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JP2000015650A - Method and apparatus for molding partially foamed molding and partially foamed molding - Google Patents

Method and apparatus for molding partially foamed molding and partially foamed molding

Info

Publication number
JP2000015650A
JP2000015650A JP10187406A JP18740698A JP2000015650A JP 2000015650 A JP2000015650 A JP 2000015650A JP 10187406 A JP10187406 A JP 10187406A JP 18740698 A JP18740698 A JP 18740698A JP 2000015650 A JP2000015650 A JP 2000015650A
Authority
JP
Japan
Prior art keywords
skin material
molding
mold
partially foamed
panel body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10187406A
Other languages
Japanese (ja)
Inventor
Kenji Shichi
兼司 志知
Masato Kubo
正人 久保
Sadao Teranishi
貞夫 寺西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Original Assignee
Mitsuboshi Belting Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Belting Ltd filed Critical Mitsuboshi Belting Ltd
Priority to JP10187406A priority Critical patent/JP2000015650A/en
Publication of JP2000015650A publication Critical patent/JP2000015650A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1257Joining a preformed part and a lining, e.g. around the edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/14Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining

Landscapes

  • Instrument Panels (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for molding a partially foamed molding which does not generate defective adhesion to a panel main body in the peripheral fringe of a skin material, a molding apparatus for the method, and the partially foamed molding. SOLUTION: A molding method is adopted in which the outside surface 16a of the peripheral fringe 16 of skin material 12 and the inside surface 15a of the recession part 15 of a panel main body 11 which are laid to overlap each other by the mold clamping of the first and second molds 31, 32 are brought into close contact by a magnetizing means 33. For that purpose, a molding apparatus in which a magnet body 35 is arranged in the second mold 32, and a magnetic body 36 is formed in the skin material 12 is employed. In a partially foamed molding obtained by the method, the magnetic body 36 is formed in the part of the peripheral fringe 16 of the skin material 12 which contacts the inside surface 15a of the panel main body 11 having the pad shaped recession 15.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、インストルメント
パネル等に部分的にパッド部分を設けた部分発泡成形品
の成形方法及び成形装置並びに部分発泡成形品に関する
ものである。さらに詳しくは、発泡成形時に表皮材の周
縁とパネル本体との密着性を向上させて、この部分の密
着不良を防止したものに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for molding a partially expanded molded product in which a pad portion is partially provided on an instrument panel or the like, and to a partially expanded molded product. More specifically, the present invention relates to a device in which the adhesion between the periphery of the skin material and the panel body is improved during foam molding to prevent poor adhesion at this portion.

【0002】[0002]

【従来の技術】例えばインストルメントパネルにおい
て、パネル本体の一部に、発泡層部分を有し、クッショ
ン性に富むパッド部分を設けることが行われている。こ
のパッド部分の成形方法としては、発泡層部分を別体
品として形成し、パネル本体に取り付ける方法が一般的
であるが、一対の型のそれぞれに、パネル本体、表皮
材をセットし、型締め後に形成されるパネル本体と表皮
材の間の空間で発泡液料を発泡させて一体的に成形する
方法が提案されている。
2. Description of the Related Art For example, in an instrument panel, a part of a panel body has a foam layer portion and a pad portion rich in cushioning property is provided. As a method of forming the pad portion, it is common to form the foam layer portion as a separate product and attach it to the panel body.However, the panel body and the skin material are set on each of a pair of dies, and the mold is clamped. A method has been proposed in which a foaming liquid material is foamed in a space between a panel body and a skin material to be formed later and integrally formed.

【0003】パッド部分を自動的に効率よく製造するた
めには、前述ののように型にセットして一体成形する
ことが好ましいが、表皮材とパネル本体との間の接合部
からの発泡液漏れが問題となる。そこで、この部分にソ
フトテープを貼ったり、一方の型にシール部材を突出状
に設けておいたりする方法がある。
[0003] In order to manufacture the pad portion automatically and efficiently, it is preferable that the pad portion is set in a mold and integrally molded as described above. However, the foaming liquid from the joint between the skin material and the panel body is preferably used. Leakage is a problem. Therefore, there is a method in which a soft tape is attached to this portion, or a sealing member is provided on one of the molds so as to protrude.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、前述の
ソフトテープを接合部に貼る方法では、表皮材とソフト
テープの接着が不十分になり、完全に発泡液の漏れを防
ぐことは困難であった。また、シール部材を設けたもの
では、シール部材を突出させることによって表皮材が引
っ張られ発泡層部分の端部の形状が変形してしまうとい
う問題があった。そこで、特開平7−329077号公
報に、表皮材が設置される前記第1型の表皮材の設置部
分の外縁に沿って支持部材を進退可能に設け、表皮材の
前記周縁を当接させて起立した状態にして型締めを行う
ものが提案されているが、それでも表皮材とパネル本体
の密着を常に保障するものではなかった。
However, in the above-described method of applying the soft tape to the joint, the adhesion between the skin material and the soft tape was insufficient, and it was difficult to completely prevent the leakage of the foaming liquid. . Further, in the case where the seal member is provided, there is a problem that the skin material is pulled by projecting the seal member, and the shape of the end portion of the foam layer portion is deformed. In view of this, Japanese Patent Laid-Open No. 7-329077 discloses that a support member is provided so as to be able to advance and retreat along an outer edge of an installation portion of the first type skin material on which the skin material is installed, and the peripheral edge of the skin material is brought into contact with the support member. Although there has been proposed a method of clamping the mold in an upright state, it still does not always guarantee the close contact between the skin material and the panel body.

【0005】本発明は、前述の問題に鑑みてなされたも
のであり、その目的とするところは、表皮材周縁におい
てパネル本体との接着不良を生じさせない部分発泡成形
品の成形方法及びその成形装置並びに部分発泡成形品を
提供することにある。
The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a method and apparatus for forming a partially foamed molded article which does not cause poor adhesion to a panel body at the periphery of a skin material. Another object of the present invention is to provide a partially foamed molded product.

【0006】[0006]

【課題を解決するための手段】前述した目的を達成する
本発明のうちで請求項1記載の発明は、パネル本体の一
部に表皮材と該表皮材に内包された発泡層とからなるパ
ッド部分が形成されてなる部分発泡成形品の成形方法で
あって、前記表皮材の周縁をパッド部分の形状に合わせ
て裏面側に折り曲げて、当該表皮材の表面側に配置され
る側の第1型に設置し、前記表皮材の周縁の外側面を当
接させる内側面を持ったパット形状の凹部を有するパネ
ル本体を第2型に設置し、前記第1と第2の型の型締め
によって重なる前記表皮材の外側面と前記パネル本体の
内側面とを磁着手段によって密着させ、前記表皮材と前
記パネル本体との間に形成された空間に発泡液を注入
し、発泡層を形成する、部分発泡成形品の成形方法であ
る。型締めによって重なるようそれぞれの型に設置され
た表皮材の周縁の外側面とパネル本体の凹部の内側面と
は、両者が重なった後は、磁着手段によって密着し、表
皮材の倒れ込みがなくなる。
According to a first aspect of the present invention, there is provided a pad comprising a skin material on a part of a panel body and a foam layer included in the skin material. A method for molding a partially foamed molded article having a portion formed thereon, wherein a peripheral edge of the skin material is bent toward the back side in accordance with the shape of the pad portion, and a first side of the side arranged on the front surface side of the skin material is formed. A panel body having a pat-shaped concave portion having an inner surface that is placed in a mold and abutting an outer surface of a peripheral edge of the skin material is placed in a second mold, and the first and second molds are clamped. The outer surface of the overlapping skin material and the inner surface of the panel main body are brought into close contact with each other by magnetic bonding means, and a foaming liquid is injected into a space formed between the skin material and the panel main body to form a foam layer. And a method for forming a partially foamed molded article. After the outer surface of the outer periphery of the skin material and the inner surface of the concave portion of the panel main body are overlapped by the mold clamping, the inner surface of the concave portion of the panel body and the outer surface thereof are closely adhered to each other by the magnetically attaching means so that the skin material does not fall down. .

【0007】請求項2にかかる発明は、前記磁着手段
は、前記第2型のパッド形状の凹部の周囲に所要間隔で
配設された磁石体と、前記表皮材の周縁に設けられる磁
性体とからなる請求項1記載の部分発泡成形品の成形方
法である。磁石体は、電磁石または永久磁石のいずれで
もよい。磁石体を前記第2型のパッド形状の凹部の周囲
に沿った帯状のものとすることにより磁着面を確保する
ことができる。また、パッド形状の凹部のコーナー部は
形状的剛性が出やすいので磁石体を設ける必要はなく、
その他の部分に帯状になったものが適宜所要間隔をあけ
て設けられる。磁性体としては、磁性塗料、磁石や鉄入
りテープ等が好ましく、磁性塗料は表皮端末の表側に塗
布し、磁石や鉄入りテープは表皮端末の裏側に接着させ
る。
According to a second aspect of the present invention, the magnetic attaching means includes a magnet body disposed at a required interval around the second type pad-shaped recess, and a magnetic body provided on a peripheral edge of the skin material. The method for molding a partially expanded molded article according to claim 1, comprising: The magnet body may be either an electromagnet or a permanent magnet. The magnetized surface can be secured by forming the magnet body into a band-like shape along the periphery of the second-type pad-shaped concave portion. In addition, since the corners of the pad-shaped concave portions are easily provided with rigidity in shape, there is no need to provide a magnet body,
Band-shaped members are provided at other portions at appropriate intervals. The magnetic material is preferably a magnetic paint, a magnet or a tape with iron, etc. The magnetic paint is applied to the front side of the skin terminal, and the magnet or the tape with iron is adhered to the back side of the skin terminal.

【0008】請求項3にかかる発明は、前記磁石体が電
磁石であり、前記第1及び第2型の開閉動作と連動させ
て前記電磁石をON・OFFさせる請求項1または2記
載の部分発泡成形品の成形方法である。磁石体を電磁石
にすると、例えば型が閉じた段階でONし、型のカムロ
ックを外すと同時にOFFするのように、前記第1及び
第2型の開閉動作と連動させた適宜のタイミングで電磁
石を作動させることができる。
The invention according to claim 3 is the partial foam molding according to claim 1 or 2, wherein the magnet body is an electromagnet, and the electromagnet is turned on / off in conjunction with opening and closing operations of the first and second dies. This is the method of molding the product. When the magnet body is an electromagnet, for example, the electromagnet is turned on at an appropriate timing in conjunction with the opening and closing operations of the first and second dies, such as turning on when the mold is closed, turning off at the same time as releasing the cam lock of the mold. Can be activated.

【0009】請求項4にかかる発明は、前記表皮材は、
その周縁が予め起立された状態にされて、前記第1型の
所定位置に設置されるものである請求項1、2または3
記載の部分発泡成形品の成形方法である。第1型の窪み
に沿わせる、又は表皮材の成形時の形などにより、予め
表皮材の周縁を裏面側に折り曲げて起立した状態にして
おく。これにより、型締時における表皮材の周縁の倒れ
込みが防止される。パネル本体と表皮材との間で段差が
約2〜5mmと大きい場合には、表皮の周縁を折り曲げた
状態で支持するのは容易であるので、磁着手段だけで、
表皮材の周縁の倒れ込みが防止できる。
According to a fourth aspect of the present invention, the skin material comprises:
4. The device according to claim 1, wherein said peripheral edge is set up in advance and is set at a predetermined position of said first mold.
It is a molding method for the partially foamed molded article described above. The peripheral edge of the skin material is bent in advance toward the back surface side in advance according to the depression of the first mold, or the shape at the time of molding the skin material. This prevents the peripheral edge of the skin material from falling down during mold clamping. When the step between the panel body and the skin material is as large as about 2 to 5 mm, it is easy to support the periphery of the skin in a bent state.
The fall of the periphery of the skin material can be prevented.

【0010】請求項5にかかる発明は、前記表皮材の周
縁は、表皮材が設置される前記第1型の表皮材の設置部
分の外縁に沿って設けられた進退可能な支持部材の側面
に当接させて起立した状態に支持され、パネル本体が設
置された前記第2型に対して当該支持部材を後退させつ
つ型締めを行う請求項1、2、3または4記載の部分発
泡成形品の成形方法である。表皮材の周縁を予め起立さ
せた状態にしておいても、しておかなくても、支持部材
で周縁を起立させた状態にすることができる。また支持
部材は進退自在であり、型締めと同時に後退するので、
型締め途上の表皮材の周縁の倒れ込みを防止することが
できる。パネル本体と表皮材との間で段差が、約0〜1
mmと少ない場合には、型により表皮材を折り曲げた状態
に保持することが困難である。そこで、支持部材によっ
て、段差が小さくても折り曲げた状態に保持し、磁着手
段による表皮材の周縁の倒れ込み防止を確実にする。
According to a fifth aspect of the present invention, a peripheral edge of the skin material is provided on a side surface of a retractable support member provided along an outer edge of an installation portion of the first type skin material on which the skin material is installed. 5. The partially foamed molded product according to claim 1, wherein the second foam member is supported in an upright state by abutting, and the mold is clamped while the support member is retracted with respect to the second mold on which the panel body is installed. This is a molding method. Whether the peripheral edge of the skin material is upright in advance or not, the peripheral edge can be raised by the support member. In addition, the support member can move forward and backward, and it retreats at the same time as mold clamping,
The fall of the peripheral edge of the skin material during the mold clamping can be prevented. The step between the panel body and the skin material is about 0 to 1
When the thickness is as small as mm, it is difficult to hold the skin material in a bent state by the mold. Therefore, the supporting member maintains the folded state even if the step is small, and ensures that the peripheral edge of the skin material is prevented from falling down by the magnetically attaching means.

【0011】請求項6にかかる発明は、前記パネル本体
および前記表皮材が嵌入される前記第1及び第2型の型
締時における前記第1及び第2型間の近接距離を検出
し、前記支持部材が、対向する前記第2型に嵌め込まれ
たパネル本体と非接触を保ちつつ後退するように前記検
出された近接距離の値に基づいて型締めの制御がなされ
る請求項5記載の部分発泡成形品の成形方法である。表
皮材がセットされる側にある支持部材の頂部が、パネル
本体と接触するおそれがない。
According to a sixth aspect of the present invention, the proximity distance between the first and second molds at the time of clamping the first and second molds into which the panel body and the skin material are fitted is detected, 6. The part according to claim 5, wherein mold clamping control is performed based on the value of the detected proximity distance so that the support member is retracted while maintaining non-contact with the panel body fitted into the opposing second mold. This is a method for molding a foam molded article. There is no risk that the top of the support member on the side where the skin material is set will come into contact with the panel body.

【0012】請求項7にかかる発明は、パネル本体の一
部に表皮材と該表皮材に内包された発泡層とからなるパ
ッド部分が形成されてなるインストルメントパネルのパ
ッド部分を成形する部分発泡品の成形装置であって、前
記表皮材の表面側に配置され当該表皮材の周縁を裏面側
に折り曲げた状態で設置する第1型と、前記表皮材の周
縁の外側面を当接させる内側面を持ったパット形状の凹
部を有するパネル本体を設置する第2型と、前記第1及
び第2の型の型締めによって重なる前記表皮材の外側面
と前記パネル本体の内側面とを密着させる磁着手段と、
を備えてなり、前記磁着手段は、前記第2型のパッド形
状の凹部の周囲に所要間隔で配設される帯状の磁石体
と、予め前記表皮材の周縁に設けられる磁性体とからな
る、部分発泡品の成形装置である。表皮材の周縁の外側
面とパネル本体の凹部の内側面とは、型締めによって重
なった後は、磁着手段によって密着する。
According to a seventh aspect of the present invention, there is provided partial foaming for forming a pad portion of an instrument panel in which a pad portion comprising a skin material and a foam layer included in the skin material is formed in a part of the panel body. An apparatus for forming a product, comprising: a first mold disposed on the front side of the skin material and installed with the periphery of the skin material bent toward the back side; and an inner surface for contacting an outer surface of the periphery of the skin material. A second mold for installing a panel body having a pad-shaped recess having a side surface, and the outer surface of the skin material and the inner surface of the panel body that are overlapped by the mold clamping of the first and second molds are brought into close contact with each other. Magnetic attachment means,
Wherein the magnetic attachment means comprises a band-shaped magnet body disposed at a required interval around the second-type pad-shaped recess, and a magnetic body provided in advance on the periphery of the skin material. , A device for molding a partially foamed product. After the outer surface of the peripheral edge of the skin material and the inner surface of the concave portion of the panel main body are overlapped by mold clamping, they are brought into close contact with each other by magnetic attachment means.

【0013】請求項8にかかる発明は、皮材が設置され
る前記第1型の表皮材の設置部分の外縁に沿って進退可
能に設けられ、表皮材の前記周縁を当接させて起立した
状態に支持する支持部材を、備える請求項7記載の部分
発泡品の成形装置である。表皮材がセットされる側にあ
る支持部材の頂部が、パネル本体と接触するおそれがな
い。
The invention according to claim 8 is provided so as to be able to advance and retreat along an outer edge of an installation portion of the first-type skin material on which the skin material is installed, and to stand up by bringing the peripheral edge of the skin material into contact. The apparatus for molding a partially foamed product according to claim 7, further comprising a support member that supports the state in a state. There is no risk that the top of the support member on the side where the skin material is set will come into contact with the panel body.

【0014】請求項9にかかる発明は、パネル本体の一
部に表皮材と該表皮材に内包された発泡層とからなるパ
ッド部分が形成されてなる部分発泡成形品であって、前
記表皮材の周縁のうち、前記パッド形状の凹部を有する
パネル本体の内側面と密着する部分に、磁性体が設けら
れている部分発泡成形品である。発泡層を形成する際
に、表皮材の周縁の磁性体を利用し、表皮材の周縁をパ
ネル本体に引き寄せ、密着性を高めることができる。
According to a ninth aspect of the present invention, there is provided a partially foamed molded product in which a pad portion comprising a skin material and a foam layer included in the skin material is formed on a part of the panel body. Is a partially foamed molded product in which a magnetic material is provided in a part of the periphery of the panel that closely contacts the inner surface of the panel body having the pad-shaped recess. When forming the foamed layer, it is possible to use the magnetic material at the periphery of the skin material to draw the periphery of the skin material to the panel body, thereby improving the adhesion.

【0015】[0015]

【発明の実施の形態】本発明の実施の形態を、図示例と
ともに説明する。図1は、本発明の部分発泡成形品が適
用されるインストルメントパネルの斜視説明図、図2は
図1のA−A部分の断面説明図、図3及び図4は、部分
発泡成形品パッド部分の成形装置の型締め前及び型締め
後の断面説明図である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described with reference to illustrated examples. FIG. 1 is a perspective explanatory view of an instrument panel to which the partially foamed molded article of the present invention is applied, FIG. 2 is a sectional explanatory view of AA part in FIG. 1, and FIGS. It is sectional explanatory drawing before and after mold clamping of the shaping | molding apparatus of a part.

【0016】図1において、本発明の部分発泡成形品の
成形方法および成形用装置によって成形されるインスト
ルメントパネル1は、パネル本体11のみからなるソリ
ッド部分2の他に、クッション性のあるパッド部分3を
備えている。図示例では、ソリッド部分2に空気の吹き
出し口4が設けられている。
In FIG. 1, an instrument panel 1 molded by the method and apparatus for molding a partially foamed molded product of the present invention has a pad portion having a cushioning property in addition to a solid portion 2 consisting solely of a panel main body 11. 3 is provided. In the illustrated example, an air outlet 4 is provided in the solid portion 2.

【0017】図1のA−A線断面図である図2に示され
るようにパッド部分3は、パネル本体11の一部分(凹
部15が形成された部分)に、表皮材12と、表皮材1
2に内包された発泡層13とを積層してなる。
As shown in FIG. 2 which is a cross-sectional view taken along the line AA of FIG. 1, the pad portion 3 has a skin material 12 and a skin material 1 on a part of the panel main body 11 (portion where the concave portion 15 is formed).
2 is formed by laminating the foam layer 13 included in the second layer.

【0018】パネル本体11は、例えば、特定の車両に
おけるインストルメントパネルの基体となるものであっ
て、要求される形状に予め成形されている。発泡層13
を形成する部分には凹部15が形成されており、凹部1
5の内側面15aは、ほぼ垂直か大きく傾斜しているこ
とが好ましい。何故ならば、型締め時に表皮材12の周
縁16を密着させやすく、発泡液が発泡するときに内側
からかかる圧力に耐えやすいからである。
The panel main body 11 is, for example, a base body of an instrument panel in a specific vehicle, and is formed in a required shape in advance. Foam layer 13
Is formed in a portion where
It is preferable that the inner side surface 15a of the fifth member 5 be substantially vertical or be greatly inclined. This is because the peripheral edge 16 of the skin material 12 is easily brought into close contact with the mold at the time of mold clamping, and easily withstands the pressure applied from the inside when the foaming liquid foams.

【0019】表皮材12は、周縁16が裏面側へ折り曲
げられてほぼ垂直か大きく傾斜するように、予め形成さ
れているか、または、図示されない下型にセットすると
きに図示されない支持部材に沿わせて折り曲げられるよ
うになっている。表皮材12は、表面にしぼなどの細か
な細工を施しやすく、美的外観および触感に優れている
パウダースラッシュ成形品を用いることが好ましい。し
かし、真空成形されたものでもよく、特に限定されな
い。表皮材12は、裏面側に形成される発泡層13のク
ッション性を考慮して概して柔らかく形成される。
The skin material 12 is formed in advance so that the peripheral edge 16 is bent to the rear surface side and is substantially vertical or greatly inclined, or is arranged along a supporting member (not shown) when setting the lower die (not shown). So that it can be folded. As the skin material 12, it is preferable to use a powder slush molded product that is easy to apply fine work such as a grain to the surface and is excellent in aesthetic appearance and touch feeling. However, it may be vacuum-formed and is not particularly limited. The skin material 12 is generally formed softly in consideration of the cushioning property of the foam layer 13 formed on the back surface side.

【0020】発泡層13は、型締め後、或いは、型締め
直前に、表皮材12とパネル本体11との間に注入され
た発泡液を型締め後に発泡させて形成される。発泡層1
3が形成されている部分は弾力性があって、特に触感に
優れたパッド部分3となっている。
The foam layer 13 is formed by foaming the foaming liquid injected between the skin material 12 and the panel body 11 after or immediately before the mold clamping. Foam layer 1
The portion where 3 is formed has elasticity, and is a pad portion 3 having particularly excellent tactile sensation.

【0021】表皮材12および発泡層13を形成する材
料としては、PVC、オレフィン系熱可塑性エラストマ
ー(TPO)、スチレン系熱可塑性エラストマー(TP
S)、ウレタン系熱可塑性エラストマー(TPU)、ポ
リエステル系熱可塑性エラストマーなどの中から適宜選
択される。
Materials for forming the skin material 12 and the foam layer 13 include PVC, olefin-based thermoplastic elastomer (TPO), and styrene-based thermoplastic elastomer (TP).
S), urethane-based thermoplastic elastomer (TPU), polyester-based thermoplastic elastomer, and the like.

【0022】パネル本体1を形成する材料としては、ポ
リエチレン樹脂、ポリプロピレン樹脂(PP)、ポリス
チレン樹脂(PS)、ナイロン、ABS樹脂、ノリル樹
脂等の熱可塑性樹脂、もしくは、ポリプロピレン樹脂を
タルク、マイカまたはガラス等で補強したフィラー入り
ポリプロピレン樹脂(PPC)、変性ポリフェニレンオ
キサイド樹脂(PPO)など、圧縮成形や射出成形によ
って容易に成形できる硬質系樹脂が好適に利用される。
The material for forming the panel body 1 is a thermoplastic resin such as polyethylene resin, polypropylene resin (PP), polystyrene resin (PS), nylon, ABS resin, noryl resin, or polypropylene resin such as talc, mica or Hard resins that can be easily molded by compression molding or injection molding, such as a polypropylene resin (PPC) with a filler reinforced with glass or the like and a modified polyphenylene oxide resin (PPO), are suitably used.

【0023】図2に示されるように、表皮材12の周縁
16の裏面側には磁性体36が貼り付けることにより設
けられている。この磁性体36は、図示されない型側の
磁石体との共同作用により、パネル本体11の凹部15
を形成する内側面15aと表皮材12の周縁16の外側
面16aとを密着させる機能を有する。なお、図示の寸
法Hは、パネル本体11と表皮材13と間の段差の程度
を示している。段差Hが大きいと、表皮材12の周縁1
6を支える型の窪みが深くなって存在するということで
あり、段差Hが小さいと、表皮材12の周縁16を支え
る型の窪みが浅い状態で存在するということである。
As shown in FIG. 2, a magnetic body 36 is provided on the back side of the peripheral edge 16 of the skin material 12 by sticking. The magnetic body 36 cooperates with a mold-side magnet body (not shown) to form the recess 15 of the panel body 11.
And the outer surface 16a of the peripheral edge 16 of the skin material 12 has a function of closely adhering. The dimension H shown in the drawing indicates the degree of the step between the panel body 11 and the skin material 13. If the step H is large, the peripheral edge 1 of the skin material 12
6 means that the dent of the mold supporting the peripheral edge 16 of the skin material 12 exists in a shallow state when the step H is small.

【0024】つぎに、図1及び図2に説明したインスト
ルメントパネルで例示される部分発泡成形品の成形方法
及びその成形装置を、図3及び図4により説明する。
Next, a method and apparatus for molding a partially foamed molded product exemplified by the instrument panel shown in FIGS. 1 and 2 will be described with reference to FIGS. 3 and 4. FIG.

【0025】まず、成形装置は、表皮材12を設置する
下型即ち第1型31と、パネル本体11を設置する上型
即ち第2型32と、磁着手段33と、支持部材34とを
備えてなる。なお、支持部材34の付設は任意であり、
段差Hの0〜1mmと小さい場合に設けることが望まし
い。段差Hが2〜5mmと大きい場合には、支持部材3
4は特に必要がない。
First, the molding apparatus includes a lower mold, ie, a first mold 31, on which the skin material 12 is installed, an upper mold, ie, a second mold 32, on which the panel body 11 is installed, a magnetically attaching means 33, and a support member 34. Be prepared. The attachment of the support member 34 is optional,
It is desirable to provide when the step H is as small as 0 to 1 mm. If the step H is as large as 2 to 5 mm, the supporting member 3
4 is not particularly necessary.

【0026】第1型31は、表皮材12の表面側に配置
され、表皮材12の周縁16を裏面側に折り曲げた状態
で設置する形状を有し、非磁性の合金又は樹脂などで形
成される。第2型32は、表皮材12の周縁16の外側
面16aを当接させる内側面15aを持ったパット形状
の凹部15を有するパネル本体11を設置する形状を有
し、非磁性の合金又は樹脂などで形成される。そして、
これら第1型31及び第2型32は、図示されない型締
め機構により、図3の型開き位置と、図4の型締め位置
との間で開閉自在である。
The first mold 31 is disposed on the front surface side of the skin material 12 and has a shape in which the peripheral edge 16 of the skin material 12 is bent to the back surface side, and is formed of a nonmagnetic alloy or resin. You. The second mold 32 has a shape in which the panel main body 11 having the pat-shaped concave portion 15 having the inner side surface 15a that comes into contact with the outer side surface 16a of the peripheral edge 16 of the skin material 12 is installed, and is made of a nonmagnetic alloy or resin. And so on. And
The first mold 31 and the second mold 32 can be opened and closed between a mold opening position in FIG. 3 and a mold clamping position in FIG. 4 by a mold clamping mechanism (not shown).

【0027】磁着手段33は、第2型32のパッド形状
の凹部15の周囲に埋設状態になって図面厚み方向に所
要間隔で配設される帯状の磁石体35と、表皮材12の
周縁16に設けられる磁性体36とからなる。
The magnetic attaching means 33 includes a band-shaped magnet body 35 buried around the pad-shaped concave portion 15 of the second mold 32 and arranged at required intervals in the thickness direction of the drawing, and a peripheral edge of the skin material 12. And a magnetic body 36 provided on the base material 16.

【0028】図示例の磁石体35は、電磁石で形成さ
れ、図5の如く表皮材12の周縁16に対して帯状とな
って所定間隔で配設されている。周縁16のコーナー部
は自立機能を有するため、特にこの部分に磁石体35を
設ける必要がない。磁石体35のONとOFFのタイミ
ングは、制御部41により上下型31,32の開閉と連
動する制御が可能である。図示例では、上下型31,3
2が閉まった型締め状態でオンし、上下型31,32の
カムロックを外すディガス前にオフしている。なお、磁
石体35は電磁石であることが望ましいが、永久磁石で
あってもよい。上下型31,32の型閉じ速度が早い場
合には、永久磁石も使える。
The magnet body 35 in the illustrated example is formed of an electromagnet, and is arranged at a predetermined interval in a band shape with respect to the peripheral edge 16 of the skin material 12 as shown in FIG. Since the corner portion of the peripheral edge 16 has a self-supporting function, it is not particularly necessary to provide the magnet body 35 in this portion. The ON / OFF timing of the magnet body 35 can be controlled by the control unit 41 in conjunction with the opening and closing of the upper and lower dies 31, 32. In the illustrated example, the upper and lower dies 31, 3
2 is turned on in the closed mold clamping state, and is turned off before the degas that releases the cam lock of the upper and lower dies 31, 32. The magnet 35 is preferably an electromagnet, but may be a permanent magnet. When the closing speed of the upper and lower dies 31, 32 is high, permanent magnets can also be used.

【0029】磁性体36は、磁性塗料、磁石や鉄入りテ
ープ等で形成することが好ましく、磁性塗料は表皮材1
2の表面側に塗布するだけでよく、磁石や鉄入りテープ
は表皮材12の裏面側に適宜接着剤により接着させる。
もちろん、型31,32には、磁着手段33の作動を阻
害しない材質が選定されている。
The magnetic material 36 is preferably formed of a magnetic paint, a magnet, a tape containing iron, or the like.
It is only necessary to apply the adhesive to the front side of the cover 2, and the magnet or the tape containing iron is adhered to the back side of the skin material 12 with an adhesive.
Of course, materials that do not hinder the operation of the magnetic attachment means 33 are selected for the molds 31 and 32.

【0030】支持部材34は、支持体51と、支持体5
1を進退させる駆動手段52と、上下型31,32の接
近検知手段53とからなる。支持体51は、第1型31
の表皮材12の設置部分の外縁に沿って進退可能に設け
られ、表皮材12の周縁16を当接させて起立した状態
にする側面51aを有する。また、支持体51が成形時
にパネル本体11と当接する部位には、フエルトなどの
クッション性を有する素材51bを貼り付けることが望
ましい。パネル本体11に傷を付けることがないからで
ある。また、クッション性素材51bに代わり、又は付
加して、上下型31,32の閉鎖に応じた距離を接近検
知手段53が検出し、制御部41が駆動手段52を制御
し、支持体51のパネル本体11と対面する部分との間
に所定隙間εを確保する機構を採用することができる。
The support member 34 includes a support 51 and a support 5.
1 comprises a driving means 52 for moving the unit 1 forward and backward, and an approach detecting means 53 for the upper and lower dies 31, 32. The support body 51 includes the first mold 31.
Is provided so as to be able to advance and retreat along the outer edge of the installation portion of the skin material 12, and has a side surface 51 a that brings the peripheral edge 16 of the skin material 12 into contact with the skin material 12 and stands up. Further, it is desirable that a material 51b having a cushioning property such as felt is attached to a portion where the support body 51 comes into contact with the panel main body 11 during molding. This is because the panel body 11 is not damaged. Further, instead of or in addition to the cushioning material 51b, the proximity detecting means 53 detects a distance corresponding to the closing of the upper and lower dies 31, 32, the control unit 41 controls the driving means 52, and the panel of the support 51 is A mechanism for securing a predetermined gap ε between the main body 11 and the portion facing the main body 11 can be employed.

【0031】つぎに、上述した成形装置を使用した成形
方法を、図3及び図4により説明する。
Next, a molding method using the above-described molding apparatus will be described with reference to FIGS.

【0032】図3において、表皮材12の周縁16をパ
ッド部分の形状に合わせて裏面側に折り曲げて、表皮材
12の表面側に配置される側の第1型31に、表皮材1
2を図示のように設置する。このとき、支持部材34の
支持体51は図示の進出状態にあり、周縁16の外側面
16aを支持している。この周縁16の内側面即ち裏面
側に磁性体36が予め貼り付けられている。
In FIG. 3, the peripheral edge 16 of the skin material 12 is bent to the rear side according to the shape of the pad portion, and the first mold 31 on the side arranged on the front surface side of the skin material 12
2 is installed as shown. At this time, the support member 51 of the support member 34 is in the advanced state shown in the drawing, and supports the outer side surface 16 a of the peripheral edge 16. A magnetic body 36 is attached in advance to the inner side surface of the peripheral edge 16, that is, the back surface side.

【0033】第1型31への表皮材12の設置と同時
に、表皮材12の周縁16の外側面16aを当接させる
内側面15aを持ったパット形状の凹部15を有するパ
ネル本体11を第2型32に設置する。この第2型32
の凹部15の周囲には、電磁石で構成される磁石体35
が埋設されている。
Simultaneously with the installation of the skin material 12 on the first mold 31, the panel body 11 having the pad-shaped recess 15 having an inner surface 15a with which the outer surface 16a of the peripheral edge 16 of the skin material 12 abuts is formed. It is set on the mold 32. This second mold 32
Around the recess 15 is a magnet body 35 composed of an electromagnet.
Is buried.

【0034】つぎに、図4の如く、第1と第2の型3
1,32の型締めを行う。この型締め途中において、支
持部材34の支持体51は、パネル本体11に対して所
定隙間εを確保しながら、退出する。すると、図4のよ
うに、表皮材12の周縁16の外側面16aとパネル本
体11の内側面15aが重なる状態になる。この型締め
完了時に、制御部41が電磁石の磁性体35をオンさせ
る。これにより、磁性体35,36でもって表皮材12
の周縁16の外側面16aとパネル本体11の内側面1
5aとを密着させる。つぎに、表皮材12とパネル本体
11との間に形成された空間に発泡液を注入し、発泡層
を形成する。表皮材12の周縁16の外側面16aとパ
ネル本体11の内側面15aとが、磁着手段で密着させ
られているため、表皮材12の周縁16の倒れ込み、噛
み込みに起因する発泡液洩れを防止することができる。
Next, as shown in FIG.
The mold clamping of 1, 32 is performed. During this mold clamping, the support 51 of the support member 34 retreats while securing a predetermined gap ε with respect to the panel body 11. Then, as shown in FIG. 4, the outer surface 16 a of the peripheral edge 16 of the skin material 12 and the inner surface 15 a of the panel main body 11 overlap each other. When the mold clamping is completed, the control unit 41 turns on the magnetic body 35 of the electromagnet. Thereby, the skin material 12 is formed by the magnetic bodies 35 and 36.
Outer surface 16a of the peripheral edge 16 and the inner surface 1 of the panel body 11
5a. Next, a foaming liquid is injected into a space formed between the skin material 12 and the panel body 11 to form a foamed layer. Since the outer surface 16a of the peripheral edge 16 of the skin material 12 and the inner surface 15a of the panel main body 11 are closely adhered to each other by the magnetically attaching means, the leakage of the foaming liquid caused by the fall of the peripheral edge 16 of the skin material 12 and the biting can be prevented. Can be prevented.

【0035】なお、パネル部材11と表皮材12の段差
Hが2〜5mmと大きい場合には、第1型31の窪み部
分における表皮材の折り曲げがきつくなって表皮材12
の倒立状態がある程度保持されるため、支持部材34は
必ずしも設置する必要がない。前記段差Hが0〜1mm
と2mm未満になると、支持部材34が表皮材12の倒
立状態を保持する。
When the step H between the panel member 11 and the skin material 12 is as large as 2 to 5 mm, the bending of the skin material in the recessed portion of the first mold 31 becomes severe, and the skin material 12
Since the inverted state is maintained to some extent, the support member 34 does not necessarily need to be installed. The step H is 0 to 1 mm
When the distance is less than 2 mm, the support member 34 maintains the inverted state of the skin material 12.

【0036】[0036]

【発明の効果】以上、説明したように、請求項1記載の
発明によると、型と表皮材との間に磁着手段を設けるこ
とにより、発泡液の注入中に発泡液の流れによって表皮
が倒れ込みを起こすことがなく、接着不良および発泡液
漏れを発生させないという効果を奏する。
As described above, according to the first aspect of the present invention, by providing the magnetically attaching means between the mold and the skin material, the skin is formed by the flow of the foaming liquid during the injection of the foaming liquid. It is effective in preventing falling down and preventing the occurrence of adhesion failure and leakage of the foaming liquid.

【0037】請求項2の発明によると、磁着手段として
型側の磁石体と表皮材側の磁性体の組み合わせにしたた
め、表皮材側に無理なく磁着手段を配置して、吸着によ
る密着性を確保できる。
According to the second aspect of the present invention, since the magnet body is a combination of the magnet body on the mold side and the magnetic body on the skin material side, the magnetizing means is arranged on the skin material side without difficulty, and the adhesion by suction is made. Can be secured.

【0038】請求項3の発明によると、磁着手段のうち
の磁石体に電磁石を選定したため、表皮材側の磁性体を
必要な時に吸引し、適切な密着性をタイミング良く確保
することができる。
According to the third aspect of the present invention, since the electromagnet is selected as the magnet body of the magnetically attaching means, the magnetic body on the skin material side can be attracted when necessary, and appropriate adhesion can be ensured with good timing. .

【0039】請求項4の発明によると、パネル本体と表
皮材との間で段差が約2〜5mmと大きい場合には、表皮
の周縁を折り曲げた状態で支持して、磁着手段だけで表
皮材の周縁の倒れ込みが防止できる。
According to the fourth aspect of the present invention, when the step between the panel body and the skin material is as large as about 2 to 5 mm, the outer periphery of the skin is supported in a bent state, and the skin is supported only by the magnetically attaching means. Falling of the periphery of the material can be prevented.

【0040】請求項5の発明によると、パネル本体と表
皮材との間で段差が、約0〜1mmと2mm未満になって
少ない場合には、表皮材を折り曲げた状態に保持するこ
とが困難であるため、支持部材によって、段差が小さく
ても折り曲げた状態に保持し、表皮材の周縁の倒れ込み
を防止する磁着手段の作動を確実にさせることができ
る。
According to the fifth aspect of the present invention, when the step between the panel body and the skin material is small, that is, about 0 to 1 mm and less than 2 mm, it is difficult to hold the skin material in a bent state. Therefore, the supporting member can maintain the bent state even if the step is small, and can reliably operate the magnetic attachment means for preventing the peripheral edge of the skin material from falling down.

【0041】請求項6の発明によると、支持部材があっ
ても、表皮材がセットされる側にある支持部材の頂部
が、パネル本体と接触するおそれがないため、パネル本
体に損傷を与える恐れがない。
According to the sixth aspect of the present invention, even if there is a supporting member, the top of the supporting member on the side where the skin material is set does not contact the panel main body, so that the panel main body may be damaged. There is no.

【0042】請求項7の発明によると、型に磁石体を配
置し、表皮材に磁性体を設けるという簡単の機器構成に
より、発泡液の注入中に発泡液の流れによって表皮が倒
れ込みを起こすことがなく、接着不良および発泡液漏れ
を発生させないという効果を奏する。
According to the seventh aspect of the present invention, a simple device configuration in which a magnet is disposed on a mold and a magnetic material is provided on a skin material can cause the skin to fall due to the flow of the foaming liquid during the injection of the foaming liquid. Therefore, an effect of preventing poor adhesion and leakage of foaming liquid can be achieved.

【0043】請求項8の発明によると、型に磁石体を配
置し、表皮材に磁性体を設ける構成に加えて、表皮材の
周縁を支持する支持部材を設けることにより、パネル本
体と表皮材との間で段差が、約0〜1mmと2mm未満に
なって少ない場合でも、発泡液の注入中に発泡液の流れ
によって表皮が倒れ込みを起こすことがなく、接着不良
および発泡液漏れを発生させない。
According to the eighth aspect of the present invention, in addition to the configuration in which the magnet body is arranged in the mold and the magnetic material is provided in the skin material, a supporting member for supporting the periphery of the skin material is provided, so that the panel body and the skin material are provided. Even if the step between them is as small as about 0 to 1 mm and less than 2 mm, the epidermis does not fall down due to the flow of the foaming liquid during the injection of the foaming liquid, and does not cause poor adhesion and leakage of the foaming liquid. .

【0044】請求項9の発明によると、発泡層を形成す
る際に、表皮材の周縁の磁性体を利用し、表皮材の周縁
をパネル本体に引き寄せ、密着性を高めることができる
構成の部分発泡成形品になっているため、成形時の接着
不良および発泡液漏れを確実に阻止できる。
According to the ninth aspect of the present invention, when the foamed layer is formed, the magnetic material on the periphery of the skin material is used to draw the periphery of the skin material to the panel body, thereby improving the adhesion. Since it is a foam molded product, it is possible to reliably prevent poor adhesion and leakage of foaming liquid during molding.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の部分発泡成形品が適用されるインスト
ルメントパネルの斜視説明図である。
FIG. 1 is an explanatory perspective view of an instrument panel to which a partially foamed molded product of the present invention is applied.

【図2】図1のA−A部分の断面説明図である。FIG. 2 is an explanatory cross-sectional view taken along a line AA in FIG. 1;

【図3】本発明の部分発泡成形品のパッド部分の成形装
置の一実施例の型締め前の断面説明図である。
FIG. 3 is an explanatory cross-sectional view of a device for forming a pad portion of a partially foamed molded product according to an embodiment of the present invention before mold clamping.

【図4】図3の成形装置の型締め後の断面説明図であ
る。
FIG. 4 is an explanatory sectional view of the molding apparatus of FIG. 3 after clamping.

【図5】磁石体の配置例の説明図である。FIG. 5 is an explanatory diagram of an example of arrangement of magnet bodies.

【符号の説明】[Explanation of symbols]

1 インストルメントパネル(部分発泡成形品) 2 パッド部分 11 パネル本体 12 表皮材 13 発泡層 15 凹部 15a 内側面 16 周縁 16a 外側面 31 下型(第1型) 32 上型(第2型) 33 磁着手段 34 支持部材 35 磁石体(電磁石) 36 磁性体 DESCRIPTION OF SYMBOLS 1 Instrument panel (partial foam molding) 2 Pad part 11 Panel main body 12 Skin material 13 Foam layer 15 Depression 15a Inner surface 16 Peripheral edge 16a Outer surface 31 Lower die (first type) 32 Upper die (second type) 33 Magnetic Attachment means 34 Support member 35 Magnet (electromagnet) 36 Magnetic body

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29K 105:20 B29L 31:58 (72)発明者 寺西 貞夫 兵庫県神戸市長田区浜添通4丁目1番21号 三ツ星ベルト株式会社内 Fターム(参考) 3D044 BA11 BB01 BC03 4F202 AA15 AA45 AD05 AD07 AG03 AG20 AH25 AH26 AP06 AR07 CA01 CB01 CB13 CB20 CQ01 CQ06 4F204 AA15 AA45 AD05 AD07 AG03 AG20 AH25 AH26 AP06 AR07 EA01 EB01 EB13 EB23 EF05 EF49 EK24 EK26 EL24 Continuation of the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (Reference) B29K 105: 20 B29L 31:58 (72) Inventor Sadao Teranishi 4-1-1-21 Hamazoedori, Nagata-ku, Kobe-shi, Hyogo Mitsuboshi Belt In-house F term (reference) 3D044 BA11 BB01 BC03 4F202 AA15 AA45 AD05 AD07 AG03 AG20 AH25 AH26 AP06 AR07 CA01 CB01 CB13 CB20 CQ01 CQ06 4F204 AA15 AA45 AD05 AD07 AG03 AG20 AH25 AH26 AP06 AR07 EA01 EB01 EB01 EB01 EB01

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 パネル本体の一部に表皮材と該表皮材に
内包された発泡層とからなるパッド部分が形成されてな
る部分発泡成形品の成形方法であって、前記表皮材の周
縁をパッド部分の形状に合わせて裏面側に折り曲げて、
当該表皮材の表面側に配置される側の第1型に設置し、
前記表皮材の周縁の外側面を当接させる内側面を持った
パット形状の凹部を有するパネル本体を第2型に設置
し、前記第1と第2の型の型締めによって重なる前記表
皮材の外側面と前記パネル本体の内側面とを磁着手段に
よって密着させ、前記表皮材と前記パネル本体との間に
形成された空間に発泡液を注入し、発泡層を形成する、
部分発泡成形品の成形方法。
1. A method for molding a partially foamed molded article comprising a pad portion formed of a skin material and a foam layer included in the skin material on a part of a panel body, wherein a peripheral edge of the skin material is formed. Bend to the back side according to the shape of the pad part,
Installed on the first mold on the side arranged on the surface side of the skin material,
A panel body having a pad-shaped concave portion having an inner surface that abuts an outer peripheral surface of the periphery of the skin material is installed in a second mold, and the skin material overlapped by the mold clamping of the first and second molds. The outer side surface and the inner side surface of the panel main body are brought into close contact with each other by magnetic attachment means, and a foaming liquid is injected into a space formed between the skin material and the panel main body to form a foam layer.
Molding method for partially foamed molded products.
【請求項2】 前記磁着手段は、前記第2型のパッド形
状の凹部の周囲に所要間隔で配設された磁石体と、前記
表皮材の周縁に設けられる磁性体とからなる請求項1記
載の部分発泡成形品の成形方法。
2. The magnetic attaching means comprises a magnet body disposed at a required interval around a recess of the second type pad shape, and a magnetic body provided on a peripheral edge of the skin material. A method for molding the partially foamed molded article according to the above.
【請求項3】 前記磁石体が電磁石であり、前記第1及
び第2型の開閉動作と連動させて前記電磁石をON・O
FFさせる請求項1または2記載の部分発泡成形品の成
形方法。
3. The electromagnet, wherein the magnet is an electromagnet, and the electromagnet is turned on / off in conjunction with the opening and closing operations of the first and second types.
The method for molding a partially foamed molded article according to claim 1 or 2, wherein the molded article is subjected to FF.
【請求項4】 前記表皮材は、その周縁が予め起立され
た状態にされて、前記第1型の所定位置に設置されるも
のである請求項1、2または3記載の部分発泡成形品の
成形方法。
4. The partially foamed molded article according to claim 1, wherein said skin material is set at a predetermined position of said first mold with its peripheral edge being set upright in advance. Molding method.
【請求項5】 前記表皮材の周縁は、表皮材が設置され
る前記第1型の表皮材の設置部分の外縁に沿って設けら
れた進退可能な支持部材の側面に当接させて起立した状
態に支持され、パネル本体が設置された前記第2型に対
して当該支持部材を後退させつつ型締めを行う請求項
1、2、3または4記載の部分発泡成形品の成形方法。
5. A peripheral edge of the skin material stands upright by contacting a side surface of a movable support member provided along an outer edge of an installation portion of the first type skin material on which the skin material is installed. The method for molding a partially foamed molded product according to claim 1, wherein the mold is clamped while the support member is retracted with respect to the second mold, which is supported in a state and a panel body is installed.
【請求項6】 前記パネル本体および前記表皮材が嵌入
される前記第1及び第2型の型締時における前記第1及
び第2型間の近接距離を検出し、前記支持部材が、対向
する前記第2型に嵌め込まれたパネル本体と非接触を保
ちつつ後退するように前記検出された近接距離の値に基
づいて型締めの制御がなされる請求項5記載の部分発泡
成形品の成形方法。
6. A proximity distance between the first and second molds at the time of clamping the first and second molds into which the panel body and the skin material are fitted, and the support members face each other. 6. The method of molding a partially foamed molded product according to claim 5, wherein mold clamping control is performed based on the value of the detected proximity distance so as to retreat while maintaining non-contact with the panel body fitted into the second mold. .
【請求項7】 パネル本体の一部に表皮材と該表皮材に
内包された発泡層とからなるパッド部分が形成されてな
るインストルメントパネルのパッド部分を成形する部分
発泡品の成形装置であって、前記表皮材の表面側に配置
され当該表皮材の周縁を裏面側に折り曲げた状態で設置
する第1型と、前記表皮材の周縁の外側面を当接させる
内側面を持ったパット形状の凹部を有するパネル本体を
設置する第2型と、前記第1及び第2の型の型締めによ
って重なる前記表皮材の外側面と前記パネル本体の内側
面とを密着させる磁着手段と、を備えてなり、前記磁着
手段は、前記第2型のパッド形状の凹部の周囲に所要間
隔で配設される帯状の磁石体と、予め前記表皮材の周縁
に設けられる磁性体とからなる、部分発泡品の成形装
置。
7. A partially foamed product forming apparatus for forming a pad portion of an instrument panel, wherein a pad portion formed of a skin material and a foam layer included in the skin material is formed in a part of a panel body. A pat shape having a first mold disposed on the front side of the skin material and installed with the periphery of the skin material bent toward the back side, and an inner surface for bringing the outer surface of the periphery of the skin material into contact A second mold for installing a panel body having a concave portion, and magnetic attachment means for bringing an outer surface of the skin material and an inner surface of the panel body that are overlapped by mold clamping of the first and second molds into close contact with each other. The magnetic attaching means comprises a band-shaped magnet body disposed at a required interval around the second-type pad-shaped concave portion, and a magnetic body provided in advance on the periphery of the skin material. Molding equipment for partially foamed products.
【請求項8】 表皮材が設置される前記第1型の表皮材
の設置部分の外縁に沿って進退可能に設けられ、表皮材
の前記周縁を当接させて起立した状態に支持する支持部
材を、更に備える請求項7記載の部分発泡品の成形装
置。
8. A support member provided so as to be able to advance and retreat along an outer edge of an installation portion of the first-type skin material on which the skin material is installed, and to support the skin material in an upright state by contacting the peripheral edge of the skin material. The molding apparatus for a partially foamed product according to claim 7, further comprising:
【請求項9】 パネル本体の一部に表皮材と該表皮材に
内包された発泡層とからなるパッド部分が形成されてな
る部分発泡成形品であって、前記表皮材の周縁のうち、
前記パッド形状の凹部を有するパネル本体の内側面と密
着する部分に、磁性体が設けられている部分発泡成形
品。
9. A partially foamed molded product in which a pad portion composed of a skin material and a foam layer included in the skin material is formed in a part of a panel body, wherein a part of a periphery of the skin material is
A partially foamed molded product in which a magnetic body is provided at a portion in close contact with an inner surface of a panel body having the pad-shaped recess.
JP10187406A 1998-07-02 1998-07-02 Method and apparatus for molding partially foamed molding and partially foamed molding Pending JP2000015650A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10187406A JP2000015650A (en) 1998-07-02 1998-07-02 Method and apparatus for molding partially foamed molding and partially foamed molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10187406A JP2000015650A (en) 1998-07-02 1998-07-02 Method and apparatus for molding partially foamed molding and partially foamed molding

Publications (1)

Publication Number Publication Date
JP2000015650A true JP2000015650A (en) 2000-01-18

Family

ID=16205482

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10187406A Pending JP2000015650A (en) 1998-07-02 1998-07-02 Method and apparatus for molding partially foamed molding and partially foamed molding

Country Status (1)

Country Link
JP (1) JP2000015650A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008531348A (en) * 2005-03-01 2008-08-14 フォーレシア・アンテリュール・アンドゥストリ Adhering material provided with outer skin and supporting material, and manufacturing method thereof
EP2596934A1 (en) * 2010-07-20 2013-05-29 Central Glass Company, Limited Lace-molding die and method for producing glass with decorative lacing using the die
JP2017132275A (en) * 2016-01-25 2017-08-03 ダイキョーニシカワ株式会社 Interior article for vehicle
CN108638429A (en) * 2018-04-12 2018-10-12 吉利汽车研究院(宁波)有限公司 Instrument board and plating bright wisp matching process

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008531348A (en) * 2005-03-01 2008-08-14 フォーレシア・アンテリュール・アンドゥストリ Adhering material provided with outer skin and supporting material, and manufacturing method thereof
JP4847480B2 (en) * 2005-03-01 2011-12-28 フォーレシア・アンテリュール・アンドゥストリ Adhering material provided with outer skin and supporting material, and manufacturing method thereof
EP2596934A1 (en) * 2010-07-20 2013-05-29 Central Glass Company, Limited Lace-molding die and method for producing glass with decorative lacing using the die
EP2596934B1 (en) * 2010-07-20 2015-03-11 Central Glass Company, Limited Die for forming molding and method for producing decorative molding-furnished glass using the die
US9339949B2 (en) 2010-07-20 2016-05-17 Central Glass Company, Limited Die for forming molding and method for producing decorative molding-furnished glass using the die
JP2017132275A (en) * 2016-01-25 2017-08-03 ダイキョーニシカワ株式会社 Interior article for vehicle
CN108638429A (en) * 2018-04-12 2018-10-12 吉利汽车研究院(宁波)有限公司 Instrument board and plating bright wisp matching process

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