JP2014131480A - Rotary machine - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a rotary machine that can be made small while keeping high torque linearity.SOLUTION: A rotary machine comprises a stator 3 around which an exciting coil is wound; and a rotor 4 rotating opposite to the stator 3 at a predetermined gap from the stator. In the stator 3, plural magnetic pole teeth 7 are aligned on a yoke to project in a radial direction while keeping a constant interval in a circumferential direction, and a slot 9 around which the exciting coil is wound is formed between the adjacent magnetic pole teeth 7. A yoke thickness extension part 12 is formed at a center part between the magnetic pole teeth 7 on the yoke side of the slot 9. The yoke thickness extension part is constituted by a polygonal face inscribed on an arc face when seen from an axial direction. The exciting coil is wound around a bobbin mounted to the magnetic pole teeth, and a yoke side outer periphery of the bobbin is formed into such a shape that a yoke thickness extension part side is chamfered according to a shape of the yoke thickness extension part. Also, the exciting coil is wound to inside of a chamfering position of the yoke side outer periphery.

Description

  The present invention relates to a rotating machine such as a synchronous motor provided with a stator and a rotor that rotates oppositely with a predetermined gap.

As this type of rotating machine, as shown in FIG. 9, a polygonal cylinder inner surface 101 corresponding to the number of magnetic poles is formed adjacent to each other at equal intervals on the inner peripheral surface of the yoke 100. By forming the magnetic teeth 102 projecting inwardly, the slots 103 around which the exciting coils are wound are formed between the magnetic teeth 102.
Normally, in the design of a rotating machine, the thickness of the magnetic pole teeth and the yoke is determined so that magnetic saturation does not occur strongly because the torque linearity is high.

  In order to keep the torque linearity high, conventionally, the size of the slot opening formed at the tip of the magnetic teeth is S, the magnetic teeth width is B, the slot pitch is P, and the tooth root height is H. In this case, B / P is in the range of 0.5 to 0.7, H / P = 0.08 to 0.12, and S / P = 0.01 to 0.03. A synchronous motor has been proposed (see, for example, Patent Document 1).

JP 2004-153886 A

  However, in recent years, there is an increasing demand for downsizing of rotating machines. In the conventional example described in Patent Document 1, the slot opening size S, the magnetic teeth width B, the slot pitch P, and the tooth root height H By defining the relationship, the deterioration of the cogging torque is suppressed and the torque linearity is improved, so that there is an unsolved problem that the demand for miniaturization cannot be met.

That is, as one method for realizing miniaturization, it is conceivable to reduce the thickness of the yoke to reduce the outer diameter of the stator. In this case, when the number of turns of the exciting coil is made constant so that the induced voltage is not lowered, the coil area 104 where the exciting coil is mounted is made constant and the thickness of the yoke 100 is reduced as shown in FIG.
However, if the thickness Lyb of the central portion between adjacent magnetic pole teeth 102 where the thickness of the yoke 100 is minimized is reduced, magnetic saturation is likely to occur, and it is difficult to maintain the linearity of the torque.

Further, in the conventional example described in Patent Document 1, the root height H of the magnetic pole teeth 102 is set within a predetermined range so as to keep the torque linearity high. There is an unsolved problem that it is difficult to deal with.
Accordingly, the present invention has been made paying attention to the unsolved problems of the above-described conventional example, and an object thereof is to provide a rotating machine that can be miniaturized while maintaining high torque linearity.

  In order to achieve the above object, a rotating machine according to an embodiment of the present invention includes a stator around which an exciting coil is wound, and a rotor that rotates opposite to the stator with a predetermined gap therebetween. The stator has a stator core in which a plurality of magnetic pole teeth are arranged in the yoke so as to keep a regular interval in the circumferential direction and are arranged in a radial direction, and between the adjacent magnetic teeth, an excitation coil A yoke thickness expansion portion is formed in a circumferential central portion between the magnetic pole teeth on the yoke side of the slot, and the yoke thickness expansion portion is viewed from the axial direction. The exciting coil is wound around a bobbin attached to the magnetic pole teeth, and the yoke-side outer peripheral portion of the bobbin matches the shape of the yoke thickness expansion portion. The yoke thickness expansion part side Together are taken shape, the excitation coil to the inside of the chamfered position of the yoke-side outer peripheral portion is characterized in that it is wound.

  A rotating machine according to another embodiment of the present invention is a rotating machine including a stator around which an exciting coil is wound, and a rotor that rotates opposite to the stator with a predetermined gap therebetween. The stator has a stator core in which a plurality of magnetic pole teeth are arranged in the yoke so as to be spaced at equal intervals in the circumferential direction, and a slot for winding an excitation coil between the adjacent magnetic pole teeth. And forming a yoke thickness expansion portion at a central portion in the circumferential direction between the magnetic pole teeth on the yoke side of the slot, and the yoke thickness expansion portion is formed in an arc-shaped arc surface when viewed from the axial direction. The exciting coil is wound around a bobbin attached to a magnetic pole tooth, and the yoke-side outer peripheral part of the bobbin matches the shape of the yoke-thickness extension part, and the yoke-thickness extension part side With a chamfered shape , The exciting coil to the inside of the chamfered position of the yoke-side outer peripheral portion is characterized in that it is wound.

  Furthermore, the rotating machine according to another aspect of the present invention is characterized in that the yoke thickness expansion portion is formed at a corner portion of the inner surface of the polygonal cylinder of the yoke.

Furthermore, in the rotating machine according to another aspect of the present invention, the stator core is configured by connecting a plurality of divided cores, and the excitation coil side end point of the yoke fitting portion of each divided core is configured. The bobbin is set so as to be positioned on the outer diameter side of the extension line of the inner side surface of the yoke side end plate portion.
Still further, a rotating machine according to another aspect of the present invention is characterized in that the excitation coil is concentratedly wound around each magnetic pole tooth.

  According to the present invention, the stator is arranged in the yoke at regular intervals in the circumferential direction and radially protrudes so as to arrange a plurality of magnetic teeth, and a slot for winding an exciting coil between the adjacent magnetic teeth is formed. Since the yoke thickness expansion portion is formed in the central portion between the magnetic pole teeth on the yoke side of the slot, even when the yoke outer diameter is reduced by the yoke thickness expansion portion, the yoke in the central portion between the magnetic pole teeth Thickness can be secured, saturation of magnetic flux density in the center between the magnetic teeth where the thickness of the yoke is minimum can be relaxed, and torque linearity can be kept high even if the yoke thickness is reduced Can be obtained.

It is sectional drawing which shows the permanent magnet type synchronous rotary machine which shows one Embodiment of this invention. It is an enlarged view of the stator of FIG. It is a figure which shows the measurement result of the magnetic flux density of a stator, Comprising: (a) shows the magnetic flux density measurement result of this invention, (b) shows the magnetic flux density measurement result of a prior art example. It is an enlarged view of the stator which shows the 2nd Embodiment of this invention. It is an enlarged view of the yoke thickness expansion part of FIG. It is an expanded sectional view which shows the modification of a bobbin. It is sectional drawing of the split core which shows the 3rd Embodiment of this invention. It is a graph which shows a cogging torque measurement result. It is an enlarged view of a stator showing a conventional rotating machine.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a sectional view showing a first embodiment when the present invention is applied to a permanent magnet type synchronous motor. In FIG. 1, a permanent magnet type synchronous motor 1 is constituted by a surface magnet type synchronous rotating machine. This permanent magnet type rotating machine 1 has a stator 3 formed of a cylindrical laminated steel plate, and is formed of a laminated steel plate that is opposed to the inner peripheral side of the stator 3 with a predetermined air gap. The arranged rotor 4 is arranged. The rotor 4 is supported by a rotating shaft 5 and is rotatably arranged.

As shown in an enlarged view in FIG. 2, the stator 3 extends inward in the radial direction on the inner peripheral surface side of the yoke 6 and is disposed at equal intervals in the circumferential direction. A stator core 8 including nine magnetic pole teeth 7 is provided.
A slot 9 in which an exciting coil is wound is formed between the inner peripheral surface of the yoke 6 and the adjacent magnetic teeth 7, and an opening 10 is formed on the inner peripheral side of the slot 9.

Here, the yoke 6 has a nine-sided cylinder inner surface 6a as an inner surface of a polygonal cylinder inscribed in the phantom inner peripheral surface 11 shown in the two-dot chain line when viewed from the axial direction. Magnetic pole teeth 7 extending inward in the radial direction are integrally formed at the center in the direction.
The magnetic teeth 7 are formed in a T shape by a magnetic leg portion 7a having a certain width and a flange portion 7b formed at the tip of the magnetic leg portion 7a and protruding in the circumferential direction.

The slot 9 is formed by the inner surface 6a of the hexagonal cylinder 6 of the yoke 6 and the magnetic leg portion 7a and the flange portion 7b of the magnetic pole teeth 7, and the opening portion 10 of the slot 9 is formed between the flange portions 7b of the adjacent magnetic pole teeth 7. Has been.
Here, in the slot 9, a yoke thickness expansion portion 12 is formed at a corner portion of the hexagonal cylinder inner surface 6 a, that is, at a central position between adjacent magnetic pole teeth 7. This yoke thickness expansion part 12 is formed in the corner | angular part of the 9-sided cylinder inner surface 6a as an arcuate circular arc surface inscribed in the adjacent inner surface.

That is, the yoke thickness expansion portion 12 is formed as an arc surface inscribed in the nine-sided cylinder inner surface 6a so that the minimum thickness Lya of the yoke 6 is formed as it is at the corner of the nine-sided cylinder inner surface 6a. It can be made thicker than the minimum wall thickness Lyb.
For this reason, when the magnetic flux density was measured with the yoke 6 according to the present invention and the conventional yoke having the same outer diameter, the yoke 6 according to the present invention has the yoke thickness expansion portion 12 as shown in FIG. 3 (a), a magnetic flux saturation region where the magnetic flux density is 1.6T to 1.8T is only formed in a part on the yoke thickness expansion portion 12 side and a part on the outside thereof. However, in the conventional example having the corner portion of the nine-sided cylinder inner surface 6a, as shown in FIG. 3B, a long magnetic flux saturation region from the inner peripheral surface to the outer peripheral surface is formed at the corner portion position. As can be seen from FIG. 3, by forming the yoke thickness extension portion 12, saturation of the magnetic flux density can be relaxed, and the torque linearity can be kept high even if the thickness of the yoke 6 is reduced. Is possible.

Further, the rotor 4 has a configuration in which, for example, a permanent magnet 14 having a 6-pole configuration is disposed on the outer peripheral surface of the cylindrical rotor core 13 so that magnetic poles adjacent in the circumferential direction have different polarities. Here, the permanent magnet 14 is composed of a rare earth magnet.
As described above, in the first embodiment, by forming the arc-shaped yoke thickness expanding portion 12 inscribed in the hexagonal cylinder inner surface 6a on the yoke 6 side of the slot 9, the nine-sided cylinder inner surfaces 6a are brought into contact with each other. Therefore, the minimum thickness Lya of the yoke 6 can be increased even with the same yoke outer diameter as compared with the conventional structure having the corners. For this reason, the saturation of the magnetic flux density in the minimum thickness part of a yoke can be eased. As a result, by reducing the outer diameter of the yoke 6, even if the yoke thickness is reduced, the thickness of the minimum thickness portion can be secured, and the linearity of the torque can be kept high.

  In addition, since the configuration for obtaining the above-mentioned effect is only to form the yoke thickness expansion portion 12 formed of an arc surface inscribed in the inner surface adjacent to the corner portion of the nine-sided cylinder inner surface 6a of the yoke 6, the rotating machine can be easily used. Can be reduced in size.

Next, a second embodiment of the present invention will be described with reference to FIGS.
In the second embodiment, the shape of the yoke thickness expansion portion 12 is changed from an arcuate surface shape to a flat surface shape.
That is, in the second embodiment, as shown in an enlarged view in FIG. 4, the yoke thickness expanding portion 12 is illustrated in a two-dot chain line that passes through the apex P of the corner portion of the nine-sided cylinder inner surface 6 a when viewed from the axial direction. The imaginary circle 21 is formed by an axial plane that is parallel to the tangent at the point P and formed on the inner side.

  The exciting coil 22 is wound around the coil bobbin 23 attached to the magnetic teeth 7 by concentrated winding. Here, the coil bobbin 23 includes a body portion 23 a attached to the magnetic leg portion 7 a of the magnetic pole tooth 7, and a yoke-side end plate portion 23 b formed opposite to and parallel to the inner surface 6 a of the hexagonal cylinder 6 of the yoke 6. The magnetic pole teeth 7 are composed of a flange-side end plate portion 23c that faces the outer peripheral surface of the flange 7b and is formed in parallel therewith. The yoke-side end plate portion 23b is formed with a chamfered portion 23d whose outer peripheral end is parallel to the yoke thickness expanding portion 12.

  According to the second embodiment, the yoke thickness expanding portion 12 is parallel to the tangent line at the vertex P of the virtual circle 21 passing through the vertex P of the corner portion of the nine-sided cylinder inner surface 6a of the yoke 6, and the inward side. As in the first embodiment described above, the thickness Lya of the minimum thickness portion of the yoke that is the butted portion of the nine-sided cylinder inner surfaces 6a is the same as that of the conventional yoke having the same outer diameter. The thickness can be increased compared to the example, and the saturation of the magnetic flux density can be further reduced. Therefore, even if the outer diameter of the yoke 6 is reduced, the linearity of the torque can be kept high, and the rotating machine can be reduced in size.

Also in the second embodiment, the rotating machine can be easily downsized because it is only necessary to form the yoke thickness expanding portion 12 having a flat structure for obtaining the above effect.
Further, in the second embodiment, a chamfered portion 23 d is formed in which the outer peripheral end portion of the yoke side end plate portion 23 b of the coil bobbin 23 around which the exciting coil 22 is wound is opposed in parallel to the nine-sided cylinder inner surface 6 a of the yoke 6. ing. Therefore, the outer peripheral edge of the yoke-side end plate portion 23b can secure a coil mounting area equivalent to that of the conventional example in which the yoke thickness expansion portion 12 is not formed even though the yoke thickness expansion portion 12 is formed. it can. As a result, it is not necessary to reduce the number of turns of the exciting coil 22, and a reduction in induced voltage can be prevented.

  In the second embodiment, the case where the yoke thickness expanding portion 12 is a plane parallel to the tangent has been described. However, the present invention is not limited to this, and as shown in FIG. The corners may be formed by abutting small planes having a large angle with respect to the angle of the corners of the inner surface 6a, and although not shown, a polygonal plane inscribed in the adjacent plane of the nine-sided cylinder inner surface 6a; In short, what is necessary is to form a polygonal surface that is the apex on the inner diameter side from the apex of the corner portion of the hexagonal cylinder inner surface 6a.

  In the second embodiment, the case has been described in which the outer peripheral end of the yoke-side end plate portion 23b of the coil bobbin 23 is formed with the chamfered portion 23d that is parallel to the yoke thickness expanding portion 12. However, the present invention is not limited to this. Instead of this, as shown in FIG. 6, it may be an R chamfer 23e.

Next, a third embodiment of the present invention will be described with reference to FIG.
In the third embodiment, the stator core 8 of the stator 3 is constituted by a divided core obtained by dividing the stator core 8 into a predetermined number.
That is, in the third embodiment, the stator core 8 in the second embodiment described above is divided at the center position between the adjacent magnetic pole teeth 7, that is, at the center position of the yoke thickness expansion portion 12, and divided into nine divided cores. The configuration is the same as that of the above-described second embodiment except that the number is 31. Corresponding portions to the second embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

  Since the third embodiment has the same configuration as that of the second embodiment except that the stator core 8 is formed of the split core 31, the same effect as that of the second embodiment can be obtained. Can be obtained. In the third embodiment, the outer peripheral side end point C forming the yoke thickness expansion portion 12 on the inner peripheral surface of the split core 31 has an outer diameter from the plane including the inner side surface of the yoke side end plate portion 23 b of the coil bobbin 23. It is set to be located on the side. For this reason, it becomes possible to utilize the coil mounting area of the coil bobbin 23 to the maximum extent. That is, the number of excitation coils 22 wound around the coil bobbin 23 can be maximized, and a reduction in induced voltage can be prevented.

As a result of measuring the cogging torque for the rotating machine having the yoke thickness extension portion 12 as in the first to third embodiments described above, the result is as shown by the characteristic line shown in FIG. The cogging torque could be reduced, albeit slightly, with respect to the characteristic line shown by the broken line in the conventional example in the case where the thickened portion 12 is not formed.
In the above embodiment, the case where the magnetic pole teeth 7 and the slots 9 of the stator 3 are set to nine has been described in the above embodiment, but the present invention is not limited to this, and the number of teeth of the stator 3 is not limited thereto. The number of magnetic poles of the rotor 4 can be set arbitrarily.

In the first to third embodiments, the case where the slot 9 is an open slot type having the opening 10 has been described. However, the present invention is not limited to this, and the slot 9 is closed without the opening 10. A closed slot format of slots can also be applied.
Further, in the first to third embodiments, the case where the inner peripheral surface of the yoke 6 is the nine-sided cylinder inner surface 6a has been described. However, the present invention is not limited to this, and each of the nine-sided cylinder inner surface 6a The surface may be a curved surface that curves to the outer diameter side.

  Furthermore, in the said 1st-3rd embodiment, although the case where the rotor 4 was comprised with the surface magnet type | mold rotor was demonstrated, it is not limited to this, It comprises with an embedded magnet type | mold rotor. You can also.

  DESCRIPTION OF SYMBOLS 1 ... Permanent magnet type synchronous rotating machine, 3 ... Stator, 4 ... Rotor, 5 ... Rotating shaft, 6 ... Yoke, 6a ... 9-sided cylinder inner surface, 7 ... Magnetic pole teeth, 7a ... Magnetic leg part, 7b ... Gutter part 8 ... Stator core, 9 ... Slot, 10 ... Opening, 12 ... Yoke thickness expansion part, 21 ... Virtual circle, 22 ... Excitation coil, 23 ... Coil bobbin, 23a ... Body part, 23b ... Yoke side end plate part , 23c ... collar side end plate part, 23d ... chamfered part, 23e ... R chamfered part, 31 ... split core

Claims (5)

A rotating machine comprising a stator around which an exciting coil is wound, and a rotor that rotates in opposition to the stator across a predetermined gap,
The stator has a stator core in which a plurality of magnetic pole teeth are arranged in the yoke so as to keep an equal interval in the circumferential direction, and a slot for winding an exciting coil is formed between adjacent magnetic teeth. And forming a yoke thickness expansion portion in the circumferential central portion between the magnetic pole teeth on the yoke side of the slot,
The yoke thickness expansion portion is configured by an arc-shaped arc surface inscribed in the polygonal cylinder inner surface when viewed from the axial direction,
The exciting coil is wound around a bobbin attached to a magnetic pole tooth, and the yoke side outer peripheral portion of the bobbin has a shape in which the yoke thickness expansion portion side is chamfered in accordance with the shape of the yoke thickness expansion portion. In addition, the rotating machine is characterized in that the exciting coil is wound up to the inside of the chamfered position of the yoke side outer peripheral portion. A rotating machine comprising a stator around which an exciting coil is wound, and a rotor that rotates in opposition to the stator across a predetermined gap,
The stator has a stator core in which a plurality of magnetic pole teeth are arranged in the yoke so as to keep an equal interval in the circumferential direction, and a slot for winding an exciting coil is formed between adjacent magnetic teeth. And forming a yoke thickness expansion portion in the circumferential central portion between the magnetic pole teeth on the yoke side of the slot,
The yoke thickness expansion portion is configured by a polygonal surface inscribed in an arcuate arc surface when viewed from the axial direction,
The exciting coil is wound around a bobbin attached to a magnetic pole tooth, and the yoke side outer peripheral portion of the bobbin has a shape in which the yoke thickness expansion portion side is chamfered in accordance with the shape of the yoke thickness expansion portion. In addition, the rotating machine is characterized in that the exciting coil is wound up to the inside of the chamfered position of the yoke side outer peripheral portion.   3. The rotating machine according to claim 1, wherein the yoke thickness extending portion is formed at a corner of the inner surface of the polygonal cylinder of the yoke.   The stator core is configured by connecting a plurality of divided cores, and the excitation coil side end point of the yoke fitting portion of each divided core is an extension line of the inner surface of the yoke side end plate portion of the bobbin. The rotating machine according to any one of claims 1 to 3, wherein the rotating machine is set so as to be positioned closer to the outer diameter side.   The rotating machine according to any one of claims 1 to 4, wherein the excitation coil is concentratedly wound around each magnetic pole tooth.

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