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GB2540306A - Value stream process for forming vehicle rails from extruded aluminum tubes - Google Patents

Value stream process for forming vehicle rails from extruded aluminum tubes Download PDF

Info

Publication number
GB2540306A
GB2540306A GB1618102.6A GB201618102A GB2540306A GB 2540306 A GB2540306 A GB 2540306A GB 201618102 A GB201618102 A GB 201618102A GB 2540306 A GB2540306 A GB 2540306A
Authority
GB
United Kingdom
Prior art keywords
aluminum tube
extruded aluminum
stream process
hydroforming
preforming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1618102.6A
Other versions
GB201618102D0 (en
GB2540306B (en
Inventor
Luckey George
John Hill David
Friedman Peter
John May Christopher
Kernosky Stephen
M Ilinich Andrey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ford Global Technologies LLC
Original Assignee
Ford Global Technologies LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/266,065 external-priority patent/US20150315666A1/en
Priority claimed from US14/266,903 external-priority patent/US9709333B2/en
Priority claimed from US14/279,808 external-priority patent/US9925577B2/en
Priority claimed from US14/300,378 external-priority patent/US9545657B2/en
Application filed by Ford Global Technologies LLC filed Critical Ford Global Technologies LLC
Publication of GB201618102D0 publication Critical patent/GB201618102D0/en
Publication of GB2540306A publication Critical patent/GB2540306A/en
Application granted granted Critical
Publication of GB2540306B publication Critical patent/GB2540306B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/033—Deforming tubular bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D9/00—Bending tubes using mandrels or the like
    • B21D9/16—Auxiliary equipment, e.g. machines for filling tubes with sand
    • B21D9/18—Auxiliary equipment, e.g. machines for filling tubes with sand for heating or cooling of bends

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Extrusion Of Metal (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

A value stream process or method for forming vehicle rails from extruded aluminum tubes includes the steps of extruding an aluminum tube and hydroforming the extruded aluminum tube into a vehicle rail. More specifically, the method includes extruding the aluminum tube, bending the aluminum tube, preforming the aluminum tube, hydroforming the aluminum tube into a vehicle rail, trimming the vehicle rail to length and then artificially aging the rail followed by batch chemical pretreatment. In an alternative embodiment the artificial aging and batch chemical pretreatment processes are performed in reverse order. In either of the embodiments, localized induction annealing to recover formability may be performed between bending and preforming, between preforming and hydroforming or both.
GB1618102.6A 2014-04-30 2014-06-16 Value stream process for forming vehicle rails from extruded aluminum tubes Expired - Fee Related GB2540306B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US14/266,065 US20150315666A1 (en) 2014-04-30 2014-04-30 Induction annealing as a method for expanded hydroformed tube formability
US14/266,903 US9709333B2 (en) 2014-05-01 2014-05-01 Multipurpose rack for processing parts through multiple manufacturing processes
US14/279,808 US9925577B2 (en) 2014-05-16 2014-05-16 Rotary-draw bending mandrel with galling-resistive inserts
US14/300,378 US9545657B2 (en) 2014-06-10 2014-06-10 Method of hydroforming an extruded aluminum tube with a flat nose corner radius
PCT/US2014/042449 WO2015167588A1 (en) 2014-04-30 2014-06-16 Value stream process for forming vehicle rails from extruded aluminum tubes

Publications (3)

Publication Number Publication Date
GB201618102D0 GB201618102D0 (en) 2016-12-07
GB2540306A true GB2540306A (en) 2017-01-11
GB2540306B GB2540306B (en) 2020-07-15

Family

ID=54359116

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1618102.6A Expired - Fee Related GB2540306B (en) 2014-04-30 2014-06-16 Value stream process for forming vehicle rails from extruded aluminum tubes

Country Status (5)

Country Link
CN (1) CN106794503B (en)
DE (1) DE112014006624B4 (en)
GB (1) GB2540306B (en)
RU (1) RU2685318C2 (en)
WO (1) WO2015167588A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10570489B2 (en) * 2017-02-15 2020-02-25 Ford Global Technologies, Llc Heat treatment and tube forming process for high strength aluminum tube body structure reinforcements
CN109823405A (en) * 2019-01-31 2019-05-31 重庆长安汽车股份有限公司 A kind of manufacturing method of vehicle body top side rail, vehicle body top side rail and automobile
CN114653806B (en) * 2022-03-01 2023-12-22 哈尔滨工业大学（威海） Preforming method for high-strength steel reducing tubular part

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020046505A1 (en) * 2000-07-25 2002-04-25 Seksaria Dinesh C. Ultra-lightweight thin sliding door for a vehicle
US20020125739A1 (en) * 2000-09-29 2002-09-12 L&L Products, Inc. Hydroform structural reinforcement system
US20110241385A1 (en) * 2010-03-30 2011-10-06 Ford Global Technologies Llc Vehicle Frame with Direction-Specific Deformation

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4766664A (en) * 1987-02-17 1988-08-30 Alumax Extrusions, Inc. Process for formation of high strength aluminum ladder structures
US5070717A (en) * 1991-01-22 1991-12-10 General Motors Corporation Method of forming a tubular member with flange
US5557961A (en) * 1995-11-13 1996-09-24 General Motors Corporation Hydroformed structural member with varied wall thickness
US6241310B1 (en) * 2000-05-17 2001-06-05 Asc Incorporated Vehicle structure with integral node
DE10312028B4 (en) * 2003-03-18 2005-07-28 Tower Automotive Hydroforming Gmbh & Co. Kg Process for the production of components
KR100552614B1 (en) * 2003-07-22 2006-02-15 주식회사 성우하이텍 Method for manufacturing member assembly of body
KR100604634B1 (en) * 2004-08-09 2006-07-28 주식회사 성우하이텍 Method for manufacturing member assembly of body
CN1824411A (en) * 2005-08-08 2006-08-30 孙旭光 Internal heating metal pipe material high-medium temperature ultra high water pressure once shaping technology, method and equipment
DE102005049050B4 (en) * 2005-10-13 2010-12-23 Saf-Holland Gmbh Method for producing an axle component
JP5038819B2 (en) * 2007-08-22 2012-10-03 有限会社東和工業 Bending method for flared tube
SE533223C2 (en) * 2008-10-08 2010-07-27 Sapa Heat Transfer Ab Method for forming header tank made of aluminum

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020046505A1 (en) * 2000-07-25 2002-04-25 Seksaria Dinesh C. Ultra-lightweight thin sliding door for a vehicle
US20020125739A1 (en) * 2000-09-29 2002-09-12 L&L Products, Inc. Hydroform structural reinforcement system
US20110241385A1 (en) * 2010-03-30 2011-10-06 Ford Global Technologies Llc Vehicle Frame with Direction-Specific Deformation

Also Published As

Publication number Publication date
GB201618102D0 (en) 2016-12-07
RU2016145425A3 (en) 2018-05-30
CN106794503A (en) 2017-05-31
DE112014006624T5 (en) 2017-02-09
RU2685318C2 (en) 2019-04-17
RU2016145425A (en) 2018-05-30
DE112014006624B4 (en) 2022-02-10
CN106794503B (en) 2019-07-19
WO2015167588A1 (en) 2015-11-05
GB2540306B (en) 2020-07-15

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Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee

Effective date: 20230616