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JP2014024092A - Welding method - Google Patents

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JP2014024092A
JP2014024092A JP2012166282A JP2012166282A JP2014024092A JP 2014024092 A JP2014024092 A JP 2014024092A JP 2012166282 A JP2012166282 A JP 2012166282A JP 2012166282 A JP2012166282 A JP 2012166282A JP 2014024092 A JP2014024092 A JP 2014024092A
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welding
box
welding method
steel pipe
plate
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Susumu Tanaka
進 田中
Yukio Yokoyama
幸夫 横山
Tetsuya Yoshimura
鉄也 吉村
Shuji Katori
修治 香取
Koji Morita
耕次 森田
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KOMAIHALTEC Inc
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KOMAIHALTEC Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a welding method by which weld metals are formed inside the corners of a box-shaped cross-section steel sheets by designing a groove shape and difference does not arise between the corners of a rectangular steel tube constituting a beam-column joint and the corners of the box-shaped cross-section steel tube arranged between the corners of a rectangular steel tube, and consequently simple welding process is achieved and work efficiency is improved.SOLUTION: A corner welding method is provided in which four rectangular steel sheets 1 are combined into a box shape and lateral edges of respective steel sheets are welded together to form a steel tube 21 having four plane-combined box-shape cross sections of a beam-column joint. In the method, the steel sheets 1 having grooves formed on both lateral edges are each longitudinally arranged to cause the lateral edges of the respective steel sheets 1 to be adjacent to each other, welding torches are respectively arranged on joints between the lateral edges adjacent to each other, of the respective steel sheets, and the welding torches 10a are moved upward from below, so that electroslag welding or electrogas welding of all the corners of the respective steel sheets are performed at the same time.

Description

本発明は、例えば鉄骨柱における柱梁仕口部の角部形成時に適用される溶接方法に係り、特に柱梁仕口部に使用するための四面組立箱形断面を形成する角部の溶接方法に関する。   The present invention relates to a welding method applied at the time of forming a corner portion of a column beam joint, for example, in a steel column, and more particularly to a method of welding a corner portion forming a four-sided assembly box cross section for use in a column beam joint portion. About.

従来、鉄骨柱の溶接については、半自動溶接、サブマージアーク溶接、エレクトロガスアーク溶接等が適用されている。このような溶接により、内ダイアフラム、通しダイアフラム、外ダイアフラム等を用いた鉄骨柱が構成されている。   Conventionally, semi-automatic welding, submerged arc welding, electrogas arc welding, and the like are applied to the welding of steel columns. By such welding, a steel column using an inner diaphragm, a through diaphragm, an outer diaphragm and the like is formed.

そして、鉄骨柱には梁を接続するための柱仕口部が形成され、従来では柱梁仕口部の形成について多くの溶接工程を適用して作業が行われている。   A column joint for connecting a beam is formed on the steel column. Conventionally, many welding processes are applied to form the column joint.

従来技術の一例について、図27および図28を参照して説明する。   An example of the prior art will be described with reference to FIGS. 27 and 28. FIG.

図27には、通しダイアフラムを用いた鉄骨柱の溶接前の部品配置を示している。図27に示すように、従来例においては、上部角形鋼管202と下部角形鋼管203とを互いに接合するため、これら上部角形鋼管202と下部角形鋼管203との間に通しダイアフラム201を配置する。   FIG. 27 shows an arrangement of parts before welding of a steel column using a through diaphragm. As shown in FIG. 27, in the conventional example, in order to join the upper rectangular steel pipe 202 and the lower rectangular steel pipe 203 to each other, a through diaphragm 201 is disposed between the upper rectangular steel pipe 202 and the lower rectangular steel pipe 203.

図28には、通しダイアフラム201、上部角形鋼管202および下部角形鋼管203,204を用いた鉄骨柱を示している。   FIG. 28 shows a steel column using a through diaphragm 201, an upper square steel pipe 202, and lower square steel pipes 203 and 204.

このような通しダイアフラム201を用いた場合には、上部角形鋼管202とダイアフラム201、またダイアフラム201と下部角形鋼管203、さらに、通しダイアフラム201と下部角形鋼管204との溶接を行う必要があり、多くの溶接工程を適用して作業を行う必要があった。   When such a through-diaphragm 201 is used, it is necessary to weld the upper square steel pipe 202 and the diaphragm 201, the diaphragm 201 and the lower square steel pipe 203, and the through-diaphragm 201 and the lower square steel pipe 204. It was necessary to work by applying the welding process.

なお、従来の柱梁接合技術においては、ダイアフラムを設けることなく、梁からの力を効率よく柱に伝達する構成とし、溶接加工を少なくすることも提案されている(例えば特許文献1等参照)。   In addition, in the conventional column beam joining technique, it is proposed that the force from the beam is efficiently transmitted to the column without providing a diaphragm to reduce welding (for example, see Patent Document 1). .

特開2003−82761号公報JP 2003-28761 A

従来の柱梁接合技術に対して少ない溶接工程を適用して梁仕口部の形成を行うことができる梁仕口部の角部溶接技術を如何にしたら得られるか問題になっていた。   There has been a problem of how to obtain a corner welding technique for a beam joint that can form a beam joint by applying a small number of welding processes to the conventional column beam joining technique.

また、従来の技術においては、図26に示したように、柱梁仕口部101を構成する下部角形鋼管102および上部角形鋼管103の角部と、その間に配置されるアール部を有する箱形断面鋼管104の角部との間に食違い部108が生じる場合がある。この食違い部108により非溶接部が生じると、柱強度に影響が及ぶため、補助板等を角形鋼管102,103の角部の内側に配置して補強溶接する等の余分な加工が必要となり、作業能率が低下する等の課題がある。   Further, in the prior art, as shown in FIG. 26, a box shape having a corner portion of the lower square steel pipe 102 and the upper square steel pipe 103 constituting the column beam joint portion 101, and a round portion disposed therebetween. A staggered portion 108 may occur between the corners of the cross-section steel pipe 104. If a non-welded portion is generated by the staggered portion 108, the column strength is affected. Therefore, an extra process such as arranging an auxiliary plate or the like inside the corner portions of the square steel pipes 102 and 103 and reinforcing welding is required. There are problems such as a decrease in work efficiency.

本発明は、上述した事情を考慮してなされたもので、開先形状を工夫して箱形断面鋼板の角部内側に溶接金属を形成し、柱梁仕口部を構成する角形鋼管の角部とその間に配置される箱形断面鋼管の角部との間に食違い部が生じさせることがなく、溶接加工が簡易で、かつ作業能率を向上させることができる溶接方法を提供することを目的とする。   The present invention has been made in consideration of the above-mentioned circumstances. The corner of the rectangular steel pipe constituting the column beam joint is formed by devising the groove shape and forming a weld metal inside the corner of the box-shaped cross-section steel plate. To provide a welding method in which a staggered portion does not occur between a portion and a corner portion of a box-shaped cross-section steel pipe disposed therebetween, welding processing is simple and work efficiency can be improved. Objective.

また、本発明の他の目的は、箱形断面鋼管に取り合う上下の角形鋼管の板厚が相違する場合も箱形断面鋼管の板厚を厚くすることにより、食違い部の発生を防止して板厚の相違を吸収することができる溶接方法を提供するにある。   Another object of the present invention is to prevent the occurrence of staggered portions by increasing the thickness of the box-shaped cross-section steel pipe even when the plate thickness of the upper and lower rectangular steel pipes engaged with the box-shaped cross-section steel pipe is different. It is in providing the welding method which can absorb the difference in plate | board thickness.

さらに、本発明の別の目的は、箱形断面鋼管の板厚を上下に取り合う角形鋼管の板厚に比べて厚くすることにより、梁フランジの取り合う柱梁仕口部に通しダイアフラムを省略することができる溶接方法を提供するにある。   Furthermore, another object of the present invention is to eliminate the diaphragm through the column beam joint where the beam flange is engaged by increasing the thickness of the box-shaped cross-section steel tube compared to the thickness of the square steel tube which is vertically aligned. It is in providing the welding method which can do.

前記の課題を解決するため、本発明では、4枚の矩形状鋼板を箱形に組合せ、前記各鋼板の側縁部同士を溶接することにより、鉄骨性における柱梁仕口部の四面組立箱形断面を有する角形鋼管を形成する角部の溶接方法であって、両側縁部に開先を形成した前記各鋼板を縦型に配置して当該側縁同士を隣接させ、前記各鋼板の互いに隣接する側縁部間に溶接トーチをそれぞれ配置し、これらの溶接トーチを下方から上方に移動させて全ての角部を同時にエレクトロスラグ溶接またはエレクトロスラグガス・アーク溶接することを特徴とする溶接方法を提供する。   In order to solve the above problems, in the present invention, four rectangular steel plates are combined into a box shape, and the side edges of each steel plate are welded to each other, so that the four-sided assembly box of the column beam joint in steel structure is obtained. A method of welding corner portions to form a square steel pipe having a cross section, wherein the steel plates having grooves formed on both side edges are arranged vertically and the side edges are adjacent to each other. A welding method characterized in that welding torches are respectively arranged between adjacent side edges, and these welding torches are moved from below to above and all corners are electroslag welded or electroslag gas arc welded simultaneously. I will provide a.

本発明によれば、箱形断面鋼板の角部内側に溶接金属が形成され、柱梁仕口部を構成する角形鋼管の角部とその間に配置される箱形断面鋼管の角部との間に食違い部が生じることがなく、溶接加工が簡易となり、かつ作業能率を向上することができる。   According to the present invention, the weld metal is formed inside the corner of the box-shaped cross-section steel plate, and between the corner of the square steel pipe constituting the column beam joint and the corner of the box-shaped cross-section steel pipe disposed therebetween. In this way, there is no staggered portion, welding is simplified, and work efficiency can be improved.

また、溶接を実施する際に、溶接線をできるだけ角部に配置し、箱形断面鋼板の角部のより内側に溶接金属を形成することで上下部の角形鋼管とアール形状を持つ箱形断面鋼管の取り合い部において、従来発生していた食違いを防止することができ、角形鋼管と箱形断面鋼管のアール部に対する突合せ継手の食違いを防止することができる。   Also, when carrying out welding, place the welding line as much as possible in the corners, and form a weld metal on the inner side of the corners of the box-shaped cross-section steel plate, so that the box-shaped cross section with the round steel pipes in the upper and lower parts In the joint portion of the steel pipe, it is possible to prevent the gap that has occurred in the past, and it is possible to prevent the gap of the butt joint with respect to the rounded portion of the square steel pipe and the box-shaped cross-section steel pipe.

また、箱形断面鋼管に取り合う上下の角形鋼管の板厚が相違する場合も箱形断面鋼管の板厚を厚くする(増厚する)ことにより、板厚の相違を吸収することができる。   Also, when the plate thickness of the upper and lower rectangular steel pipes engaged with the box-shaped cross-section steel pipe is different, the difference in the plate thickness can be absorbed by increasing the thickness of the box-shaped cross-section steel pipe.

また、柱梁仕口部において、箱形断面鋼管の板厚を上下に取り合う角形鋼管の板厚に比べて厚くする(増厚する)ことにより、梁フランジの取り合い部のうちダイアフラムを省略することができる。   Also, at the column beam joint, the thickness of the box-shaped cross-section steel pipe is increased (increased) compared to the thickness of the square steel pipe that fits vertically, so that the diaphragm is omitted from the beam flange joint. Can do.

また、複数の鋼板を溶接により接合して中空箱形の柱梁仕口部を形成する箱形断面鋼管の柱梁仕口部溶接方法、特にエレクトロスラグ溶接による溶接方法おいて、角部の内側に溶接金属を形成する開先形状の工夫により、溶接線をできるだけ角部に配置することができ、これにより食い違いを防止することができる。   Also, in the column beam joint welding method of a box-shaped cross-section steel pipe that joins a plurality of steel plates by welding to form a hollow box-shaped column beam joint, particularly in the welding method by electroslag welding, the inside of the corner By devising the groove shape that forms the weld metal, the weld line can be arranged at the corner as much as possible, thereby preventing the discrepancy.

すなわち、本発明では、従来角形鋼管を使用して通しダイアフラムを介在しているのに対して、通しダイアフラムを使わず角形鋼管を上下に、あいだに箱形鋼管を入れる柱に対して、角部に食い違いが生じることを防止することができるようにする。   That is, according to the present invention, a square diaphragm is interposed using a conventional square steel pipe, whereas a square steel pipe is placed up and down without using a through diaphragm, and a corner portion is inserted into a box steel pipe between them. It is possible to prevent a discrepancy from occurring.

そして、従来では柱梁仕口部の形成について多くの溶接工程を適用して作業が行われているのに対し、本発明では柱仕口部を形成するための溶接工程を減少することができる柱梁仕口部の角部を溶接する溶接方法を提供する。   And conventionally, many welding processes are applied to the formation of the column beam joint, whereas in the present invention, the welding process for forming the column joint can be reduced. A welding method for welding a corner portion of a column beam joint is provided.

本発明の第1実施形態による溶接方法を実施する溶接設備、溶接対象物等を示す説明図。Explanatory drawing which shows the welding installation which implements the welding method by 1st Embodiment of this invention, a welding target object, etc. FIG. 図1のA部を一部拡大し、溶接状態を示す説明図。Explanatory drawing which expands part A of FIG. 1 and shows a welding state. 第1実施形態による鋼板の溶接状態を示す具体例の平面図。The top view of the specific example which shows the welding state of the steel plate by 1st Embodiment. 図3のC部を示す拡大図。The enlarged view which shows the C section of FIG. (a)は鋼板の開先部を示す平面図、(b)は鋼板を溶接配置とした平面図。(A) is a top view which shows the groove part of a steel plate, (b) is the top view which made the steel plate the welding arrangement | positioning. 本発明の第2実施形態による鋼板の溶接時の配置構成を示す平面図。The top view which shows the arrangement configuration at the time of the welding of the steel plate by 2nd Embodiment of this invention. 図6の側面図。The side view of FIG. 前記第2実施形態による鋼板の溶接時の配置構成を示す平面図。The top view which shows the arrangement configuration at the time of the welding of the steel plate by the said 2nd Embodiment. 図8に示した鋼板の溶接状態を示す平面図。The top view which shows the welding state of the steel plate shown in FIG. 図9に示した溶接部の拡大図。The enlarged view of the welding part shown in FIG. 前記第2実施形態による複数の柱梁仕口部要素を上下に連結した状態を示す側断面図。The sectional side view which shows the state which connected the some column beam joint part element by the said 2nd Embodiment up and down. 本発明の第3実施形態による溶接方法を実施する溶接設備および箱形断面鋼板の説明図。Explanatory drawing of the welding installation which implements the welding method by 3rd Embodiment of this invention, and a box-shaped cross-section steel plate. 図12の溶接設備を用いて実施される箱形断面鋼板の溶接状態を示す斜視図。The perspective view which shows the welding state of the box-shaped cross-section steel plate implemented using the welding equipment of FIG. 第3実施形態で製造された箱形断面鋼板の平面図。The top view of the box-shaped cross-section steel plate manufactured by 3rd Embodiment. 図14に示す箱形断面鋼板の部分的拡大図。The partial expanded view of the box-shaped cross-section steel plate shown in FIG. 本発明の第4実施形態を示す平面図。The top view which shows 4th Embodiment of this invention. 本発明の第5実施形態を示す平面図。The top view which shows 5th Embodiment of this invention. 本発明の第6実施形態を示す平面図。The top view which shows 6th Embodiment of this invention. 本発明の第7実施形態を示す平面図。The top view which shows 7th Embodiment of this invention. 図19に示した構成の側面図。The side view of the structure shown in FIG. 図19に示した構成の部分拡大図。The elements on larger scale of the structure shown in FIG. 図19に示した構成を示す斜視図。The perspective view which shows the structure shown in FIG. 本発明の第8実施形態を説明するための鋼板配置構成を示す平面図。The top view which shows the steel plate arrangement | positioning structure for describing 8th Embodiment of this invention. 図23の側面図。The side view of FIG. 本発明の第9実施形態を示す組立図。The assembly drawing which shows 9th Embodiment of this invention. 本発明の第9実施形態による溶接部を示す拡大平面図。The expanded plan view which shows the welding part by 9th Embodiment of this invention. 従来例を説明するための部品を示す斜視図。The perspective view which shows the components for demonstrating a prior art example. 従来例による構成を説明するための斜視図。The perspective view for demonstrating the structure by a prior art example.

以下、本発明に係る溶接方法の実施形態について図1〜図26を参照して説明する。   Hereinafter, an embodiment of a welding method according to the present invention will be described with reference to FIGS.

[第1実施形態](図1〜図5)
図1は、本発明の第1実施形態として、鉄骨柱における柱梁仕口部の四角組立箱形断面を有する箱形鋼管を形成する角部の溶接方法を実施するための溶接設備および被溶接物等の全体構成を示す斜視図であり、図2は図1に示した溶接トーチ10a(10b,10c,10d)の先端部等を示す拡大断面図である。
First Embodiment (FIGS. 1 to 5)
FIG. 1 shows, as a first embodiment of the present invention, a welding equipment and a welded object for carrying out a welding method for a corner portion forming a box-shaped steel pipe having a rectangular assembly box-shaped section of a column beam joint in a steel column. FIG. 2 is an enlarged cross-sectional view showing the tip of the welding torch 10a (10b, 10c, 10d) shown in FIG.

図1に示すように、本実施形態では被溶接物として、柱梁仕口部を構成するための4枚の矩形状の鋼板1(1a,1b,1c,1d)を備えている。これらの鋼板1(1a,1b,1c,1d)は四面組立箱形に組合せて縦配置とし、それぞれ下端隅角部をスタートタブとしての支持板8に搭載し、各鋼板1a,1b,1c,1dの幅方向両側縁には、それぞれ45度の傾斜をもつ開先4,…を形成してある。   As shown in FIG. 1, in this embodiment, four rectangular steel plates 1 (1a, 1b, 1c, 1d) for constituting column beam joints are provided as the workpieces. These steel plates 1 (1a, 1b, 1c, 1d) are vertically arranged in combination in a four-sided assembly box shape, and lower end corners are respectively mounted on a support plate 8 as a start tab, and each steel plate 1a, 1b, 1c, Grooves 4,... Each having a 45 degree inclination are formed on both side edges in the width direction of 1d.

また、溶接設備10は、4組の溶接ワイヤ2a,2b,2c,2dを備えており、これらの各溶接ワイヤ2a,2b,2c,2dは、例えば上面開口の袋状収納具3a,3b,3c,3dに保持してあり、これらの収納具3a,3b,3c,3dは2組ずつ支持板3e上に支持されている。   Further, the welding equipment 10 includes four sets of welding wires 2a, 2b, 2c, and 2d. These welding wires 2a, 2b, 2c, and 2d are, for example, bag-like storage devices 3a, 3b, The storage devices 3a, 3b, 3c, 3d are supported on the support plate 3e by two sets.

各収納具3a,3b,3c,3dには、それぞれワイヤ引出用のガイドローラ5,…と、これらの各ガイドローラ5,…によって送給される溶接ワイヤ2a,2b,2c,2dを溶接位置にガイドするガイドチューブ6,…とを備えている。そして、4組の溶接ワイヤ2a,2b,2c,2dが、それぞれモータ7a,…によるモータ駆動式の送給ローラ7b,…によって同時に上方に引上げられる構成としてある。   In each of the storage devices 3a, 3b, 3c, 3d, the guide rollers 5,... For wire drawing and the welding wires 2a, 2b, 2c, 2d fed by the respective guide rollers 5,. And guide tubes 6,. And four sets of welding wires 2a, 2b, 2c, 2d are configured to be simultaneously pulled up by motor-driven feed rollers 7b,... By motors 7a,.

図2は、図1に示した溶接設備10の溶接トーチ10aが配置された開先4の部位を拡大して示す斜視図である。この図2に示すように、被溶接部である鋼板1(1a,1b,1c,1d)の下端部にスタートタブ8aを配置するとともに、上端部にエンドタブ8bを配置してある。溶接トーチ10aの先端を鉛直下向きにした状態で被溶接部の下端から上方に向けて移動しながら溶接を行う設定としてある。すなわち、4組の溶接ワイヤ2a,2b,2c,2dが同時に上昇し、溶接トーチ10aの先端を鉛直下向きにした状態で被溶接部の下端から上方に向けて移動しながら肉盛溶接を行うようにしてある。   FIG. 2 is an enlarged perspective view showing a portion of the groove 4 where the welding torch 10a of the welding equipment 10 shown in FIG. 1 is arranged. As shown in FIG. 2, a start tab 8a is disposed at the lower end portion of the steel plate 1 (1a, 1b, 1c, 1d) which is a welded portion, and an end tab 8b is disposed at the upper end portion. The welding torch 10a is set to perform welding while moving upward from the lower end of the welded portion with the front end of the welding torch 10a vertically downward. That is, the four sets of welding wires 2a, 2b, 2c, 2d are simultaneously raised, and overlay welding is performed while moving upward from the lower end of the welded portion with the tip of the welding torch 10a vertically downward. It is.

このように、本実施形態においては、互いに平行な側縁部に開先4を形成した4枚の鋼板1(1a,1b,1c,1d)を箱形に配置し、隣接する鋼板同士の開先4間にそれぞれ溶接トーチ10aを配置して、4枚の鋼板1(1a,1b,1c,1d)を同時に溶接する。   Thus, in this embodiment, the four steel plates 1 (1a, 1b, 1c, 1d) having the grooves 4 formed on the side edges parallel to each other are arranged in a box shape, and the adjacent steel plates are opened. A welding torch 10a is disposed between the tips 4, and the four steel plates 1 (1a, 1b, 1c, 1d) are welded simultaneously.

すなわち、4枚の鋼板1(1a,1b,1c,1d)を、その各辺縁部に45度傾斜の傾斜状開先4を形成して互いに対向させて箱形に配置し、これら箱形に配置した各鋼板1a,1b,1c,1dの互いに隣接する端縁部に傾斜面(テーパ面)からなる開先4を形成して、互いに隣接する鋼板1a,1b,1c,1d同士の開先4間の間隔を一定に保持した状態とし、その開先4間にそれぞれ溶接トーチ10aを配置し、図1に示したように、溶接ワイヤ(溶材)2a,2b,2c,2dをエレクトロスラグ溶接あるいはエレクトロスラグ・ガスアーク溶接し、全鋼板1a,1b,1c,1dを同時に下端側から上端側に向けて溶接する。   That is, four steel plates 1 (1a, 1b, 1c, 1d) are arranged in a box shape so as to be opposed to each other by forming inclined grooves 4 inclined at 45 degrees on their respective edge portions. A groove 4 made of an inclined surface (tapered surface) is formed at adjacent edge portions of each of the steel plates 1a, 1b, 1c, 1d arranged in the plate, and the steel plates 1a, 1b, 1c, 1d adjacent to each other are opened. The gap between the tips 4 is kept constant, welding torches 10a are arranged between the grooves 4, and the welding wires (melting materials) 2a, 2b, 2c, 2d are electroslag as shown in FIG. Welding or electroslag / gas arc welding is performed, and all the steel plates 1a, 1b, 1c, and 1d are simultaneously welded from the lower end side toward the upper end side.

図3は本実施形態の具体例を示す鋼板材28の溶接状態の平面図であり、図4は図3のC部拡大図である。   FIG. 3 is a plan view of a welded state of the steel plate material 28 showing a specific example of the present embodiment, and FIG. 4 is an enlarged view of a portion C in FIG.

図3および図4に示すように、本実施形態では、4枚の鋼板材28,…を箱形断面構造として対向配置する。これらの鋼板材28,…の端縁部に、例えば45度傾斜の開先27を形成し、これらの鋼板材28の端縁部同士を上述の溶接ワイヤ2a,2b,2c,2dの溶剤で接合して溶接部12を形成した箱形断面鋼管21として組合せる。そして、各鋼板材28,…の対向縁部の開先27を、それぞれ鋼板材28の板面に対して45度に傾斜して設定し、開先27の端縁部(対向面)間隔を一定として溶接部12の平行面とし、相互に溶接することにより柱梁仕口部を構成する箱形断面鋼管21を構成する。   As shown in FIG. 3 and FIG. 4, in this embodiment, the four steel plate members 28,. For example, a groove 27 having an inclination of 45 degrees is formed at the edge portions of the steel plate materials 28,..., And the edge portions of the steel plate materials 28 are made of the above-described welding wires 2a, 2b, 2c, 2d. These are combined as a box-shaped cross-section steel pipe 21 joined to form a welded portion 12. And the groove | channel 27 of the opposing edge part of each steel plate material 28 and ... is inclined and set to 45 degree | times with respect to the plate surface of the steel plate material 28, respectively, and the edge part (opposing surface) space | interval of the groove | channel 27 is set. The box-shaped cross-section steel pipe 21 that constitutes the column beam joint is formed by fixing the parallel surfaces of the welds 12 to each other and welding them to each other.

この箱形断面鋼管21を製造する方法について、図5(a),(b)を参照して説明する。   A method for producing the box-shaped steel pipe 21 will be described with reference to FIGS.

図5(a)は1枚の鋼板材28を垂直に立てた状態で示す平面図であり、同図(b)は4枚の鋼板材28を隙間をあけて対向設置した状態を示す平面図である。   FIG. 5 (a) is a plan view showing a state in which one steel plate material 28 is set up vertically, and FIG. 5 (b) is a plan view showing a state in which four steel plate materials 28 are installed facing each other with a gap. It is.

図5(a)に示すように、鋼板材28の両側縁部には板面に対して45度の傾斜をもつ開先27の加工を施して断面台形状としてある。   As shown in FIG. 5A, both side edges of the steel plate material 28 are processed with a groove 27 having an inclination of 45 degrees with respect to the plate surface to form a trapezoidal cross section.

そして、図5(b)に示すように、4枚の各鋼板材28を縦向きとして互いに直交する2方向で対向させて箱形断面配置とし、互いに隣接する各鋼板材28の側縁27の間に一定の隙間S2(例えば25mm)を開けて配置する。   And as shown in FIG.5 (b), each steel plate material 28 of 4 sheets is made into the box-shaped cross-sectional arrangement | positioning by making it face in two directions orthogonal to each other in the vertical direction, and the side edge 27 of each steel plate material 28 adjacent to each other. A certain gap S2 (for example, 25 mm) is provided between them.

この状態で、各鋼板材28同士の端縁部を図1の溶接設備10を使用して溶接を行い、図3に示したように各角部が傾斜面の溶接部12となる箱形断面鋼管21を構成する。   In this state, the edge portions of the steel plates 28 are welded using the welding equipment 10 of FIG. 1, and the box-shaped cross section in which each corner portion becomes the welded portion 12 of the inclined surface as shown in FIG. A steel pipe 21 is configured.

このような本実施形態によれば、図4に示すように、柱梁仕口部を構成する箱形鋼管d角部とその間に配置される箱形断面鋼管角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   According to such this embodiment, as shown in FIG. 4, a staggered portion is formed between the box-shaped steel pipe d-corner portion constituting the column beam joint and the box-shaped cross-section steel tube corner portion disposed therebetween. Is not generated, processing is simplified, and work efficiency can be improved.

[第2実施形態](図6〜図11)
図6は、本発明の第2実施形態による溶接対象物を溶接時の配置として示す平面図であり、図7は図6の側面図である。
Second Embodiment (FIGS. 6 to 11)
FIG. 6 is a plan view showing a welding object according to the second embodiment of the present invention as an arrangement during welding, and FIG. 7 is a side view of FIG.

図6および図7に示すように、本実施形態の溶接対象物は例えば縦長な4枚の同形かつ同大の長方形状の鋼板1(1a,1b,1c,1d)であり、それぞれ長手方向に沿う両側縁部に外角部側が漸次狭くなる傾斜状の開先9を形成してある。これらの開先9は45度以下の傾斜面、例えば30度の傾斜面(開先9,9)としてあり、これらの鋼板1a,1b,1c,1dを箱形断面形状に配置して、図1に示した溶接設備10を使用して、全ての角部を同時に溶接する。   As shown in FIG. 6 and FIG. 7, the welding object of this embodiment is, for example, four vertically long rectangular steel plates 1 (1a, 1b, 1c, 1d) having the same shape and the same size, each in the longitudinal direction. An inclined groove 9 is formed on both side edges along which the outer corner portion gradually becomes narrower. These grooves 9 are inclined surfaces of 45 degrees or less, for example, 30-degree inclined surfaces (grooves 9 and 9), and these steel plates 1a, 1b, 1c and 1d are arranged in a box-shaped cross-sectional shape. Using the welding equipment 10 shown in 1, all corners are welded simultaneously.

このように、各鋼板1a,1b,1c,1dの互いに隣接する縁部に、内側に向って例えば30度の傾斜をもつ開先9をそれぞれ形成し、かつ各鋼板1a,1b,1c,1dの対向縁部間の隙間が内側に向って次第に拡大する設定として、図1に示した状態で各鋼板1a,1b,1c,1dを同時に下方から上方に向って溶接を実施する。なお、各鋼板1a,1b,1c,1dの厚さは16〜40mm、例えば32mmであり、これらの各鋼板1a,1b,1c,1dの互いに隣接する外側端部間に形成された開先9の外側端部間の隙間は、それぞれ5〜12mmの隙間S1として設定する(なお、図6に示した隙間「S1」の寸法については間隔を見易くするため幅広く図示している)。   In this manner, the grooves 9 having an inclination of, for example, 30 degrees toward the inside are formed on the adjacent edges of the steel plates 1a, 1b, 1c, and 1d, and the steel plates 1a, 1b, 1c, and 1d are formed. As a setting in which the gap between the opposite edge portions gradually expands inward, the steel plates 1a, 1b, 1c, 1d are simultaneously welded from below to above in the state shown in FIG. In addition, the thickness of each steel plate 1a, 1b, 1c, 1d is 16-40 mm, for example, 32 mm, and the groove | channel 9 formed between the mutually adjacent outer side edge parts of these steel plates 1a, 1b, 1c, 1d. The gaps between the outer end portions are set as gaps S1 of 5 to 12 mm, respectively (note that the dimension of the gap “S1” shown in FIG. 6 is broadly illustrated to make the gap easy to see).

図8は、4枚の鋼板1a,1b,1c,1dの組立時の寸法関係を示している。図8に示すように、開先角度θは、例えば30度であり、30度傾斜の開先9,9の内外寸法lは例えば59mmに設定し、また開先部位の外周側の隙間幅cは例えば8mmに設定してある。   FIG. 8 shows the dimensional relationship during assembly of the four steel plates 1a, 1b, 1c, and 1d. As shown in FIG. 8, the groove angle θ is, for example, 30 degrees, the inner and outer dimensions l of the grooves 9, 9 inclined at 30 degrees are set to, for example, 59 mm, and the gap width c on the outer peripheral side of the groove portion. Is set to 8 mm, for example.

図9は、図8に示した鋼板1a,1b,1c,1dの溶接状態(および溶接後の状態)を示し、図10は溶接部12を拡大して示している。   9 shows the welded state (and the state after welding) of the steel plates 1a, 1b, 1c, and 1d shown in FIG. 8, and FIG. 10 shows the welded portion 12 in an enlarged manner.

図9および図10に示すように、溶接時には、それぞれ四角形の鋼板1a,1b,1c,1dの接合端部にフラックスパッキンまたは鋼板などからなる閉止材11;11a,11bを配置し、鋼板1a,1b,1c,1dの内側から溶接を行う。この内側からの溶接により、溶接部12は箱形断面の内側に向って溶接され、溶接金属が内側に膨らむ形状となり、高強度の溶接構造が得られる。   As shown in FIG. 9 and FIG. 10, at the time of welding, a closing material 11; 11a, 11b made of flux packing or a steel plate is arranged at the joint end of each of the square steel plates 1a, 1b, 1c, 1d, and the steel plates 1a, 11b, Welding is performed from the inside of 1b, 1c, and 1d. By welding from the inside, the welded portion 12 is welded toward the inside of the box-shaped cross section so that the weld metal swells inward, and a high-strength weld structure is obtained.

このような箱形断面柱の構造によれば、例えば図10に示すように、四角形の鋼板1a,1bを、アール部形状を有する一体中空柱(仮想線dで示す箱形断面鋼管)と接合する場合に、四角形の鋼板1a,1bの平行な辺縁部に傾斜状開先9,9を形成し、これら四角形の鋼板1a,1bの平行な辺縁部を略直角状に交差する開先9,9を形成して箱型に配置することにより、柱梁仕口部を構成する角形鋼管21の角部とその間に配置される箱形断面鋼管dの角部との間に食違い部が生じることなく溶接が行え、加工が簡易となり、かつ作業能率を向上することができる。   According to such a structure of the box-shaped cross-section column, for example, as shown in FIG. 10, the rectangular steel plates 1 a and 1 b are joined to the integral hollow column (box-shaped cross-section steel pipe indicated by the phantom line d) having a rounded shape. In this case, inclined grooves 9 and 9 are formed in parallel edge portions of the rectangular steel plates 1a and 1b, and the grooves that intersect the parallel edge portions of the rectangular steel plates 1a and 1b at a substantially right angle. 9 and 9 are arranged in a box shape, so that a staggered portion is formed between the corner of the square steel pipe 21 constituting the column beam joint and the corner of the box-shaped cross-section steel pipe d arranged therebetween. It is possible to perform welding without causing a problem, the processing becomes simple, and the work efficiency can be improved.

また、エレクトロスラグ溶接による溶接方法を実施する際に、溶接線をできるだけ角部に配置し、角部のより内側に溶接金属を形成することで従来発生していた食い違いを防止することができる。   Moreover, when performing the welding method by electroslag welding, the discrepancy which generate | occur | produced conventionally can be prevented by arrange | positioning a weld line in a corner | angular part as much as possible, and forming a weld metal inside a corner | angular part.

また、本実施形態では各鋼板1a,1b,1c,1dの端部の傾斜状の開先9,9を接近させて箱形配置とし、互いに対向させて開先9,9を形成し、開先9の角度は例えば30度の傾斜面として設定とされ、各開先9,9が互いに平行となっている。仮想線dで示した四面組立箱形断面鋼管の一つの角部を拡大図(図10)として示したように、本実施形態の四面組立箱形断面dの内角部においては、エレクトロスラグ溶接部12の溶接金属が顕著に内方部分12aに表出しており、内角の直角形状は無くなっている。   In the present embodiment, the inclined grooves 9 and 9 at the ends of the steel plates 1a, 1b, 1c and 1d are brought close to each other to form a box shape, and the grooves 9 and 9 are formed so as to face each other. The angle of the tip 9 is set as an inclined surface of, for example, 30 degrees, and the grooves 9 and 9 are parallel to each other. As shown in an enlarged view (FIG. 10), one corner of the four-sided assembly box section steel pipe indicated by the phantom line d is an electroslag welded portion at the inner corner of the four-surface assembly box section d of this embodiment. Twelve weld metals are remarkably exposed to the inner portion 12a, and the right angle shape of the inner angle is lost.

すなわち、内方に表出する内角金属部分は内方に表出する構成となっており、角部がアール形状のボックス柱dと接続した状態において、内角部のエレクトロ溶接部12が存在しているため、上下に接続されるアール付きのボックス柱dの角部が上述した従来例のものと異なり、図26に示した食違い部分108が生じることはない。   That is, the inner corner metal portion that is exposed inward is configured to be exposed inward, and in the state where the corner portion is connected to the rounded box column d, the electrowelded portion 12 of the inner corner portion is present. Therefore, unlike the conventional example described above, the corner portion of the rounded box column d connected to the upper and lower sides does not cause the staggered portion 108 shown in FIG.

したがって、柱梁仕口部を構成する箱形断面鋼管dの角部とその間に配置される角形鋼管21の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   Therefore, there is no staggered portion between the corner of the box-shaped cross-section steel pipe d constituting the column beam joint and the corner of the square steel pipe 21 arranged therebetween, the processing is simplified, and the work Efficiency can be improved.

また、エレクトロスラグ溶接による溶接方法を実施する際に、溶接線をできるだけ角部に配置し、角部のより内側に溶接金属を形成することで、従来発生していた食い違いを防止することができる。   Moreover, when performing the welding method by electroslag welding, the welding line | wire can be arrange | positioned in a corner | angular part as much as possible, and the discrepancy which generate | occur | produced conventionally can be prevented by forming a weld metal inside a corner | angular part. .

図11は、上述の方法により構成した柱梁仕口部13の連結部を示している。この柱梁仕口部13は、上述の四面組立箱形断面構造となり、上下の鉄骨柱14,15,16の取合い部が溶接によって接合される。そして、この柱梁仕口部13の梁17および下面板18を接続した構成と示している。   FIG. 11 shows a connecting portion of the column beam joint portion 13 configured by the above-described method. This column beam joint portion 13 has the above-described four-sided assembly box cross-sectional structure, and the joint portions of the upper and lower steel columns 14, 15, 16 are joined by welding. And it shows as the structure which connected the beam 17 and the lower surface board 18 of this column beam joint part 13. FIG.

この構成において、柱梁仕口部13を構成する箱形断面鋼管14,16の角部とその間に配置される角形鋼管15の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   In this configuration, a staggered portion does not occur between the corners of the box-shaped cross-section steel pipes 14 and 16 constituting the column beam joint 13 and the corners of the square steel pipe 15 disposed therebetween, and the processing is performed. It becomes simple and work efficiency can be improved.

以上の実施形態によれば、エレクトロスラグ溶接による溶接方法について、溶接線をできるだけ角部に配置する方法の開先形状を工夫し、これにより、角部の内側に溶接金属を形成することにより、食い違いを防止することができる。   According to the above embodiment, for the welding method by electroslag welding, devising the groove shape of the method of arranging the weld line at the corner as much as possible, thereby forming the weld metal inside the corner, A discrepancy can be prevented.

すなわち、図10に示すように、箱形断面鋼管21とアール形状を持つ角形鋼管dの取り合い部において、角形鋼管dのアール部に対する突合せ継手の食違いを防止することができる。   That is, as shown in FIG. 10, it is possible to prevent the butt joint between the box-shaped cross-section steel pipe 21 and the square steel pipe d having a rounded shape from colliding with the rounded portion of the square steel pipe d.

また、箱形断面鋼管21に取り合う上下の角形鋼管の板厚が相違する場合も箱形断面鋼管21の板厚を厚くする(増厚する)ことにより、板厚の相違を吸収することができる。   Further, even when the plate thickness of the upper and lower rectangular steel pipes engaged with the box-shaped cross-section steel pipe 21 is different, the difference in the plate thickness can be absorbed by increasing (thickening) the plate thickness of the box-shaped cross-section steel pipe 21. .

さらに、図11に示す柱梁仕口部13において、箱形断面鋼管15(21)の板厚を上下に取り合う角形鋼管14,16の板厚に比べて厚くする(増厚する)ことにより、梁フランジの取り合い部のうちダイアフラムを省略することができる。   Furthermore, in the column beam joint portion 13 shown in FIG. 11, the plate thickness of the box-shaped cross-section steel pipe 15 (21) is made thicker (increased) than the plate thickness of the square steel pipes 14 and 16 that are vertically engaged with each other, The diaphragm can be omitted from the joint portion of the beam flange.

[第3実施形態](図12〜図15)
本発明の第3実施形態を図12ないし図15を参照して説明する。
[Third Embodiment] (FIGS. 12 to 15)
A third embodiment of the present invention will be described with reference to FIGS.

図12は、本発明の第3実施形態による箱形断面鋼板21Aの角部の溶接方法の実施に用いられる溶接設備10Aおよび箱形断面鋼板21Aの説明図、図13は溶接設備10Aを適用して製造される箱形断面鋼板21Aの溶接状態の斜視図である。   FIG. 12 is an explanatory view of the welding equipment 10A and the box-shaped cross-section steel plate 21A used for carrying out the method of welding the corner of the box-shaped cross-section steel plate 21A according to the third embodiment of the present invention, and FIG. 13 applies the welding equipment 10A. It is a perspective view of the welding state of the box-shaped cross-section steel plate 21A manufactured in this way.

図12に示す溶接設備10Aは、潜弧溶接といわれるサブマージアーク溶接や、消耗電極式のガスシールドアーク溶接に適用される。ガスシールドアーク溶接では、溶接設備10Aは、溶接機40およびワイヤ送給装置41により、所要の電流、電圧、速度の溶接条件で溶接トーチ43から溶接ワイヤ45としての電極ワイヤを、鋼板1(1a,1b,1c,1d)の母材と電極ワイヤ45との間でアークを発生させ、ワイヤの溶ける速さに合せて溶接方向Aに電極ワイヤ45を送給して溶接していくものである。   The welding equipment 10A shown in FIG. 12 is applied to submerged arc welding called submerged arc welding and consumable electrode type gas shielded arc welding. In the gas shielded arc welding, the welding equipment 10A uses the welding machine 40 and the wire feeding device 41 to convert the electrode wire as the welding wire 45 from the welding torch 43 under the welding conditions of required current, voltage, and speed to the steel plate 1 (1a , 1b, 1c, 1d), an arc is generated between the base material and the electrode wire 45, and the electrode wire 45 is fed and welded in the welding direction A in accordance with the melting speed of the wire. .

またサブマージアーク溶接の場合では、図13に示すように、散布された粒状フラックス44中に電極ワイヤ45aを送り込み、複数本、例えば2本の電極ワイヤ(溶接ワイヤ)45aを溶接方向Aに平行に配列したタンデム法の多電極溶接法が用いられる。タンデム法ではブローホールの発生が少なく、冶金的にも優れた溶接金属が得られる。箱形断面鋼板21Aを構成する鋼板1には、高張力鋼の中のJISG3136で規定される建築構造用鋼材(SN材)や溶接構造用鋼材(SM材)が用いられ、高張力鋼の溶接には、電極ワイヤ45、45aとしてJISZ3312および3183に規定されたワイヤが用いられる。このワイヤを用いて、JISZ3183に規定されたフラックス44を溶接ワイヤ(電極ワイヤ)45aと組み合せて使用することにより、アークの安定化が図れ、溶融金属との化学冶金反応により、溶融金属の品質を向上させることができ、必要な性質を備えた溶融金属や溶接特性が得られ、安定で滑らかな溶接ビード面が形成される。残ったフラックス44は図示しない吸引器等で回収され、再利用される。   In the case of submerged arc welding, as shown in FIG. 13, the electrode wire 45a is fed into the dispersed granular flux 44, and a plurality of, for example, two electrode wires (welding wires) 45a are parallel to the welding direction A. An arrayed tandem multi-electrode welding process is used. In the tandem method, there are few blowholes and a metallurgically excellent weld metal can be obtained. The steel plate 1 constituting the box-shaped cross-section steel plate 21A uses a steel material for building structure (SN material) or a steel material for welded structure (SM material) defined by JISG3136 in high-tensile steel, and welds high-tensile steel. In this case, wires defined in JISZ3312 and 3183 are used as the electrode wires 45 and 45a. Using this wire, the flux 44 specified in JISZ3183 is used in combination with a welding wire (electrode wire) 45a, so that the arc can be stabilized and the quality of the molten metal can be improved by chemical metallurgical reaction with the molten metal. It is possible to improve the molten metal with the necessary properties and welding characteristics, and to form a stable and smooth weld bead surface. The remaining flux 44 is collected and reused by an aspirator (not shown).

なお、図12において、符号47は、ガスボンベであり、炭酸ガス100%、もしくは少量のアルゴンやヘリウム、あるいは不活性ガスに炭酸ガス等の活性ガスを含むシールドガスを貯えており、溶接設備10Aでガスシールドアーク溶接を行なう場合に使用される。   In FIG. 12, reference numeral 47 denotes a gas cylinder, which stores carbon dioxide gas 100%, a small amount of argon or helium, or a shielding gas containing an active gas such as carbon dioxide in an inert gas. Used when performing gas shielded arc welding.

図14は、本実施形態で製造された矩形断面形状を有する箱形断面鋼管21Aは、角部29の内側に矩形の裏当金32を配置し、この裏当金32の外側に形成された傾斜状開先27a,27aを溶接部26として溶接される構成としたものである。箱形断面鋼管21Aは、4枚の縦長の鋼板材28(28a〜28d)を備え、これらの鋼板材28のうち、対向する幅広な1対の鋼板材28a,28cと、これらの対向面間に直交配置で組み合される幅狭な1対の鋼板材28b,28dとをボックス状に組み合せて構成される。   In FIG. 14, the box-shaped cross-section steel pipe 21 </ b> A having a rectangular cross-sectional shape manufactured in the present embodiment is formed outside the backing metal 32 by arranging a rectangular backing metal 32 inside the corner portion 29. The inclined grooves 27a and 27a are welded as the welded portion 26. The box-shaped cross-section steel pipe 21 </ b> A includes four vertically long steel plates 28 (28 a to 28 d), and among these steel plates 28, a pair of wide steel plates 28 a and 28 c opposed to each other, and between the facing surfaces thereof. A pair of narrow steel plates 28b and 28d combined in an orthogonal arrangement are combined in a box shape.

各鋼板材28(28a〜28d)をボックス状の箱形に配置して角隅部の内面部位に矩形の裏当金32をそれぞれ配置し、裏当金32は鋼板材28の角部に対向する角隅部の対向部位が必要に応じて切欠かれる。各鋼板材28の傾斜状開先27a,27aは、外側に向って拡開する傾斜面に形成され、開先角度θが30°〜60°のいずれかに構成され、図12に示した溶接設備10Aを使用して、各鋼板材28に形成される傾斜状開先27a,27aをサブマージアーク溶接あるいはガスシールドアーク溶接により溶接していき、図14に示す箱形断面鋼板21Aを構成する。   Each steel plate material 28 (28a to 28d) is arranged in a box-like box shape, and a rectangular backing metal 32 is arranged on the inner surface portion of the corner corner portion, and the backing metal 32 faces the corner portion of the steel plate material 28. The opposite parts of the corners to be cut are cut out as necessary. The inclined grooves 27a and 27a of each steel sheet 28 are formed on inclined surfaces that expand outward, and the groove angle θ is configured to be 30 ° to 60 °, and the welding shown in FIG. Using the equipment 10A, the inclined grooves 27a and 27a formed on each steel plate material 28 are welded by submerged arc welding or gas shielded arc welding, thereby forming a box-shaped cross-section steel plate 21A shown in FIG.

箱形断面鋼板21Aは、図14に示すように、例えば、1辺が200mm〜400mmの矩形形状に構成され、各鋼板材28の厚さTは、20mm〜60mmに構成される。箱形断面鋼板21Aの各鋼板材28(28a〜28c)に構成される開先27a,27aのルートギャップSは0〜10mm、裏当金32の切欠は、各鋼板材28の開先27a,27aのルートギャップSに対応する相当量に構成される。 As shown in FIG. 14, the box-shaped cross-section steel plate 21 </ b> A is configured to have a rectangular shape with one side of 200 mm to 400 mm, for example, and the thickness T of each steel plate material 28 is configured to 20 mm to 60 mm. Groove 27a formed in the steel plate 28 (28 a to 28 c) of the box-shaped cross section steel 21A, the root gap S 2 of 27a is 0 to 10 mm, notch the backing metal 32, the groove 27a of each steel sheet 28 configured to considerable amount corresponding to the root gap S 2 of 27a.

このような本実施形態においても、柱梁仕口部を構成する箱形断面鋼管dの角部とその間に配置される箱形断面鋼管21Aの角部29との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   Also in this embodiment, a staggered portion is produced between the corner of the box-shaped cross-section steel pipe d constituting the column beam joint and the corner 29 of the box-shaped cross-section steel pipe 21A disposed therebetween. There is no problem, the processing becomes simple, and the work efficiency can be improved.

箱形断面鋼管21Aとアール形状を持つ角形鋼管dの取り合い部において、角形鋼管dのアール部に対する突合せ継手の食違いを防止することができる。   In the joint portion between the box-shaped cross-section steel pipe 21A and the square steel pipe d having a round shape, it is possible to prevent the butt joints from being misaligned with the round portion of the square steel pipe d.

また、箱形断面鋼管21Aに取り合う上下の角形鋼管dの板厚が相違する場合も箱形断面鋼管21Aの板厚を厚くする(増厚する)ことにより、板厚の相違を吸収することができる。   Further, even when the plate thicknesses of the upper and lower rectangular steel pipes d engaged with the box-shaped cross-section steel pipe 21A are different, the difference in the plate thickness can be absorbed by increasing the thickness of the box-shaped cross-section steel pipe 21A. it can.

さらに、柱梁仕口部において、箱形断面鋼管21Aの板厚を上下に取り合う角形鋼管dの板厚に比べて厚くする(増厚する)ことにより、梁フランジの取り合い部のうちダイアフラムを省略することができる。   Further, the thickness of the box-shaped cross-section steel pipe 21A is increased (increased) compared to the thickness of the square steel pipe d that meets the top and bottom at the column beam joint, so that the diaphragm is omitted from the beam flange joint. can do.

[第4実施形態](図16)
図16は、本発明の第4実施形態による溶接時の状態を示す平面図である。
[Fourth Embodiment] (FIG. 16)
FIG. 16 is a plan view showing a state during welding according to the fourth embodiment of the present invention.

本実施形態では、第1実施形態および第2実施形態で示した傾斜状の開先9,9と異なり、各角部をなす開先19,19により矩形状断面を有する箱形断面鋼管21の角部22の内面側、または箱形断面鋼管21の一部または全ての角部22の内側等に矩形の裏当金23を配置し、この裏当金23の外側に形成した開先19,19を溶接部24として溶接する構成とした点にある。   In this embodiment, unlike the inclined grooves 9 and 9 shown in the first embodiment and the second embodiment, the box-shaped steel pipe 21 having a rectangular cross section is formed by the grooves 19 and 19 forming the corners. A rectangular backing metal 23 is arranged on the inner surface side of the corner 22 or a part or all of the corners 22 of the box-shaped cross-section steel pipe 21, and the groove 19 formed on the outer side of the backing metal 23, 19 is configured to be welded as the welded portion 24.

具体的には、図16に示したように、箱形断面鋼管21を構成する4枚の縦長な鋼板材28,…を備え、これらの鋼板材28,…のうち、例えば幅広な1対の鋼板材28,28と、それらの対向面間に直交配置で組合せる幅狭な1対の対向する鋼板材28,28とを、それぞれ縦配置でボックス状に配置する。   Specifically, as shown in FIG. 16, four vertically long steel plate materials 28,... Constituting the box-shaped cross-section steel pipe 21 are provided, and among these steel plate materials 28,. The steel plate materials 28 and 28 and a pair of narrow steel plate materials 28 and 28 that are combined in an orthogonal arrangement between the opposed surfaces are arranged in a box shape in a vertical arrangement.

そして、箱形に配置した状態において、各鋼板材28,…の角隅部の内面部位に裏当金23をそれぞれ配置し、図1に示した溶接設備10を使用して、矩形状の箱形断面鋼管21の角部の内面側、または箱形断面鋼管21の一部または全ての角部22の内側等に裏当金23を配置し、この裏当金23の外側に形成した開先19,19を溶接する。   And in the state arrange | positioned in box shape, the backing metal 23 is each arrange | positioned to the inner surface part of the corner part of each steel plate material 28, ..., and the rectangular box is used using the welding equipment 10 shown in FIG. A groove 23 formed on the outer side of the backing metal 23 is arranged on the inner surface side of the corner of the shaped cross-section steel pipe 21 or on the inside of a part or all of the corners 22 of the box-shaped steel pipe 21. 19 and 19 are welded.

他の構成および方法については第1実施形態を参照し、重複する説明は省略する。   For other configurations and methods, refer to the first embodiment, and redundant description will be omitted.

このような本実施形態によっても、柱梁仕口部13を構成する箱形断面鋼管dの角部とその間に配置される箱形断面鋼管21の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   Even in this embodiment, a staggered portion is generated between the corner of the box-shaped cross-section steel pipe d constituting the column beam joint portion 13 and the corner of the box-shaped cross-section steel pipe 21 arranged therebetween. There is no problem, the processing becomes simple, and the work efficiency can be improved.

そして、エレクトロスラグ溶接による溶接方法について、溶接線をできるだけ角部の内側の深い位置に形成し、角部の内側に溶接金属を十分に形成することにより、食い違いを確実に防止することができるようになる。   And about the welding method by electroslag welding, it is possible to surely prevent the discrepancy by forming the weld line as deep as possible inside the corner portion and sufficiently forming the weld metal inside the corner portion. become.

すなわち、箱形断面鋼管21とアール形状を持つ角形鋼管dの取り合い部において、角形鋼管dのアール部に対する突合せ継手の食違いを防止することができる。   That is, it is possible to prevent a butt joint between the box-shaped cross-section steel pipe 21 and the square steel pipe d having a round shape from colliding with the round portion of the square steel pipe d.

また、箱形断面鋼管21に取り合う上下の角形鋼管dの板厚が相違する場合も箱形断面鋼管21の板厚を厚くする(増厚する)ことにより、板厚の相違を吸収することができる。   Further, even when the plate thicknesses of the upper and lower rectangular steel pipes d engaged with the box-shaped cross-section steel pipe 21 are different, the plate thickness of the box-shaped cross-section steel pipe 21 is increased (increased) to absorb the difference in the plate thickness. it can.

さらに、柱梁仕口部において、箱形断面鋼管21の板厚を上下に取り合う角形鋼管dの板厚に比べて厚くする(増厚する)ことにより、梁フランジの取り合い部のうちダイアフラムを省略することができる。   Further, the thickness of the box-shaped cross-section steel pipe 21 in the column beam joint is increased (increased) compared to the thickness of the square steel pipe d that is vertically joined, so that the diaphragm is omitted from the beam flange joint. can do.

[第5実施形態](図17)
図17は、本発明の第5実施形態による溶接時の状態を示す平面図である。
[Fifth Embodiment] (FIG. 17)
FIG. 17 is a plan view showing a state during welding according to the fifth embodiment of the present invention.

本実施形態は、裏当金23の構成を第3実施形態とは異なる構成としたものである。すなわち、矩形状の箱形断面鋼管21における各角部22の溶接部24内側に、横断面L字形の裏当金23を各角部22内角部側に対向する裏当金23の凹部25が箱形断面鋼管21の角部外方に向う状態にして、取付けて固着し、この裏当金23の箱形断面鋼管21の表面側に凹部25を形成する。   In the present embodiment, the structure of the backing metal 23 is different from that of the third embodiment. That is, the concave portion 25 of the backing metal 23 facing the inner corner of each corner 22 is provided with a backing metal 23 having an L-shaped cross section inside the welded portion 24 of each corner 22 in the rectangular box-shaped steel pipe 21. The box-shaped cross-section steel pipe 21 is attached and fixed so as to face the outside of the corner, and a concave portion 25 is formed on the surface side of the box-shaped cross-section steel pipe 21 of the backing metal 23.

そして、この裏当金23の凹部25を含めて箱形断面鋼管21の内部に一定深さに亘って溶接部24を形成する。   And the welding part 24 is formed in the box-shaped cross-section steel pipe 21 including the recessed part 25 of this backing metal 23 over a fixed depth.

他の構成および方法については第1実施形態を参照し、重複する説明は省略する。   For other configurations and methods, refer to the first embodiment, and redundant description will be omitted.

このような本実施形態によっても、柱梁仕口部を構成する箱形断面鋼管21の角部と、その間に配置される箱形断面鋼管21の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   Even in this embodiment, a staggered portion is generated between the corner of the box-shaped cross-section steel pipe 21 constituting the column beam joint and the corner of the box-shaped cross-section steel pipe 21 arranged therebetween. There is no problem, the processing becomes simple, and the work efficiency can be improved.

[第6実施形態](図18)
図18は、本発明の第6実施形態による箱形断面鋼管21の角部溶接方法を示す平面図である。
[Sixth Embodiment] (FIG. 18)
FIG. 18 is a plan view showing a corner portion welding method for the box-shaped cross-section steel pipe 21 according to the sixth embodiment of the present invention.

図18に示すように、本実施形態では、4枚の鋼板材28,…を箱形断面構造として対向配置し、これらの鋼板材28,…の各角部の内側にそれぞれ当板30を配置する。そして、各鋼板材28と当板30とにより形成される放射方向外側の外面開口部に、図1に示した溶接トーチ10aを配置して、鋼板材28同士を溶接部26により溶接する。   As shown in FIG. 18, in this embodiment, four steel plate materials 28,... Are arranged to face each other as a box-shaped cross-sectional structure, and a contact plate 30 is arranged inside each corner portion of these steel plate materials 28,. To do. And the welding torch 10a shown in FIG. 1 is arrange | positioned in the outer surface opening part of the radial direction outer side formed with each steel plate material 28 and this plate 30, and the steel plate materials 28 are welded by the welding part 26. FIG.

このように、鋼板材28の端縁部に傾斜状開先27を形成し、これらの鋼板材28の端縁部同士を接合して箱形断面鋼管21として組合せる。そして、各対向縁部の傾斜状開先27を、この箱形断面鋼管21の板面に対して45度に設定し、45度傾斜の開先27の板面間隔を一定として平行面とし、相互に溶接することにより箱形断面鋼管21を構成する。   In this way, the inclined groove 27 is formed at the edge of the steel plate material 28, and the edge portions of these steel plate materials 28 are joined together to form a box-shaped cross-section steel pipe 21. And the inclined groove 27 of each opposing edge is set to 45 degrees with respect to the plate surface of the box-shaped cross-section steel pipe 21, and the plate surface interval of the groove 27 inclined 45 degrees is set as a parallel plane, The box-shaped cross-section steel pipe 21 is formed by welding each other.

このような本実施形態によっても、柱梁仕口部を構成する箱形断面鋼管dの角部と、その間に配置される箱形断面鋼管21の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   Also according to this embodiment, a staggered portion is generated between the corner of the box-shaped cross-section steel pipe d constituting the column beam joint and the corner of the box-shaped cross-section steel pipe 21 arranged therebetween. There is no problem, the processing becomes simple, and the work efficiency can be improved.

[第7実施形態](図19〜図22)
図19は本発明の第7実施形態による水冷銅板を用いた箱形断面鋼管21の角部溶接方法を実施するための溶接設備を示す平面図であり、図20は図19の側面図である。また、図21は水冷銅板を用いた溶接設備の斜視図であり、図22は図21の平面図である。
[Seventh Embodiment] (FIGS. 19 to 22)
FIG. 19 is a plan view showing a welding facility for carrying out a corner welding method for a box-shaped cross-section steel pipe 21 using a water-cooled copper plate according to a seventh embodiment of the present invention, and FIG. 20 is a side view of FIG. . FIG. 21 is a perspective view of a welding facility using a water-cooled copper plate, and FIG. 22 is a plan view of FIG.

本実施形態では、まず図19および図20に示すように、4枚の縦長な鋼板1(1a,1b,1c,1d)を4面箱形に向き合わせる(四角形ボックス柱状に配置する)。   In this embodiment, first, as shown in FIGS. 19 and 20, four vertically long steel plates 1 (1a, 1b, 1c, 1d) face each other in a four-sided box shape (arranged in a rectangular box column shape).

そして、4枚の鋼板1(1a,1b,1c,1d)の板幅方向に沿う縁部(両側端縁部)の角部外側に、横断面L字形の水冷銅板31をその両辺間の凹状角部を向き合せて縦長に設置する。   Then, a water-cooled copper plate 31 having an L-shaped cross section is formed in a concave shape between both sides outside the corners of the edges (both end edges) along the plate width direction of the four steel plates 1 (1a, 1b, 1c, 1d). Install it vertically with the corners facing each other.

この場合、図21および図22に示すように、水冷銅板31は鋼板1(1a,1b,1c,1d)の凹状角部との間に縦長で中空構造の角隅部をなしており、L字形の凹状側面には一定径のアール部を形成してある。   In this case, as shown in FIG. 21 and FIG. 22, the water-cooled copper plate 31 forms a corner portion of a vertically long and hollow structure between the concave corner portions of the steel plate 1 (1a, 1b, 1c, 1d). A rounded portion having a constant diameter is formed on the concave side surface of the letter shape.

一方、各水冷銅板31に対向する鋼板の内側角部の各1対の外側空間部には、この部分の外側を覆う裏当金32を配置し、各角部間には隙間Gを形成する状態とする。   On the other hand, in each pair of outer space portions of the inner corners of the steel plate facing each water-cooled copper plate 31, a backing metal 32 covering the outside of this portion is disposed, and a gap G is formed between the corner portions. State.

そして、この状態で、互いに隣接する鋼板1a,1b,1c,1d間の隙間を外側から覆うように水冷銅板31を配置しておき、図1に示した溶接設備10を適用して全ての角部を下端側から上端側に向けて同時溶接して溶接部35を構成する。   In this state, the water-cooled copper plate 31 is disposed so as to cover the gaps between the adjacent steel plates 1a, 1b, 1c, and 1d from the outside, and all corners are applied by applying the welding equipment 10 shown in FIG. The welded portion 35 is configured by simultaneously welding the portions from the lower end side toward the upper end side.

本実施形態によっても、柱梁仕口部を構成する箱形断面鋼管21(d)の角部と、その間に配置される角形断面鋼管21の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   Also according to the present embodiment, a staggered portion may occur between the corner of the box-shaped cross-section steel pipe 21 (d) constituting the column beam joint and the corner of the square-section steel pipe 21 disposed therebetween. Therefore, processing is simplified and work efficiency can be improved.

[第8実施形態](図23、図24)
図23は、本発明の第8実施形態による箱形断面鋼管21の角部溶接を実施するための溶接方法を説明するための平面図であり、図24は図23の側面図である。
[Eighth Embodiment] (FIGS. 23 and 24)
FIG. 23 is a plan view for explaining a welding method for carrying out corner welding of the box-shaped cross-section steel pipe 21 according to the eighth embodiment of the present invention, and FIG. 24 is a side view of FIG.

これらの図23および図24に示すように、本実施形態の角部溶接方法においては、箱形断面鋼管21の周壁を構成するための手段として、箱形断面鋼管21の外壁を構成する周辺部材としての4枚一組の鋼板1(1a,1b,1c,1d)と、これらの内部に配置されて各鋼板1(1a,1b,1c,1d)を柱内部側から支持して剛性を確保するための平面視十字形(クロス状)に組立てた縦長な中心部材33とを適用する。   As shown in FIGS. 23 and 24, in the corner portion welding method of the present embodiment, as a means for configuring the peripheral wall of the box-shaped cross-section steel pipe 21, peripheral members that configure the outer wall of the box-shaped cross-section steel pipe 21 As a set of four steel plates 1 (1a, 1b, 1c, 1d) and the steel plates 1 (1a, 1b, 1c, 1d) arranged inside these are supported from the inside of the column to ensure rigidity. A vertically long central member 33 assembled in a cross shape (cross shape) in plan view is applied.

すなわち、周辺配置の各鋼板1(1a,1b,1c,1d)のうち、互いに一方向で対向する鋼板1aと1cとの対向面にはそれぞれ裏当金23が設けられている。   That is, the backing metal 23 is provided on the opposing surfaces of the steel plates 1a and 1c facing each other in one direction among the peripherally arranged steel plates 1 (1a, 1b, 1c, 1d).

また、上記の鋼板1aと1cとの対向面に対して直交する方向で互いに対向する鋼板1bと1dとの対向面にも、それぞれ裏当金24が設けられている。   Further, backing metal 24 is also provided on the opposing surfaces of the steel plates 1b and 1d facing each other in the direction orthogonal to the opposing surfaces of the steel plates 1a and 1c.

このように、本実施形態においては、図23および図24に示すように、柱外壁を構成する周辺部材については互いに対向する面の両端部近傍に裏当金23が一組の幅広な鋼板1a,1cと、これらに直交する配置で設けられた一組の幅狭な鋼板1b,1dとによってボックス形状の柱材(箱形断面鋼管21)を構成する。   Thus, in this embodiment, as shown in FIG. 23 and FIG. 24, the peripheral members constituting the column outer wall have a pair of wide steel plates 1a with the backing metal 23 in the vicinity of both ends of the surfaces facing each other. , 1c and a pair of narrow steel plates 1b, 1d provided in an arrangement perpendicular to these, form a box-shaped column (box-shaped cross-section steel pipe 21).

そして、互いに対向する鋼板1aと1c、および鋼板1bと1dとにより柱外壁を構成し、柱内部には平面視十字形(クロス状)に組立てた縦長な中心部材33を配設して、この中心部材33を縦横二方向で対向する鋼板1aと1c、および鋼板1bと1dを、それぞれ内側から支持する構成を適用する。   The steel plates 1a and 1c and the steel plates 1b and 1d facing each other constitute a column outer wall, and a vertically long central member 33 assembled in a cross shape (cross shape) in a plan view is disposed inside the column. The structure which supports the steel plates 1a and 1c and the steel plates 1b and 1d which oppose the central member 33 in two vertical and horizontal directions from the inside is applied.

なお、各鋼板1(1a,1b,1c,1d)の形状および寸法等については、種々選択することが可能である。すなわち、互いに対向する鋼板1aと1c、および鋼板1b,1dとにより柱外壁を構成し、柱内部には平面視十字形(クロス状)に組立てた縦長な中心部材33を配設して、この中心部材33を縦横二方向で対向する鋼板1aと1c、および鋼板1bと1dを、それぞれ内側から支持する構成とすることができる。   In addition, about the shape, dimension, etc. of each steel plate 1 (1a, 1b, 1c, 1d), it is possible to select variously. That is, the steel plates 1a and 1c and the steel plates 1b and 1d facing each other constitute a column outer wall, and a longitudinally long central member 33 assembled in a cross shape (cross shape) in plan view is disposed inside the column. The steel plates 1a and 1c and the steel plates 1b and 1d that face the central member 33 in two vertical and horizontal directions can be supported from the inside.

本実施形態の方法によれば、鋼板1a,1b,1c,1dを内側から保持固定することができ、また外側に第6実施形態と同様の方法を適用して、溶接を進行することができ、柱梁仕口部を構成する箱形断面鋼管21の角部とその間に配置される角形鋼管の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   According to the method of this embodiment, the steel plates 1a, 1b, 1c, 1d can be held and fixed from the inside, and welding can be advanced by applying the same method as that of the sixth embodiment to the outside. In addition, there is no staggered portion between the corner of the box-shaped cross-section steel pipe 21 constituting the column beam joint and the corner of the square steel pipe disposed between them, the processing becomes simple and the work efficiency is improved. Can be improved.

[第9実施形態](図25、図26)
図25は、第9実施形態による鉄骨柱の柱梁仕口部の構成部材を示す斜視図である。この図25に示すように、この第9実施形態による柱梁仕口部101では、下部角形鋼管102と上部角形鋼管103との間に箱形断面鋼管104を配置し、これらを上下に組立て一体に溶接接合することによって構成されている。
[Ninth Embodiment] (FIGS. 25 and 26)
FIG. 25 is a perspective view showing components of a column beam joint portion of a steel column according to the ninth embodiment. As shown in FIG. 25, in the column beam joint portion 101 according to the ninth embodiment, a box-shaped cross-section steel pipe 104 is disposed between a lower square steel pipe 102 and an upper square steel pipe 103, and these are assembled vertically. It is comprised by welding to.

図26は上述の溶接によって構成された柱梁仕口部101を示す角部の横断面図であり、柱梁仕口部101を上方から見た状態で示している。この図26に示すように、下部角形鋼管102と上部角形鋼管103とは板厚が大きい平板状鋼材を組立て、角部が略直角状をなす構成としてある。一方、箱形断面鋼管104については、角部107がアール形状を有する円弧状曲面を有する構成とされている。   FIG. 26 is a cross-sectional view of a corner portion showing the column beam joint portion 101 formed by the above-described welding, and shows the column beam joint portion 101 as viewed from above. As shown in FIG. 26, the lower square steel pipe 102 and the upper square steel pipe 103 are constructed by assembling a flat steel material having a large plate thickness, and the corners are substantially perpendicular. On the other hand, the box-shaped cross-section steel pipe 104 is configured such that the corner portion 107 has an arcuate curved surface having a round shape.

このように構成された柱梁仕口部101のアール形状の角部(コーナ部)107は、下部角形鋼管102と上部角形鋼管103との間において、箱形断面鋼管104の角部107に対して当該アール形状の内側部分が、箱形断面鋼管104の内側にずれた配置となり、このアール形状部分の下部角形状部分が下部角形鋼管102の内側角部に一部表出し、食違い部108が生じる状態となる場合がある。   The rounded corner portion (corner portion) 107 of the column beam joint portion 101 configured in this way is located between the lower square steel pipe 102 and the upper square steel pipe 103 with respect to the corner portion 107 of the box-shaped cross-section steel pipe 104. Thus, the rounded inner portion is shifted to the inside of the box-shaped cross-section steel pipe 104, and the lower square-shaped portion of the round-shaped portion is partially exposed at the inner corner of the lower square steel pipe 102, and the staggered portion 108. May occur.

そこで、本実施形態では、4枚の矩形状鋼板1(1a,1b,1c,1d)を箱形に組合せ、前記各鋼板の側縁部同士を溶接することにより、鉄骨性における柱梁仕口部101の四面組立箱形断面を有する角形鋼管104を形成する角部の溶接方法であって、両側縁部に開先を形成した前記各鋼板1(1a,1b,1c,1d)を縦型に配置して当該側縁同士を隣接させ、前記各鋼板1a,1b,1c,1dの互いに隣接する側縁部間に溶接トーチ10をそれぞれ配置し、これらの溶接トーチ10を下方から上方に移動させて全ての角部を同時にエレクトロスラグ溶接またはエレクトロスラグガス・アーク溶接する。   Therefore, in the present embodiment, four rectangular steel plates 1 (1a, 1b, 1c, 1d) are combined in a box shape, and the side edges of the respective steel plates are welded to each other, thereby providing a steel beam column beam joint. It is a welding method of the corner | angular part which forms the square steel pipe 104 which has the four-surface assembly box-shaped cross section of the part 101, Comprising: Each said steel plate 1 (1a, 1b, 1c, 1d) which formed the groove | channel in the both-sides edge part is a vertical type. The side edges of the steel plates 1a, 1b, 1c, and 1d are arranged adjacent to each other, and the welding torches 10 are respectively arranged between the side edges of the steel plates 1a, 1b, 1c, and 1d. All corners are electroslag welded or electroslag gas arc welded simultaneously.

本実施形態によれば、柱梁仕口部101を構成する角形鋼管102,103の角部とその間に配置される箱形断面鋼管104の角部との間に食違い部が生じることがなく、加工が簡易となり、かつ作業能率を向上することができる。   According to this embodiment, a staggered portion does not occur between the corners of the square steel pipes 102 and 103 constituting the column beam joint portion 101 and the corners of the box-shaped cross-section steel pipe 104 arranged therebetween. The processing becomes simple and the work efficiency can be improved.

また、溶接を実施する際に、溶接線をできるだけ角部に配置し、角部のより内側に溶接金属を形成することで従来発生していた食い違いを防止することができる。   In addition, when welding is performed, the weld line is arranged as much as possible in the corner portion, and the weld metal is formed on the inner side of the corner portion, so that it is possible to prevent the discrepancy that has conventionally occurred.

すなわち、上下部の角形鋼管102,103とアール形状を持つ箱形断面鋼管104の取り合い部において、角形鋼管102,103と箱形断面鋼管104のアール部に対する突合せ継手の食違いを防止することができる。   In other words, it is possible to prevent the butt joint between the square steel pipes 102 and 103 and the box-shaped cross-section steel pipe 104 from colliding with each other in the joint portion of the upper and lower square steel pipes 102 and 103 and the box-shaped cross-section steel pipe 104 having a round shape. it can.

また、箱形断面鋼管104に取り合う上下の角形鋼管102,103の板厚が相違する場合も箱形断面鋼管102,103の板厚を大きくする(増厚する)ことにより、板厚の相違を吸収することができる。   Also, when the plate thicknesses of the upper and lower rectangular steel pipes 102 and 103 engaged with the box-shaped cross-section steel pipe 104 are different, the plate thickness of the box-shaped cross-section steel pipes 102 and 103 is increased (increased) so Can be absorbed.

また、柱梁仕口部101において、箱形断面鋼管104の板厚を上下に取り合う角形鋼管102,103の板厚に比べて厚くする(増厚する)ことにより、梁フランジの取り合い部のうちダイアフラムを省略することができる。   Further, in the column beam joint portion 101, the thickness of the box-shaped cross-section steel pipe 104 is increased (increased) compared to the thickness of the square steel pipes 102 and 103 that are vertically joined to each other. The diaphragm can be omitted.

また、複数の鋼板を溶接により接合して中空箱形の柱梁仕口部101を形成する箱形断面鋼管の柱梁仕口部溶接方法、特にエレクトロスラグ溶接による溶接方法おいて、角部の内側に溶接金属を形成する開先形状の工夫により、溶接線をできるだけ角部に配置することができ、これにより食い違いを防止することができる。   Further, in a column beam joint welding method of a box-shaped cross-section steel pipe that joins a plurality of steel plates by welding to form a hollow box-shaped column beam joint portion 101, particularly in a welding method by electroslag welding, By devising the groove shape that forms the weld metal on the inner side, the weld line can be arranged at the corners as much as possible, thereby preventing the discrepancy.

1(1a,1b,1c,1d) 鋼板
2a,2b,2c,2d 溶接ワイヤ
3a,3b,3c,3d 袋状収納具
4a,4b 支持台
5 ガイドローラ
6 ガイドチューブ
8a スタートタブ
8b エンドタブ
9 開先
10 溶接設備
11 閉止材
12 溶接部
13 柱梁仕口部
14,15,16 鉄骨柱(箱形断面鋼管や角形断面鋼管)
17 梁
18 下面板
19 開先
21 箱形断面鋼管
22 角部
23 裏当金
24 溶接部
25 凹部
26 溶接部
27 開先
28 鋼板材
29 角部
30 当板
31 水冷銅板
32 裏当金
33 中心部材
34 冷却用水通水孔
40 溶接機
41 ワイヤ送給装置
43 溶接トーチ
44 フラックス
45 溶接ワイヤ(電極ワイヤ)
101 柱梁仕口部
102 下部角形鋼管
103 上部角形鋼管
104 箱形断面鋼管
201 通しダイアフラム
202 上部角形鋼管
203 下部角形鋼管
S1 隙間
θ 開先角度
c 隙間幅
1 (1a, 1b, 1c, 1d) Steel plates 2a, 2b, 2c, 2d Welding wires 3a, 3b, 3c, 3d Bag-like storage devices 4a, 4b Support base 5 Guide roller 6 Guide tube 8a Start tab 8b End tab 9 Groove DESCRIPTION OF SYMBOLS 10 Welding equipment 11 Closure material 12 Welded part 13 Beam-beam joint part 14, 15, 16 Steel column (box-shaped cross section steel pipe and square cross section steel pipe)
17 Beam 18 Bottom plate 19 Groove 21 Box-shaped cross section steel pipe 22 Corner 23 Backing metal 24 Welding part 25 Recess 26 Welding part 27 Groove 28 Steel plate material 29 Corner 30 Contacting plate 31 Water-cooled copper plate 32 Backing metal 33 Central member 34 Cooling water flow hole 40 Welding machine 41 Wire feeding device 43 Welding torch 44 Flux 45 Welding wire (electrode wire)
101 Column beam joint 102 Lower square steel pipe 103 Upper square steel pipe 104 Box section steel pipe 201 Through diaphragm 202 Upper square steel pipe 203 Lower square steel pipe S1 Gap θ Groove angle c Gap width

Claims (11)

4枚の矩形状鋼板を箱形に組合せ、前記各鋼板の側縁部同士を溶接することにより、柱梁仕口部の四面組立箱形断面を有する角形鋼管を形成する角部の溶接方法であって、両側縁部に開先を形成した前記各鋼板を縦型に配置して各鋼板の側縁同士を隣接させ、前記各鋼板の互いに隣接する側縁部間の開先に溶接トーチをそれぞれ配置し、これらの溶接トーチを下方から上方に移動させて全ての各鋼板の角部を同時にエレクトロスラグ溶接またはエレクトロスラグガス・アーク溶接することを特徴とする溶接方法。 By combining four rectangular steel plates into a box shape, and welding the side edges of each steel plate, a corner portion welding method for forming a square steel pipe having a four-sided assembly box section of a column beam joint The steel plates with grooves formed on both side edges are arranged vertically and the side edges of the steel plates are adjacent to each other, and a welding torch is provided between the side edges of the steel plates adjacent to each other. A welding method characterized in that each of the welding torches is moved from below to above and the corners of all the steel plates are electroslag welded or electroslag gas arc welded simultaneously. 請求項1記載の溶接方法において、前記角形鋼管の四面を形成する鋼板を相互に箱形に並べ、開先を45度傾けてエレクトロスラグ溶接またはエレクトロスラグガス・アークを行なう溶接方法。 The welding method according to claim 1, wherein the steel plates forming the four faces of the square steel pipe are arranged in a box shape, and the groove is inclined 45 degrees to perform electroslag welding or electroslag gas arc. 請求項1記載の溶接方法において、前記角形鋼管を形成する角部の溶接部の開先形状を箱形断面鋼管の内側に向って45度以下の傾斜面に設定する溶接方法。 The welding method according to claim 1, wherein a groove shape of a corner weld portion forming the square steel pipe is set to an inclined surface of 45 degrees or less toward the inside of the box-shaped cross-section steel pipe. 請求項2または3記載の溶接方法において、前記開先の角度を前記箱形断面鋼管の内側に向って次第に拡大する設定とする溶接方法。 The welding method according to claim 2 or 3, wherein the groove angle is set to gradually expand toward the inside of the box-shaped cross-section steel pipe. 請求項3または4記載の溶接方法において、前記角形鋼管を形成する鋼板の各対向縁部間の隙間を一定の値に設定して同時に溶接を行う溶接方法。 5. The welding method according to claim 3 or 4, wherein a gap between the opposing edges of the steel plate forming the square steel pipe is set to a constant value and welding is performed simultaneously. 請求項3ないし5のいずれか1項記載の溶接方法において、前記各鋼板の側縁部の開先を前記鋼板の板面に対して45度未満に設定し、前記開先の板面間隔を一定として平行面とする間隔が内側に向って次第に広くなる設定とする溶接方法。 The welding method according to any one of claims 3 to 5, wherein a groove of a side edge of each steel plate is set to be less than 45 degrees with respect to a plate surface of the steel plate, and a plate surface interval of the groove is set. A welding method in which a constant interval between parallel surfaces is gradually increased inward. 請求項3ないし5のいずれか1項記載の溶接方法において、前記鋼板の各対向縁部の開先を前記鋼板の板面に対して45度に設定し、前記開先の板面間隔を一定として平行面とする溶接方法。 The welding method according to any one of claims 3 to 5, wherein a groove of each opposing edge of the steel plate is set to 45 degrees with respect to a plate surface of the steel plate, and a plate surface interval of the groove is constant. Welding method as parallel plane. 請求項3ないし7のいずれか1項記載の溶接方法において、一方向に配置する1対の前記各四角形鋼板の板幅を大とし、これらに直交する方向の板幅を小とし、板幅が小なる鋼板を前記板幅が大なる鋼板間に配置して溶接する溶接方法。 The welding method according to any one of claims 3 to 7, wherein a plate width of the pair of each square steel plate arranged in one direction is increased, a plate width in a direction orthogonal to the pair is decreased, and the plate width is reduced. A welding method in which a small steel plate is arranged and welded between steel plates having a large plate width. 請求項1記載の溶接方法において、4枚の四角形鋼板をその辺縁部に傾斜状開先を形成して互いに対向させて箱形に配置し、これら箱形に配置した各鋼板の互いに隣接する端縁部に傾斜面からなる開先を形成して、互いに隣接する鋼板同士の開先間の間隔を一定に保持した状態で溶接する溶接方法。 The welding method according to claim 1, wherein four rectangular steel plates are arranged in a box shape so as to be opposed to each other by forming an inclined groove at an edge thereof, and the steel plates arranged in the box shape are adjacent to each other. A welding method in which a groove formed of an inclined surface is formed at an end edge portion and welding is performed in a state where a distance between the grooves of adjacent steel plates is kept constant. 請求項1記載の溶接方法において、4枚の矩形鋼板を対向させて箱形に配置し、これら箱形に配置した各矩形鋼板の互いに隣接する端縁部に開先を形成し、隣接する矩形鋼板同士の開先間の間隔を上下方向に沿って一定に保持するとともに、各内側の角部に裏当金を設置した状態で溶接する溶接方法。 The welding method according to claim 1, wherein four rectangular steel plates are opposed to each other and arranged in a box shape, a groove is formed at adjacent edge portions of each rectangular steel plate arranged in the box shape, and the adjacent rectangular steel plates are arranged. A welding method in which the distance between the gaps between the steel plates is kept constant along the vertical direction, and welding is performed in a state where a backing metal is installed at each inner corner. 請求項10記載の溶接方法において、前記裏当金には、前記四角形鋼板の内面側角部に対向する部位に凹部を形成したものとする溶接方法。 The welding method according to claim 10, wherein a concave portion is formed in a portion of the backing metal facing a corner portion on the inner surface side of the rectangular steel plate.
JP2012166282A 2012-07-26 2012-07-26 Welding method Pending JP2014024092A (en)

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* Cited by examiner, † Cited by third party
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WO2020090939A1 (en) * 2018-10-31 2020-05-07 旭化成建材株式会社 Square steel pipe and method of welding square steel pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020090939A1 (en) * 2018-10-31 2020-05-07 旭化成建材株式会社 Square steel pipe and method of welding square steel pipe
KR20210066877A (en) 2018-10-31 2021-06-07 아사히 가세이 겐자이 가부시키가이샤 Rectangular steel pipe and welding method of rectangular steel pipe
KR102485533B1 (en) 2018-10-31 2023-01-05 아사히 가세이 겐자이 가부시키가이샤 Rectangular Steel Pipe and Welding Method of Rectangular Steel Pipe

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