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JP2005119933A - Manufacturing method of optical fiber and stretching unit of glass preform therefor - Google Patents

Manufacturing method of optical fiber and stretching unit of glass preform therefor Download PDF

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JP2005119933A
JP2005119933A JP2003359721A JP2003359721A JP2005119933A JP 2005119933 A JP2005119933 A JP 2005119933A JP 2003359721 A JP2003359721 A JP 2003359721A JP 2003359721 A JP2003359721 A JP 2003359721A JP 2005119933 A JP2005119933 A JP 2005119933A
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stretching
base material
glass base
stretched
chuck
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JP3947932B2 (en
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Toshimi Habasaki
利巳 幅崎
Tadashi Enomoto
正 榎本
Kentaro Takeda
健太郎 武田
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Sumitomo Electric Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/01205Manufacture of preforms for drawing fibres or filaments starting from tubes, rods, fibres or filaments
    • C03B37/01225Means for changing or stabilising the shape, e.g. diameter, of tubes or rods in general, e.g. collapsing
    • C03B37/0126Means for supporting, rotating, translating the rod, tube or preform
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of an optical fiber which is capable of increasing the net working rate of a stretching unit and enhancing productivity, and a stretching unit of a glass preform using for the method. <P>SOLUTION: In this stretching unit 7 of a glass preform 5, two stretching chucks 27, 28 are equipped locating at different distances in the stretching direction on the stretching line 8, and they alternatively grasp the glass preform 5 and continuously stretch it and, at the same time, the stretched preform 5 is cut at a specified range of its length from the top when the preform reached the length by a cutting device 9 connected to the underside stretching chuck 27. The stretched and cut glass preform 5A is removed one after another from the stretching line 8 with a preform receiving tool 51. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、光ファイバの製造方法及びそれに用いるガラス母材の延伸装置に関し、特に、切断工程の実施中も、延伸工程を休止させずに済み、延伸工程及び切断工程の並行処理によって、光ファイバ母材を効率良く生産可能にするための改良に関するものである。   TECHNICAL FIELD The present invention relates to an optical fiber manufacturing method and a glass base material drawing apparatus used therefor, and in particular, it is not necessary to pause the drawing process even during the cutting process, and the optical fiber can be processed by parallel processing of the drawing process and the cutting process. The present invention relates to an improvement for enabling efficient production of a base material.

光ファイバの製造方法として、(1)コア及びクラッドの一部を有するガラスロッドの両端に、石英製の種棒あるいはダミーロッドを加熱溶融することにより接続して出発コアロッドを得る第1工程、(2)上記出発コアロッドの外周に、生成されたガラス微粒子を堆積させて多孔質ガラス体を形成して、複合母材を得る第2工程、(3)該複合母材を加熱、透明ガラス化して太径のプリフォーム(当初ガラス母材)を得る第3工程、(4)該当初ガラス母材を線引き用の所定径に延伸する第4工程、(5)この第4工程で所定径に延伸されたガラス母材を所定長に切断した延伸母材を得る第5工程、(6)該延伸母材の端部を紡錘形状に機械加工する第6工程、(7)第6工程を経た延伸母材の片端又は両端にダミー棒を溶着して線引き用光ファイバ母材とする第7工程、及び(8)該線引き用光ファイバ母材を光ファイバに線引きする第8工程とを順に実施するものが提案され、また、上記の第4工程と第5工程とを続けて実施するために、第4工程を実施する延伸装置に、延伸ガラス母材をカッター刃による切削によって所定長に切断する切断装置を組み合わせた製造装置が提案されている(例えば、特許文献1参照)。   As a method of manufacturing an optical fiber, (1) a first step of obtaining a starting core rod by connecting a seed rod or a dummy rod made of quartz by heating and melting at both ends of a glass rod having a core and a part of a cladding; 2) Second step of depositing the generated glass fine particles on the outer periphery of the starting core rod to form a porous glass body to obtain a composite base material. (3) Heating the composite base material into a transparent glass A third step for obtaining a large-diameter preform (initial glass base material), (4) a fourth step for drawing the corresponding initial glass base material to a predetermined diameter for drawing, and (5) a predetermined diameter in this fourth step. A fifth step of obtaining a stretched base material obtained by cutting the glass base material into a predetermined length, (6) a sixth step of machining the end of the stretched base material into a spindle shape, and (7) a stretch through the sixth step. For wire drawing by welding a dummy bar to one or both ends of the base material It is proposed to sequentially perform a seventh step of forming a fiber preform, and (8) an eighth step of drawing the drawing optical fiber preform to an optical fiber, and the fourth and fifth steps described above. Therefore, a manufacturing apparatus is proposed in which a stretching apparatus that performs the fourth step is combined with a cutting apparatus that cuts a stretched glass base material into a predetermined length by cutting with a cutter blade (for example, a patent). Reference 1).

特開平10−81535号公報Japanese Patent Laid-Open No. 10-81535

ところが、延伸されたガラス母材を所定長に切断する従来の切断装置は、一般に、カッター刃でガラス母材を切断するもので、切断に時間がかかるために、延伸用の炉体直下の延伸ライン上でのオンライン切断が困難であった。
また、オンライン切断が困難な他の理由としては、延伸処理直後のガラス母材はかなりの高温のため、延伸処理を中断して一定温度に冷却されるまでの間は切断できないことによった。
そこで、従来の光ファイバの製造装置では、延伸したガラス母材は、炉体から取り外して、延伸ラインから外れた他の位置に移して、オフラインで切断処理を実施することが提案されている。
However, the conventional cutting device that cuts the stretched glass base material to a predetermined length is generally a cutter that cuts the glass base material with a cutter blade, and since it takes time to cut, stretching directly under the furnace body for stretching Online disconnection on the line was difficult.
Another reason why online cutting is difficult is that the glass base material immediately after the stretching process cannot be cut until it is cooled to a constant temperature after the stretching process is interrupted because the glass base material has a considerably high temperature.
Therefore, in the conventional optical fiber manufacturing apparatus, it has been proposed to remove the stretched glass base material from the furnace body, move it to another position off the stretching line, and perform a cutting process offline.

ところが、オフラインで切断処理を実施する製造方法では、延伸したガラス母材を炉体から取り外すために延伸装置の運転を止めなければならず、延伸装置が間欠稼働となり、生産性の低下を招いた。
また、オフラインでの切断処理のために、延伸装置の炉体からガラス母材全体を取り外す場合には、当初のガラス母材(大径のプリフォーム)から延伸できる長さが制限されてしまい、この点でも、生産性が悪いという問題があった。
However, in the manufacturing method in which the cutting process is performed off-line, it is necessary to stop the operation of the stretching apparatus in order to remove the stretched glass base material from the furnace body. .
In addition, when the entire glass base material is removed from the furnace body of the stretching device for offline cutting processing, the length that can be stretched from the original glass base material (large-diameter preform) is limited, In this respect as well, there was a problem that productivity was poor.

本発明の目的は上記課題を解消することにあり、当初ガラス母材を線引き用の所定径に延伸する延伸装置の延伸ライン上で、延伸装置における延伸処理を連続して行ないつつ、延伸済みのガラス母材を所定長ずつに切り出し、切り出した延伸ガラス母材を延伸ライン上から除去することができ、よって、延伸装置の稼働率を上げて生産性を向上させることのできる光ファイバの製造方法及びそれに用いるガラス母材の延伸装置を提供することにある。   The object of the present invention is to eliminate the above-mentioned problem, and while the drawing process is continuously performed in the drawing apparatus on the drawing line of the drawing apparatus that initially draws the glass base material to a predetermined diameter for drawing, the glass base material has been drawn. An optical fiber manufacturing method capable of cutting a glass base material into predetermined lengths and removing the cut out stretched glass base material from the stretching line, thereby increasing the operating rate of the stretching apparatus and improving productivity. And it is providing the extending | stretching apparatus of the glass base material used for it.

上記目的は下記構成により達成される。
(1) 当初ガラス母材から複数本の延伸された光ファイバ用の延伸ガラス母材を得る工程において、前記当初ガラス母材を延伸する延伸工程中に、第1の延伸ガラス母材を所定長確保する第1延伸工程と、その後、第2の延伸ガラス母材を確保する第2延伸工程とを有し、前記第2延伸工程中に延伸速度と同じ速度で移動する切断装置で、前記第1の延伸ガラス母材を所定長確保して切断する切断工程と、切断された前記第1の延伸ガラス母材を、延伸ライン上から除去する除去工程とを有することを特徴とするガラス母材の延伸方法。
The above object is achieved by the following configuration.
(1) In the step of obtaining a plurality of stretched glass preforms for an optical fiber from the initial glass preform, the first stretched glass preform has a predetermined length during the stretching step of stretching the initial glass preform. A cutting device having a first stretching step to secure, and then a second stretching step to secure a second stretched glass base material, and moving at the same speed as the stretching speed during the second stretching step, A glass base material comprising: a cutting step of securing a predetermined length of the stretched glass base material of 1 and cutting the first stretched glass base material cut from the stretched line. Stretching method.

(2) 上記(1)において、前記第2延伸工程において、前記第2の延伸ガラス母材を一方の延伸用チャックで把持し、その後、前記一方の延伸用チャックの下方であり、前記切断位置上方を他方の延伸用チャックで把持し、前記他方の延伸用チャックを、前記一方の延伸用チャックと同じ速度で移動させることを特徴とするガラス母材の延伸方法。 (2) In the above (1), in the second stretching step, the second stretched glass base material is gripped by one stretching chuck, and then below the one stretching chuck, the cutting position A method for stretching a glass base material, characterized in that an upper portion is gripped by the other stretching chuck, and the other stretching chuck is moved at the same speed as the one stretching chuck.

(3) 上記(1)において、前記切断装置の下方に切断後の前記第1の延伸ガラス母材を受け取る母材受け具を設置し、前記第1の延伸ガラス母材を所定長確認して切断後、前記母材受け具を前記第1の延伸ガラス母材と一緒に延伸ライン上から除去することを特徴とするガラス母材の延伸方法。 (3) In the above (1), a base material receiver for receiving the first stretched glass base material after cutting is installed below the cutting device, and the first stretched glass base material is confirmed for a predetermined length. After cutting, the base material receiver is removed together with the first stretched glass base material from the stretching line.

(4) 上記(1)において、前記切断工程において、前記切断位置で延伸ガラス母材に傷を付け、前記延伸ガラス母材の前記切断位置から所定距離離れた上下の2個所に当て具を当て、前記延伸ガラス母材の表面の前記切断位置と対向する位置に押し具を当て、前記押し具を前記延伸ガラス母材に押し込むことで、前記第1の延伸ガラス母材を切り離すことを特徴とするガラス母材の延伸方法。 (4) In the above (1), in the cutting step, the stretched glass base material is scratched at the cutting position, and a patch is applied to the upper and lower portions of the stretched glass base material that are separated from the cutting position by a predetermined distance. The first stretched glass base material is cut off by applying a pressing tool to a position facing the cutting position on the surface of the stretched glass base material, and pressing the pressing tool into the stretched glass base material. The glass base material is stretched.

(5) ガラス母材を加熱延伸し、所定の長さに切り出すための延伸装置であり、一方の延伸用チャックが延伸作業中に、他方の延伸用チャックが新たな把持位置に移動し、前記ガラス母材を把持するとともに、前記一方の把持用チャックと同じ速度で移動し、延伸を行ない、前記他方の延伸用チャックが延伸作業中に、前記一方の延伸用チャックが新たな把持位置に移動し、前記ガラス母材を把持するとともに、前記他方の把持用チャックと同じ速度で移動し、延伸を行ない、前記ガラス母材を連続的に延伸する一組の延伸用チャックと、前記ガラス母材の前記所定の長さとなった延伸された部位を、所定の切断位置で、延伸中の前記延伸用チャックと同じ速度で移動しながら切り取る切断装置とを有することを特徴とするガラス母材の延伸装置。 (5) A stretching apparatus for heating and stretching a glass base material and cutting out to a predetermined length. While one stretching chuck is in a stretching operation, the other stretching chuck is moved to a new gripping position. While gripping the glass base material, it moves at the same speed as the one gripping chuck, performs stretching, and the one stretching chuck moves to a new gripping position while the other stretching chuck is stretching. A pair of stretching chucks that grip the glass base material, move at the same speed as the other gripping chuck, perform stretching, and continuously stretch the glass base material, and the glass base material And a cutting device for cutting the stretched portion having the predetermined length while moving at a predetermined cutting position at the same speed as the stretching chuck during stretching. Apparatus.

(6) 上記(5)において、前記一方の延伸用チャックは、前記他方の延伸用チャックの上方に位置するように制御されていることを特徴とするガラス母材の延伸装置。 (6) The glass base material stretching apparatus according to (5), wherein the one stretching chuck is controlled to be positioned above the other stretching chuck.

(7) 上記(5)において、前記切断装置は、前記ガラス母材の前記切断位置に傷を付けるカッター刃と、前記延伸ガラス母材の前記切断位置から所定距離離れた上下の2個所に当てる一対の当て具と、前記延伸ガラス母材の表面の前記切断位置と対向する位置に当てる押し具とを有し、前記押し具を前記延伸ガラス母材に押し込むことで、前記第1の延伸ガラス母材を切り離すことを特徴とするガラス母材の延伸装置。 (7) In the above (5), the cutting device applies a cutter blade for scratching the cutting position of the glass base material, and two upper and lower positions separated from the cutting position of the stretched glass base material by a predetermined distance. The first stretched glass has a pair of struts and a pusher that strikes the surface of the stretched glass preform facing the cutting position, and the pusher is pushed into the stretched glass preform. An apparatus for drawing a glass base material, characterized by separating the base material.

(8) 上記(5)において、前記当て具は、耐熱性樹脂の表面を有するローラであることを特徴とするガラス母材の延伸装置。 (8) The glass base material stretching apparatus according to (5), wherein the patch is a roller having a surface of a heat resistant resin.

(9) 上記(5)において、前記切断装置は、切り取られ落下する延伸部位を受け取る母材受け具が吊り下げられていることを特徴とするガラス母材の延伸装置。 (9) In the above (5), the cutting device is a glass base material stretching device in which a base material receiving member for receiving a stretched portion that is cut and dropped is suspended.

上記(5)乃至(9)に記載のガラス母材の延伸装置は、上記(1)及び(2)に記載の光ファイバの製造方法に用いることができる。
そして、上記(1)に記載の光ファイバの製造方法では、当初ガラス母材(太径のプリフォームで、例えば50mmφ以上)を延伸する延伸装置の延伸ライン上で、所定径に延伸済みのガラス母材を所定長ずつに切り出す切断処理を実施するもので、延伸処理しながら切断処理がオンライン処理で行われる。
そのため、オフラインで切断処理をしていた従来の光ファイバの製造方法と比較すると、ガラス母材を炉体から外す作業が必要なく、更には、切断を短時間で実現すれば、延伸装置の稼働を中断させる必要もなくなる。
従って、ガラス母材の取り外し等に有した作業工程の削減と、延伸装置の連続稼働によって、線引き用の延伸ガラス母材の生産性を向上させることができる。
The glass preform stretching apparatus described in (5) to (9) above can be used in the optical fiber manufacturing method described in (1) and (2) above.
And in the manufacturing method of the optical fiber as described in said (1), the glass already extended by the predetermined diameter on the extending | stretching line of the extending | stretching apparatus which extends | stretches a glass preform | base_material (a large diameter preform, for example, 50 mm diameter or more) initially. A cutting process for cutting the base material into predetermined lengths is performed, and the cutting process is performed as an online process while being stretched.
Therefore, compared with the conventional optical fiber manufacturing method that has been cut off-line, there is no need to remove the glass base material from the furnace body. There is no need to interrupt.
Therefore, the productivity of the drawn glass base material for drawing can be improved by reducing the work process for removing the glass base material and the like and continuously operating the drawing device.

また、所定径に延伸済みのガラス母材は、所定長に達する毎に、先端側から所定長の長さで順次切断されて延伸ライン上から除去されるため、延伸装置の下方に垂れるガラス母材の長さは常時一定の範囲内に維持される。
従って、延伸装置を連続稼働させる製造方法を採用しても、延伸装置の下方に確保する延伸ライン用のスペースはそれほど長く必要はなく、コンパクトな装置設置スペースで、延伸ガラス母材の効率的な生産を実現することができる。
In addition, every time the glass base material stretched to a predetermined diameter reaches a predetermined length, it is sequentially cut from the front end side by a predetermined length and removed from the stretching line. The length of the material is always maintained within a certain range.
Therefore, even if a manufacturing method in which the stretching apparatus is continuously operated is adopted, the space for the stretching line to be secured below the stretching apparatus is not required to be so long. Production can be realized.

また、(4)に記載の製造方法は、ガラス母材の外周の一側に小さな切り込みを付けて、その反対側からガラス母材の外面に瞬間的に剪断荷重をかけることで、ガラス母材を瞬間的に破断切断するもので、カッター刃による切削のみでガラス母材の切断を行なう従来の切断法と比較して、切断時間を大幅に短縮することができる。
従って、切断作業時間を確保するために、連続延伸時の延伸速度を低く抑えなければならないといった不都合が発生せず、延伸速度の高速化によって生産性をさらに向上させることも可能になる。
Moreover, the manufacturing method as described in (4) makes a small notch on one side of the outer periphery of the glass base material, and instantaneously applies a shear load to the outer surface of the glass base material from the opposite side, whereby the glass base material The cutting time can be shortened significantly compared to the conventional cutting method in which the glass base material is cut only by cutting with a cutter blade.
Therefore, there is no inconvenience that the stretching speed at the time of continuous stretching must be kept low in order to secure the cutting work time, and the productivity can be further improved by increasing the stretching speed.

また、上記(7)に記載のガラス母材の延伸装置の場合、カッター刃によって切り込みを入れたガラス母材は、その切り込みを挟む上下2位置に当接させた当て具によって、押し棒の付加する剪断荷重方向の移動が拘束される。
従って、押し棒からの剪断荷重が、ガラス母材の撓み等によって吸収されることがなく、効率良く、切り込み部周辺に集中作用するようになって、切り込みを始端とする瞬間的な破断切断を実現することができる。
In addition, in the case of the glass base material stretching apparatus described in (7) above, the glass base material that has been cut by the cutter blade is added with a push bar by means of an abutment tool that is in contact with the upper and lower two positions across the cut. The movement in the shear load direction is restricted.
Therefore, the shear load from the push rod is not absorbed by the bending of the glass base material, and the concentrated load is efficiently concentrated around the notch, so that the momentary fracture cutting starting from the notch is performed. Can be realized.

また、上記(8)に記載のガラス母材の延伸装置では、2つの当て具の、ガラス母材との接触部が、耐熱樹脂表面を有するローラを備えた構成とすれば、接触部の擦れによるガラス母材外周面の損傷や破断傷の予期せぬ方向への走りを防止することもできる。   Further, in the glass base material stretching apparatus described in (8) above, if the contact portions of the two bases with the glass base material have a roller having a heat resistant resin surface, the contact portions are rubbed. It is also possible to prevent the outer peripheral surface of the glass base material from being damaged or the flaws from running in an unexpected direction.

また、上記(9)に記載のガラス母材の延伸装置において、切断装置は、切り取られ落下する延伸部位を受け取る母材受け具が、一体的に吊り下げられている構成とすれば、高温のガラス母材を受け取って保持することができるので、従来装置のような高温のガラス母材が一定温度に冷却されるまでの間、延伸処理を中断する必要がなくなり、延伸装置の稼働率を上げて生産性を向上させることができる。   Further, in the glass base material stretching device described in (9) above, if the base material receiving member for receiving the stretched part that is cut and dropped is suspended integrally, the cutting device has a high temperature. Since the glass base material can be received and held, it is not necessary to interrupt the stretching process until the high-temperature glass base material like the conventional device is cooled to a certain temperature, and the operating rate of the stretching apparatus is increased. Productivity.

以下、本発明に係る光ファイバの製造方法及びそれに用いるガラス母材の延伸装置の好適な実施の形態について、図面を参照して詳細に説明する。
まず、本発明に係るガラス母材の延伸装置の一実施の形態について説明した後、この延伸装置によって実施される本発明の光ファイバの製造方法について説明する。
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of an optical fiber manufacturing method and a glass base material drawing apparatus used therefor according to the present invention will be described in detail with reference to the drawings.
First, after describing an embodiment of a glass preform stretching apparatus according to the present invention, an optical fiber manufacturing method of the present invention implemented by the stretching apparatus will be described.

図1に示すように、本発明の一実施の形態によるガラス母材の延伸装置1は、予め所定の太径に形成されたプリフォーム(当初ガラス母材と呼称し、例えば、50mmφ以上の径を有する)3を線引き機での処理に適合する所定径のガラス母材5に加熱延伸する延伸装置7と、延伸された高温の延伸ガラス母材5を延伸装置7の直下に垂直に伸びた延伸ライン8上で切断する切断装置9と、この切断装置9によって切断された延伸ガラス母材5A(図4参照)を延伸ライン上から他の処理位置へ搬出する移載装置11とから構成されている。   As shown in FIG. 1, a glass base material stretching apparatus 1 according to an embodiment of the present invention is a preform (initially referred to as a glass base material, which has a diameter of 50 mmφ or more, for example. 3) and a stretching device 7 that heat-stretches 3 to a glass base material 5 having a predetermined diameter suitable for processing with a drawing machine, and a stretched high-temperature stretched glass base material 5 is vertically stretched directly under the stretching device 7. A cutting device 9 for cutting on the drawing line 8 and a transfer device 11 for carrying the drawn glass base material 5A (see FIG. 4) cut by the cutting device 9 from the drawing line to another processing position. ing.

延伸装置7は、下端に当初ガラス母材3の上端を支持する嵌合部21aを有すると共に上端がチャック19に把持されてチャック19と共に昇降可能な支持ロッド21と、この支持ロッド21の下端に吊持された当初ガラス母材3外周を加熱する加熱ヒータ23と、加熱ヒータ23及び当初ガラス母材3の周囲を覆う炉体25と、延伸されて炉体25の下方に繰り出されるガラス母材5を軸方向(延伸方向)に離間した2位置で支持する2基の延伸用チャック27,28とを有している。2基の延伸用チャック27,28は、それぞれ個別に昇降可能に装備されている。   The stretching device 7 has a fitting portion 21 a that initially supports the upper end of the glass base material 3 at the lower end, a support rod 21 that is gripped by the chuck 19 and can be moved up and down with the chuck 19, and a lower end of the support rod 21. A heater 23 that heats the outer periphery of the initial glass base material 3 that is suspended, a furnace body 25 that covers the periphery of the heater 23 and the initial glass base material 3, and a glass base material that is stretched and fed below the furnace body 25. And two stretching chucks 27 and 28 for supporting 5 at two positions separated in the axial direction (stretching direction). The two stretching chucks 27 and 28 are equipped to be individually movable up and down.

支持ロッド21を把持したチャック19は、ガラス母材5の外径が適正に維持されるように、延伸用チャック27,28の昇降動作等に応じて、昇降制御可能になっている。   The chuck 19 that holds the support rod 21 can be controlled to move up and down according to the lifting and lowering operations of the stretching chucks 27 and 28 so that the outer diameter of the glass base material 5 is properly maintained.

延伸装置7に装着される当初ガラス母材3は、例えば、(1)コア及びクラッドの一部を有するガラスロッドの両端に、石英製の種棒あるいはダミーロッドを加熱溶融することにより接続して出発コアロッドを得る第1工程、(2)上記出発コアロッドの外周に、生成されたガラス微粒子を堆積させて多孔質ガラス体を形成して、複合母材を得る第2工程、(3)該複合母材を加熱、透明ガラス化して当初ガラス母材を得る第3工程等を得ることで、所定の太径に形成されている。
なお、本実施の形態では、当初ガラス母材3は50mmφ以上の径を有するものが好適である。しかし、本実施の形態に好適な延伸装置は、太径に形成された当初ガラス母材から延伸ガラス母材を得る場合だけに限らず、一つのガラス母材から複数本に延伸された光ファイバを製造する場合にも好適である。
The initial glass base material 3 to be attached to the stretching device 7 is, for example, (1) connected to both ends of a glass rod having a core and a part of a cladding by heating and melting a quartz seed rod or a dummy rod. A first step of obtaining a starting core rod; (2) a second step of obtaining a composite matrix by depositing the generated glass particles on the outer periphery of the starting core rod to form a porous glass body; and (3) the composite. The base material is formed into a predetermined large diameter by obtaining a third step or the like to obtain a glass base material by heating and forming a transparent glass.
In the present embodiment, it is preferable that the initial glass base material 3 has a diameter of 50 mmφ or more. However, the drawing apparatus suitable for the present embodiment is not limited to the case where the drawn glass preform is obtained from the initial glass preform formed to have a large diameter, but an optical fiber drawn from a single glass preform to a plurality of pieces. It is also suitable for manufacturing.

ここで、既述した2基の延伸用チャック27,28の構成及び作用について、図3及び図4に示す光ファイバの製造工程を参照しながら更に説明する。
まず2基の延伸用チャック27,28の特長的な動作について述べると、2基の延伸用チャック27,28は、一方の延伸用チャック28の延伸作業中に、他方の延伸用チャック27が新たな把持位置に移動してガラス母材5を把持するとともに(図4(c)の状態)、一方の延伸用チャック28と同じ速度で移動してガラス母材5の延伸を行なう(図4(d)〜図5(e)の状態)。
更に、上記した他方の延伸用チャック27が延伸作業中に、一方の延伸用チャック28が新たな把持位置に移動してガラス母材5を把持するとともに(図5(e)〜(f)の状態)、他方の延伸用チャック27と同じ速度で移動してガラス母材5の延伸を行ない(図5(g)〜(h)の状態)、ガラス母材5を連続的に延伸する。
Here, the configuration and operation of the two drawing chucks 27 and 28 described above will be further described with reference to the optical fiber manufacturing process shown in FIGS.
First, the characteristic operation of the two stretching chucks 27 and 28 will be described. In the two stretching chucks 27 and 28, the other stretching chuck 27 is renewed during the stretching operation of one stretching chuck 28. The glass base material 5 is gripped by moving to a proper gripping position (state of FIG. 4C), and the glass base material 5 is stretched by moving at the same speed as the one of the stretching chucks 28 (FIG. 4 ( d) to the state shown in FIG.
Further, while the other stretching chuck 27 described above is being stretched, one stretching chuck 28 moves to a new gripping position to grip the glass base material 5 (as shown in FIGS. 5E to 5F). State), the glass base material 5 is stretched by moving at the same speed as the other stretching chuck 27 (states of FIGS. 5G to 5H), and the glass base material 5 is continuously stretched.

更に詳述すると、2基の延伸用チャック27,28の内、下側に位置した他方の延伸用チャック27は、炉体25内の加熱ヒータ23によって加熱・延伸されたガラス母材5を延伸ライン上の第1基準位置H1(図4(a)参照)で把持して、この第1基準位置H1から所定長L1だけ延伸方向に下がった第2基準位置H2(図4(b)参照)まで所定速度で降下してガラス母材5を延伸した後、ガラス母材5の把持を解除して第1基準位置H1に復帰して再びガラス母材5を把持する動作を繰り返し実施することによって、炉体25内の加熱ヒータ23によって加熱されたガラス母材に対して所定長L1の延伸を間欠的に行なう。
この所定長L1は、例えば、700〜1300mmとすると良い。
More specifically, the other stretching chuck 27 located on the lower side of the two stretching chucks 27 and 28 stretches the glass base material 5 heated and stretched by the heater 23 in the furnace body 25. A second reference position H2 gripped at a first reference position H1 on the line (see FIG. 4A) and lowered from the first reference position H1 by a predetermined length L1 in the extending direction (see FIG. 4B). By extending the glass base material 5 by descending at a predetermined speed until the glass base material 5 is released, returning to the first reference position H1, and repeatedly holding the glass base material 5 again. The glass base material heated by the heater 23 in the furnace body 25 is intermittently stretched by a predetermined length L1.
For example, the predetermined length L1 may be 700 to 1300 mm.

他方の延伸用チャック27の第1基準位置H1よりも上側の第3基準位置H3(図4(b)参照)に位置した第2の延伸用チャック28は、第1の延伸用チャック27が第2基準位置H2から第1基準位置H1に復帰するまでの間、炉体25内の加熱ヒータ23によって加熱されたガラス母材5を把持して所定速度の降下を行って、他方の延伸用チャック27に代わってガラス母材5の延伸を行なう。
その際、図4(c)に示すように、他方の延伸用チャック27が第2基準位置H2から第1基準位置H1に復帰するまでの間に、一方の延伸用チャック28が降下する距離L2は、第3基準位置H3と第1基準位置H1との間の離間距離L3よりも小さい。
従って他方の延伸用チャック27が第2基準位置H2から第1基準位置H1に復帰した時に、一方の延伸用チャック28が到達している第4基準位置H4は、第1基準位置H1より上方にあり、延伸用の一対のチャック相互が干渉することはない。
In the second stretching chuck 28 positioned at the third reference position H3 (see FIG. 4B) above the first reference position H1 of the other stretching chuck 27, the first stretching chuck 27 is the first stretching chuck 27. Until the return from the second reference position H2 to the first reference position H1, the glass base material 5 heated by the heater 23 in the furnace body 25 is gripped and lowered at a predetermined speed. In place of 27, the glass base material 5 is stretched.
At this time, as shown in FIG. 4C, the distance L2 by which one of the stretching chucks 28 is lowered until the other stretching chuck 27 returns from the second reference position H2 to the first reference position H1. Is smaller than the separation distance L3 between the third reference position H3 and the first reference position H1.
Therefore, when the other stretching chuck 27 returns from the second reference position H2 to the first reference position H1, the fourth reference position H4 reached by the one stretching chuck 28 is higher than the first reference position H1. Yes, the pair of stretching chucks do not interfere with each other.

切断装置9は、図2に示すように、延伸方向の下側に位置する他方の延伸用チャック27に連結されていて、他方の延伸用チャック27と一体に、延伸方向に昇降する。
この切断装置9は、ガラス母材5の外周の一側に切り込みを付けるカッター刃41と、ガラス母材5を挟んでカッター刃41に対向する位置に配置されて、延伸方向と直角にガラス母材5の外周に剪断荷重をかける押し棒43と、押し棒43がガラス母材5に剪断荷重をかける際に、カッター刃41の付けた切り込みを挟む上下2位置に当てられてガラス母材5を支える2つの当て具45,46と、これらの各構成部品を支持する支持枠48とで構成されている。
支持枠48は、他方の延伸用チャック27の支持フレーム35に連結された構造物である。
なお、押し棒43に対し互いに離間する2つの当て具45,46間の距離は、後述するガラス母材5の破断面が、ガラス母材5の軸線に対して斜めにならないように拘束する作用を有する。
As shown in FIG. 2, the cutting device 9 is connected to the other stretching chuck 27 located on the lower side in the stretching direction, and moves up and down integrally with the other stretching chuck 27.
The cutting device 9 is disposed at a position facing the cutter blade 41 with the glass base material 5 sandwiched between the cutter blade 41 for cutting one side of the outer periphery of the glass base material 5, and perpendicular to the stretching direction. The push rod 43 that applies a shear load to the outer periphery of the material 5 and when the push rod 43 applies a shear load to the glass base material 5, the glass base material 5 is applied to two positions above and below the notch made by the cutter blade 41. Are formed of two support tools 45 and 46 that support the components, and a support frame 48 that supports these components.
The support frame 48 is a structure connected to the support frame 35 of the other stretching chuck 27.
Note that the distance between the two abutments 45 and 46 that are spaced apart from the push rod 43 acts to restrain the fracture surface of the glass base material 5 described later from being inclined with respect to the axis of the glass base material 5. Have

カッター刃41は、回転刃で、切削によりガラス母材5の表面に浅い切り込みを付ける。
カッター刃41、押し棒43、当て具45,46は、何れもガラス母材5の軸線に直交する方向に進退可能に装備されている。
カッター刃41は、ガラス母材5の表面に切り込みを付けた後、ガラス母材5から離間した位置に退避し、カッター刃41が退避すると、一対の当て具45,46がガラス母材5に押し当てられる。
当て具45,46の押し当てが完了すると、押し棒43がガラス母材5の外面に当接されて、剪断荷重をかけて、切り込みを入れた部分でガラス母材5を破断させる。
なお、本実施の形態の場合、2つの当て具45,46には、ガラス母材5との接触部として、耐熱性樹脂の表面を有するローラ43a,45a,46aが装備されている。
The cutter blade 41 is a rotary blade, and makes a shallow cut on the surface of the glass base material 5 by cutting.
The cutter blade 41, the push rod 43, and the abutting tools 45 and 46 are all equipped so as to be able to advance and retract in a direction perpendicular to the axis of the glass base material 5.
After cutting the surface of the glass base material 5, the cutter blade 41 is retracted to a position separated from the glass base material 5. Pressed.
When the pressing of the abutments 45 and 46 is completed, the push bar 43 is brought into contact with the outer surface of the glass base material 5 and a shear load is applied to break the glass base material 5 at the cut portion.
In the case of the present embodiment, the two abutments 45 and 46 are equipped with rollers 43 a, 45 a and 46 a having a surface of a heat resistant resin as contact portions with the glass base material 5.

また、上記の切断装置9では、押し棒43がガラス母材5に剪断荷重をかけるとしたが、この剪断荷重に加えて、ガラス母材5の外面に超音波を重畳させて、ガラス母材5の切断をより容易にすることも考えられる。   In the cutting device 9 described above, the push bar 43 applies a shear load to the glass base material 5, but in addition to the shear load, ultrasonic waves are superimposed on the outer surface of the glass base material 5, thereby forming the glass base material. It is also conceivable to make cutting 5 easier.

移載装置11は、切断装置9に着脱可能な母材受け具51と、この母材受け具51を切断装置9の直下の延伸ライン8と延伸ライン8から外れた他の処理位置(例えば、延伸ガラス母材保管位置など)との間で母材受け具51の移動を行なう図示略の受け具搬送手段とから構成されている。
母材受け具51は、所定長L1のガラス母材5を収容する有底筒状の容器で、図2に示すように、上端に装備された吊持用リング部51aを、切断装置9の支持枠48の下面に突設された係止フック48aに引っ掛けることで、切断装置9の直下の延伸ライン8上に取り付けられる。
なお、本実施の形態において、移載装置11は、母材受け具51が切断装置9に装備されて切断装置9とともに移動するとしたが、母材受け具51のみが移動する構成としても良い。
The transfer device 11 includes a base material holder 51 that can be attached to and detached from the cutting device 9, and an extension line 8 directly below the cutting device 9 and other processing positions that are separated from the extension line 8 (for example, (Not shown) for moving the base material receiver 51 between the stretched glass base material storage position and the like.
The base material receiver 51 is a bottomed cylindrical container that accommodates the glass base material 5 having a predetermined length L1, and as shown in FIG. By being hooked on a locking hook 48 a protruding from the lower surface of the support frame 48, it is attached on the extension line 8 directly below the cutting device 9.
In the present embodiment, the transfer device 11 is configured such that the base material receiver 51 is mounted on the cutting device 9 and moves together with the cutting device 9, but only the base material receiver 51 may move.

次に、上記の光ファイバの製造装置1によって実施する光ファイバの製造方法を、図4及び図5に基づいて説明する。
まず、図4(a)に示すように、延伸装置7は2基の延伸用チャック27,28をそれぞれ初期位置H1,H3に位置させて、当初ガラス母材3を炉体25内にセットし、炉体25の下方に繰り出されたガラス母材5の端部を下側に位置した他方の延伸用チャック27に把持させて、図4(b)に示すように、他方の延伸用チャック27の降下によって延伸処理を開始し、第1の延伸ガラス母材を所定長確保するための第1延伸工程を実施する。
そして、ガラス母材5が所定長L1に確保できたら、他方の延伸用チャック27にはガラス母材5の把持を解除させ、それと同時に、第3基準位置H3に待機していた一方の延伸用チャック28にガラス母材5を把持させ、一方の把持用チャック28の降下により第2の延伸ガラス母材を所定長確保するための第2延伸工程の延伸に切り替える。
Next, an optical fiber manufacturing method performed by the optical fiber manufacturing apparatus 1 will be described with reference to FIGS.
First, as shown in FIG. 4A, the stretching apparatus 7 places the two stretching chucks 27 and 28 at the initial positions H1 and H3, respectively, and initially sets the glass base material 3 in the furnace body 25. Then, the end of the glass base material 5 drawn out below the furnace body 25 is held by the other stretching chuck 27 located on the lower side, and the other stretching chuck 27 as shown in FIG. 4B. Stretching process is started by descending and a first stretching step for securing a predetermined length of the first stretched glass base material is performed.
When the glass base material 5 can be secured to the predetermined length L1, the other stretching chuck 27 releases the gripping of the glass base material 5, and at the same time, the other stretching tool that has been waiting at the third reference position H3. The chuck 28 grips the glass base material 5 and switches to the stretching of the second stretching step for securing a predetermined length of the second stretched glass base material by lowering one gripping chuck 28.

上記の第2延伸工程において、他方の延伸用チャック27は、図4(c)に示すように、第1基準位置H1に復帰させて、ガラス母材5を把持した状態に戻す。そして、第1基準位置H1に復帰した他方の延伸用チャック27は、一方の延伸用チャック28によるガラス母材5の延伸速度で、降下を開始する。更に、第1基準位置H1に復帰した他方の延伸用チャック27の下面には、移載装置11を構成する母材受け具51が吊り下げられて、他方の延伸用チャック27よりも下方に突出している所定長L1のガラス母材5が母材受け具51に収容された状態にする。
次いで、図4(d)に示すように、切断装置9を作動させて、所定径に延伸済みのガラス母材5の先端から所定長L1の範囲を切断して、切断した第1の延伸ガラス母材5Aを母材受け具51に受け取らせる。
切断した第1の延伸用ガラス母材5Aを受け取った母材受け具51は、図5(e)に示すように、切断装置9の下から取り外されて、他の処理位置に移動されて、第1の延伸用ガラス母材5Aを延伸ライン上から除去する。
In the second stretching step, the other stretching chuck 27 is returned to the first reference position H1 and returned to the state in which the glass base material 5 is gripped, as shown in FIG. Then, the other stretching chuck 27 that has returned to the first reference position H <b> 1 starts to descend at the stretching speed of the glass base material 5 by the one stretching chuck 28. Further, a base material holder 51 constituting the transfer device 11 is suspended from the lower surface of the other stretching chuck 27 that has returned to the first reference position H1, and protrudes below the other stretching chuck 27. The glass base material 5 having a predetermined length L1 is accommodated in the base material receiver 51.
Next, as shown in FIG. 4D, the cutting device 9 is operated to cut the range of the predetermined length L1 from the tip of the glass base material 5 that has been stretched to a predetermined diameter, and the first stretched glass that has been cut. The base material 5A is received by the base material holder 51.
As shown in FIG. 5 (e), the base material holder 51 that has received the cut first drawing glass base material 5A is removed from the bottom of the cutting device 9 and moved to another processing position. First glass base material 5A for stretching is removed from the stretching line.

切断した第1の延伸ガラス母材5Aを受け取った母材受け具51が切断装置9から取り外される時、図5(e)に示すように、それまで延伸を実施していた一方の延伸用チャック28はガラス母材5の把持を解除して初期位置である第3基準位置H3に復帰させて、未把持状態で待機する。
この一方の延伸用チャック28が復帰動作の間は、図5(f)に示すように、他方の延伸用チャック27がガラス母材5を把持した状態で降下を続けて、延伸を継続する。
When the base material holder 51 that has received the cut first stretched glass base material 5A is removed from the cutting device 9, as shown in FIG. 5 (e), one of the stretching chucks that has been stretched until then. 28 cancels | releases holding | grip of the glass base material 5, returns to the 3rd reference position H3 which is an initial position, and waits in an unheld state.
While the one stretching chuck 28 is returning, as shown in FIG. 5 (f), the other stretching chuck 27 continues to descend while holding the glass base material 5 to continue stretching.

そして、他方の延伸用チャック27が第1基準位置H2まで降下したら、一方の延伸用チャック28にガラス母材5を把持させ、この一方の延伸用チャック28が降下して、ガラス母材5の第2延伸工程の延伸を開始する。この一方の延伸用チャック28による延伸の開始と同時に、他方の延伸用チャック27は、ガラス母材5の把持を解除して、図5(g)に示すように、第1基準位置H1に戻る。そして、第1基準位置H1に戻った他方の延伸用チャック27の下には、切断装置9を介して母材受け具51が装着されて、延伸済みの所定長L1のガラス母材5を収容する。
そして、図5(h)に示すように、母材受け具51に収容された所定長L1のガラス母材5を切断装置9によって切断して、以下、当初ガラス母材3が存在する間、(e)〜(h)の処理を順に繰り返す。
When the other stretching chuck 27 is lowered to the first reference position H2, the glass preform 5 is gripped by one stretching chuck 28, and the one stretching chuck 28 is lowered so that the glass preform 5 The stretching of the second stretching process is started. Simultaneously with the start of stretching by the one stretching chuck 28, the other stretching chuck 27 releases the gripping of the glass base material 5 and returns to the first reference position H1 as shown in FIG. 5 (g). . Then, under the other stretching chuck 27 returned to the first reference position H1, a base material receiving tool 51 is mounted via a cutting device 9, and the stretched glass base material 5 having a predetermined length L1 is accommodated. To do.
And as shown in FIG.5 (h), the glass base material 5 of the predetermined length L1 accommodated in the base material holder 51 is cut | disconnected by the cutting device 9, and while the glass base material 3 exists initially, The processes (e) to (h) are repeated in order.

以上に説明した一実施の形態の光ファイバの製造方法では、当初ガラス母材3を延伸する延伸装置7の延伸ライン8上で、所定径に延伸済みのガラス母材5を所定長ずつ切り出す切断処理を実施するもので、切断処理がオンライン処理となる。
そのため、オフラインで切断処理をしていた従来の光ファイバの製造方法と比較すると、ガラス母材5及び当初ガラス母材3を炉体25から外す作業が必要なく、更には、切断を短時間で実現すれば、延伸装置7の稼動を中断させる必要もなくなる。
従って、ガラス母材5の取り外し等の作業工程の削減と、延伸装置7の連続稼動によって、線引き用の延伸ガラス母材5Aの生産性を向上させることができる。
In the optical fiber manufacturing method according to the embodiment described above, the glass base material 5 that has been stretched to a predetermined diameter is cut by a predetermined length on the stretching line 8 of the stretching device 7 that initially stretches the glass base material 3. The process is performed, and the cutting process is an online process.
Therefore, compared with the conventional optical fiber manufacturing method that has been cut off-line, there is no need to remove the glass base material 5 and the initial glass base material 3 from the furnace body 25, and the cutting can be performed in a short time. If realized, there is no need to interrupt the operation of the stretching device 7.
Therefore, the productivity of the drawn glass base material 5A for drawing can be improved by reducing work steps such as removal of the glass base material 5 and continuous operation of the drawing device 7.

また、所定径に延伸済みのガラス母材5は、所定長L1に達する毎に、切断装置9によって先端側から所定長L1の長さで順次切断されて、移載装置11によって延伸ライン8から除去されるため、延伸装置7の下方に垂れるガラス母材5の長さは常時一定の範囲内に維持される。
従って、延伸装置7を連続稼動刺せる製造方法を採用しても、延伸装置7の下方に確保する延伸ライン8用のスペースはそれほど長く必要なく、コンパクトな装置設置スペースで、ガラス母材5の効率的な生産を実現することができる。
Further, each time the glass base material 5 stretched to a predetermined diameter reaches a predetermined length L1, it is sequentially cut by the cutting device 9 at a length of the predetermined length L1 from the tip side, and is transferred from the stretching line 8 by the transfer device 11. Since it is removed, the length of the glass base material 5 that hangs down below the stretching device 7 is always maintained within a certain range.
Therefore, even if the manufacturing method that can continuously stab the stretching apparatus 7 is adopted, the space for the stretching line 8 to be secured below the stretching apparatus 7 is not so long, and the efficiency of the glass base material 5 can be reduced with a compact apparatus installation space. Production can be realized.

また、上記実施の形態の製造方法は、ガラス母材5の外周の一側に小さな切り込み付けて、その反対側からガラス母材5の外面に瞬間的に剪断荷重をかけることで、ガラス母材5を瞬間的に破断切断するもので、カッター刃による切削のみでガラス母材5の切断を行なう従来の切断法を採用した場合と比較して、切断時間を大幅に短縮することができる。
従って、切断時間の所要時間を確保するために、連続延伸時の延伸速度を低く抑えなければならないといった不都合が発生せず、延伸速度の高速化によって生産性をさらに向上させることも可能になる。
現状では、他方の延伸用チャック27や一方の延伸用チャック28の引き取り速度は、40mm/min程度であるが、本実施の形態では切断作業を極めて短時間に完了させることができるため、例えば将来的には、各延伸用チャックの引き取り速度を100mm/min程度まで高速化することも、不可能ではなくなる。
In the manufacturing method of the above embodiment, a small cut is made on one side of the outer periphery of the glass base material 5 and a shear load is instantaneously applied to the outer surface of the glass base material 5 from the opposite side, whereby the glass base material is obtained. 5 is instantaneously broken and cut, and the cutting time can be greatly shortened as compared with the case of adopting a conventional cutting method in which the glass base material 5 is cut only by cutting with a cutter blade.
Therefore, in order to secure the time required for the cutting time, there is no inconvenience that the stretching speed at the time of continuous stretching must be kept low, and the productivity can be further improved by increasing the stretching speed.
At present, the take-up speed of the other stretching chuck 27 and one stretching chuck 28 is about 40 mm / min. However, in this embodiment, the cutting operation can be completed in a very short time. Specifically, it is not impossible to increase the take-up speed of each stretching chuck to about 100 mm / min.

また、上記実施の形態の光ファイバの製造装置1の場合、切断装置9がガラス母材5を切断する際には、カッター刃41によって切り込みを入れたガラス母材5は、その切り込みを挟む上下2位置に当て具45,46を当接させて、押し棒43が付加する剪断荷重方向の移動を拘束する。
従って、押し棒43から剪断荷重が、ガラス母材5の撓み等によって吸収されることがなく、効率良く、切り込み部周辺に集中作用するようになって、切り込みを始端とする瞬間的なガラス母材5の破断切断を実現することができる。
Further, in the case of the optical fiber manufacturing apparatus 1 of the above embodiment, when the cutting device 9 cuts the glass base material 5, the glass base material 5 that has been cut by the cutter blade 41 has an upper and lower sides sandwiching the cut. The abutting tools 45 and 46 are brought into contact with the two positions to restrain the movement in the shear load direction applied by the push rod 43.
Accordingly, the shear load is not absorbed from the push rod 43 due to the bending of the glass base material 5 and the like, and the concentrated load is efficiently concentrated around the notch, so that the instantaneous glass mother starting from the notch is used. Breaking and cutting of the material 5 can be realized.

また、2つの当て具45,45のガラス母材5との接触部は、耐熱性樹脂表面を有するローラ45a,46aを備えた構成のため、接触部の擦れによってガラス母材外周面に傷が付くことを防止することもできる。なお、好ましくは、押し棒43の先端部にも、耐熱性樹脂表面を有するローラ43aが備えられた構成とすると良い。   Moreover, since the contact part with the glass base material 5 of the two holding tools 45 and 45 is equipped with the rollers 45a and 46a which have a heat resistant resin surface, a damage | wound is carried out to the glass base material outer peripheral surface by the friction of a contact part. It is also possible to prevent sticking. Preferably, the push bar 43 is also provided with a roller 43a having a heat resistant resin surface at the tip.

本発明の係る光ファイバの製造方法を実施する光ファイバの製造装置の一実施の形態の概略構成図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic block diagram of one Embodiment of the optical fiber manufacturing apparatus which enforces the manufacturing method of the optical fiber which concerns on this invention. 図1に示した光ファイバの製造装置に搭載した切断装置周辺の拡大図である。FIG. 2 is an enlarged view around a cutting device mounted on the optical fiber manufacturing apparatus shown in FIG. 1. 図2に示した切断装置に着脱自在な母材受け具の構成図である。It is a block diagram of the base material holder which can be attached or detached to the cutting device shown in FIG. 図1に示した光ファイバの製造装置で用いるガラス母材の延伸装置の工程説明図である。It is process explanatory drawing of the extending | stretching apparatus of the glass base material used with the manufacturing apparatus of the optical fiber shown in FIG. 図1に示した光ファイバの製造装置で用いるガラス母材の延伸装置の工程説明図である。It is process explanatory drawing of the extending | stretching apparatus of the glass base material used with the manufacturing apparatus of the optical fiber shown in FIG.

符号の説明Explanation of symbols

1 光ファイバの製造装置
3 プリフォーム
5 プリフォーム
7 延伸装置
9 切断装置
11 移載装置
19 チャック
23 加熱ヒータ
25 炉体
27 第1の延伸用チャック
28 第2の延伸用チャック
41 カッター刃
43 押し棒
43a ローラ
45,46 当て具
45a,46a ローラ
48 支持枠
48a 係止フック
51 プリフォーム受け具
51a 吊持用リング部



DESCRIPTION OF SYMBOLS 1 Optical fiber manufacturing apparatus 3 Preform 5 Preform 7 Stretching apparatus 9 Cutting apparatus 11 Transfer apparatus 19 Chuck 23 Heating heater 25 Furnace body 27 First stretching chuck 28 Second stretching chuck 41 Cutter blade 43 Push rod 43a roller 45, 46 abutment tool 45a, 46a roller 48 support frame 48a locking hook 51 preform receiver 51a suspension ring



Claims (9)

当初ガラス母材から複数本の延伸された光ファイバ用の延伸ガラス母材を得る工程において、
前記当初ガラス母材を延伸する延伸工程中に、第1の延伸ガラス母材を所定長確保する第1延伸工程と、その後、第2の延伸ガラス母材を確保する第2延伸工程とを有し、
前記第2延伸工程中に延伸速度と同じ速度で移動する切断装置で、前記第1の延伸ガラス母材を所定長確保して切断する切断工程と、
切断された前記第1の延伸ガラス母材を、延伸ライン上から除去する除去工程とを有することを特徴とする光ファイバの製造方法。
In the process of obtaining a stretched glass preform for a plurality of stretched optical fibers from the initial glass preform,
During the stretching step of stretching the initial glass base material, a first stretching step for securing a predetermined length of the first stretched glass base material and a second stretching step for securing a second stretched glass base material are provided thereafter. And
In a cutting device that moves at the same speed as the stretching speed during the second stretching step, a cutting step that secures and cuts the first stretched glass preform with a predetermined length;
And a removal step of removing the cut first drawn glass preform from the drawing line.
前記第2延伸工程において、前記第2の延伸ガラス母材を一方の延伸用チャックで把持し、その後、前記一方の延伸用チャックの下方であり、前記切断位置上方を他方の延伸用チャックで把持し、前記他方の延伸用チャックを、前記一方の延伸用チャックと同じ速度で移動させることを特徴とする請求項1記載の光ファイバの製造方法。 In the second stretching step, the second stretched glass base material is gripped by one stretching chuck, and thereafter, below the one stretching chuck, and above the cutting position by the other stretching chuck. 2. The method of manufacturing an optical fiber according to claim 1, wherein the other stretching chuck is moved at the same speed as the one stretching chuck. 前記切断装置の下方に切断後の前記第1の延伸ガラス母材を受け取る母材受け具を設置し、前記第1の延伸ガラス母材を所定長確認して切断後、前記母材受け具を前記第1の延伸ガラス母材と一緒に延伸ライン上から除去することを特徴とする請求項1記載の光ファイバの製造方法。 A base material receiver for receiving the first stretched glass base material after cutting is installed below the cutting device, the first stretched glass base material is checked for a predetermined length and cut, and then the base material receiver is mounted. The optical fiber manufacturing method according to claim 1, wherein the optical fiber is removed from the drawing line together with the first drawn glass preform. 前記切断工程において、前記切断位置で延伸ガラス母材に傷を付け、前記延伸ガラス母材の前記切断位置から所定距離離れた上下の2個所に当て具を当て、前記延伸ガラス母材の表面の前記切断位置と対向する位置に押し具を当て、前記押し具を前記延伸ガラス母材に押し込むことで、前記第1の延伸ガラス母材を切り離すことを特徴とする請求項1記載の光ファイバの製造方法。 In the cutting step, the stretched glass base material is scratched at the cutting position, and a tool is applied to two upper and lower portions of the stretched glass base material that are separated from the cutting position by a predetermined distance. 2. The optical fiber according to claim 1, wherein the first stretched glass preform is separated by applying a pusher to a position opposite to the cutting position and pushing the pusher into the stretched glass preform. Production method. ガラス母材を加熱延伸し、所定の長さに切り出すための延伸装置であり、
一方の延伸用チャックが延伸作業中に、他方の延伸用チャックが新たな把持位置に移動し、前記ガラス母材を把持するとともに、前記一方の把持用チャックと同じ速度で移動し、延伸を行ない、前記他方の延伸用チャックが延伸作業中に、前記一方の延伸用チャックが新たな把持位置に移動し、前記ガラス母材を把持するとともに、前記他方の把持用チャックと同じ速度で移動し、延伸を行ない、前記ガラス母材を連続的に延伸する一組の延伸用チャックと、
前記ガラス母材の前記所定の長さとなった延伸された部位を、所定の切断位置で、延伸中の前記延伸用チャックと同じ速度で移動しながら切り取る切断装置とを有することを特徴とするガラス母材の延伸装置。
It is a stretching device for heating and stretching a glass base material and cutting it to a predetermined length,
While one of the stretching chucks is being stretched, the other stretching chuck moves to a new gripping position, grips the glass base material, moves at the same speed as the one gripping chuck, and stretches. The other stretching chuck is moved to a new gripping position while the other stretching chuck is in a stretching operation, grips the glass base material, and moves at the same speed as the other gripping chuck, A pair of stretching chucks for stretching and continuously stretching the glass base material;
A glass having a cutting device that cuts the stretched portion of the glass base material having the predetermined length while moving at a predetermined cutting position at the same speed as the stretching chuck being stretched. Base material stretching equipment.
前記一方の延伸用チャックは、前記他方の延伸用チャックの上方に位置するように制御されていることを特徴とする請求項5記載のガラス母材の延伸装置。 6. The glass base material stretching apparatus according to claim 5, wherein the one stretching chuck is controlled to be positioned above the other stretching chuck. 前記切断装置は、前記ガラス母材の前記切断位置に傷を付けるカッター刃と、前記延伸ガラス母材の前記切断位置から所定距離離れた上下の2個所に当てる一対の当て具と、前記延伸ガラス母材の表面の前記切断位置と対向する位置に当てる押し具とを有し、
前記押し具を前記延伸ガラス母材に押し込むことで、前記第1の延伸ガラス母材を切り離すことを特徴とする請求項5記載のガラス母材の延伸装置。
The cutting device includes a cutter blade for scratching the cutting position of the glass base material, a pair of upper and lower application tools that are applied to two upper and lower positions away from the cutting position of the stretched glass base material, and the stretched glass. A pressing tool that hits a position facing the cutting position on the surface of the base material,
The glass base material stretching apparatus according to claim 5, wherein the first stretched glass base material is separated by pressing the pusher into the stretched glass base material.
前記当て具は、耐熱性樹脂の表面を有するローラであることを特徴とする請求項5記載のガラス母材の延伸装置。 6. The glass base material stretching apparatus according to claim 5, wherein the patch is a roller having a surface of a heat resistant resin. 前記切断装置は、切り取られ落下する延伸部位を受け取る母材受け具が吊り下げられていることを特徴とする請求項5記載のガラス母材の延伸装置。


6. The glass base material stretching device according to claim 5, wherein a base material receiving member for receiving the stretched portion to be cut and dropped is suspended from the cutting device.


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CN102659310A (en) * 2012-05-18 2012-09-12 中天科技光纤有限公司 Automatic cooling and automatic cone shearing device for turned optical fiber preformed bars
JP2015199613A (en) * 2014-04-04 2015-11-12 住友電気工業株式会社 Apparatus for manufacturing optical fiber and method for manufacturing optical fiber
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