extending upward along the handrail wall is also formed at the end portion of the ridge groove portion 23. The thickness of the heat insulating material 21 attached to the back surface of the connecting piece portion 24 is aligned with the thickness of the heat insulating material 11 at the edge of the opposite waterproof floor unit 10.

本発明の要部は、防水床ユニット10の目地に沿う縁部上面に、あらかじめ段落部15が形成されている点にある。例示した防水床ユニット10における段落部15は、図1に示すように、排水勾配に平行する両縁部と、図示左下の水下側縁部とに、それぞれ形成されている。   The main part of the present invention is that a paragraph 15 is formed in advance on the upper surface of the edge along the joint of the waterproof floor unit 10. As shown in FIG. 1, the paragraph portions 15 in the illustrated waterproof floor unit 10 are respectively formed on both edges parallel to the drainage gradient and on the lower left edge in the figure.

当該縁部の断面を図3〜図5に拡大して示すように、段落部15は、断熱材11の目地に沿う縁部の上面を一定の幅(例えば20mm〜50mm程度)および高さ(例えば3mm〜8mm程度)で削ぎ取るようにして断熱材11の厚みを減じ、その上面に、階段状に折曲成形した被覆金属板12を積層接着して形成されている。   As shown in an enlarged cross-sectional view of the edge portion in FIGS. For example, the thickness of the heat insulating material 11 is reduced so as to be scraped off by about 3 mm to 8 mm), and a coated metal plate 12 bent in a step shape is laminated and bonded to the upper surface thereof.

そして、防水床ユニット10の縁部同士が相対する目地部分(図2におけるA−A部)にあっては、図3(a)に示すように、相対する段落部15の高さが揃えられ、段落部15同士を突き合わせて形成される凹溝状の目地底に、適宜の下地調整作業を施した上で、防水テープ6が張着される。防水テープ6には、耐候性や耐蝕性に優れた合成樹脂材料または合成ゴム系材料からなる、公知各種のテープ類を利用することができるが、施工性や伸縮性、経済性等を考慮すると、ブチルゴムテープが特に好適である。防水テープ6は、目地の長さ方向にわたって途切れないように貼り付けられる。目地の交差部分においては、防水テープ6も交差するように張り重ねられるが、防水テープ6の厚さは目地の深さ(段落部15の高さ)に比して十分に小さいので、交差して張り重ねられても、防水テープ6が目地の上まで突出することはない。この防水テープ6により、目地底の防水面(二次防水ライン)が形成される。   And in the joint part (AA part in FIG. 2) where the edge parts of the waterproof floor unit 10 oppose, as shown to Fig.3 (a), the height of the opposing paragraph part 15 is arrange | equalized. The waterproof tape 6 is applied to the concave groove-shaped joint base formed by abutting the paragraph portions 15 after appropriate base adjustment work. Various known tapes made of a synthetic resin material or a synthetic rubber material excellent in weather resistance and corrosion resistance can be used for the waterproof tape 6, but considering workability, stretchability, economic efficiency, and the like. Butyl rubber tape is particularly preferred. The waterproof tape 6 is stuck so as not to be interrupted over the length direction of the joint. At the intersection of the joints, the waterproof tape 6 is also stretched so as to intersect. However, since the thickness of the waterproof tape 6 is sufficiently smaller than the depth of the joint (height of the paragraph part 15), the waterproof tape 6 intersects. The waterproof tape 6 does not protrude above the joint even if it is stretched. The waterproof tape 6 forms a waterproof surface (secondary waterproof line) at the joint bottom.

こうして、隣接する防水床ユニット10の縁部同士が防水テープ6を介して接続されるとともに、目地底が防水テープ6によって隙間なく止水されたならば、図3(b)に示すように、防水テープ6の上から、この目地内に合成樹脂系の防水塗料7が充填される。この防水塗料7には、適度な流動性を備えて厚塗りに適し、塗布後も長期間にわたって適度な伸縮性を保持する塗料が好ましく、特にウレタン(ポリウレタン、アクリルウレタン)樹脂系塗料が実用性に優れる。また、それ以外にも、被覆金属板および防水テープとの相性が良い各種の合成樹脂系塗料や合成ゴム系塗料として、例えばピュアアクリル塗料、シリコン樹脂系塗料、ビニル樹脂塗料、タールエポキシ樹脂塗料、塩化ゴム系塗料などが利用可能である。   Thus, when the edges of the adjacent waterproof floor units 10 are connected to each other via the waterproof tape 6 and the joint floor is stopped without gaps by the waterproof tape 6, as shown in FIG. A synthetic resin-based waterproof paint 7 is filled into the joint from above the waterproof tape 6. The waterproof paint 7 is preferably a paint that has appropriate fluidity and is suitable for thick coating, and retains appropriate stretchability for a long time after application, and in particular, a urethane (polyurethane, acrylic urethane) resin-based paint is practical. Excellent. In addition, various synthetic resin-based paints and synthetic rubber-based paints that have good compatibility with coated metal plates and waterproof tapes, such as pure acrylic paints, silicon resin paints, vinyl resin paints, tar epoxy resin paints, Chlorinated rubber paints can be used.

目地内を満たす程度の量の防水塗料7が目地内に流し込まれると、防水塗料7のセルフレベリング作用により、その塗膜上面が防水床ユニット10の上面と面一に揃うこととなる。同時に、段落部15の高さに規定されて、塗膜にも均一かつ十分の厚さが確保される。このような構成により、防水床ユニット10の目地部分に、平坦で均質な厚みを備えた防水面(一次防水ライン)が形成される。   When an amount of the waterproof paint 7 that fills the joint is poured into the joint, the upper surface of the coating film is flush with the upper surface of the waterproof floor unit 10 due to the self-leveling action of the waterproof paint 7. At the same time, it is defined by the height of the paragraph part 15, and a uniform and sufficient thickness is ensured for the coating film. With such a configuration, a waterproof surface (primary waterproof line) having a flat and uniform thickness is formed on the joint portion of the waterproof floor unit 10.

防水床ユニット10と壁際ユニット50とが相対する目地部分(図2におけるB−B部)にあっては、図4に示すように、防水床ユニット10の段落部15の高さと、壁際ユニット50の接続片部54の高さとが揃えられる。また、防水床ユニット10の段落部15の幅と、壁際ユニット50の接続片部54の幅も、概ね同程度になるようにあらかじめ設計されている。そして、防水床ユニット10の段落部15と、壁際ユニット50の接続片部54および立上部55とによって形成される凹溝状の目地底に、前述のA−A部と同様にして防水テープ6が張着され、その上から目地内に防水塗料7が充填される。このような構成により、壁際に沿う目地部分にも、防水床ユニット10の上面と面一になる防水塗膜が形成される。   In the joint portion where the waterproof floor unit 10 and the wall-side unit 50 face each other (BB portion in FIG. 2), as shown in FIG. The height of the connecting piece portion 54 is aligned. The width of the paragraph portion 15 of the waterproof floor unit 10 and the width of the connecting piece portion 54 of the wall-side unit 50 are designed in advance so as to be approximately the same. Then, the waterproof tape 6 is formed on the groove-shaped joint base formed by the paragraph portion 15 of the waterproof floor unit 10 and the connecting piece portion 54 and the upright portion 55 of the wall-side unit 50 in the same manner as the AA portion described above. The waterproof paint 7 is filled into the joint from above. With such a configuration, a waterproof coating film that is flush with the upper surface of the waterproof floor unit 10 is formed at the joint portion along the wall.

防水床ユニット10と樋ユニット20とが相対する目地部分(図2におけるC−C部)にあっては、図5(a)に示すように、防水床ユニット10の段落部15の高さと、樋ユニット20の接続片部24の高さとが揃えられる。また、防水床ユニット10の段落部15の幅と、樋ユニット20の接続片部24の幅も、概ね同程度になるようにあらかじめ設計されている。そして、防水床ユニット10の段落部15から樋ユニット20の接続片部24の上面にかけて防水テープ6が張着され、その上に防水塗料7が塗布される。この部位は目地が凹溝状にならないので、防水塗料7を流し込んで溜めておくのは難しいが、防水塗料7の粘性を利用して、段落部15から樋溝部23の縁部にかけて略一定の厚さの塗膜を形成することは可能である。このような構成により、目地部分が確実に止水されるとともに、防水床ユニット10の上面から樋ユニット20にかけての、雨水の円滑な排水が担保される。   In the joint portion (CC section in FIG. 2) where the waterproof floor unit 10 and the heel unit 20 face each other, as shown in FIG. 5 (a), the height of the paragraph portion 15 of the waterproof floor unit 10; The height of the connection piece 24 of the heel unit 20 is aligned. Further, the width of the paragraph portion 15 of the waterproof floor unit 10 and the width of the connecting piece portion 24 of the heel unit 20 are designed in advance so as to be approximately the same. Then, the waterproof tape 6 is stretched from the paragraph portion 15 of the waterproof floor unit 10 to the upper surface of the connecting piece portion 24 of the heel unit 20, and the waterproof paint 7 is applied thereon. Since this joint does not have a concave groove shape, it is difficult to pour and store the waterproof paint 7, but the viscosity of the waterproof paint 7 is used to make the portion constant from the paragraph portion 15 to the edge of the groove portion 23. It is possible to form a thick coating. With such a configuration, the joint portion is surely stopped, and smooth drainage of rainwater from the upper surface of the waterproof floor unit 10 to the eaves unit 20 is ensured.

樋ユニット20の接続片部24については、図5(b)に示すように、樋溝部23側の縁部に嵩上部28を形成して、防水床ユニット10の段落部15と同じ高さの段落形状にしてもよい。この構成によれば、目地が凹溝状になるので、粘性の低い防水塗料7を用いる場合でも塗膜の厚さを確保するのが容易になる。   As shown in FIG. 5 (b), the connecting piece portion 24 of the heel unit 20 is formed with a bulky upper portion 28 at the edge portion on the heel groove portion 23 side, and has the same height as the paragraph portion 15 of the waterproof floor unit 10. It may be a paragraph shape. According to this configuration, since the joint has a concave groove shape, it is easy to ensure the thickness of the coating film even when the waterproof paint 7 having low viscosity is used.

なお、図2に示すように、各ユニットの立上部13、53、55、27等が互いに隣接する縦方向の目地部分については、その目地によって横方向の排水性が妨げられるおそれはないので、目地の防水処理面を各ユニットの立上部13、53、55、27等と面一に仕上げる必要はない。したがって、立上部13、53、55、27等の縁部に段差を形成するには及ばず、立上部13、53、55、27等の表面に防水テープ6を途切れなく張着して目地を塞ぎ、その上に防水塗料7を適度な厚さで盛り付けるか、あるいは帯状のパッチベルトを張り重ねて、図2に示したような防水面を形成すればよい。   In addition, as shown in FIG. 2, the vertical drainage of the units 13, 53, 55, 27, etc. adjacent to each other is not likely to hinder lateral drainage by the joints. It is not necessary to finish the waterproof surface of the joint with the upright portions 13, 53, 55, 27, etc. of each unit. Therefore, it is not necessary to form a step on the edge of the upright portions 13, 53, 55, 27, etc., and the waterproof tape 6 is stuck on the surface of the upright portions 13, 53, 55, 27, etc. Then, the waterproof paint 7 may be placed on the cover with an appropriate thickness, or a belt-like patch belt may be stacked to form a waterproof surface as shown in FIG.

図6は、防水床ユニット10の縁部に段落部15を形成するに際しての他の実施形態を示す。図6(a)に示した防水床ユニット10においては、断熱材11の上面に被覆金属板12が積層接着され、さらに、被覆金属板12の上面に、目地に沿う縁部の一定幅(数cm程度)の部分を除いて、合成樹脂製の防水塗料17を一定の厚さ(数mm程度)で塗り増すことにより、段落部15が形成されている。断熱材11には、前述の実施形態に示した防水床ユニット10と同様に、例えば発泡ポリスチレン樹脂等、硬質の断熱性材料からなる厚板体が好適に利用される。断熱材11の上面および被覆金属板12は、目地に沿う縁部を含む全面が平坦に形成される。被覆金属板12の上面に塗り増しされる合成樹脂製の防水塗料17には、前述の実施形態において目地内に充填される防水塗料7と同様に、厚塗りに適した合成樹脂系あるいは合成ゴム系の塗料が好適に利用される。その防水塗料17が、あらかじめ工場で被覆金属板12の上面に塗布され、適度に乾燥・硬化された後、この防水床ユニット10が施工現場に搬入され、前述の実施形態と同様にして床下地3上に設置される。   FIG. 6 shows another embodiment when the paragraph portion 15 is formed at the edge of the waterproof floor unit 10. In the waterproof floor unit 10 shown in FIG. 6A, the coated metal plate 12 is laminated and bonded to the upper surface of the heat insulating material 11, and the fixed width (several number of edges along the joints is further bonded to the upper surface of the coated metal plate 12. The paragraph portion 15 is formed by applying a waterproof coating 17 made of synthetic resin with a certain thickness (about several mm) except for a portion of about cm). As the heat insulating material 11, a thick plate made of a hard heat insulating material such as a foamed polystyrene resin is suitably used as in the waterproof floor unit 10 shown in the above-described embodiment. As for the upper surface of the heat insulating material 11 and the covering metal plate 12, the whole surface including the edge part along a joint is formed flat. The synthetic resin waterproof paint 17 applied to the upper surface of the coated metal plate 12 is similar to the waterproof paint 7 filled in the joint in the above-described embodiment, and is a synthetic resin system or synthetic rubber suitable for thick coating. System paints are preferably used. The waterproof paint 17 is applied to the upper surface of the coated metal plate 12 in advance at the factory, dried and cured appropriately, and then the waterproof floor unit 10 is carried into the construction site. 3 is installed.

そして、段落部15同士を突き合わせて形成される凹溝状の目地底に、前述の実施形態と同様にして防水テープ6が張着され、その上から目地内に防水塗料7が充填される。このような構成によっても、防水床ユニット10の敷設領域全体に平坦で均質な厚みを備えた防水面が形成される。   And the waterproof tape 6 is stuck to the concave groove-shaped joint bottom formed by abutting the paragraph parts 15 together, and the waterproof paint 7 is filled in the joint from above. Even with such a configuration, a waterproof surface having a flat and uniform thickness is formed in the entire laying region of the waterproof floor unit 10.

また、防水床ユニットの縁部に段落部を形成する他の実施形態としては、例えば、セメント質原料を繊維質原料で補強して硬化させた窯業系外装材(いわゆる窯業系サイディングボードと同質のもの)などを適当な厚さの板状体に成形して防水床ユニットの本体部分となし、その目地に沿う縁部の上面を一定の幅および高さで削ぎ取るようにして板状体の厚みを減じ、その縁部を含む上面全体に、金属板を積層する替わりに直接、防水塗料を厚塗りする、という構成を採用することもできる。   Further, as another embodiment for forming a paragraph portion at the edge of the waterproof floor unit, for example, a ceramic exterior material (which is the same quality as a so-called ceramic siding board) in which a cementitious material is reinforced with a fiber material and cured. Etc.) is formed into a plate-like body with an appropriate thickness to form the main part of the waterproof floor unit, and the upper surface of the edge along the joint is scraped off with a certain width and height. It is also possible to adopt a configuration in which the thickness is reduced and the waterproof coating is directly applied to the entire upper surface including the edge portion instead of laminating the metal plate.

このように、本発明の外部床の防水構造および防水工法によれば、防水床ユニット10の目地部分が面一に仕上がり、施工面全体にわたって高い防水性および耐久性を備えた防水面が形成される。また、現場作業に依存する従来一般の防水工法(塗膜防水工法、シート防水工法、アスファルト防水工法等)に比べて、現場での作業工数も大幅に省力化される。   Thus, according to the waterproof structure and waterproofing method of the external floor of the present invention, the joint portion of the waterproof floor unit 10 is finished to be flush, and a waterproof surface having high waterproofness and durability is formed over the entire construction surface. The In addition, compared to conventional waterproofing methods that depend on field work (coating waterproofing method, sheet waterproofing method, asphalt waterproofing method, etc.), the number of on-site work steps can be greatly reduced.

とりわけ、表面に塩ビ鋼板が積層された防水床ユニットを用いる場合は、前記従来のユニット防水工法との対比において、次のような利点が生じる。すなわち、従来の工法では、防水床ユニットの目地上にブチルゴムテープを張着し、その上に軟質塩化ビニル樹脂製のパッチベルトを重ね張りすると、それぞれに含まれる可塑剤の化学反応によってパッチベルトが硬化し、パッチベルトが目地の伸縮に追従できなくなって破断しやすくなるという不都合があった。しかし、本発明の工法において、目地底に防水テープとしてのブチルゴムテープを張着し、その上にウレタン樹脂系の防水塗料を塗り重ねた場合には、ブチルゴムテープとウレタン樹脂系の防水塗料とが互いに相性よく接着して、それぞれの伸縮性も良好に保持されるので、目地部分の防水性および耐久性を格段に向上させることができるのである。   In particular, in the case of using a waterproof floor unit having a vinyl chloride steel plate laminated on its surface, the following advantages arise in comparison with the conventional unit waterproofing method. That is, in the conventional construction method, when a butyl rubber tape is stuck on the ground of the waterproof floor unit, and a patch belt made of soft vinyl chloride resin is laminated on it, the patch belt is formed by the chemical reaction of the plasticizer contained in each. There is an inconvenience that the patch belt is hardened, and the patch belt cannot follow the expansion and contraction of the joint and is easily broken. However, in the construction method of the present invention, when a butyl rubber tape as a waterproof tape is stuck on the joint base and a urethane resin waterproof paint is applied on top of it, the butyl rubber tape and the urethane resin waterproof paint are Since they adhere well to each other and the respective stretchability is also maintained well, the waterproofness and durability of the joint portion can be remarkably improved.

ここまで説明した通り、本発明の防水工法は、パネル化した防水床ユニットを敷き並べる従来公知のユニット防水工法の目地部分に、従来公知である塗膜防水工法を部分的に組み合わせて適用したものと解することもできる。しかしながら、このような異種工法の組み合わせは、この技術分野に属する当業者が容易に想到し得るものではない。その理由は、以下のような施工事情による。   As described so far, the waterproofing method of the present invention is a combination of the conventionally known waterproofing method of the coating method applied to the joint portion of the conventionally known waterproofing method in which the waterproof floor units formed into panels are arranged. It can also be understood. However, such a combination of different methods cannot be easily conceived by those skilled in the art. The reason is due to the following construction circumstances.

(施工業者の相違)
ユニット防水工法は、サイズや形状がシステム化された防水床ユニットをあらかじめ工場で製造する工法であるから、現実的には、スケールメリットを活かせる大手のプレファブメーカーでないと、防水床ユニットの製造効率を確保することが難しい。また、防水床ユニットがプレファブメーカーごとに独自の仕様で製造されるため、個々の防水床ユニットの取り扱いに慣れた専門の施工チームを確保する必要もある。
(Difference between contractors)
The unit waterproofing method is a method of manufacturing a waterproof floor unit with a systemized size and shape in advance at the factory. It is difficult to ensure. In addition, since the waterproof floor unit is manufactured with a unique specification for each prefab manufacturer, it is necessary to secure a specialized construction team accustomed to handling each waterproof floor unit.

一方、塗膜防水工法は、ほぼ全てが現場施工であり、作業者が現場に塗料と塗布道具を持ち込むだけで施工が可能なので、小規模の防水工事業者が多く関わっている。   On the other hand, almost all of the waterproofing methods for coatings are on-site construction, and the construction can be performed simply by bringing the paint and application tool to the site, so many small-scale waterproof construction companies are involved.

このように、両工法は施工業者の規模や体制が異なるので、両工法を組み合わせて施工するのは工程管理上の調整が難しく、面倒が大きい。また、両工法を一括的に請け負える施工業者も少ない。   As described above, since both methods have different scales and systems of construction companies, it is difficult and difficult to adjust in terms of process control when combining the two methods. In addition, there are few contractors who can undertake both methods at once.

(施工性の相違1)
ユニット防水工法は、事前に工場加工された防水床ユニットを利用して、現場作業を極力、簡素化、短時間化することを意図している。
(Difference in workability 1)
The unit waterproofing method is intended to simplify and shorten the work on site as much as possible by using a waterproof floor unit that has been factory-processed in advance.

一方、塗膜防水工法は、ほぼ全てが現場施工であり、現場で塗料(2液混合式が主流)を準備するところから、塗布した塗料が硬化するまで、相当の時間と手間を要する。   On the other hand, almost all coating film waterproofing methods are on-site construction, and it takes a considerable amount of time and labor from preparing a paint (two-liquid mixing type is the mainstream) on site to curing the applied paint.

よって、現場での施工効率を重視すると、あえて両工法を組み合わせるという発想には至り難い。   Therefore, if the construction efficiency at the site is emphasized, it is difficult to come up with the idea of combining both methods.

(施工性の相違2)
塗膜防水工法は、塗料をヘラやローラーで広い面に一度に塗布することにより、広い面積を継ぎ目なく平坦に仕上げられる、という利点を活かす工法である。ゆえに、わざわざ継ぎ目のあるパネル敷設面に塗料を塗布するという発想には至り難い。
(Difference in workability 2)
The waterproof coating method is a method that takes advantage of the advantage that a large area can be seamlessly finished by applying a paint to a large surface at once with a spatula or a roller. Therefore, it is difficult to come up with the idea of applying paint on the panel laying surface where there is a joint.

また、防水床ユニットの目地部分にのみ塗料を埋める、という工法は、使用する塗料が少ないにもかかわらず、塗料の準備や乾燥に通常と同様の手間がかかるので、塗装業者の立場からすると利益が得られにくく、積極的に請け負い難い。   In addition, the method of filling the joints only in the joints of the waterproof floor unit requires the same amount of work as usual to prepare and dry the paint, although there are few paints to use. Is difficult to obtain and it is difficult to contract actively.

(防水性能の保証形態の相違)
従来一般のシート防水工法では、シートメーカーが、各社で契約している施工業者に施工を任せた上で、シート製品自体の性能と施工品質の両方にわたり、所定年数の防水保証をつける形態が多い。ユニット防水工法も同様に、ユニットメーカー(すなわちプレファブメーカー)が、ユニット自体の製品性能と施工品質の両方にわたって防水保証をつける、という形態になるのが通常である。
(Difference in waterproof performance guarantee form)
In the conventional general sheet waterproofing method, there are many forms in which the sheet manufacturer assigns a waterproof guarantee for a predetermined number of years over the performance and construction quality of the sheet product itself after entrusting the construction to the contractor contracted by each company. . Similarly, the unit waterproofing method is usually in the form in which the unit manufacturer (that is, the prefab manufacturer) provides a waterproof guarantee over both the product performance and construction quality of the unit itself.

一方、塗膜防水工法では、現場施工を担当する塗装業者が防水保証をつける形態が多い。   On the other hand, in the waterproof coating method, there are many forms in which a painter in charge of on-site construction gives a waterproof guarantee.

しかし、異種の防水工法を組み合わせると、防水性能の保証責任が曖昧になるので、施工業者が責任負担を敬遠する。このような事情から、一般的には品質保証責任が分散する組み合わせ工法を採用し難い。   However, if different types of waterproofing methods are combined, the responsibility for guaranteeing waterproof performance will become ambiguous, so the contractor will refrain from taking responsibility. Because of these circumstances, it is generally difficult to adopt a combination method that disperses responsibility for quality assurance.

(組み合わせを実現するための工夫)
仮に、防水性を高めるために複数種類の防水工法を重ねる、という着想を得たとしても、上面の平坦性を重視して製造される鋼板製の防水床ユニットについて、その縁部にわざわざ段落部を形成しておき、その段落部内だけを流動性の材料で埋める、という発想には、容易に至るものではない。
(Ingenuity to realize combination)
Even if we get the idea that multiple types of waterproofing methods will be layered to enhance waterproofness, the steel plate waterproof floor unit manufactured with an emphasis on the flatness of the upper surface will bother the edges of the unit. However, the idea of filling only the paragraph portion with a fluid material is not easily achieved.

このように、防水工法に関する従来一般の技術常識や施工慣行に鑑みると、両防水工法を組み合わせて実施する、という発想は、当業者が容易には想到し難い構成なのである。   Thus, in view of conventional general technical common sense and construction practices related to the waterproof construction method, the idea of performing both waterproof construction methods in combination is a configuration that is not easily conceived by those skilled in the art.

本発明は、建物その他の構造物の屋外部分に略水平に設けられる外部床(非歩行タイプの平坦な屋根面を含む。)の防水工法として、幅広く利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be widely used as a waterproofing method for an external floor (including a non-walking type flat roof surface) provided substantially horizontally on an outdoor part of a building or other structure.

10 防水床ユニット
11 断熱材
12 被覆金属板
15 段落部
17 防水塗料
3 外部床下地
6 防水テープ
7 防水塗料
DESCRIPTION OF SYMBOLS 10 Waterproof floor unit 11 Heat insulating material 12 Coated metal plate 15 Paragraph 17 Waterproof paint 3 Exterior floor base 6 Waterproof tape 7 Waterproof paint

Claims (5)

断熱材の上面が耐候性材料によって被覆されてなる防水床ユニットが、外部床下地上に複数枚、敷設され、
前記防水床ユニットの縁部同士が隣接する目地部分に防水処理が施される外部床の防水構造において、
前記防水床ユニットの目地に沿う縁部上面に段落部が形成され、
前記段落部同士を突き合わせて形成される凹溝状の目地底に防水テープが張着され、
前記防水テープの上から前記目地内に防水塗料が充填されて、
前記防水床ユニットの上面と前記防水塗料の上面とが面一に仕上げられたことを特徴とする外部床の防水構造。
A plurality of waterproof floor units, in which the top surface of the heat insulating material is covered with a weather-resistant material, are laid on the outer floor base,
In the waterproof structure of the outer floor where the waterproof treatment is performed on the joint portion where the edges of the waterproof floor unit are adjacent to each other,
A paragraph is formed on the upper surface of the edge along the joint of the waterproof floor unit,
Waterproof tape is stuck to the groove-shaped joint base formed by butting the paragraph parts together,
Waterproof paint is filled into the joint from above the waterproof tape,
A waterproof structure for an external floor, wherein an upper surface of the waterproof floor unit and an upper surface of the waterproof paint are finished flush with each other.
請求項1に記載された外部床の防水構造において、
前記防水床ユニットは、断熱材の上面に、耐候性材料によって被覆された金属板または耐候性を有する金属板を積層して形成されていることを特徴とする外部床の防水構造。
In the waterproof structure of the external floor according to claim 1,
The waterproof floor unit is formed by laminating a metal plate covered with a weather-resistant material or a metal plate having weather resistance on an upper surface of a heat insulating material.
請求項2に記載された外部床の防水構造において、
前記段落部は、前記断熱材の縁部における厚みを減じるとともに、その縁部上面に階段状に成形した前記金属板を積層して形成されていることを特徴とする外部床の防水構造。
In the waterproof structure of the external floor according to claim 2,
A waterproof structure for an external floor, wherein the paragraph part is formed by laminating the metal plate formed stepwise on the upper surface of the edge part while reducing the thickness at the edge part of the heat insulating material.
請求項2に記載された外部床の防水構造において、
前記段落部は、前記防水床ユニットの縁部以外の上面に防水塗料を塗り増すことによって形成されていることを特徴とする外部床の防水構造。
In the waterproof structure of the external floor according to claim 2,
The waterproof structure for an external floor, wherein the paragraph portion is formed by applying a waterproof paint on an upper surface other than an edge portion of the waterproof floor unit.
断熱材の上面が耐候性材料によって被覆されてなる防水床ユニットを外部床下地上に複数枚、敷設し、
前記防水床ユニットの縁部同士が隣接する目地部分に防水処理を施す外部床の防水工法において、
前記防水床ユニットの目地に沿う縁部上面にあらかじめ段落部を形成しておき、
前記段落部同士を突き合わせて形成される凹溝状の目地底に防水テープを張着した後、
前記防水テープの上から前記目地内に防水塗料を充填して、
前記防水床ユニットの上面と前記防水塗料の上面とを面一に仕上げることを特徴とする外部床の防水工法。
A plurality of waterproof floor units, in which the upper surface of the heat insulating material is covered with a weather-resistant material, are laid on the outer floor base,
In the waterproofing method of the external floor, which waterproofs the joints where the edges of the waterproof floor unit are adjacent to each other,
A paragraph portion is formed in advance on the upper surface of the edge along the joint of the waterproof floor unit,
After sticking waterproof tape on the groove-shaped joint bottom formed by butting the paragraph parts together,
Filling the joints with waterproof paint from above the waterproof tape,
A waterproofing method for an external floor, wherein the top surface of the waterproof floor unit and the top surface of the waterproof paint are finished flush with each other.
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