JP2003235645A - Brush manufacturing method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To surely prevent the pullout of a filling material for fixing bristle bundles to a base board provided in the tip side of a handle. <P>SOLUTION: In this manufacturing method for the brush 10, after an erecting wall 15 of a rear surface filling recess part 16 in the base board 11 is fallen and deformed toward the inside of the recess part 16 by thermal contraction in molding the base board 11, the rear surface filling recess part 16 is filled with the filling material 19. <P>COPYRIGHT: (C)2003,JPO

Description

Detailed Description of the Invention

[0001]

TECHNICAL FIELD The present invention relates to a method for manufacturing a brush such as a toothbrush.

[0002]

2. Description of the Related Art Conventionally, USP5 has been used as a manufacturing method of toothbrush.
There is one described in 458400. In this conventional technique, the base of the hair tuft is planted in the hair tuft insertion hole provided in the substrate provided on the tip side of the handle, and a filler is filled around the base of the tuft on the back side of the board. The hair bundle is fixed to the substrate.

[0003]

The toothbrush of the prior art is one in which the substrate formed in the previous step is filled with a filler for fixing the bristle bundle and adhered to the substrate, so that the toothbrush can be repeatedly brushed. Due to bending stress, the adhesive portion between the substrate and the filler is easily peeled off and easily comes off. When the above-mentioned filler is peeled off from the substrate provided on the distal end side of the handle, the cross-sectional strength on the substrate side is immediately reduced, the substrate may be broken, and the oral cavity may be damaged.

An object of the present invention is to reliably prevent the filler for fixing the hair tufts from coming off the substrate provided on the tip side of the handle.

[0005]

According to a first aspect of the present invention, a back side filling recess surrounded by a rising wall is formed on a back side of a substrate provided on a front end side of a handle, and a range of the back side filling recess of the substrate is formed. The base of the hair bundle is planted in the hair bundle insertion hole provided inside, and the filler is filled around the base of the hair bundle in the back filling recess of the substrate to fix the hair bundle to the substrate. A method of manufacturing a brush, wherein the heat shrinkage during molding of the substrate
The rising wall of the back surface filling concave portion of the substrate is collapsed toward the inside of the concave portion to be deformed, and then the back surface filling concave portion is filled with the filling material.

[0006]

BEST MODE FOR CARRYING OUT THE INVENTION (First Embodiment) (FIGS. 1 to 9) The construction of a toothbrush manufacturing method and a manufacturing apparatus are as follows. (1) The substrate 11 of the toothbrush 10 is molded by the substrate molding die 20 (upper mold 21 and lower mold 22) of FIG. In this embodiment, the substrate 11 is composed of the head 14 integrally formed with the handle 12 via the neck 13.

As shown in FIG. 2, the head 14 is provided with a back surface filling concave portion 16 surrounded by a rising wall 15 provided at the outer edge on the back surface side, and a flocked portion 16A defined within the range of the back surface filling concave portion 16 is formed. A large number of hair bundle insertion holes 1 on the substrate surface 16B
7 is formed so as to penetrate, and the hair tufts 18 can be transplanted into the hair tuft insertion holes 17.

The substrate 11 has a handle 12 (neck 13).
The back filling material 19 is secondarily filled in the back filling concave portion 16 of the head 14 after the step of implanting the head 14 which will be described later.
However, the flocking substrate 11 may be composed of only the head 14, and after the step of flocking the head 14, the back filling material for the back filling concave portion 16 of the head 14 and the handle 12 are provided.
The molding material for the (neck 13) may be integrally secondarily filled.

Since the substrate 11 is provided with the rising wall 15 which is continuous to the entire circumference of the outer edge of the head 14, the back surface filling recess 16 is provided.
The adhesion area of the back filler 19 to the back surface is widened, the adhesion is good, and the bending strength of the head 14 can be enhanced. However, substrate 1
The head 1 may be provided with the rising wall 15 only on a part of the outer edge of the head 14, or may not be provided with the rising wall 15.

As the resin constituting the substrate 11, any of polypropylene, acrylonitrile-styrene copolymer, acrylonitrile-butadiene-styrene copolymer, polycarbonate, polymethylmethacrylate, unsaturated polyester, etc. may be adopted. It suffices that the properties such as the required strength and the durability of 10 can be secured, and that when the substrate 11 is molded, it should have moldable flow characteristics and thermal stability. Nylon, polybutylene terephthalate, or the like can be used as the bristle of the hair bundle 18.

(2) The substrate 11 is installed on the hair bundle holding jig 30. As shown in FIG. 3, the hair bundle holding jig 30 for the substrate 1
No. 1 installation part 31 and the board 11 installed in the installation part 31
The hair bundle shaping hole 32 connected to the hair bundle insertion hole 17 is provided.

The hair bundle holding jig 30 may be made of metal (iron, aluminum), plastic, or a composite of metal and plastic. As the plastic, polytetrafluoroethylene or the like is preferable, and since this plastic has good slipperiness, insertion efficiency and quality of the hair bundle are improved. Further, it is preferable to coat the metal material with polytetrafluoroethylene or the like, because both slipperiness and durability can be secured.

The hair bundle holding jig 30 has a hair bundle shaping hole 32.
The bottom surface of the hole is set to a shape to be applied to the tip of the hair bundle 18. By making the tip shape of the extruding pin 51, which will be described later, substantially the same as the hole bottom surface shape (fitting shape) of the hair bundle shaping hole 32, the shaping property of the tip portion of the hair bundle 18 can be improved.

(3) The hair bundle 18 is picked by the sleeve 40 that houses the hair bundle 18 (FIG. 3). Then, the bristle tuft implanting device 50 pushes the bristle tufts 18 accommodated in the sleeve 40 by the pushing pins 51, and
8 is planted in the hair bundle shaping hole 32 of the hair bundle holding jig 30 from the hair bundle insertion hole 17 of the substrate 11 installed in the hair bundle holding jig 30, and the base of the hair bundle 18 is fixed. The hair bundle is inserted into the hair bundle insertion hole 17 of the substrate 11, and the tip of the hair bundle 18 is pressed against the bottom surface of the hair bundle shaping hole 32 to shape the hair (FIG. 3).

The hair bundle end face melting device 60 for (4)
As shown in, the base end surface of the bristle tuft 18 protruding from the bristle tuft insertion hole 17 on the back side of the substrate 11 is melted or melt-pressed to close the back tuft 11 to the back side of the substrate 11. A sheet-shaped melt-bonding surface 18A (FIG. 5) is formed.
The fusion fixing surfaces 18A of the bristle tufts 18 are not limited to those in which adjacent ones are continuously formed into a band shape as described above, but may be individually formed into a lump shape.

As the hair bundle end face melting device 60, an ultrasonic vibrating body may be used in addition to the heating element.

(5) The substrate 11 on which the tufts 18 for hair are planted and the tuft holding jig 30 for tufts are conveyed by the conveying device 200 to the positioning mechanism 201 in the molding device 70 and positioned (FIG. 6).

(6) The back filling material 19 discharged from the inlet 72 (gate) of the die 71 of the molding apparatus 70 by the filling device 80 is filled with the back filling material 19 by the die 71 to the back surface of the substrate 11.
Of the hair bundle 18 on the back side of the
A) Space formed around (space of back-filling recess 16)
Then, the hair bundle 18 is fixed to the substrate 11 by injecting it into the substrate 11 (FIGS. 7 and 8).

(7) After the filling material 19 is solidified, the mold 71 is opened to take out the toothbrush 10 and the bristle bundle holding jig 30 (FIG. 9), and the toothbrush 10 is removed from the bristle bundle holding jig 30 (FIG. 9).

In the molding apparatus 70 (FIGS. 6 to 9), a vertical type molding apparatus is used, and the positioning mechanism 2 is used.
01 shows an example in which the hair bundle holding jig 30 on which the substrate 11 is arranged is positioned and the back filling material 19 is injection-molded in the back filling recess 16 of the head 14. If 30 is sequentially conveyed into the molding apparatus 70, continuous molding can be efficiently performed. If necessary, a horizontal molding device may be adopted.

Further, in the above embodiment, the substrate 1 in which the back filling concave portion 16 formed in the head 14 is filled with the secondary filling material.
However, since only the head 14 is filled with the back surface, a small amount of filling is required. Further, since the secondary filling material is filled into the recess 16 having substantially the same thickness, the handle 13
The molding conditions (conditions such as filling pressure, temperature, filling speed, etc.) can be set regardless of the shape. On the other hand, for example, in the method of filling (secondarily filling) the head portion and a part of the handle portion, molding conditions corresponding to the shape of the handle portion other than the head portion are required. Comparing the two forms, it can be said that the present form is more stable in quality because the molding conditions suitable for the head 14 can be set.

Further, since the shape of the recess 16 of the head 14 is such that the outer wall surface is provided on the entire circumference, the filler adheres while securely preventing the leakage of the filler from the head 14 in which the recess 16 is formed. The required filling pressure can be applied with high precision.

Further, the mold 71 has a recess 1 for back surface filling.
Since only the mold for filling 6 is required, the structure is relatively simple and maintainability is good.

The back-filling material 19 is mainly made of the same material as the substrate 11 (for example, both polypropylene resins). For example, polypropylene resins having different physical properties can be used depending on formability and quality. It is possible to improve. If necessary, a different material (e.g., elastomer) may be used to manufacture a toothbrush having a unique appearance including elasticity and color as a toothbrush.

Further, in order to strengthen the adhesive force between the substrate 11 and the hair bundle 18, the filler 19 is mixed with the constituent material of the substrate 11 and the hair bundle 18 and a material having good thermal adhesiveness or chemical adhesiveness. It is preferable to heat the substrate 11 or to raise the temperature of the mold 71 to increase the thermal adhesiveness, and to increase the melting temperature of the filler 19 itself when it is injected. Furthermore, it is preferable to increase the injection pressure of the filler 19 from the viewpoint of improving the adhesive force with the substrate 11 and the hair bundle 18 and improving the appearance (reducing sink marks). However, if the injection pressure is too high, the substrate 11
Since a leakage (burr) of the filler occurs between the hair bundle 18 and the bristle bundle 18, it is necessary to set an appropriate pressure. In addition, as a method of strengthening the adhesive force, a method of injecting the filling material 19 after performing corona discharge treatment or plasma discharge treatment on the surface of the substrate 11 or a method of applying a primer agent on the surface of the substrate 11 may be used. good.

In the toothbrush 10 of the first embodiment, the substrate 1
In order to prevent the back surface filler 19 in FIG. 1 from coming off, the following structure is provided (FIG. 10).

(A) In the above (1), when the substrate 11 is molded in the substrate molding die 20 and the substrate 11 is taken out from the die 20, the cooling structure of the die 20, the size and shape of the substrate 11, etc. Due to the heat shrinkage of the substrate 11 caused by the above, the rising wall 15 of the back surface filling concave portion 16 in the substrate 11 is collapsed and deformed toward the inside of the concave portion 16, and this collapse forming portion 15A is filled in the later step (6). The stopper portion 101 is provided for the filler material 19 that is solidified by solidification.

(B) In the above (6), when the filling material 19 is filled in the molding apparatus 70 and the toothbrush 10 is taken out from the mold 71, the above-mentioned (a) of the substrate 11 heated by the filling of the filling material 19 is taken. Similar to the cooling structure of the mold 71, thermal contraction caused by the size and shape of the substrate 11 and the like causes the collapse forming portion 15A already formed in (a) above to further collapse and deform to form the collapse forming portion 15A. The retaining portion 101 for the filling material 19 is further strengthened.

(C) In the above (6), when the filling material 19 is filled in the molding apparatus 70 and the toothbrush 10 is taken out from the mold 71, the mutual bonding surface shape of the substrate 11 and the filling material 19, mutual adhesiveness, etc. By the heat shrinkage of the filling material 19 filled in the concave portion 16 of the substrate 11 and bonded to the rising wall 15 by the thermal shrinkage, the collapse forming portion 15A already formed in (a) above is further collapsed and deformed. The retaining portion 1 for the filler 19 formed by the collapse forming portion 15A.
01 is further strengthened.

In the above (a), the rising wall 1 of the substrate 11 is
Mold part 20A (upper mold 21 and lower mold 2 that forms the outer surface of 5)
2) is provided with a cooling means 23 such as water cooling or air cooling, and a cooling temperature difference between the mold component 20A and the mold component 20B (upper mold 21) forming the inner surface of the rising wall 15 of the substrate 11 is set, By lowering the temperature of the component 20A to be lower than that of the mold component 20B, a difference in shrinkage amount between the outer surface and the inner surface of the rising wall 15 is given, and the rising wall 15 is collapsed and deformed toward the inside of the recess 16.

Further, in the above-mentioned (a) and (b), the collapse forming portion 15A is formed on the rising wall 15 of the recess 16 in the substrate 11.
In forming the recesses, the thickness t1 of the substrate surface 16B of the recess 16 is 0.5 mm or more, the thickness t2 of the rising wall 15 is 0.3 mm or more, and the opening end of the recess 16 separating the thickness t2 of the rising wall 15 from the substrate surface 16B. It is effective to reduce the thickness toward the side. If t1 and t2 are too thin, a sufficient cooling temperature difference between the outer surface and the inner surface of the rising wall 15 cannot be obtained, and the collapse deformation due to the difference in the amount of shrinkage cannot be sufficiently generated.

According to this embodiment, there are the following effects. Rising wall 15 of backside filling recess 16 in substrate 11.
Is formed so as to fall toward the inside of the concave portion 16, and the fall forming portion 15A of the rising wall 15 serves as a stopper portion 101 for the filling material 19. Therefore, even if repeated bending stress is applied to the bonded portion between the substrate 11 and the filling material 19 at the time of tooth brushing, the filling material 19 can be prevented from coming off from the substrate 11, and breakage due to reduction in cross-sectional strength on the substrate 11 side occurs. Etc. can be avoided.

In the above, the filler 19 is mechanically constrained to prevent the filler 19 from coming off.
It is possible to prevent the filler 19 from coming off even if the resin has no adhesive property or has a low adhesive property.

(Second Embodiment) (FIG. 11) In the second embodiment, the above-mentioned (a) of the first embodiment is not adopted as the detachment prevention structure of the back surface filler 19 in the substrate 11, but the above-mentioned (b) ,
It is due to the adoption of (c). That is, when the filling material 19 is filled in the molding device 70 and the toothbrush 10 is taken out from the mold 71, the collapse forming portion 15A is provided on the rising wall 15 of the concave portion 16 in the substrate 11 by the above (b) and (c). ,
The collapse forming portion 15A is used as a stopper portion 101 for the filling material 19.

(Third Embodiment) (FIG. 12) In the third embodiment, as a retaining structure for the back surface filler 19 in the substrate 11, the above-described (a) to (c) of the first embodiment or the second embodiment is used. In addition to the above-mentioned (b) and (c) of the embodiment, the press molding unit 73 of the molding device 70 (mold 71) is further added. That is, the molding device 7
The substrate 1 is filled with the filling material 19 using 0 (die 71).
1 is covered with a mold 71 around the rising wall 15 of the recess 16 so that the mold 71 divides the rear surface of the substrate 11.
At the time of filling the space 19 with the filling material 19, the press-molding portion 73 provided in the mold 71 causes the rising wall 1 of the substrate 11 to rise.
The outer surface of the rising wall 5 is pressed toward the inside of the recess 16 to raise the rising wall 1
After 5 was deformed by inclining plastically or elastically toward the inside of the recess 16, the recess 16 was filled with the filler 19.
Both the rising wall 15 that is plastically collapsed and deformed and the rising wall 15 that is elastically collapsed and deformed are adhered to the filler material 19 in the collapsed deformation state, and the collapsed deformation state is fixed as the filler material 19 solidifies. As a result, the collapse forming portion 15A is formed.

The filling device 80 of the present invention may be an applicator (such as an air pump type, a gear pump type or a screw pump type) for a hot melt adhesive or the like.

[0037]

As described above, according to the present invention, it is possible to reliably prevent the filling material for fixing the hair tufts from coming off the substrate provided on the distal end side of the handle.

[Brief description of drawings]

FIG. 1 is a schematic view showing a substrate and a molding die thereof according to a first embodiment.

FIG. 2 is a schematic view showing a main part of a substrate.

FIG. 3 is a schematic view showing a hair bundle holding jig and a hair bundle planting device.

FIG. 4 is a schematic view showing a hair bundle end face melting device.

FIG. 5 is a schematic diagram showing a state in which a fused and fixed surface of a hair bundle is formed.

FIG. 6 is a schematic view showing a positioning state of a substrate on a molding apparatus.

FIG. 7 is a schematic diagram showing a state where a mold and a substrate are in contact with each other.

FIG. 8 is a schematic diagram showing a state of injecting a filler by a molding device.

FIG. 9 is a schematic view showing a state in which the toothbrush is removed from the bristle bundle holding jig.

FIG. 10 is a schematic view showing a structure for preventing the filler from coming off the substrate.

FIG. 11 is a schematic diagram showing a structure for preventing the filler from coming off in the substrate of the second embodiment.

FIG. 12 is a schematic view showing a structure for preventing the filler from coming off in the substrate of the third embodiment.

[Explanation of symbols]

10 Toothbrush (brush) 11 board 12 handles 15 rising wall 15A collapse formation part 16 Back filling recess Hair bundle insertion hole for 17 Hair bundle for 18 19 Back filling material 101 retaining part

Claims (5)

[Claims] 1. A back filling recess surrounded by a rising wall is formed on the back side of a substrate provided on the tip side of a handle, and is used for a hair bundle insertion hole provided within the back filling recess of the substrate. A method for manufacturing a brush in which a base of a hair bundle is planted, a filler is filled around the base of the hair bundle in a recess for back surface filling of the substrate, and the hair bundle is fixed to the substrate. A method of manufacturing a brush in which a rising wall of a back surface filling recess in the substrate is collapsed and deformed toward the inside of the recess by heat shrinkage to deform the back surface, and then the back surface filling recess is filled with a filler. 2. A back-filling recess surrounded by a rising wall is formed on the back side of the substrate provided on the tip side of the handle, and is used for a hair bundle insertion hole provided in the range of the back-filling recess of the substrate. A method for manufacturing a brush in which a base of a hair bundle is planted, a filler is filled around the base of the hair bundle in the back filling recess of the substrate, and the hair bundle is fixed to the substrate. A method for manufacturing a brush in which a rising wall of a back surface filling recess in the substrate is collapsed and deformed toward the inside of the recess due to thermal contraction of the substrate heated by filling. 3. A back face filling recess surrounded by a rising wall is formed on a back face side of a substrate provided on a front end side of a handle, and is used for a hair bundle insertion hole provided in a range of the back face filling recess of the substrate. A method for manufacturing a brush, in which a base of a hair bundle is planted, a filler is filled around the base of the hair bundle in a recess for filling the back surface of the substrate, and the hair bundle is fixed to the substrate. A method for manufacturing a brush, wherein the rising wall of the backside filling recess in the substrate is deformed by being collapsed toward the inside of the recess by thermal contraction of the filling material filled in the filling recess and bonded to the rising wall. 4. A brush manufactured by the manufacturing method according to claim 1. 5. A back-filling recess surrounded by a rising wall is provided on the back side of a substrate provided on the front end side of the handle, and a hair-bundle insertion hole provided within the back-filling recess is provided with a hair bundle. A brush in which the base portion of the back filling recess is implanted, the filling material is filled around the base of the bristle bundle in the back filling recess, and the bristle bundle is fixed to the substrate. Is formed so as to fall toward the inside of the concave portion, and the fall forming portion of the rising wall serves as a retaining portion for the filling material.