Nothing Special   »   [go: up one dir, main page]

JP2008066219A - Water cutoff device of covered wire, and water cutoff method - Google Patents

Water cutoff device of covered wire, and water cutoff method Download PDF

Info

Publication number
JP2008066219A
JP2008066219A JP2006245273A JP2006245273A JP2008066219A JP 2008066219 A JP2008066219 A JP 2008066219A JP 2006245273 A JP2006245273 A JP 2006245273A JP 2006245273 A JP2006245273 A JP 2006245273A JP 2008066219 A JP2008066219 A JP 2008066219A
Authority
JP
Japan
Prior art keywords
water
water stop
electric wire
pressurizing chamber
covered electric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2006245273A
Other languages
Japanese (ja)
Other versions
JP5185516B2 (en
Inventor
Sanae Kato
早苗 加藤
Kenichiro Komizo
健一郎 小溝
Shoji Masunari
祥二 増成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Priority to JP2006245273A priority Critical patent/JP5185516B2/en
Publication of JP2008066219A publication Critical patent/JP2008066219A/en
Application granted granted Critical
Publication of JP5185516B2 publication Critical patent/JP5185516B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

Landscapes

  • Cable Accessories (AREA)
  • Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Processing Of Terminals (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a water cutoff device of a covered wire capable of determining quality of a water cutoff condition without executing water cutoff inspection due to submersion under water. <P>SOLUTION: This water cutoff device 10 is provided with: a pressurization chamber 11 equipped with a wire extraction port 11a housing one-side terminal of the covered wire 72 in the inside, and positioning the other-side terminal in the outside; a water cutoff material application device 13 applying a water cutoff material 80 to the one-side terminal of the covered wire 72 housed in the pressurization chamber 11; an air feed device 12 feeding pressurized gas into the pressurization chamber 11; a manometer 30 measuring pressure in the pressurization chamber 11; and a control device 31 determining quality of the water cutoff condition of the covered wire 72 based on a pressure value of the pressurization chamber 11 with the pressurized gas fed therein which is measured by the manometer 30 after the water cutoff material 80 applied by the water cutoff material application device 13 is hardened, and determining that the water cutoff condition of the covered wire 72 is good when the pressure value in the pressurization chamber 11 reaches a predetermined reference value. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、芯線の外周が絶縁被覆で覆われた被覆電線の端末に止水処理を施す止水装置及び止水方法に関する(尚、本発明の説明における『止水』は、水の浸入を阻止することに限らず、水、油、アルコール、等を含む液体全般に有効に作用することを意味するが、ここでは一般的に名称として広く用いられている『止水』を用いて説明する)。   The present invention relates to a water stop device and a water stop method for applying a water stop treatment to the end of a covered electric wire whose outer periphery is covered with an insulating coating (in addition, “water stop” in the description of the present invention refers to water intrusion. It means not only blocking but also effectively working on all liquids including water, oil, alcohol, etc., but here it will be explained using “water stop” which is widely used as a name in general ).

従来より、被覆電線の芯線間に水などの液体が浸入することを防止するために、該被覆電線の端末に止水処理を施すことが一般的に行われており、例えば、特許文献1では、被覆電線の芯線間に液状の止水材を浸透させて該被覆電線の端末に止水処理を施す技術が開示されている。   Conventionally, in order to prevent liquids such as water from entering between core wires of a covered electric wire, it is generally performed to stop water at the end of the covered electric wire. In addition, a technique is disclosed in which a liquid water stop material is infiltrated between core wires of a covered electric wire to perform a water stop treatment on the end of the covered electric wire.

また、上記止水処理が施された被覆電線の止水状態(止水性)を確認するための止水検査は、被覆電線の止水処理が施された一方の端末を水中に沈めかつ他方の端末から該被覆電線内に空気を吹き込み、前記一方の端末から気泡が発生するか否かを作業員の目視により確認する検査方法が一般的に行われている。
特開2004−355851号公報
In addition, the water stop inspection for confirming the water stop state (water stoppage) of the covered electric wire subjected to the water stop treatment involves submerging one end of the covered electric wire subjected to the water stop treatment into the water and the other end. An inspection method is generally performed in which air is blown into the covered electric wire from a terminal, and whether or not bubbles are generated from the one terminal is visually confirmed by an operator.
JP 2004-355851 A

しかしながら、上述した水没による止水検査では、検査後に製品から水滴を廃除するのに多くの手間を必要とするという問題や、検査時の目視確認精度が低下し兼ねないという懸念があった。   However, in the water stop inspection by submergence described above, there is a problem that a lot of labor is required to remove water droplets from the product after the inspection, and there is a concern that the visual confirmation accuracy at the time of inspection may be lowered.

したがって、本発明は、水没による止水検査を行うことなく止水状態の良否を判定することができる被覆電線の止水装置及び止水方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a water stop device and a water stop method for a covered electric wire that can determine whether or not a water stop state is good without performing a water stop inspection due to submergence.

上述した目的を達成するために、請求項1に記載された発明は、芯線の外周が絶縁被覆で覆われた被覆電線の一方の端末を内部に収容するとともに他方の端末を外部に位置付ける電線引き出し口が設けられた加圧室と、前記加圧室内に収容された前記被覆電線の一方の端末に止水材を塗布する止水材塗布手段と、前記加圧室内に加圧気体を送り込む加圧手段と、前記加圧室内の圧力を計測する圧力計測手段と、前記止水材塗布手段により塗布された止水材が硬化した後に前記圧力計測手段により計測された前記加圧気体が送り込まれている状態の前記加圧室内の圧力値に基づいて前記被覆電線の止水状態の良否を判定するとともに、前記加圧室内の圧力値が所定の基準値に達することにより前記被覆電線の止水状態を良と判定する判定手段と、を備えたことを特徴とする被覆電線の止水装置である。   In order to achieve the above-described object, the invention described in claim 1 is an electric wire drawer in which one end of a covered electric wire whose outer periphery is covered with an insulating coating is accommodated inside and the other end is positioned outside. A pressurization chamber provided with an opening, a waterstop material applying means for applying a waterstop material to one end of the covered electric wire accommodated in the pressurization chamber, and an addition device for sending pressurized gas into the pressurization chamber. The pressurized gas measured by the pressure measuring means is fed after the pressure measuring means, the pressure measuring means for measuring the pressure in the pressurized chamber, and the water stopping material applied by the water stopping material applying means are cured. In accordance with the pressure value in the pressurizing chamber in a state where the covered wire is stopped, whether the water stop state of the covered wire is good or not is determined, and when the pressure value in the pressurizing chamber reaches a predetermined reference value, Judging means for judging the state as good; A water stop device covered wire, characterized in that it comprises a.

請求項2に記載された発明は、請求項1に記載された発明において、前記判定手段の判定が良でない場合に、前記止水材塗布手段に前記止水材を塗布させて前記判定手段に前記被覆電線の止水状態の良否を判定させることを、前記判定手段の判定が良となるまで繰り返させる制御手段をさらに備えたことを特徴とするものである。   In the invention described in claim 2, in the invention described in claim 1, when the determination by the determination unit is not good, the determination unit is configured to apply the water stop material to the water stop material application unit. The apparatus further includes a control unit that repeats the determination of the quality of the water-stopped state of the covered electric wire until the determination by the determination unit becomes good.

上述した目的を達成するために、請求項3に記載された発明は、芯線の外周が絶縁被覆で覆われた被覆電線の一方の端末を加圧室の内部に位置付けるとともに、前記被覆電線の他方の端末を前記加圧室に設けられた電線引き出し口を通して前記加圧室の外部に位置付ける電線載置工程と、前記加圧室内に位置付けられた前記被覆電線の一方の端末に止水材を塗布するとともに該止水材を硬化させる止水材塗布・硬化工程と、加圧気体が送り込まれている状態の前記加圧室内の圧力を計測する圧力計測工程と、前記圧力計測工程において計測された前記加圧室内の圧力値に基づいて前記被覆電線の止水状態の良否を判定するとともに、前記加圧室内の圧力値が所定の基準値に達することにより前記被覆電線の止水状態を良と判定する判定工程と、を順次有したことを特徴とする被覆電線の止水方法である。   In order to achieve the above-described object, the invention described in claim 3 is characterized in that one end of a covered electric wire whose outer periphery is covered with an insulating coating is positioned inside the pressurizing chamber, and the other end of the covered electric wire. An electric wire placing step for positioning the terminal of the coated wire outside the pressurizing chamber through an electric wire outlet provided in the pressurizing chamber, and applying a water-stopping material to one end of the covered electric wire positioned in the pressurizing chamber In addition, a water-stopping material application / curing step for curing the water-stopping material, a pressure measuring step for measuring the pressure in the pressurizing chamber in a state where pressurized gas is being fed, and the pressure measuring step were measured. Based on the pressure value in the pressurizing chamber, the quality of the water stop state of the covered wire is determined, and the water stop state of the covered wire is determined to be good by the pressure value in the pressurizing chamber reaching a predetermined reference value. Judgment process to judge A method for stopping water covered electric wire, characterized in that it successively comprises a.

請求項4に記載された発明は、請求項3に記載された発明において、前記判定工程における判定が良でない場合に、前記止水材塗布・硬化工程から前記判定工程までの工程を、前記判定工程における判定が良となるまで繰り返すことを特徴とするものである。   In the invention described in claim 4, in the invention described in claim 3, when the determination in the determination step is not good, the steps from the water stopping material application / curing step to the determination step are determined as the determination. It is characterized by repeating until the judgment in the process becomes good.

請求項1に記載された発明によれば、電線引き出し口を通されて加圧室内に位置付けられた被覆電線の一方の端末に止水材塗布手段によって止水材が塗布され、この止水材が芯線間及び芯線と絶縁被覆との間に浸透・硬化することにより、前記一方の端末が止水される。引き続きこの加圧室内に加圧手段によって加圧気体を送り込み、圧力計測手段及び判定手段により該加圧室内の圧力値が読み取られて前記一方の端末の止水状態の良否が判定される。この際、止水状態の判定が良の場合は加圧室内の圧力値が上昇して基準値に達するとともに、止水状態の判定が良でない場合は前記被覆電線の内部を通って加圧室外に気体が洩れることから加圧室内の圧力値が基準値に達しない。   According to the invention described in claim 1, the water-stopping material is applied to the one end of the covered electric wire that is passed through the electric wire outlet and positioned in the pressurizing chamber by the water-stopping material applying means. Penetrates and cures between the core wires and between the core wires and the insulation coating, thereby stopping the one end. Subsequently, pressurized gas is sent into the pressurized chamber by the pressurizing means, and the pressure value in the pressurized chamber is read by the pressure measuring means and the determining means, and the quality of the water stop state of the one terminal is determined. At this time, if the determination of the water stop state is good, the pressure value in the pressurization chamber increases to reach the reference value, and if the determination of the water stop state is not good, the inside of the covered wire passes through the outside of the pressurization chamber. Since the gas leaks, the pressure value in the pressurizing chamber does not reach the reference value.

請求項2に記載された発明によれば、制御手段が、判定手段の止水状態の判定が良でない場合に、止水材塗布手段に止水材を塗布させて判定手段にこの被覆電線の止水状態の良否を判定させることを、該判定手段の判定が良となるまで繰り返させる。   According to the second aspect of the present invention, when the control means determines that the water stop state of the determination means is not good, the control means causes the water stop material application means to apply the water stop material and causes the determination means to The determination of whether the water stop state is good or not is repeated until the determination by the determination means becomes good.

請求項3に記載された発明によれば、電線載置工程において、芯線の外周が絶縁被覆で覆われた被覆電線の一方の端末を加圧室の内部に位置付けるとともに、前記被覆電線の他方の端末を前記加圧室に設けられた電線引き出し口を通して前記加圧室の外部に位置付ける。続いて、止水材塗布・硬化工程に移り、前記加圧室内に位置付けられた前記被覆電線の一方の端末に止水材を塗布するとともに該止水材を硬化させる。その後、圧力計測工程に移って加圧気体が送り込まれている状態の前記加圧室内の圧力を計測し、判定工程に移って前記圧力計測工程において計測された前記加圧室内の圧力値に基づいて前記被覆電線の止水状態の良否を判定する。この際、止水状態の判定が良の場合は加圧室内の圧力値が上昇して基準値に達するとともに、止水状態の判定が良でない場合は前記被覆電線の内部を通って加圧室外に気体が洩れることから加圧室内の圧力値が基準値に達しない。   According to the invention described in claim 3, in the electric wire placing step, one end of the covered electric wire whose outer periphery of the core wire is covered with the insulating coating is positioned inside the pressurizing chamber, and the other end of the covered electric wire is arranged. A terminal is positioned outside the pressurizing chamber through a wire outlet provided in the pressurizing chamber. Subsequently, the process proceeds to a water stop material application / curing step, where the water stop material is applied to one end of the covered electric wire positioned in the pressure chamber and the water stop material is cured. Thereafter, the pressure measurement process is performed to measure the pressure in the pressurization chamber in a state where the pressurized gas is being fed, and the process proceeds to the determination process based on the pressure value in the pressurization chamber measured in the pressure measurement process. The quality of the water-stopped state of the covered electric wire is determined. At this time, if the determination of the water stop state is good, the pressure value in the pressurization chamber increases to reach the reference value, and if the determination of the water stop state is not good, the inside of the covered wire passes through the outside of the pressurization chamber. Since the gas leaks, the pressure value in the pressurizing chamber does not reach the reference value.

請求項4に記載された発明によれば、前記判定工程における判定が良でない場合に、前記止水材塗布・硬化工程から前記判定工程までの工程を、前記判定工程における判定が良となるまで繰り返す。   According to the invention described in claim 4, when the determination in the determination step is not good, the steps from the water-stopping material application / curing step to the determination step until the determination in the determination step is good. repeat.

請求項1に記載された発明によれば、加圧室内で止水材の塗布・硬化と連続して止水状態の良否が判定されるので、止水処理が施された被覆電線の全数検査が可能になるとともに、従来のように止水状態の検査のために他の設備に前記被覆電線を移動させる必要がなく作業工程を少なくすることができる。また、本止水装置は加圧室内の圧力値に基づいて止水状態を判定するので、水没による止水検査を行う必要がなく、面倒な製品の水の拭取りや乾燥等の手間がかからない。   According to the invention described in claim 1, since the quality of the water stop state is determined continuously with the application / curing of the water stop material in the pressure chamber, a total inspection of the covered electric wires subjected to the water stop treatment is performed. In addition, it is not necessary to move the covered electric wire to another facility for the inspection of the water stop state as in the prior art, and the number of work steps can be reduced. In addition, since the water stop device determines the water stop state based on the pressure value in the pressurized chamber, there is no need to perform a water stop inspection due to submergence, and troublesome wiping and drying of the product is not required. .

請求項2に記載された発明によれば、止水状態の判定が良となるまで止水材の塗布と止水状態の判定とが繰り返されるので、最終的な被覆電線の止水状態が全て良となる。   According to the invention described in claim 2, since the application of the water stop material and the determination of the water stop state are repeated until the determination of the water stop state is good, all the water stop states of the final covered electric wire are all Become good.

請求項3に記載された発明によれば、加圧室内で止水材塗布・硬化工程と連続して圧力計測工程及び判定工程が行われるので、止水処理が施された被覆電線の全数検査が可能になるとともに、従来のように止水状態の検査のために他の設備に前記被覆電線を移動させる必要がなく作業工程を少なくすることができる。また、本止水方法は加圧室内の圧力値に基づいて止水状態を判定するので、水没による止水検査を行う必要がなく、面倒な製品の水の拭取りや乾燥等の手間がかからない。   According to the invention described in claim 3, since the pressure measurement process and the determination process are performed in succession to the water stopping material application / curing process in the pressure chamber, the total number of covered electric wires subjected to the water stopping process is inspected. In addition, it is not necessary to move the covered electric wire to another facility for the inspection of the water stop state as in the prior art, and the number of work steps can be reduced. In addition, since the water stop method determines the water stop state based on the pressure value in the pressurized chamber, there is no need to perform a water stop inspection due to submergence, and troublesome work such as wiping or drying water is not required. .

請求項4に記載された発明によれば、判定工程における止水状態の判定が良となるまで止水材塗布・硬化工程から判定工程までの工程が繰り返されるので、最終的な被覆電線の止水状態が全て良となる。   According to the invention described in claim 4, since the steps from the water-stopping material application / curing step to the determination step are repeated until the determination of the water-stop state in the determination step is good, All water conditions are good.

以下、本発明の第1の実施形態に係る止水装置及び止水方法を図1ないし図3に基づいて詳細に説明する。また、本実施形態では、複数の芯線および当該芯線の束の周囲に沿って形成された絶縁被覆を有する一つの被覆電線と、該被覆電線の一端部で露出された芯線の束の露出部分に圧着された端子と、を備えたワイヤハーネスを例に挙げて、その芯線の束の露出部分から絶縁被覆内に亘って芯線の間に止水材を強制的に浸透させる止水装置及び止水方法を説明する。   Hereinafter, a water stop device and a water stop method according to a first embodiment of the present invention will be described in detail with reference to FIGS. 1 to 3. Further, in the present embodiment, a single covered electric wire having an insulation coating formed along the periphery of a plurality of core wires and a bundle of the core wires, and an exposed portion of the bundle of core wires exposed at one end of the covered electric wire. Taking a wire harness having a crimped terminal as an example, a water-stop device and a water-stop device for forcibly penetrating a water-stop material between the core wires from the exposed portion of the bundle of core wires to the inside of the insulation coating A method will be described.

図1は、止水装置10の概略構成図である。図1に示すように、止水装置10は、ワイヤハーネス70を構成する1本の被覆電線72の複数の芯線75の間、及び、複数の芯線75と絶縁被覆74との間に止水材80を強制的に浸透させる止水装置である。   FIG. 1 is a schematic configuration diagram of the water stop device 10. As shown in FIG. 1, the water stop device 10 includes a water stop material between the plurality of core wires 75 of one covered electric wire 72 constituting the wire harness 70 and between the plurality of core wires 75 and the insulation coating 74. It is a water stop device that forcibly infiltrates 80.

上記ワイヤハーネス70は、被覆電線72の一端部の絶縁被覆74が除去されることで露出した芯線75および絶縁被覆74の端部を囲んで、四角形の接地部76を有する端子71の展開状態の加締部73が圧着され、これにより芯線75が端子71に電気的に接続および固定されかつ絶縁被覆74が端子71に固定された端子71付被覆電線72を含むものである。   The wire harness 70 is in a developed state of a terminal 71 having a rectangular grounding portion 76 surrounding the core wire 75 exposed by removing the insulating coating 74 at one end of the covered electric wire 72 and the end of the insulating coating 74. The crimping portion 73 is crimped, and thereby, the core wire 75 is electrically connected and fixed to the terminal 71, and the insulated wire 74 with the terminal 71 is fixed to the terminal 71.

上記止水装置10は、被覆電線72の絶縁被覆74から部分的に露出された芯線75の露出部分を含む被覆電線72の一方の端末を収容しかつ密封する加圧室11と、加圧室11に接続されかつ、加圧室11内と加圧室11外とに圧力差が生じるように加圧室11外から加圧室11内に加圧気体を送り込む加圧手段としての空気送出装置12と、加圧室11に接続されかつ、該加圧室11内の圧力を計測する圧力計測手段としての圧力計30と、芯線75の露出部分の上に設けられかつ当該露出部分に止水材80(液状の止水材80または固体状から液状にした止水材80)を塗布する止水材塗布手段としての止水材塗布装置13と、排気手段14と、止水装置10全体の制御を司る制御装置31と、を備えている。   The water stop device 10 includes a pressurizing chamber 11 that houses and seals one end of the covered electric wire 72 including an exposed portion of the core wire 75 that is partially exposed from the insulating coating 74 of the covered electric wire 72, and a pressurizing chamber 11 and an air delivery device as a pressurizing means for sending pressurized gas from the outside of the pressurizing chamber 11 into the pressurizing chamber 11 so that a pressure difference is generated between the inside of the pressurizing chamber 11 and the outside of the pressurizing chamber 11. 12, a pressure gauge 30 connected to the pressurizing chamber 11 and serving as a pressure measuring means for measuring the pressure in the pressurizing chamber 11, and an exposed portion of the core wire 75, and water is stopped at the exposed portion. A water stop material applying device 13 as a water stop material applying means for applying a material 80 (liquid water stop material 80 or a solid water-resistant water stop material 80), an exhaust means 14, and the water stop device 10 as a whole. And a control device 31 that performs control.

上記加圧室11は、上部に開口部を有する箱状の加圧室本体15と、加圧室蓋体16と、を有する。加圧室蓋体16は、加圧室本体15の開口部を覆うように取り付けられ、加圧室11の内部を密閉する。また、この加圧室11には、加圧室蓋体16が加圧室本体15の開口部を覆った密閉状態と、加圧室本体15の開口部を開放した開放状態と、を検知する図示しないセンサが設けられており、該センサから加圧室11が密閉状態か開放状態かの情報が後述の制御装置31に送信される。   The pressurizing chamber 11 includes a box-shaped pressurizing chamber main body 15 having an opening in the upper portion, and a pressurizing chamber lid body 16. The pressurizing chamber lid 16 is attached so as to cover the opening of the pressurizing chamber main body 15 and seals the inside of the pressurizing chamber 11. The pressurizing chamber 11 detects a sealed state in which the pressurizing chamber cover 16 covers the opening of the pressurizing chamber main body 15 and an open state in which the opening of the pressurizing chamber main body 15 is opened. A sensor (not shown) is provided, and information on whether the pressurization chamber 11 is in a sealed state or an open state is transmitted from the sensor to a control device 31 described later.

また、加圧室11には、加圧室11の内部から外部に連通した電線引き出し口11aが設けられている。電線引き出し口11aは、加圧室蓋体16が加圧室本体15の開口部を覆うように取り付けられた状態でこれら加圧室蓋体16と加圧室本体15との双方に跨って形成された電線引き出し用の空間である。この電線引き出し口11aに面した加圧室蓋体16の縁部と加圧室本体15の縁部には、シール部材17a,17bが取り付けられている。   Further, the pressurizing chamber 11 is provided with an electric wire outlet 11 a that communicates from the inside of the pressurizing chamber 11 to the outside. The wire outlet 11a is formed across both the pressurizing chamber lid 16 and the pressurizing chamber main body 15 in a state where the pressurizing chamber lid 16 is attached so as to cover the opening of the pressurizing chamber main body 15. It is a space for the drawn wire. Seal members 17 a and 17 b are attached to the edge of the pressurizing chamber lid 16 and the edge of the pressurizing chamber main body 15 facing the electric wire outlet 11 a.

シール部材17a,17bは、電線引き出し口11aを通された被覆電線72の外表面に密着し、加圧室11内部の気体を外部に洩れ難くする。また、複数の被覆電線72の芯線75が集合して接続された端末部や中間ジョイント部を取り扱う場合は、上述した電線引き出し口11a及びシール部材17a,17bを加圧室11に複数設ければよい。もしくは、一対のシール部材17a,17bの間に複数の被覆電線72を並列に並べるようにしてもよい。または、束状のままでも良い。   The seal members 17a and 17b are in close contact with the outer surface of the covered electric wire 72 passed through the electric wire outlet 11a, and make it difficult for gas inside the pressurizing chamber 11 to leak to the outside. Moreover, when handling the terminal part and intermediate | middle joint part which the core wire 75 of the some covered electric wire 72 gathered and connected, if the pressurization chamber 11 is provided with two or more in the pressurization chamber 11 mentioned above, the electric wire outlet 11a and seal member 17a, 17b will be provided. Good. Alternatively, a plurality of covered electric wires 72 may be arranged in parallel between the pair of seal members 17a and 17b. Or it may remain in a bundle.

上記空気送出装置12は、例えば一般的な工場に通常設けられているエア(空気)噴射供給装置であり、その空気供給管18が加圧室11の内部に連通接続されている。空気送出装置12は、加圧室本体15に加圧室蓋体16が取り付けられた密閉状態において駆動されることで予め定められた圧力の空気(即ち、加圧気体)を空気供給管18を通じて加圧室11内に導入して加圧室11の外部に対して大きな圧力差を生じさせる。また、上記空気送出装置12は、電線サイズ、本数、止水材塗布量によって、加圧する圧力を変化(手動または自動により)させる装置を用いることもできる。   The air delivery device 12 is, for example, an air (air) injection supply device that is usually provided in a general factory, and an air supply pipe 18 is connected in communication with the interior of the pressurizing chamber 11. The air delivery device 12 is driven in a sealed state in which the pressurizing chamber lid body 16 is attached to the pressurizing chamber main body 15, whereby air having a predetermined pressure (ie, pressurized gas) is passed through the air supply pipe 18. A large pressure difference is generated with respect to the outside of the pressurizing chamber 11 by being introduced into the pressurizing chamber 11. Moreover, the said air delivery apparatus 12 can also use the apparatus which changes the pressure to pressurize (manually or automatically) with an electric wire size, a number, and a water stop material application amount.

上記圧力計30は、センサ式のものであり、計測した加圧室11内の圧力値を逐次制御装置31に送信する。   The pressure gauge 30 is of a sensor type, and sequentially transmits the measured pressure value in the pressurizing chamber 11 to the control device 31.

上記止水材塗布装置13は、その止水材送給管19が加圧室蓋体16を貫通して加圧室11の内部で開口しており、駆動により、内部に貯蔵された止水材80を芯線75の露出部分ならびに端子71の加締部73に所定量塗布する。   In the water-stopping material application device 13, the water-stopping material supply pipe 19 passes through the pressurizing chamber lid 16 and is opened inside the pressurizing chamber 11. A predetermined amount of the material 80 is applied to the exposed portion of the core wire 75 and the crimping portion 73 of the terminal 71.

上記止水材80としては、被覆電線72への浸透処理時にある程度の流動性および粘度を有していて、浸透後に硬化して粘度が高まった後は性状が時間の経過によって変化しないものが好ましい。具体的には、シリコン樹脂、シリコンゴム、グリース、ブチルゴム、エポキシ系樹脂、アクリル系樹脂、熱可塑性樹脂、その他、粘性および弾性を有する接着剤、等が止水材80として好適である。   The water stop material 80 preferably has a certain degree of fluidity and viscosity at the time of permeation treatment into the covered electric wire 72, and after the permeation is cured and the viscosity is increased, the property does not change over time. . Specifically, silicone resin, silicone rubber, grease, butyl rubber, epoxy resin, acrylic resin, thermoplastic resin, and other adhesives having viscosity and elasticity are suitable as the water stop material 80.

上記排気手段14は、その排気路21に開閉弁20を内蔵しており、排気路21が加圧室本体15に連通されて加圧室11内で開口している。排気手段14の開閉弁20は、止水材80の塗布が開始されるとき閉じられており、止水材80の塗布及び硬化が終了した際に開かれる。即ち、排気手段14は、排気路21の開閉弁20を開くことにより加圧室11外よりも圧力が高められた加圧室11内を減圧する。   The exhaust means 14 incorporates an opening / closing valve 20 in the exhaust passage 21, and the exhaust passage 21 communicates with the pressurizing chamber body 15 and opens in the pressurizing chamber 11. The on-off valve 20 of the exhaust means 14 is closed when the application of the water blocking material 80 is started, and is opened when the application and curing of the water blocking material 80 is completed. That is, the exhaust unit 14 decompresses the inside of the pressurizing chamber 11 whose pressure is higher than that outside the pressurizing chamber 11 by opening the on-off valve 20 of the exhaust passage 21.

上記制御装置31は、CPU、ROM、RAM等により構成される制御ユニットと、止水装置10の各種入力操作が可能なモニタ等の表示手段と、を有している。制御装置31は、上述した加圧室11,空気送出装置12,圧力計30,止水材塗布装置13,排気手段14それぞれと接続されており、ROMに格納されたプログラムにしたがってこれらを駆動させるための各種処理を行う。また、この制御装置31は、特許請求の範囲に記載した判定手段及び制御手段をなしている。   The control device 31 includes a control unit including a CPU, a ROM, a RAM, and the like, and a display unit such as a monitor capable of various input operations of the water stop device 10. The control device 31 is connected to the pressurizing chamber 11, the air delivery device 12, the pressure gauge 30, the water stop material application device 13, and the exhaust means 14 described above, and drives them according to a program stored in the ROM. Various processes are performed. Further, the control device 31 constitutes a determination unit and a control unit described in the claims.

次に、このような止水装置10を用いた止水方法を、図2のフローチャート及び図3のグラフを参照しながら説明する。また、図2は、止水装置10の各装置を予め定められたプログラムに従って駆動させるために制御装置31のCPUが行う処理を示したフローチャートである。図3は、時間の経過とともに変化する加圧室11内の圧力値を示したグラフである。   Next, the water stop method using such a water stop apparatus 10 is demonstrated, referring the flowchart of FIG. 2, and the graph of FIG. FIG. 2 is a flowchart showing processing performed by the CPU of the control device 31 in order to drive each device of the water stop device 10 according to a predetermined program. FIG. 3 is a graph showing the pressure value in the pressurizing chamber 11 that changes over time.

まず、止水装置1に設けられた図示しない電源ボタンが作業員等により押下されることにより、止水装置1の電源がONされ、かつ、制御装置31の処理がスタートする。そして、ステップ1に進むとともに、端子71が一方の端末に既に接続されている被覆電線72の他方の端末を加圧室11の外部に位置付ける。被覆電線72の加圧室11内に収容された一方の端末は、不図示の適宜な固定部材により固定され、所定位置に位置決めされる。この状態では、空気送出装置12は駆動されておらず、排気手段14の開閉弁20が開かれており、止水材塗布装置13は駆動されていない。そして、加圧室蓋体16が加圧室本体15にその開口部を覆うように取り付けられる。このステップ1において、制御装置31は、加圧室11が密閉状態であるか開放状態であるか、即ち加圧室蓋体16が加圧室本体15の開口部を閉じたか否かを上述した加圧室11のセンサからの情報により判定する。そして、加圧室11が密閉状態でない場合は(ステップS1のNO)加圧室11が密閉状態になるまで待機し(ステップ1を繰り返し)、加圧室11が密閉状態であると判定されると(ステップS1のYES)ステップS2に進む。また、ステップS1は、特許請求の範囲に記載した電線載置工程に相当する。   First, when a power button (not shown) provided on the water stop device 1 is pressed by an operator or the like, the power of the water stop device 1 is turned on, and the processing of the control device 31 is started. And while progressing to step 1, the other terminal of the covered electric wire 72 in which the terminal 71 is already connected to one terminal is positioned outside the pressurizing chamber 11. One terminal accommodated in the pressurizing chamber 11 of the covered electric wire 72 is fixed by an appropriate fixing member (not shown) and positioned at a predetermined position. In this state, the air delivery device 12 is not driven, the on-off valve 20 of the exhaust means 14 is opened, and the water stop material coating device 13 is not driven. Then, the pressurizing chamber lid 16 is attached to the pressurizing chamber main body 15 so as to cover the opening. In step 1, the control device 31 described above whether the pressurizing chamber 11 is in a sealed state or an open state, that is, whether the pressurizing chamber lid body 16 has closed the opening of the pressurizing chamber body 15. The determination is made based on information from the sensor in the pressurizing chamber 11. If the pressurizing chamber 11 is not sealed (NO in step S1), the process waits until the pressurizing chamber 11 is sealed (repeats step 1), and it is determined that the pressurizing chamber 11 is sealed. (YES in step S1) The process proceeds to step S2. Moreover, step S1 is corresponded to the electric wire mounting process described in the claim.

ステップS2において、制御装置31は、排気手段14の開閉弁20を閉にする命令を送信し、開閉弁20を閉じさせる。そしてステップS3に進み、空気送出装置12の駆動を開始させる。即ち、加圧室11内に加圧気体を供給させる。また、このステップS3における加圧室11内の圧力値Pは、図3に示す「P0−P1−P2」である。図3において、縦軸Pは加圧室11内の圧力値を示し、横軸tは経過時間を示している。また、このP0は、空気送出装置12が加圧室11内に供給する気体圧の値である。またP1は、加圧室蓋体16と加圧室本体15との間のわずかな隙間から加圧室11の外部に洩れ出す気体量に応じた気体圧の値である。また、P2は、絶縁被覆74内を通じて被覆電線72の加圧室11外に位置する部分から排出される気体量に応じた気体圧の値である。即ち、ステップS3の状態では、被覆電線72の止水処理が開始されていないので、加圧室11内の圧力値Pは、P0からP1及びP2を差し引いた値になる。そして、制御装置31は、空気送出装置12の駆動を開始させるとステップS4に進む。   In step S <b> 2, the control device 31 transmits a command for closing the on-off valve 20 of the exhaust unit 14 to close the on-off valve 20. And it progresses to step S3 and the drive of the air delivery apparatus 12 is started. That is, pressurized gas is supplied into the pressurizing chamber 11. Further, the pressure value P in the pressurizing chamber 11 in step S3 is “P0-P1-P2” shown in FIG. In FIG. 3, the vertical axis P represents the pressure value in the pressurizing chamber 11, and the horizontal axis t represents the elapsed time. Further, P0 is a value of gas pressure supplied from the air delivery device 12 into the pressurizing chamber 11. P <b> 1 is a gas pressure value corresponding to the amount of gas leaking out of the pressurizing chamber 11 from a slight gap between the pressurizing chamber lid body 16 and the pressurizing chamber body 15. P2 is a gas pressure value corresponding to the amount of gas discharged from the portion of the covered electric wire 72 located outside the pressurizing chamber 11 through the insulating coating 74. That is, in the state of step S3, since the water stop process of the covered wire 72 has not been started, the pressure value P in the pressurizing chamber 11 is a value obtained by subtracting P1 and P2 from P0. And if the control apparatus 31 starts the drive of the air delivery apparatus 12, it will progress to step S4.

ステップS4では、制御装置31は、止水材塗布装置13に止水材80の塗布を開始させる。そしてステップS5に進む。ステップ5では、塗布回数カウンタが0か否かを判定する。この「塗布回数カウンタ」とは、制御装置31のRAM内に生成されるものであり、1つの被覆電線72への止水材80の塗布回数を記憶したものである。塗布回数カウンタが0の場合即ち止水材80の塗布が初回である場合(ステップS5のYES)、ステップS6に進み、止水材80の塗布量がM1に達するまで止水材80の塗布が続行される。このM1とは被覆電線72を止水するために最適な所定の量であり、後述のM2よりも多い量である。そして、止水材80の塗布量がM1に達すると(ステップS6のYES)、ステップS7に進み、止水材80の塗布が停止(終了)される。そしてステップS8に進み、前記塗布回数カウンタが+1にインクリメントされる。そしてステップS9に進む。   In step S <b> 4, the control device 31 causes the water stop material application device 13 to start applying the water stop material 80. Then, the process proceeds to step S5. In step 5, it is determined whether or not the application number counter is zero. The “application number counter” is generated in the RAM of the control device 31 and stores the number of application of the water stop material 80 to one covered electric wire 72. When the application number counter is 0, that is, when the water stop material 80 is applied for the first time (YES in Step S5), the process proceeds to Step S6, and the water stop material 80 is applied until the application amount of the water stop material 80 reaches M1. Continued. This M1 is an optimum predetermined amount for stopping the covered electric wire 72 and is larger than M2 described later. And if the application quantity of the water stop material 80 reaches M1 (YES of step S6), it will progress to step S7 and application of the water stop material 80 will be stopped (finished). In step S8, the application number counter is incremented to +1. Then, the process proceeds to step S9.

ステップS9では、制御装置31においてタイマT1がスタートし、上記止水材80の硬化時間の計測が開始される。そして、ステップS10において、前記タイマT1が所定時間TXを経過したか否かが判定される。この所定時間TXは、塗布された止水材80が硬化するのに要する時間である。この所定時間TXの間は、空気送出装置12により加圧室11内に加圧気体が送り込まれているので、気体の流れる方向即ち加圧室11内から絶縁被覆74内を通って加圧室11の外部に向かう方向に止水材80が浸透する。こうして、時間の経過とともに止水材80が硬化することにより、加圧室11内の圧力値Pは、図3のt1からt2までの間に示す如く徐々に上昇する。なお、図3中のt1は、止水材80の塗布を開始した時点を示し、t2は、所定時間TXが経過した時点を示している。そして、ステップS10において所定時間TXが経過したと判断されると(ステップS10のYES)ステップS11に進む。また、ステップS4〜S10は、特許請求の範囲に記載した止水材塗布・硬化工程に相当する。   In step S <b> 9, the timer 31 is started in the control device 31 and measurement of the setting time of the water blocking material 80 is started. In step S10, it is determined whether or not the timer T1 has passed a predetermined time TX. The predetermined time TX is a time required for the applied water stop material 80 to be cured. During this predetermined time TX, since the pressurized gas is sent into the pressurizing chamber 11 by the air delivery device 12, the pressurizing chamber passes through the insulating coating 74 from the direction in which the gas flows, that is, from the pressurizing chamber 11. The water blocking material 80 permeates in a direction toward the outside of 11. Thus, the water stop material 80 is cured as time passes, so that the pressure value P in the pressurizing chamber 11 gradually increases as shown between t1 and t2 in FIG. In addition, t1 in FIG. 3 shows the time of starting application | coating of the water stop material 80, and t2 has shown the time when predetermined time TX passed. If it is determined in step S10 that the predetermined time TX has elapsed (YES in step S10), the process proceeds to step S11. Steps S4 to S10 correspond to the water-stopping material application / curing step described in the claims.

ステップS11では、圧力計30から送信された加圧室11内の圧力値Pが制御装置31に読み込まれる。そして、ステップS12に進み、ステップS11で読み込まれた圧力値Pが一定値以上か否かの判断が行われる。この一定値とは、図3に示すP0−P1である。即ち、被覆電線72が完全に止水された状態では、上述したP2がゼロになるので、加圧室11内の圧力値PはP0からP1を差し引いた値になる。また、所定時間TXが経過した後(即ちt2以降)に加圧室11内の圧力値PがP0−P1にならない場合は、被覆電線72が完全に止水されておらず、その絶縁被覆74内を通して加圧室11の外部に気体が洩れていることを意味する。即ち、止水状態が良でないことを意味する。そして、ステップS12において圧力値Pが一定値以上であると判定されると(ステップS12のYES)、即ち止水状態が良であると判定されると、ステップS13に進み、空気送出装置12の駆動を停止させるとともに、ステップS14に進み、排気手段14の開閉弁20を開にさせる。これにより加圧室11内の空気が排気路21を通り加圧室11外に排出されて加圧室11内が減圧される。また、ステップS11は、特許請求の範囲に記載した圧力計測工程に相当するとともに、ステップS12は、特許請求の範囲に記載した判定工程に相当する。   In step S <b> 11, the pressure value P in the pressurizing chamber 11 transmitted from the pressure gauge 30 is read into the control device 31. Then, the process proceeds to step S12, and it is determined whether or not the pressure value P read in step S11 is a certain value or more. This constant value is P0-P1 shown in FIG. That is, in the state where the covered electric wire 72 is completely stopped, P2 described above becomes zero, so the pressure value P in the pressurizing chamber 11 is a value obtained by subtracting P1 from P0. Further, when the pressure value P in the pressurizing chamber 11 does not become P0-P1 after the predetermined time TX has elapsed (that is, after t2), the covered electric wire 72 is not completely stopped, and the insulation coating 74 is not stopped. It means that gas leaks outside the pressurizing chamber 11 through the inside. That is, it means that the water stop state is not good. If it is determined in step S12 that the pressure value P is greater than or equal to a certain value (YES in step S12), that is, if it is determined that the water stop state is good, the process proceeds to step S13, where the air delivery device 12 While stopping the drive, the process proceeds to step S14, where the on-off valve 20 of the exhaust means 14 is opened. As a result, the air in the pressurizing chamber 11 passes through the exhaust passage 21 and is discharged out of the pressurizing chamber 11, and the pressure in the pressurizing chamber 11 is reduced. Further, step S11 corresponds to the pressure measurement process described in the claims, and step S12 corresponds to the determination process described in the claims.

その後、ステップS15に進むとともに、十分気体が排出されたところで作業員等により(自動で行うようにしても差し支えない。)加圧室蓋体16が開かれる。ステップS15において制御部31は、加圧室蓋体16が加圧室本体15の開口部を開放したか否かを上述した加圧室11のセンサからの情報により判定する。そして、加圧室11が開放状態でない場合は(ステップS15のNO)加圧室11が開放状態になるまで待機し(ステップS15を繰り返し)、加圧室11が開放状態であると判定されると(ステップS15のYES)ステップS16に進む。   Thereafter, the process proceeds to step S15, and the pressurizing chamber cover 16 is opened by an operator or the like (which may be automatically performed) when the gas is sufficiently discharged. In step S <b> 15, the control unit 31 determines whether or not the pressurizing chamber cover 16 has opened the opening of the pressurizing chamber main body 15 based on the information from the sensor of the pressurizing chamber 11 described above. If the pressurizing chamber 11 is not in the open state (NO in step S15), the process waits until the pressurizing chamber 11 is in the open state (repeats step S15), and it is determined that the pressurizing chamber 11 is in the open state. (YES in step S15), the process proceeds to step S16.

ステップS16では、上記塗布回数カウンタがクリアされ、一連の処理が終わるとともにステップS1に戻り、次の新たな被覆電線72の止水処理が繰り返される。こうして完全に止水されたワイヤハーネス70(被覆電線72)を加圧室11から取り出せばワイヤハーネス70への止水材80の止水処理は完了である。また、このような一連の処理が施されたワイヤハーネス70(被覆電線72)は、上述した通り既に止水状態(止水性)が確認されているので、別の設備により水没検査等を行う必要がない。   In step S16, the application number counter is cleared, and after a series of processes is completed, the process returns to step S1, and the water stop process for the next new covered wire 72 is repeated. If the wire harness 70 (covered electric wire 72) that has been completely water-stopped in this way is taken out from the pressurizing chamber 11, the water-stop processing of the water-stop material 80 to the wire harness 70 is completed. In addition, since the wire harness 70 (covered electric wire 72) subjected to such a series of treatments has already been confirmed to be in a water-stopped state (water-stopping) as described above, it is necessary to perform a submersion inspection or the like with another facility. There is no.

また、ステップS12において、加圧室11内の圧力値Pが一定値以上でない場合(ステップS12のNO)は、被覆電線72の止水状態が良でないことから、ステップS17に進む。ステップS17では、塗布回数カウンタが2か否かが判定される。そして、塗布回数カウンタが2でない場合、即ち今までの止水材80の塗布回数が1回のみである場合(ステップS17のNO)は、ステップS4に戻り、2回目の止水材80の塗布が開始される。   In step S12, when the pressure value P in the pressurizing chamber 11 is not equal to or greater than a certain value (NO in step S12), the water stopping state of the covered electric wire 72 is not good, and the process proceeds to step S17. In step S17, it is determined whether or not the application counter is 2. Then, when the application number counter is not 2, that is, when the application number of the water-stopping material 80 so far is only one (NO in Step S17), the process returns to Step S4, and the second water-stopping material 80 is applied. Is started.

そして、上述したように、ステップS5において塗布回数カウンタが0か否かが判定される。この場合は塗布回数カウンタが1である(ステップS5のNO)ので、ステップS18に進み、止水材80の塗布量がM2に達するまで止水材80の塗布が続行される。このM2とは、上述した1回目の塗布量であるM1よりも少ない量(例えば半分の量)である。そして、止水材80の塗布量がM2に達すると(ステップS18のYES)、ステップS7に進み、止水材80の塗布が停止(終了)される。そしてステップS8に進み、前記塗布回数カウンタが+1にインクリメントされる。この時点で塗布回数カウンタは2である。その後上述したステップS9〜S16を繰り返すとともに、ステップS12で圧力値Pが一定値以上(即ち止水状態が良)と判定された場合(ステップS12のYES)は、ワイヤハーネス70への止水材80の止水処理が完了する。   Then, as described above, whether or not the application number counter is 0 is determined in step S5. In this case, since the application counter is 1 (NO in step S5), the process proceeds to step S18, and the application of the water stop material 80 is continued until the application amount of the water stop material 80 reaches M2. This M2 is a smaller amount (for example, a half amount) than M1 that is the first coating amount described above. Then, when the application amount of the water stop material 80 reaches M2 (YES in Step S18), the process proceeds to Step S7, and the application of the water stop material 80 is stopped (terminated). In step S8, the application number counter is incremented to +1. At this time, the application number counter is 2. Thereafter, steps S9 to S16 described above are repeated, and if the pressure value P is determined to be equal to or greater than a certain value (that is, the water stop state is good) in step S12 (YES in step S12), the water stop material to the wire harness 70 is determined. 80 water stop treatment is completed.

また、ステップS17において、塗布回数カウンタが2であると判定された場合(ステップS17のYES)は、2回の止水材80の塗布を経ても止水状態が良でないことを意味するので、止水装置1の何らかの不良などが考えられ、ステップS19に進んで制御装置31の表示手段にエラーメッセージを表示させる。そして、ステップ20において、このエラーメッセージの確認ボタンが作業者等により押されたか否かが判定される。ステップ20において、前記確認ボタンが押されたと判定された場合(ステップS20のYES)は、ステップS13に進み、上述したようにステップS13〜S16を経てワイヤハーネス70への止水材80の止水処理が完了する。   In addition, when it is determined in step S17 that the application number counter is 2 (YES in step S17), it means that the water stop state is not good even after the application of the water stop material 80 twice. Some failure of the water stop device 1 may be considered, and the process proceeds to step S19 to display an error message on the display means of the control device 31. In step 20, it is determined whether or not the error message confirmation button has been pressed by an operator or the like. If it is determined in step 20 that the confirmation button has been pressed (YES in step S20), the process proceeds to step S13, and the water-stopping material 80 is stopped on the wire harness 70 through steps S13 to S16 as described above. Processing is complete.

本実施形態によれば、加圧室11内で止水材80の塗布・硬化と連続して止水状態の良否が判定されるので、止水処理が施された被覆電線72の全数検査が可能になるとともに、従来のように止水状態の検査のために他の設備に前記被覆電線を移動させる必要がなく作業工程を少なくすることができる。また、本止水装置1は加圧室11内の圧力値に基づいて止水状態を判定するので、水没による止水検査を行う必要がなく、面倒な製品の水の拭取りや乾燥等の手間がかからない。   According to the present embodiment, since the quality of the water stop state is determined in succession with the application and curing of the water stop material 80 in the pressurizing chamber 11, a total inspection of the covered electric wires 72 subjected to the water stop treatment is performed. It becomes possible, and it is not necessary to move the said covered electric wire to another installation for the inspection of a water stop state conventionally, and can reduce a work process. In addition, since the water stop device 1 determines the water stop state based on the pressure value in the pressurizing chamber 11, there is no need to perform a water stop inspection due to submersion, and wiping or drying of troublesome products such as water It does not take time and effort.

また、1回目の止水状態の判定が良でない場合は、再度、止水材80の塗布と止水状態の判定とが行われるので、最終的な被覆電線72の止水状態が全て良となる。   In addition, when the determination of the first water stop state is not good, since the application of the water stop material 80 and the determination of the water stop state are performed again, the final water stop state of the covered electric wire 72 is all good. Become.

また、止水材80の塗布中と止水材80の硬化中に、空気送出装置12により加圧室11内に継続して加圧気体が送り込まれているので、止水材80の芯線75間への浸透性を良好にすることができる。   Further, since the pressurized gas is continuously fed into the pressurizing chamber 11 by the air delivery device 12 during application of the water-stopping material 80 and curing of the water-stopping material 80, the core wire 75 of the water-stopping material 80. Penetration into the space can be improved.

次に、図4を参照して本発明の第2実施形態について説明する。尚、図4および以下の第2実施形態の説明において、既に説明したものと同様な構成・作用を有するものについては同一符号または相当符号を付し、それらの説明は省略または簡略化する。   Next, a second embodiment of the present invention will be described with reference to FIG. In FIG. 4 and the following description of the second embodiment, components having the same configurations and functions as those already described are denoted by the same or corresponding symbols, and description thereof will be omitted or simplified.

図4に示すように、止水装置40は、第1の実施形態と比べて、止水材塗布装置13を備えておらず、代わりに、止水材であるホットメルト材81を加熱し溶融させて液状にするための加熱装置41と、止水材であるホットメルト材81を塗布するための止水材塗布装置42と、を備えている。   As shown in FIG. 4, the water stop device 40 does not include the water stop material coating device 13 as compared with the first embodiment, and instead heats and melts the hot melt material 81 that is a water stop material. A heating device 41 for making it liquid, and a water-stopping material application device 42 for applying a hot melt material 81 that is a water-stopping material.

加熱装置41は、その連通管43が加圧室本体15に連通接続されており、駆動されることで連通管43を通じて端子71の加締部73に熱風を供給する。   The heating device 41 has a communication pipe 43 connected to the pressurizing chamber body 15 and is driven to supply hot air to the crimping portion 73 of the terminal 71 through the communication pipe 43.

止水装置42は、そのノズル44が加圧室蓋体16に貫通して加圧室11の内部で開口しており、駆動により内部に貯蔵されたホットメルト材81を溶融させ、ノズル44を通じて芯線75の露出部分ならびに端子71の加締部73に所定量滴下(あるいは塗布)する。   In the water stop device 42, the nozzle 44 penetrates the pressurizing chamber lid 16 and opens inside the pressurizing chamber 11, and melts the hot melt material 81 stored therein by driving, and passes through the nozzle 44. A predetermined amount is dropped (or applied) onto the exposed portion of the core wire 75 and the crimping portion 73 of the terminal 71.

ホットメルト材81としては、初期状態が固形または半固形であって、加熱することで溶融し、その後常温に載置されることで直ぐに硬化するものが挙げられる。ホットメルト材81は混合する必要もなく、必要量だけ溶かして使用できるので、ロスがない。   Examples of the hot melt material 81 include those in which the initial state is solid or semi-solid, melts by heating, and then cures immediately by being placed at room temperature. The hot melt material 81 does not need to be mixed and can be used after being dissolved in a necessary amount, so there is no loss.

このような構成の止水装置40を用いた止水方法は、第1の実施形態で説明した図2のフローチャートのステップS4〜S10の間に加熱装置41を駆動させるようにすれば良く、説明を省略する。   The water stop method using the water stop device 40 having such a configuration may be such that the heating device 41 is driven during steps S4 to S10 in the flowchart of FIG. 2 described in the first embodiment. Is omitted.

上述した第1,2の実施形態では、塗布回数を2回までとし、それを超える場合はエラーメッセージを表示させるようにしたが、本発明では、止水状態の判定が良となるまで繰り返すようにしても良い。   In the first and second embodiments described above, the number of times of application is set to 2 times, and an error message is displayed when exceeding the number of times of application, but in the present invention, it is repeated until the determination of the water stop state is good. Anyway.

また、本発明の止水装置は、止水材80,81が塗布・硬化された状態の被覆電線72の止水状態を判定することのみに使用することも可能である。   The water stop device of the present invention can also be used only for determining the water stop state of the covered electric wire 72 in a state where the water stop members 80 and 81 are applied and cured.

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。   In addition, embodiment mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. That is, various modifications can be made without departing from the scope of the present invention.

本発明の第1の実施形態に係る止水装置の概略構成図である。It is a schematic block diagram of the water stop apparatus which concerns on the 1st Embodiment of this invention. 図1に示された止水装置の各装置を予め定められたプログラムに従って駆動させるために制御装置のCPUが行う処理を示したフローチャートである。It is the flowchart which showed the process which CPU of a control apparatus performs in order to drive each apparatus of the water stop apparatus shown by FIG. 1 according to a predetermined program. 図1に示された時間の経過とともに変化する加圧室内の圧力値を示したグラフである。It is the graph which showed the pressure value in the pressurization chamber which changes with progress of time shown by FIG. 本発明の第2の実施形態に係る止水装置の概略構成図である。It is a schematic block diagram of the water stop apparatus which concerns on the 2nd Embodiment of this invention.

符号の説明Explanation of symbols

10,40 止水装置
11 加圧室
11a 電線引き出し口
12 空気送出装置(加圧手段)
13,42 止水材塗布装置(止水材塗布手段)
30 圧力計(圧力計測手段)
31 制御装置(判定手段,制御手段)
72 被覆電線
74 絶縁被覆
75 芯線
80,81 止水材
10, 40 Water stop device 11 Pressurizing chamber 11a Wire outlet 12 Air delivery device (pressurizing means)
13, 42 Water-stop material applicator (water-stop material applicator)
30 Pressure gauge (pressure measuring means)
31 Control device (determination means, control means)
72 Insulated wire 74 Insulation coating 75 Core wire 80, 81 Water stop material

Claims (4)

芯線の外周が絶縁被覆で覆われた被覆電線の一方の端末を内部に収容するとともに他方の端末を外部に位置付ける電線引き出し口が設けられた加圧室と、
前記加圧室内に収容された前記被覆電線の一方の端末に止水材を塗布する止水材塗布手段と、
前記加圧室内に加圧気体を送り込む加圧手段と、
前記加圧室内の圧力を計測する圧力計測手段と、
前記止水材塗布手段により塗布された止水材が硬化した後に前記圧力計測手段により計測された前記加圧気体が送り込まれている状態の前記加圧室内の圧力値に基づいて前記被覆電線の止水状態の良否を判定するとともに、前記加圧室内の圧力値が所定の基準値に達することにより前記被覆電線の止水状態を良と判定する判定手段と、
を備えたことを特徴とする被覆電線の止水装置。
A pressurizing chamber in which one end of a covered electric wire whose outer periphery is covered with an insulating coating is housed inside and a wire outlet that positions the other end to the outside is provided; and
A water stop material applying means for applying a water stop material to one end of the covered electric wire housed in the pressure chamber;
Pressurizing means for sending pressurized gas into the pressurizing chamber;
Pressure measuring means for measuring the pressure in the pressurizing chamber;
Based on the pressure value in the pressurizing chamber in the state where the pressurized gas measured by the pressure measuring means is fed after the water stopping material applied by the water stopping material applying means is cured. A determination unit that determines whether the water stop state is good and determines that the water stop state of the covered wire is good when the pressure value in the pressure chamber reaches a predetermined reference value;
A water stop device for a covered electric wire, comprising:
前記判定手段の判定が良でない場合に、前記止水材塗布手段に前記止水材を塗布させて前記判定手段に前記被覆電線の止水状態の良否を判定させることを、前記判定手段の判定が良となるまで繰り返させる制御手段をさらに備えたことを特徴とする請求項1に記載の被覆電線の止水装置。   When the determination by the determination unit is not good, the determination unit determines that the water stop material is applied to the water stop material application unit and the determination unit determines whether the water stop state of the covered electric wire is good or bad. The water stop device for a covered electric wire according to claim 1, further comprising a control unit that repeats until the quality becomes good. 芯線の外周が絶縁被覆で覆われた被覆電線の一方の端末を加圧室の内部に位置付けるとともに、前記被覆電線の他方の端末を前記加圧室に設けられた電線引き出し口を通して前記加圧室の外部に位置付ける電線載置工程と、
前記加圧室内に位置付けられた前記被覆電線の一方の端末に止水材を塗布するとともに該止水材を硬化させる止水材塗布・硬化工程と、
加圧気体が送り込まれている状態の前記加圧室内の圧力を計測する圧力計測工程と、
前記圧力計測工程において計測された前記加圧室内の圧力値に基づいて前記被覆電線の止水状態の良否を判定するとともに、前記加圧室内の圧力値が所定の基準値に達することにより前記被覆電線の止水状態を良と判定する判定工程と、
を順次有したことを特徴とする被覆電線の止水方法。
One end of the covered electric wire whose outer periphery of the core wire is covered with an insulating coating is positioned inside the pressurizing chamber, and the other end of the covered electric wire is passed through the electric wire outlet provided in the pressurizing chamber. An electric wire placing process positioned outside the
A water stopping material application / curing step of applying a water stopping material to one end of the covered electric wire positioned in the pressure chamber and curing the water stopping material;
A pressure measuring step of measuring the pressure in the pressurized chamber in a state where pressurized gas is being sent;
Based on the pressure value in the pressurizing chamber measured in the pressure measuring step, whether the water stop state of the covered electric wire is good or bad is determined, and when the pressure value in the pressurizing chamber reaches a predetermined reference value, A determination step for determining that the water stoppage state of the electric wire is good,
The water-stop method of the covered electric wire characterized by having sequentially.
前記判定工程における判定が良でない場合に、前記止水材塗布・硬化工程から前記判定工程までの工程を、前記判定工程における判定が良となるまで繰り返すことを特徴とする請求項3に記載の被覆電線の止水方法。   4. The method according to claim 3, wherein when the determination in the determination step is not good, the steps from the water-stopping material application / curing step to the determination step are repeated until the determination in the determination step is good. Water-stop method for coated wires.
JP2006245273A 2006-09-11 2006-09-11 Water stop device and water stop method for covered wire Expired - Fee Related JP5185516B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006245273A JP5185516B2 (en) 2006-09-11 2006-09-11 Water stop device and water stop method for covered wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006245273A JP5185516B2 (en) 2006-09-11 2006-09-11 Water stop device and water stop method for covered wire

Publications (2)

Publication Number Publication Date
JP2008066219A true JP2008066219A (en) 2008-03-21
JP5185516B2 JP5185516B2 (en) 2013-04-17

Family

ID=39288733

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006245273A Expired - Fee Related JP5185516B2 (en) 2006-09-11 2006-09-11 Water stop device and water stop method for covered wire

Country Status (1)

Country Link
JP (1) JP5185516B2 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008159575A (en) * 2006-11-28 2008-07-10 Furukawa Electric Co Ltd:The Waterproofness inspection method of electric wire, waterproofness inspection apparatus of electric wire, and method of manufacturing electric wire
JP2008251345A (en) * 2007-03-30 2008-10-16 Yonezawa Densen Kk Water-stopping device, and water-stopping method for grounding wire
WO2012020472A1 (en) * 2010-08-10 2012-02-16 株式会社フジクラ Device for waterproofing and method of waterproofing
JPWO2010038284A1 (en) * 2008-10-01 2012-02-23 株式会社フジクラ Water stop treatment apparatus and water stop treatment method for wire terminals
CN102915814A (en) * 2012-10-31 2013-02-06 河南省通信电缆有限公司 Petroleum jelly filling device for cables
JP2013065403A (en) * 2011-09-15 2013-04-11 Yazaki Corp Water cut-off method, wire harness, water cut-off agent injection device and manufacturing device of wire harness
CN106329463A (en) * 2016-10-30 2017-01-11 陈勇 Device with air increasing pump used for increasing air in container in underwater electric wire connection device
CN106451310A (en) * 2016-10-30 2017-02-22 陈勇 Device for increasing gas by compressed gas tank in underwater electric wire connection waterproof device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007052693A1 (en) * 2005-11-02 2007-05-10 Autonetworks Technologies, Ltd. Method for water stopping in on-vehicle electric wires
JP2007305525A (en) * 2006-05-15 2007-11-22 Auto Network Gijutsu Kenkyusho:Kk Water-stop structure of onboard electric wire, water-stop process method, and judging method of effective water-stop region

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007052693A1 (en) * 2005-11-02 2007-05-10 Autonetworks Technologies, Ltd. Method for water stopping in on-vehicle electric wires
JP2007305525A (en) * 2006-05-15 2007-11-22 Auto Network Gijutsu Kenkyusho:Kk Water-stop structure of onboard electric wire, water-stop process method, and judging method of effective water-stop region

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008159575A (en) * 2006-11-28 2008-07-10 Furukawa Electric Co Ltd:The Waterproofness inspection method of electric wire, waterproofness inspection apparatus of electric wire, and method of manufacturing electric wire
JP2008251345A (en) * 2007-03-30 2008-10-16 Yonezawa Densen Kk Water-stopping device, and water-stopping method for grounding wire
JPWO2010038284A1 (en) * 2008-10-01 2012-02-23 株式会社フジクラ Water stop treatment apparatus and water stop treatment method for wire terminals
WO2012020472A1 (en) * 2010-08-10 2012-02-16 株式会社フジクラ Device for waterproofing and method of waterproofing
JPWO2012020472A1 (en) * 2010-08-10 2013-10-28 株式会社フジクラ Water stop treatment apparatus and water stop treatment method
JP2013065403A (en) * 2011-09-15 2013-04-11 Yazaki Corp Water cut-off method, wire harness, water cut-off agent injection device and manufacturing device of wire harness
CN102915814A (en) * 2012-10-31 2013-02-06 河南省通信电缆有限公司 Petroleum jelly filling device for cables
CN102915814B (en) * 2012-10-31 2016-03-16 河南省通信电缆有限公司 A kind of cable petroleum jelly filling device
CN106329463A (en) * 2016-10-30 2017-01-11 陈勇 Device with air increasing pump used for increasing air in container in underwater electric wire connection device
CN106451310A (en) * 2016-10-30 2017-02-22 陈勇 Device for increasing gas by compressed gas tank in underwater electric wire connection waterproof device

Also Published As

Publication number Publication date
JP5185516B2 (en) 2013-04-17

Similar Documents

Publication Publication Date Title
JP5185516B2 (en) Water stop device and water stop method for covered wire
JP2008186675A (en) Method for preventing water intrusion between wires, wire harness, and device for preventing water intrusion between wires
JP4918248B2 (en) Line water-stop method, line water-stop device, and wire harness
RU2552627C2 (en) Chuiko&#39;s process of antirust protection of pipe welds with inner protective coating
JP4917350B2 (en) In-vehicle electric wire water stop treatment method and effective water stop region determination method
HUP0204108A2 (en) Improvement in apparatus for and methods of damage repair
JPH07137085A (en) Method, mold and apparatus for producing gasket
JP2008123712A (en) Water shutoff treatment method and water shutoff structure of cable
JP4844541B2 (en) Splice part waterproofing method and wire harness having waterproof splice part
US8183472B2 (en) Waterproofing apparatus for electrical cable end, and method of waterproofing electrical cable end
JP4934573B2 (en) Electric wire waterproof inspection method, electric wire waterproof inspection device, and electric wire manufacturing method
JP4845023B2 (en) Waterproofing agent penetration promotion method, waterproofing agent penetration inspection method and electric wire waterproofing method
WO2014085754A1 (en) Stripping structure and method for removing enamel insulation from lead ends
JP2008226526A (en) Inter-wire water shut-off method
FR2864235A1 (en) Glove tightness testing system for pharmaceutical installation, has measuring units such as pressure and temperature sensors, arranged in zone of movable measuring chamber that is in interactive connection with glove
JP6558922B2 (en) Leakage path confirmation method
JP5306698B2 (en) Water stop electric wire, method for manufacturing water stop electric wire, and apparatus for manufacturing water stop electric wire
JP2009054406A (en) Method for preventing water intrusion among wires
EP2924412A1 (en) Apparatus and method for testing the seal of explosion-proof boxes
JP5435446B2 (en) Electric water stopping method, electric wire and water stopping device
JP2008251345A (en) Water-stopping device, and water-stopping method for grounding wire
JP2013137910A (en) Water cut-off treatment method and water cut-off treatment device for coated wire
JP2013137911A (en) Water cut-off treatment method and water cut-off treatment device for coated wire
RU2113650C1 (en) Banding device for repair of pipe lines
JP2002014071A (en) Device and method for detecting defect in inner-surface coating of metal container drum part

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20090825

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120620

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120626

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130108

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130118

R150 Certificate of patent or registration of utility model

Ref document number: 5185516

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160125

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees