EP4041847A1

EP4041847A1 - Process for the preparation of olefins, involving de-asphalting, hydroconversion, hydrocracking and steam cracking

Info

Publication number: EP4041847A1
Application number: EP20781376.7A
Authority: EP
Inventors: Wilfried Weiss; Isabelle MERDRIGNAC
Original assignee: IFP Energies Nouvelles IFPEN
Current assignee: IFP Energies Nouvelles IFPEN
Priority date: 2019-10-07
Filing date: 2020-10-02
Publication date: 2022-08-17
Also published as: US12098333B2; FR3101637A1; CN114555760B; US20240067891A1; WO2021069330A1; FR3101637B1; CN114555760A

Abstract

The invention relates to a process for the preparation of olefins from a hydrocarbon feedstock 11 having a sulphur content of at least 0.1 wt.%, an initial boiling temperature of at least 180 °C and a final boiling temperature of at least 600 °C.

Description

DOLEFINES PRODUCTION PROCESS INCLUDING DESASPHALTING, HYDROCONVERSION, HYDROCRAQUAGE AND VAPOCRAQUAGE

Technical area

The present invention relates to a process for the production of olefins from heavy fractions of hydrocarbons containing inter alia sulfur impurities, metals and asphaltenes.

Prior art

The improvement of engines and the gradual electrification of some of the vehicles have led to a change in demand for petroleum products with a tendency to reduce the growth in demand for fuels. Conversely, the growth in demand for petrochemical bases and in particular for olefins is more sustained. For example, ethylene and propylene are highly desirable olefins because they are essential intermediates for many petrochemicals such as polyethylene and polypropylene. There is therefore an interest in further integrating refining sites and existing petrochemical sites, in remodeling the refining sites, so as to produce at least part of petrochemical bases, or to design new integrated refining-petrochemical schemes, or even to design sites where most or all of the crude is converted into petrochemical bases.

The main process for converting heavy hydrocarbon fractions into high yield olefins is steam cracking. The production of the desired olefins is accompanied by co-products, in particular aromatic compounds and pyrolysis oil which require purification steps. In addition, the selectivity for the desired olefins is highly dependent on the quality of the feeds introduced in the steam cracking step. There is therefore an interest in identifying new processes allowing the production of olefins from heavy hydrocarbon fractions in a more efficient, profitable and independent manner from the heavy hydrocarbon fraction treated.

Advantageously, the process according to the invention makes it possible to optimize the properties of the fractions which will be introduced in the steam cracking stage and thus to maximize the yields of olefins of interest during the steam cracking stage. In the processes for treating heavy fractions of hydrocarbons, the hydrotreatment of the residue in a fixed bed makes it possible to remove some of the contaminants from the feed, in particular metals, sulfur and asphaltenes.

It is also known to carry out deasphalting operations. Deasphalting separates an asphalt fraction rich in asphaltenes called pitch according to English terminology from a deasphalted oil fraction, called DAO for “DeAsphalted OU” according to English terminology, with a greatly reduced asphaltene content, thus facilitating its upgrading by catalytic cracking or hydrocracking.

The conversion products and more particularly the heavy cuts resulting from the conversion processes such as deasphalted oils and vacuum distillates are difficult to treat directly in a steam cracking step. The presence of high contents of naphthenic and aromatic compounds leads to a sharp drop in the yields of olefins of interest, to an increase in the yield of pyrolysis oil and to increased coking of the tubes of the steam cracking furnaces, which affects the operability. . It is therefore necessary to improve the operability of the steam cracking step in order to produce olefins with good yield.

The present invention aims to overcome the problems set out above, and in particular to provide a process allowing flexible and optimized production of olefins from heavy hydrocarbon feedstocks so as to improve the profitability of the olefin production process.

Thus, the Applicant has developed a new process for the production of olefins comprising a deasphalting step to produce a DAO fraction and an asphalt fraction, a step of hydroconversion of the asphalt fraction in an ebullated bed, a hydrocracking step in fixed bed, an extraction step to produce a raffinate and a fraction rich in aromatics and a steam cracking step of said raffinate.

The method according to the present invention has the following advantages:

- a production of olefins from heavy fractions with a good yield,

- the reduction in the production cost of olefins, - flexibility of the process making it possible to treat all heavy hydrocarbon fractions regardless of their origins,

- the sequence of a deasphalting step and a hydroconversion step of the asphalt fraction allowing a deep conversion of the residual fraction and in particular of asphaltenes,

- limiting the formation of coke during said steam cracking step.

Summary of the invention

The object of the present invention relates to a process for the production of olefins from a hydrocarbon feedstock 1 having a sulfur content of at least 0.1% by weight, an initial boiling point of at least 180 °. C and a final boiling temperature of at least 600 ° C, said process comprising the following steps: a) a step a) of deasphalting by extraction of said heavy hydrocarbon feed 1 by means of a solvent 2 or of a mixture of solvents making it possible to obtain, on the one hand, a fraction 4 comprising asphalt, and on the other hand a deasphalted oil fraction 3, b) a hydroconversion step b) carried out in an ebullating bed reactor in which the asphalt fraction 4 in the presence of hydrogen is brought into contact in the presence of a hydroconversion catalyst, said step making it possible to obtain an effluent 5, c) a step c) of separation of the effluent 5 obtained from the 'step b) of hydroconversion into a gas fraction 6, a fraction 7 comprising compounds a y having a boiling point of between 180 and 540 ° C and a fraction 8 comprising compounds having a boiling point of less than 180 ° C, d) a step d) of extracting the aromatics from at least part of the deasphalted oil fraction 3 from deasphalting step a) and at least part of fraction 7 from separation step c), making it possible to obtain an extract fraction 9 and a fraction raffinate 10, e) a fixed bed hydrocracking stage e) of at least part of the extracted fraction 9 resulting from extraction stage d) in the presence of hydrogen 12 and a hydrocracking catalyst , allowing an effluent 13 to be obtained, f) a step f) of separating the effluent 13 from the fixed bed hydrocracking step e) into at least one gaseous fraction 15 and at least one liquid fraction 14 comprising compounds having a lower boiling point or equal to 350 ° C, g) a step g) of steam cracking of the raffinate fraction 10 from extraction step d), of the fraction 8 from the separation step c) and of the liquid fraction 14 from step f) of separation, making it possible to obtain an effluent 16, h) a step h) of separating the effluent 16 from step g) of steam cracking making it possible to obtain at least a fraction 17 comprising hydrogen, a fraction 18 comprising ethylene, a fraction 19 comprising propylene and a fraction 20 comprising pyrolysis oil.

In a preferred embodiment, step a) of deasphalting is carried out under specific conditions making it possible to obtain, on the one hand, a quality DAO 3, preferably with a low asphaltene content, and on the other hand a fraction 4 comprising asphalt having a softening point of less than 120 ° C.

In a preferred embodiment, the solvent 2 used in step a) is an apolar solvent composed of at least 80% by volume of saturated hydrocarbon (s) comprising a carbon number of between 3 and 5.

In a preferred embodiment, the separation step c) comprises a vacuum distillation allowing a vacuum distillate fraction and a vacuum residue fraction to be obtained. Preferably, in which the separation step c) comprises, upstream of the vacuum distillation, atmospheric distillation making it possible to obtain at least one atmospheric distillate fraction and at least one atmospheric residue fraction, said atmospheric residue fraction being sent to said vacuum distillation making it possible to obtain at least one vacuum distillate fraction and at least one vacuum residue fraction.

In a preferred embodiment, the polar solvent used in step d) for extracting the aromatics is chosen from furfural, N-methyl-2-pyrrolidone (NMP), sulfolane, dimethylformamide (DMF) , dimethylsulfoxide (DMSO), phenol, or a mixture of these solvents. In a preferred embodiment, hydrocracking step e) is carried out at a temperature of between 340 and 480 ° C. and at an absolute pressure of between 5 and 25 MPa.

In a preferred embodiment, hydrocracking step e) is carried out so as to obtain a yield of liquid compounds having a boiling point of less than 180 ° C. greater than 50% by weight of the feed at the inlet of the hydrocracking step e).

In a preferred embodiment, the separation step f) comprises at least one atmospheric distillation making it possible to obtain at least one liquid fraction 14 comprising compounds having a boiling point of less than 350 ° C. and a liquid fraction. comprising vacuum distillate comprising compounds having a boiling point greater than 350 ° C. Preferably, the liquid fraction 14 and the fraction comprising vacuum distillate are sent to step g) of steam cracking.

In a preferred embodiment, part of a fraction 8 comprising compounds having a boiling point of less than 180 ° C from step c) of separation is introduced in step g) of steam cracking.

In a preferred embodiment, step g) of steam cracking is carried out in at least one pyrolysis furnace at a temperature between 700 and 900 ° C, at a pressure between 0.05 and 0.3 MPa for a period of time. of stay less than or equal to 1.0 seconds.

In a preferred embodiment, the cuts rich in saturated compounds originating from the light gases or the pyrolysis gasoline resulting from stage h) of separation are recycled to stage g) of steam cracking.

In a preferred embodiment, the pyrolysis oil fraction 21 is subjected to an additional separation step so as to obtain a light pyrolysis oil comprising compounds having a boiling point of less than 350 ° C and a heavy pyrolysis oil. comprising compounds having a boiling point greater than 350 ° C, said light pyrolysis oil is injected upstream of hydrocracking step e), and said heavy pyrolysis oil is injected upstream of step b) of hydroconversion and / or of step a) of deasphalting. List of Figures

FIG. 1 represents a sequence of the steps of the method according to the invention.

Description of the embodiments

It is specified that, throughout this description, the expression "between ... and ...", "less than ..." or "greater than" must be understood as including the cited terminals.

In the sense of the present invention, the various embodiments presented can be used alone or in combination with each other, without limitation of combination.

In the remainder of the description, reference is made to FIG. 1 which illustrates an example of implementation of the process for producing olefins from heavy hydrocarbon feedstocks according to the invention. The mention of the elements referenced in Figure 1 in the remainder of the description allows a better understanding of the invention, without it being limited to the particular example illustrated in Figure 1.

As represented in FIG. 1, the method according to the invention comprises the following steps:

a step a) of deasphalting the heavy hydrocarbon feed 1 or the mixture of feeds with a solvent or a combination of solvents 2, making it possible to obtain at least one fraction comprising deasphalted oil (DAO) 3, and a fraction 4 containing asphalt,

- step b) of bubbling bed hydroconversion of asphalt fraction 4, in the presence of a hydrogen-rich gas, in at least one bubbling bed reactor comprising a hydroconversion catalyst,

a step c) of separating the effluent 5 from hydroconversion step b) making it possible to obtain at least one gaseous fraction 6 comprising hydrogen, a liquid fraction 7 comprising compounds having a point of boiling between 180 and 540 ° and at least one fraction 8 comprising compounds having a boiling point below 180 ° C,

- a step d) of extracting at least part of fraction 3 comprising deasphalted oil (DAO) from deasphalting step a) and at least part of fraction 7 from deasphalting 'step c) separation with a solvent or a combination of solvents 11, makes it possible to obtain at least a fraction 10 rich in saturated compounds (raffinate), and a fraction 9 rich in aromatic compounds (extract),

a hydrocracking step e) in the presence of a hydrogen-rich gas 12 and at least part of the fraction 9 rich in aromatics from the extraction step d), carried out in at least one reactor in fixed bed comprising a hydrocracking catalyst,

a step f) of separating the effluent 13 from hydrocracking step e) making it possible to obtain at least one gaseous fraction 15 comprising hydrogen, a liquid fraction 14 comprising compounds having a temperature of boiling below 350 ° C,

- a step g) of steam cracking of the raffinate fraction 10 resulting from the extraction step d), of the fraction 8 resulting from the separation step c) and of the liquid fraction 14 containing compounds having a temperature of boiling below 350 ° C from separation step f),

a step h) of separating the effluent 16 from steam cracking step g) making it possible to recover at least one fraction 17 comprising hydrogen, a fraction 18 comprising ethylene, a fraction 19 comprising propylene and a fraction comprising pyrolysis oil.

The description of Figure 1 above is an exemplary embodiment of the invention which does not limit the invention in any way. Only the main stages are shown in said figures, it is understood that all the equipment necessary for operation is present (tanks, pumps, exchangers, furnaces, columns, etc.). Only the main streams containing hydrocarbons are shown, but it is understood that streams of gas rich in hydrogen (make-up or recycle) can be injected at the inlet of each reactor or catalytic bed or between two reactors or two catalytic beds. Means well known to those skilled in the art of purifying and recycling hydrogen are also used. The hydrogen produced during the steam cracking step is advantageously used in addition to steps b) hydroconversion and / or d) hydrocracking.

According to a variant not shown, at least part of the pyrolysis oil fraction 20 resulting from separation step h) can be injected upstream of deasphalting step a) and / or of step b) of hydroconversion. Advantageously, this variant makes it possible to partially eliminate the asphaltenes contained in the pyrolysis oil and thus to maximize the production of olefins. According to a variant not shown, the pyrolysis oil fraction resulting from separation step h) can be separated into at least two fractions, for example into a light pyrolysis oil fraction which is sent at least in part to step e) hydrocracking, and in a heavy pyrolysis oil fraction which is sent at least in part to hydroconversion step b) and / or deasphalting step a). Advantageously, this variant still makes it possible to maximize the production of olefins.

According to a variant not shown, step c) of separating the effluent from hydroconverion step b) also makes it possible to obtain an atmospheric distillate fraction comprising compounds having a boiling point between 180 and 350 ° C. which can be introduced at least in part in stage d) for extracting the aromatics.

The feed treated and the various steps of the process according to the invention are now described in more detail below.

The ch ara e

The heavy hydrocarbon feed 1 treated in the process according to the invention is advantageously a hydrocarbon feed containing asphaltenes, and in particular having a C7 asphaltenes content of at least 1.0% by weight, preferably of at least 2.0%. weight in relation to the weight of the load.

Charge 1 has an initial boiling temperature of at least 180 ° C, preferably at least 350 ° C and more preferably at least 540 ° C and a final boiling temperature of at least 600 ° C.

The hydrocarbon feedstock 1 according to the invention can be chosen from atmospheric residues, vacuum residues resulting from direct distillation, crude oils, topped crude oils, tar sands or their derivatives, bituminous shales or their derivatives, oils. of parent rock or their derivatives, taken alone or as a mixture. In the present invention, the feeds treated are preferably atmospheric residues or vacuum residues, or mixtures of these residues, and more preferably vacuum residues.

The heavy hydrocarbon feed treated in the process may contain, among other things, sulfur impurities. The sulfur content can be at least 0.1% by weight, at at least 0.5% by weight, preferably at least 1.0% by weight, more preferably at least 2.0% by weight relative to the weight of the filler.

The heavy hydrocarbon feed treated in the process may contain, inter alia, metals. The nickel and vanadium content may be at least 20 ppm, preferably at least 50 ppm based on the weight of the feed.

The heavy hydrocarbon feed treated in the process may contain, inter alia, Conradson carbon. The Conradson carbon content can be at least 2.0% by weight, preferably at least 5.0% by weight based on the weight of the filler.

These fillers can advantageously be used as they are. Alternatively, said charges can be mixed with at least one co-charge.

Preferably, several co-fillers can be used at different stages of the process according to the invention in order to modulate the viscosity of the filler introduced at each of the stages. A co-charge can be introduced upstream of at least one reactor of stage b) of hydroconversion. This co-feed can be a hydrocarbon fraction or a mixture of lighter hydrocarbon fractions, which can preferably be chosen from the products resulting from a process of catalytic cracking in a fluid bed (FCC or “Fluid Catalytic Cracking” according to the English terminology). Saxon), in particular a light cut (LCO or "Light Cycle Oil" according to the English terminology), a heavy cut (FICO or "Fleavy Cycle Oil" according to the English terminology), a decanted oil, a residue of FCC . This co-charge can also be an atmospheric gas oil fraction or a vacuum gas oil fraction obtained by atmospheric or vacuum distillation of a crude oil or of an effluent from a conversion process such as coking or visbreaking or be obtained from stages c) and / or f) of separation. This co-charge does not represent more than 20% by weight of the heavy hydrocarbon feed 1.

Step a) of deasphaltaoe

According to the invention, the process comprises a step a) of deasphalting by liquid-liquid extraction of the heavy hydrocarbon feed 1 or of the feed mixture c). Said step a) is carried out by liquid-liquid extraction using a solvent or a mixture of solvents 2 making it possible to obtain, on the one hand, a fraction 4 comprising asphalt, and on the other hand a deasphalted oil fraction (DAO) 3. Step a) of deasphalting is preferably carried out under specific conditions making it possible to obtain, on the one hand, a quality DAO 3 fraction, preferably with a low asphaltene content, and on the other hand a fraction 4 comprising relatively soft asphalt, i.e. having a softening point of less than 120 ° C, preferably less than 100 ° C.

Step a) of deasphalting is preferably carried out in a single step using an apolar solvent or a mixture of apolar solvents.

Step a) can be carried out in an extraction column or extractor, or in a mixer-settler. Step a) is preferably carried out in an extraction column containing liquid-liquid contactors (packing elements and / or trays, etc.) placed in one or more zones. Preferably, the solvent or the mixture of solvents 2 is introduced into the extraction column at two different levels. Preferably, the deasphalting charge is introduced into an extraction column at a single introduction level, generally mixed with at least part of the solvent or of the mixture of solvents 2 and generally below a first zone of contactors. liquid-liquid. Preferably, the other part of the solvent or mixture of solvents 2 is injected lower than the deasphalting charge, generally below a second zone of liquid-liquid contactors, the deasphalting charge being injected above this second. contactors area.

Step a) is carried out under subcritical conditions, that is to say below the critical point, for said solvent or mixture of solvents 2. Step a) is carried out at a temperature advantageously between 50 and 350 ° C, preferably between 80 and 320 ° C, more preferably between 120 and 310 ° C, even more preferably between 150 and 300 ° C, and at a pressure advantageously between 0.1 and 6 MPa, preferably between 1 and 6 MPa, more preferably between 2 and 5 MPa.

The volume ratio of the solvent or of the mixture of solvents 2 to the volume of charge 1 is generally between 1/1 and 12/1, preferably between 2/1 and 9/1 expressed in liters per liter. This ratio includes all of the solvent or mixture of solvents which can be divided into several injection points.

The apolar solvent used is preferably a solvent composed of saturated hydrocarbon (s) comprising a number of carbons greater than or equal to 3, preferably between 3 and 5. These solvents can be, for example, propane, butane or pentane. These solvents are used pure or as a mixture.

Preferably, the solvent 2 used in step a) is an apolar solvent composed of at least 80% by volume of saturated hydrocarbon (s) comprising a number of carbons between 3 and 5, this so in maximizing the quality of fraction 4 comprising asphalt intended to be treated during hydroconversion step b).

The choice of the temperature and pressure conditions of the extraction combined with the choice of the nature of the solvents 2 in deasphalting step a) make it possible to adjust the extraction performance. Step a) can make it possible, thanks to these specific deasphalting conditions, to precipitate in fraction 4 comprising asphalt an adjusted quantity of polar structures of heavy resin and asphaltene type, which makes it possible to obtain a fraction 4 comprising of asphalt with an improved yield, generally greater than 40%, or even greater than 50% relative to the quantity of compounds having a boiling point greater than 540 ° C. at the inlet of deasphalting stage a). The DAO 3 fraction obtained comprises less than 1000 ppm of C7 asphaltenes, generally less than 500 ppm of C7 asphaltenes, or even less than 300 ppm of C7 asphaltenes.

At the head of the extraction column or of the mixer-settler, preferably above the liquid-liquid contactor (s) zone located at the highest position, a fraction is recovered which comprises the DAO 3 fraction and a part of the solvent or mixture of solvents.

At the bottom of the extraction column or of the mixer-settler, preferably below the contactor zone (s) located at the lowest position, a fraction 4 is recovered which comprises asphalt and part of the solvent. or mixture of solvents.

The solvent or mixture of solvents 2 can be made up of a make-up and / or a part recycled during separation steps. These additions advantageously make it possible to compensate for the losses of solvent in fraction 4 comprising asphalt and / or in fraction DAO 3, due to the separation steps.

Step a) of deasphalting comprises an integrated sub-step of separation of fraction 3 comprising the DAO and the solvent or mixture of solvents. The solvent or the mixture of solvents recovered can be recycled in step a) of deasphalting. This integrated separation sub-step making it possible to separate the DAO 3 and the solvent or the mixture of solvents can use all the necessary equipment known from those skilled in the art (separator flasks, distillation or stripping columns, heat exchangers, furnaces, pumps, compressors, etc.).

At least part, and preferably all, of the DAO 3 fraction is sent to step c) of extracting the aromatics.

At least part, and preferably all, of fraction 4 comprising asphalt 4 is sent to step b) of ebullated bed hydroconversion.

Step b) of bubbling bed hydroconversion

In accordance with the invention, an ebullating bed hydroconversion step b) is carried out in an ebullated bed reactor in which fraction 4 comprising asphalt and resulting from deasphalting step a), in the presence of hydrogen are contacted with a hydroconversion catalyst. Advantageously, fraction 4 comprising asphalt is introduced in step b) in the presence of a co-filler.

By hydroconversion is meant all the reactions carried out making it possible to reduce the size of the molecules, mainly by cleavage of carbon-carbon bonds, by the action of hydrogen in the presence of a catalyst. During the hydroconversion step, hydrotreatment and hydrocracking reactions occur in particular.

Preferably, hydroconversion step b) comprises one or more three-phase reactors with an upward flow of liquid and gas containing at least one hydroconversion catalyst, the ebullating bed reactors possibly being arranged in series and / or in parallel, typically operating using the technology and under the conditions of the H-Oil ™ process as described for example in US Patents 4,521, 295 or US 4,495,060 or US 4,457,831 or US 4,354,852, or in the article AlChE, March 19 -23, 1995, Houston, Texas, paper number 46d, "Second generation ebullated bed technology", or in chapter 3.5 "Hydroprocessing and Hydroconversion of Residue Fractions" of the book "Catalysis by Transition Métal Sulphides", edited by Éditions Technip in 2013. Each reactor advantageously comprises a recirculation pump allowing the catalyst to be maintained in an ebullating bed by continuous recycling of at least part of a liquid fraction advantageously withdrawn from the head of the reactor. reactor and reinjected at the bottom of the reactor.

The hydroconversion step b) is carried out under conditions making it possible to obtain a liquid effluent with a reduced content of sulfur, Conradson carbon, metals and nitrogen. Advantageously, step b) is preferably carried out at an absolute pressure between 2 MPa and 38 MPa, more preferably between 5 MPa and 25 MPa and even more preferably between 6 MPa and 20 MPa, at a temperature between 300 ° C and 550 ° C, more preferably between 350 ° C and 500 ° C and more preferably between 370 ° C and 450 ° C. The hourly space velocity (WH) relative to the volume of each three-phase reactor is preferably between 0.05 h ¹ and 10 h ¹ . According to a preferred implementation, the WH is between 0.1 h ¹ and 10 h ¹ , more preferably between 0.1 h ¹ and 5.0 h ¹ and even more preferably between 0.15 h ¹ and 2.0 hrs ¹ . According to another implementation, the WH is between 0.05 h ¹ and 0.09 h ¹ . The quantity of hydrogen mixed with the feed is preferably between 50 and 5000 normal cubic meters (Nm ³ ) per cubic meter (m ³ ) of liquid feed, preferably between 100 and 2000 Nm ³ / m ³ and preferably very preferred between 200 and 1000 Nm ³ / m ³ .

The hydroconversion catalyst used in hydroconversion step b) of the process according to the invention may contain one or more elements from groups 4 to 12 of the periodic table of the elements, which may or may not be deposited on a support. One can advantageously use a catalyst comprising a support, preferably amorphous, such as silica, alumina, silica-alumina, titanium dioxide or combinations of these structures, and very preferably alumina.

The catalyst may contain at least one non-noble group VIII metal chosen from nickel and cobalt, and preferably nickel, said group VIII element being preferably used in combination with at least one group VIB metal chosen from group VIII. molybdenum and tungsten, and preferably the Group VIB metal is molybdenum.

In the present description, the groups of chemical elements are given according to the CAS classification (CRC Handbook of Chemistry and Physics, editor CRC press, editor-in-chief D.R. Lide, 81st edition, 2000-2001). For example, group VIII according to the CAS classification corresponds to the metals of columns 8, 9 and 10 according to the new IUPAC classification.

Advantageously, the hydroconversion catalyst used in hydroconversion step b) comprises an alumina support and at least one metal from group VIII chosen from nickel and cobalt, preferably nickel, and at least one metal from group VIB chosen from molybdenum and tungsten, preferably molybdenum. Preferably, the catalyst hydroconversion comprises nickel as a group VIII element and molybdenum as a group VIB element.

The non-noble group VIII metal content, in particular nickel, is advantageously between 0.5% to 10.0% expressed by weight of metal oxide (in particular of NiO), and preferably between 1, 0% to 6.0% by weight, and the content of metal from group VIB, in particular molybdenum, is advantageously between 1.0% and 30% expressed by weight of oxide of the metal (in particular of molybdenum trioxide Mo0 ₃ ), and preferably between 4% and 20% by weight. The metal contents are expressed as a percentage by weight of metal oxide relative to the weight of the catalyst.

This catalyst is advantageously used in the form of extrudates or beads. The balls have, for example, a diameter of between 0.4 mm and 4.0 mm. The extrudates have, for example, a cylindrical shape with a diameter of between 0.5 and 4.0 mm and a length of between 1.0 and 5.0 mm. The extrudates can also be objects of a different shape such as trilobes, regular or irregular tetralobes, or other multilobes. Catalysts of other forms can also be used, for example in the form of pellets ("pellets").

The size of these different forms of catalyst can be characterized using the equivalent diameter. The equivalent diameter is defined by 6 times the ratio between the volume of the particle and the outer surface of the particle. The catalyst used in the form of extrudates, beads or other shapes therefore has an equivalent diameter of between 0.4 mm and 4.4 mm. These catalysts are well known to those skilled in the art.

In one of the implementations of the process according to the invention, a different hydroconversion catalyst is used in each reactor of this initial hydroconversion stage (ai), the catalyst offered to each reactor being adapted to the feed sent into this. reactor.

In one of the implementations of the process according to the invention, several types of catalyst are used in each reactor.

In one of the implementations of the process according to the invention, each reactor contains one or more catalysts suitable for ebullating bed operation. As is known, and for example described in patent FR 3 033 797, the hydroconversion catalyst, when it is used, can be partly replaced by fresh catalyst, and / or used catalyst but with catalytic activity. greater than the used catalyst to be replaced, and / or regenerated catalyst, and / or rejuvenated catalyst (catalyst from a rejuvenation zone in which most of the deposited metals are removed, before sending the spent and rejuvenated catalyst to a regeneration zone in which the carbon and sulfur which it contains are removed, thus increasing the activity of the catalyst), by withdrawing the used catalyst preferably at the bottom of the reactor, and by introducing the replacement catalyst either at the top or at the bottom of the reactor. This replacement of used catalyst is preferably carried out at regular time intervals, and preferably in a puff or almost continuously. The replacement of spent catalyst can be done in whole or in part with used and / or regenerated and / or rejuvenated catalyst obtained from the same reactor and / or from another reactor of any hydroconversion stage. The catalyst can be added with the metals in the form of metal oxides, with the metals in the form of metal sulfides, or after preconditioning. For each reactor, the rate of replacement of the spent hydroconversion catalyst with fresh catalyst is advantageously between 0.01 kg and 10 kg per cubic meter of feed treated, and preferably between 0.1 kg and 3 kg per cubic meter. load processed. This withdrawal and this replacement are carried out using devices advantageously allowing the continuous operation of this hydroconversion step.

As regards the replacement, at least in part, with regenerated catalyst, it is possible to send the spent catalyst withdrawn from the reactor to a regeneration zone in which the carbon and sulfur it contains are removed and then returned to this catalyst. regenerated in the hydroconversion step. With regard to the replacement at least in part by rejuvenated catalyst, it is possible to send the spent catalyst withdrawn from the reactor to a rejuvenation zone in which most of the deposited metals are removed, before sending the spent catalyst. and rejuvenated in a regeneration zone in which the carbon and sulfur which it contains are removed, and then this regenerated catalyst is returned to hydroconversion stage b).

Hydroconversion step b) is characterized by a degree of conversion of the compounds boiling above 540 ° C. greater than 50% by mass, preferably greater than 70% by mass. The effluent 5 obtained at the end of hydroconversion step b) comprises at least a liquid fraction 7 and a gas fraction 6 containing the gases, in particular H ₂ , H ₂ S, NH ₃ , and hydrocarbons in CC ₄ (i.e. comprising from 1 to 4 carbon atoms).

In accordance with the invention, the method comprises a step c) of separating the effluent 5 from hydroconversion step b) into at least one gaseous fraction 6, a fraction 7 comprising compounds having a boiling point between 180 and 540 ° and a fraction 8 comprising compounds having a boiling point of less than 180 ° C.

The gas fraction 6, the fraction 7 and the fraction 8 can be separated from the effluent 5 using separation devices well known to those skilled in the art, in particular using one or more separator flasks which can operate at different pressures and temperatures, optionally associated with a means of stripping with steam or hydrogen and with one or more distillation columns. After possible cooling, the gas fraction 6 is preferably treated in a means for purifying hydrogen so as to recover the hydrogen not consumed during the hydroconversion reactions.

The purified hydrogen can then advantageously be recycled in the process according to the invention. The hydrogen can be recycled to the inlet and / or to different places of stage b) of hydroconversion and / or of stage d) of ebullating bed hydrocracking.

The separation step c) comprises a vacuum distillation in which at least part of the effluent 5 from step b) can undergo treatments using well-known separation devices, then be fractionated by distillation. under vacuum to at least one vacuum distillate fraction and at least one vacuum residue fraction. The vacuum distillate fraction comprises vacuum gas oil-type fractions, that is, compounds having a boiling point between 350 and 540 ° C. The vacuum residue fraction is preferably a liquid hydrocarbon fraction containing at least 80% of compounds having a boiling point greater than or equal to 540 ° C.

Preferably, the separation step c) comprises atmospheric distillation, upstream of the vacuum distillation, in which the liquid hydrocarbon fraction (s) obtained after separation is (are) ) fractionated by atmospheric distillation into at least one atmospheric distillate fraction and at least one atmospheric residue fraction, then vacuum distillation in which the atmospheric residue fraction obtained after atmospheric distillation is fractionated by vacuum distillation into at least one vacuum distillate fraction and at least one vacuum residue fraction.

Advantageously, the separation step c) further comprises at least one atmospheric distillation upstream of the vacuum distillation, in which at least part of the effluent from step b) is fractionated by atmospheric distillation in at least one. at least one fraction 8 comprising compounds having a boiling point of less than 180 ° C, and a distillate fraction containing diesel, that is to say comprising compounds having a boiling point of between 180 and 350 ° C .

Advantageously, fraction 8 comprising compounds having a boiling point of less than 180 ° C is at least partly and preferably entirely sent to step g) of steam cracking. The distillate fraction containing diesel can be at least in part and preferably in full sent to the extraction step d).

At least part, and preferably all of fraction 7 comprising at least part, preferably all, of a vacuum distillate fraction and of a diesel-containing distillate fraction is sent to step d) extraction of aromatics.

According to the invention, the method comprises a step d) of extracting the aromatics from at least part of the deasphalted oil fraction (DAO) 3 resulting from deasphalting step a) and at least part of fraction 7 from step c). Said stage d) of extracting the aromatics makes it possible to obtain an extract fraction 9 and a raffinate fraction 10.

Fraction 7 resulting from step c) comprises at least one part, preferably all, of a vacuum distillate fraction comprising compounds having a boiling point of between 350 and 540 ° C and at least one part, preferably all of a distillate fraction comprising compounds having a boiling point of between 180 and 350 ° C resulting from step c) of separation.

The objective of stage d) of extracting the aromatics is to extract at least part of the aromatic compounds as well as the resins by liquid-liquid extraction using a polar solvent 11. The compounds extracted during step d) preferably have a boiling point greater than the boiling point of the solvent, which advantageously makes it possible to maximize the yield during the separation of the solvent from the raffinate after the extraction. In addition, the recovery of the solvent is also more efficient and economical.

As solvent, one can use furfural, N-methyl-2-pyrrolidone (NMP), sulfolane, dimethylformamide (DMF), dimethylsulfoxide (DMSO), phenol, or a mixture of these solvents in equal proportions or different. Preferably, the solvent is furfuraldehyde.

The operating conditions are generally a solvent / feed ratio of step d) of 1/2 to 6/1, preferably from 1/1 to 4/1, a temperature profile between room temperature and 150 ° C, preferably between 50 and 150 ° C. The pressure is between atmospheric pressure and 2.0 MPa, preferably between 0.1 and 1.0 MPa.

The liquid / liquid extraction can generally be carried out in a mixer-settler or in an extraction column operating in countercurrent. Preferably, the extraction is carried out in an extraction column.

The chosen solvent has a sufficiently high boiling point to be able to fluidify the charge of step d) without vaporizing.

After contact with the solvent, with the effluent introduced in step d), two fractions are obtained at the end of step d), an extract fraction 9, consisting of parts of the heavy fraction not soluble in the solvent ( and highly concentrated in aromatics) and a raffinate fraction 10, consisting of the solvent and the soluble parts of the heavy fraction. The solvent is separated from the soluble parts by distillation and recycled internally to the liquid / liquid extraction process. The separation of the extract and the raffinate and the recovery of the solvent are carried out in a separation sub-step integrated in step d) of extracting the aromatics.

Stage e) of hydrocraauaqe in a fixed bed

In accordance with the invention, the process comprises a stage e) of hydrocracking in a fixed bed of at least part of the extracted fraction 9 resulting from the extraction stage d) in the presence of a hydrocracking catalyst. Hydrogen 12 can also be injected upstream of the various catalytic beds making up the hydrocracking reactor (s). Along with the hydrocracking reactions desired in this step, any type of hydrotreatment reaction also occurs (HDM, HDS, HDN, etc.). Hydrocracking reactions leading to the formation of atmospheric distillates take place with a degree of conversion of the vacuum distillate to atmospheric distillate which is generally greater than 30%, typically between 30 and 50% for mild hydrocracking and greater than 80% for extensive hydrocracking. Specific conditions, in particular temperature, and / or the use of one or more specific catalysts, make it possible to promote the desired hydrocracking reactions.

Hydrocracking step e) according to the invention is carried out under hydrocracking conditions. It can advantageously be carried out at a temperature between 340 and 480 ° C, preferably between 350 and 430 ° C and at an absolute pressure between 5 and 25 MPa, preferably between 8 and 20 MPa, preferably between 10 and 18 MPa. The temperature is usually adjusted depending on the desired level of hydrotreatment and the duration of the intended treatment. Most often, the space velocity of the hydrocarbon feed, commonly called WH, and which is defined as being the volumetric flow rate of the feed divided by the total volume of the catalyst, can be in a range from 0.1 to 3, 0 h ¹ , preferably from 0.2 to 2.0 h ¹ , and more preferably from 0.25 to 1.0 h ¹ . The quantity of hydrogen mixed with the feed can be between 100 and 5000 normal cubic meters (Nm ³ ) per cubic meter (m ³ ) of liquid feed, preferably between 200 and 2000 Nm ³ / m ³ , and more preferably between 300 and 1500 Nm ³ / m ³ . Hydrocracking stage e) can be carried out industrially in at least one reactor with a downward flow of liquid.

Hydrocracking step e) preferably comprises two catalytic sections in series, with an upstream hydrotreating catalytic section so as to limit the deactivation of the downstream hydrocracking catalytic section. This hydrotreatment section aims in particular to significantly reduce the nitrogen content of the feed, nitrogen being an inhibitor of the acid function of the bifunctional catalysts of the hydrocracking catalytic section.

Hydrocracking step e) can also comprise a second hydrocracking catalytic section treating at least one heavy cut obtained from the first hydrocracking catalytic section previously separated in a separation step. Hydrocracking step e) can comprise the recycling of a heavy cut obtained from the first hydrocracking catalytic section previously separated in a separation step.

The catalysts in hydrocracking step e) used can be hydrotreatment and hydrocracking catalysts.

The hydrotreatment catalysts used can be hydrotreatment catalysts consisting of a support of inorganic oxide type (preferably an alumina) and of an active phase comprising chemical elements from group VIII (Ni, Co, etc.) and group VI (Mo, etc.).

The hydrocracking catalysts can advantageously be bifunctional catalysts, having a hydrogenating phase in order to be able to hydrogenate the aromatics and to achieve the equilibrium between the saturated compounds and the corresponding olefins and an acid phase which makes it possible to promote the hydroisomerization reactions. and hydrocracking. The acid function is advantageously provided by supports with large surfaces (generally 100 to 800 m ² .g ¹ ) having a surface acidity, such as halogenated aluminas (chlorinated or fluorinated in particular), combinations of oxides of boron and of. aluminum, amorphous silica-aluminas and zeolites. The hydrogenating function is advantageously provided either by one or more metals from group VIII of the periodic table of the elements, such as iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium and platinum , or by a combination of at least one metal from group VIB of the periodic table, such as molybdenum and tungsten, and at least one non-noble metal from group VIII (such as nickel and cobalt). Preferably, the bifunctional catalyst used comprises at least one metal chosen from the group formed by the metals of groups VIII and VIB, taken alone or as a mixture, and a support comprising 10 to 90% by weight of a zeolite and 90 to 10%. weight of inorganic oxides. The group VIB metal used is preferably chosen from tungsten and molybdenum and the group VIII metal is preferably chosen from nickel and cobalt. According to another preferred variant, monofunctional catalysts and bifunctional catalysts of the alumina, silica-amorphous or zeolitic alumina type can be used as a mixture or in successive layers.

Preferably, the catalytic volume used during the second hydrocracking stage e) consists of at least 30% of hydrocracking catalysts of the bifunctional type. Optionally, a co-feed (not shown) can be injected upstream of any catalytic bed of hydrocracking section e). This co-charge is typically a vacuum distillate resulting from direct distillation or resulting from a conversion process, or a deasphalted oil.

Preferably, hydrocracking step e) is carried out in “maxi naphtha” mode, that is to say it makes it possible to obtain a yield of liquid compounds having a boiling point of less than 180 ° C. greater than 50% by weight of the feedstock entering hydrocracking stage e).

The effluent 13 from step e) of fixed bed hydrocracking is sent to a separation step f).

Step f) separation of the hydrocraquaqe effluent in a fixed bed

According to the invention, the method further comprises a step f) of separating the effluent 13 from step e) of fixed bed hydrocracking into at least one gas fraction 15 and at least one liquid fraction 14.

Said effluent 13 is advantageously separated in at least one separator flask into at least one gaseous fraction 15 and at least one liquid fraction 14. The step of separating said effluent 13 can be carried out using any known separation devices of the a person skilled in the art, such as one or more separator flasks which can operate at different pressures and temperatures, optionally associated with a means for stripping with steam or with hydrogen and with one or more distillation columns. These separators can for example be high pressure high temperature separators (HPHT) and / or high pressure low temperature separators (HPBT).

The gaseous fraction 15 obtained at the end of stage e) of separation comprises gases, such as H ₂ , H ₂ S, NH ₃ , and C1-C4 hydrocarbons (such as methane, ethane, propane, etc. butane). Advantageously, the hydrogen contained in the gaseous fraction 15 is purified and recycled in any one of stages b) of ebullating bed hydroconversion and / or e) of fixed bed hydrocracking. In a particular embodiment, the purification of the hydrogen contained in the gas fraction 15 can be carried out simultaneously with the treatments of the gas fractions resulting from the separation of the effluents from stages b) of hydroconversion in an ebullating bed and e) of hydrocracking. in a fixed bed. The purification of hydrogen can be carried out by amine wash, a membrane, a system of PSA type (Pressure Swing Adsorption according to the English terminology), or several of these means arranged in series.

In a preferred embodiment, the separation step f) further comprises gas-liquid separation or the succession of separation devices, at least one atmospheric distillation, in which the hydrocarbon fraction (s) ) liquid (s) obtained after separation is (are) fractionated by atmospheric distillation into at least one atmospheric distillate fraction 14 comprising compounds having a boiling point below 350 ° C and optionally a liquid fraction comprising vacuum distillate comprising compounds having a boiling point greater than 350 ° C. At least part, and preferably all, of the atmospheric distillate fraction 14 and optionally of the fraction comprising vacuum distillate is advantageously sent to step g) of steam cracking.

Optionally, at least part of the vacuum distillate type fraction is recycled to hydrocracking step e), and according to this variant it may be necessary to carry out a purge consisting of unconverted fractions of the vacuum distillate type of so as to deconcentrate the polyaromatic species and to limit the deactivation of the hydrocracking catalyst of step e). In order to limit the purge and thus increase the overall conversion, it may be advantageous to optionally carry out this purge by sending at least part of the unconverted fraction of vacuum distillate type at the inlet of step a) of deasphalting of so as to at least partially eliminate the polyaromatic species in fraction 4 comprising asphalt.

Very preferably, when hydrocracking step e) is carried out in maxi naphtha mode, the compounds boiling above 180 ° C. are at least partly and preferably completely recycled to step e) in a manner to increase the yield of compounds boiling below 180 ° C in the atmospheric distillate cut 14.

Step g) of steam cracking

According to the invention, the process comprises a step g) of steam cracking of the raffinate fraction 10 resulting from the extraction step d), of the fraction 8 resulting from the separation step c) and of the liquid fraction 14 from step f) of separation comprising compounds having a boiling point of less than 350 ° C, and optionally a fraction comprising compounds having a boiling point greater than 350 ° C. resulting from stage f) of separation.

Step g) of steam cracking is advantageously carried out in at least one pyrolysis furnace at a temperature between 700 and 900 ° C, preferably between 750 and 850 ° C, and at a pressure between 0.05 and 0.3 Relative MPa. The residence time of the hydrocarbons is generally less than or equal to 1.0 seconds (denoted s), preferably between 0.1 and 0.5 s. Advantageously, water vapor is introduced upstream of steam cracking step g). The quantity of water introduced is between 0.3 and 3.0 kg of water per kg of hydrocarbons at the inlet of step g). Preferably, step g) is carried out in several pyrolysis ovens in parallel so as to adapt the operating conditions to the different flows feeding step g) and resulting from steps c), d), f) and h), and also to manage the decoking times of the tubes. A furnace comprises one or more tubes arranged in parallel. A furnace can also refer to a group of furnaces operating in parallel. For example, one furnace can be dedicated to cracking fractions rich in ethane, another furnace dedicated to cuts rich in propane and butane, another furnace dedicated to cuts comprising compounds having a boiling point between 80 and 180 ° C. , and another oven dedicated to cuts comprising compounds having a boiling point between 180 and 350 ° C.

Preferably, the method comprises a step h) of separating the effluent 16 from steam cracking step g) making it possible to obtain at least one fraction 17 comprising, preferably consisting of, hydrogen, a fraction 18 comprising, preferably consisting of ethylene, a fraction 19 comprising, preferably consisting of, propylene and a fraction 20 comprising, preferably consisting, and pyrolysis oil. Optionally, step h) of separation also makes it possible to recover a fraction comprising, preferably consisting of, butenes and a fraction comprising, preferably consisting of, pyrolysis gasoline.

Preferably, the cuts rich in saturated compounds resulting from the light gases or from the pyrolysis gasoline resulting from the separation stage h) can be recycled to the steam cracking stage g), in particular ethane and propane, of so as to increase the yield of ethylene and propylene. The pyrolysis oil fraction 20 can optionally be subjected to an additional separation step so as to obtain several fractions, for example a light pyrolysis oil comprising compounds having a boiling point of less than 350 ° C and a heavy pyrolysis oil. comprising compounds having a boiling point greater than 350 ° C. The light pyrolysis oil can advantageously be injected upstream of hydrocracking stage d). The heavy pyrolysis oil can advantageously be injected upstream of stage b) of hydroconversion and / or of stage a) of deasphalting. Advantageously, the separation of fraction 20 into two fractions and their recycling in one of stages b), a), or e) of the process making it possible to maximize the formation of olefins from heavy hydrocarbon feedstocks.

Example

The example below illustrates a particular implementation of the method according to the invention without limiting its scope.

The heavy hydrocarbon feed 1 treated in the process is a vacuum residue of Ural origin and having the properties indicated in Table 1.

Table 1: load properties

Load 1 is subjected to a deasphalting step a) carried out in an extraction column operating continuously under the conditions presented in Table 2.

Table 2: conditions of the deasphalting step At the end of deasphalting step a), a DAO 3 fraction is obtained with a yield of 39% and a fraction 4 comprising asphalt is obtained with a yield of 61%; these yields are related to the charge of deasphalting step a).

Fraction 4 comprising asphalt from step a) of deasphalting is subjected to a step b) of hydroconversion in two ebullating bed reactors in series and in the presence of hydrogen and a hydroconversion catalyst in bubbling bed of NiMo type on alumina under the conditions indicated in Table 3.

Table 3: conditions of step a) of ebullating bed hydroconversion

The effluent resulting from the ebullating bed hydroconversion stage b) is subjected to a separation stage c) comprising separator flasks as well as an atmospheric distillation column and a vacuum distillation column. The yields of the various fractions obtained after separation are shown in Table 4 (% by mass relative to the feedstock upstream of stage b) of ebullating bed hydroconversion, noted% m / m).

Table 4: yields of hydroconversion step a) after separation in step b) The DAO 3 fraction from deasphalting step a), the fraction (180-350 ° C) and the fraction (350-540 ° C) from separation step c) are sent to a step d) d extraction of the aromatics carried out in a mixer-settler, the conditions of which are presented in Table 5. Table 5: conditions of extraction step d)

At the end of stage d) of extraction of the aromatics, a raffinate fraction depleted in aromatics 10 is obtained with a yield of 54.2% and an extract fraction enriched in aromatics 9 is obtained with a yield of 45.8. %; these yields are related to the total feed introduced in stage d) for extracting the aromatics The fraction 9 obtained from stage d) for extracting the aromatics is sent to a stage e) of hydrocracking in a fixed bed carried out under the conditions presented in Table 6.

Table 6: conditions of fixed bed hydrocracking step e) The effluent 13 resulting from the fixed bed hydrocracking stage e) is subjected to a separation stage f) comprising separator flasks and an atmospheric distillation column. The yields of the various fractions obtained after separation are shown in Table 7 (% by weight relative to the feedstock upstream of the fixed bed hydrocracking stage, denoted% m / m).

Table 7: Yields of fixed bed hydrocracking step e) after separation in step f).

The liquid fractions (PI-220 ° C), (220-350 ° C) and (350 ° C +) resulting from stage f) of separation of the effluent from the hydrocracking stage in a fixed bed, the fraction 8 (PI-180 ° C) from step c) of separation and the raffinate fraction 10 from step d) of extraction of the aromatics are sent to a step g) of steam cracking where each of the liquid fraction is cracked under different conditions (Table 8).

Table 8: conditions of the steam cracking step The effluents from the various steam cracking furnaces are subjected to a separation stage h) making it possible to recycle the saturated compounds and to obtain the yields presented in Table 9 (% by mass relative to the total load upstream of stage g) steam cracking, noted% m / m). Table 9: yields of the steam cracking step

Table 9 shows the yields of steam cracking products. Compared to the vacuum residue type feed introduced in deasphalting step a), the process according to the invention makes it possible to achieve mass yields of ethylene and propylene of 27.7% and 15.1% respectively. In addition, the specific sequence of steps upstream of the steam cracking step makes it possible to limit the formation of coke.

The fraction (540 ° C +) of the vacuum residue type resulting from stage c) of separation of the effluent from stage b) from hydroconversion in an ebullating bed and the pyrolysis oil fraction resulting from stage h) for separating the effluent from steam cracking step g) are upgraded as fuel bases to form, with other bases from other processes, a heavy fuel oil.

Claims

1. Process for producing olefins from a hydrocarbon feed (1) having a sulfur content of at least 0.1% by weight, an initial boiling point of at least 180 ° C and a final temperature boiling at least 600 ° C, said process comprising the following steps: a) a step a) of deasphalting by extraction of said heavy hydrocarbon feed (1) using a solvent (2) or a mixture of solvents making it possible to obtain on the one hand a fraction (4) comprising asphalt, and on the other hand a deasphalted oil fraction (3), b) a hydroconversion stage b) carried out in an ebullating bed reactor in which the asphalt fraction (4) in the presence of hydrogen is brought into contact in the presence of a hydroconversion catalyst, said step making it possible to obtain an effluent (5), c) a step c) of separation of the effluent (5) from step b) of hydroconversion into a gaseous fraction (6), a fraction (7) comprising compounds having a temperature d 'boiling between 180 and 540 ° C and a fraction 8 comprising compounds having a boiling point of less than 180 ° C, d) a step d) of extracting the aromatics by means of a polar solvent (11) d 'at least part of the deasphalted oil fraction (3) from step a) of deasphalting and at least part of the fraction (7) from step c) of separation, making it possible to obtain d 'an extracted fraction (9) and a raffinate fraction (10), e) a fixed bed hydrocracking step e) of at least part of the extracted fraction (9) resulting from the extraction step d) in the presence of hydrogen (12) and a hydrocracking catalyst, making it possible to obtain an effluent (13), f) a step f) of separating the effluent (13) from the step e) of hydrocracking in a fixed bed in at least one gaseous fraction (15) and at least one liquid fraction (14) comprising compounds having a boiling point of less than or equal to 350 ° C, g) a step g) steam cracking of the raffinate fraction (10) from step d) of extraction, from the fraction (8) from step c) of separation and from the liquid fraction (14) from step f) of separation, allowing obtaining an effluent (16), h) a step h) of separating the effluent (16) from step g) of steam cracking making it possible to obtain at least one fraction (17) comprising hydrogen, from a fraction (18) comprising ethylene, a fraction (19) comprising propylene and a fraction (20) comprising pyrolysis oil.

2. Method according to claim 1, wherein step a) of deasphalting is carried out under specific conditions making it possible to obtain, on the one hand, a quality DAO 3 fraction, preferably with a low asphaltene content, and on the other hand. leaves a fraction 4 comprising asphalt having a softening point of less than 120 ° C.

3. Method according to any one of the preceding claims, wherein the solvent 2 used in step a) is an apolar solvent composed of at least 80% by volume of saturated hydrocarbon (s) comprising a number of carbon between 3 and 5.

4. Process according to any one of the preceding claims, in which the separation step c) comprises a vacuum distillation allowing a vacuum distillate fraction and a vacuum residue fraction to be obtained.

5. The method of claim 4, wherein the separation step c) comprises upstream of the vacuum distillation an atmospheric distillation making it possible to obtain at least one atmospheric distillate fraction and at least one atmospheric residue fraction, said fraction. atmospheric residue being sent to said vacuum distillation making it possible to obtain at least one vacuum distillate fraction and at least one vacuum residue fraction.

6. Method according to any one of the preceding claims, in which the polar solvent used in step d) for extracting the aromatics is chosen from furfural, N-methyl-2-pyrrolidone (NMP), sulfolane, dimethylformamide (DMF), dimethylsulfoxide (DMSO), phenol, or a mixture of these solvents.

7. Process according to any one of the preceding claims, in which hydrocracking step e) is carried out at a temperature of between 340 and 480 ° C and at an absolute pressure of between 5 and 25 MPa.

8. Process according to any one of the preceding claims, in which step e) of hydrocracking is carried out so as to obtain a yield of liquid compounds having a boiling point of less than 180 ° C greater than 50% by weight. of the feed at the inlet of hydrocracking stage e).

9. Method according to any one of the preceding claims, in which the separation step f) comprises at least one atmospheric distillation making it possible to obtain at least one liquid fraction (14) comprising compounds having a boiling point. below 350 ° C and a liquid fraction comprising vacuum distillate comprising compounds having a boiling point above 350 ° C.

10. The method of claim 9, wherein the liquid fraction (14) and the fraction comprising vacuum distillate are sent to step g) of steam cracking.

11. Method according to any one of the preceding claims, in which part of a fraction 8 comprising compounds having a boiling point of less than 180 ° C resulting from step c) of separation is introduced into step. g) steam cracking.

12. Method according to any one of the preceding claims, wherein step g) of steam cracking is carried out in at least one pyrolysis furnace at a temperature between 700 and 900 ° C, at a pressure between 0.05 and 0.3 MPa during a residence time less than or equal to 1.0 seconds.

13. Process according to any one of the preceding claims, in which the cuts rich in saturated compounds resulting from the light gases or from the pyrolysis gasoline resulting from the separation stage h) are recycled to the steam cracking stage g). .

14. Process according to any one of the preceding claims, in which the pyrolysis oil fraction (20) is subjected to an additional separation step so as to obtain a light pyrolysis oil comprising compounds having a boiling point below. 350 ° C and a heavy pyrolysis oil comprising compounds having a boiling point greater than 350 ° C, said light pyrolysis oil is injected upstream of hydrocracking step e), and said heavy pyrolysis oil is injected upstream of hydroconversion step b) and / or of deasphalting step a).