EP3650225B1 - Liquid ejection device and image forming device - Google Patents
Liquid ejection device and image forming device Download PDFInfo
- Publication number
- EP3650225B1 EP3650225B1 EP19193115.3A EP19193115A EP3650225B1 EP 3650225 B1 EP3650225 B1 EP 3650225B1 EP 19193115 A EP19193115 A EP 19193115A EP 3650225 B1 EP3650225 B1 EP 3650225B1
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- EP
- European Patent Office
- Prior art keywords
- nozzle
- drive
- nozzles
- channel
- adjacent
- Prior art date
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- 239000007788 liquid Substances 0.000 title claims description 38
- 230000002441 reversible effect Effects 0.000 claims description 20
- 238000000926 separation method Methods 0.000 claims description 17
- 239000000976 ink Substances 0.000 description 121
- 230000000694 effects Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000011241 protective layer Substances 0.000 description 8
- 230000003111 delayed effect Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000004886 head movement Effects 0.000 description 1
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000005499 meniscus Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
- B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
- B41J2/04525—Control methods or devices therefor, e.g. driver circuits, control circuits reducing occurrence of cross talk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
- B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
- B41J2/04571—Control methods or devices therefor, e.g. driver circuits, control circuits detecting viscosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
- B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
- B41J2/04573—Timing; Delays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
- B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
- B41J2/04581—Control methods or devices therefor, e.g. driver circuits, control circuits controlling heads based on piezoelectric elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
- B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
- B41J2/04588—Control methods or devices therefor, e.g. driver circuits, control circuits using a specific waveform
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
- B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
- B41J2/04595—Dot-size modulation by changing the number of drops per dot
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14201—Structure of print heads with piezoelectric elements
- B41J2/14233—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2002/14354—Sensor in each pressure chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2002/1437—Back shooter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2002/14491—Electrical connection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/11—Embodiments of or processes related to ink-jet heads characterised by specific geometrical characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/15—Moving nozzle or nozzle plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/21—Line printing
Definitions
- Embodiments described herein relate generally to a liquid ejection device and an image forming device.
- a liquid ejection device which supplies a predetermined amount of liquid to a predetermined position.
- the liquid ejection device is mounted on an inkjet printer, a 3D printer, a dispensing device, or the like.
- the inkjet printer ejects ink droplets from an ink jet head to form an image or the like on a surface of a recording medium.
- the 3D printer ejects and cures droplets of a shaping material from a shaping-material ejection head to form a three-dimensional shaped object.
- the dispensing device ejects droplets of a sample and supplies a predetermined amount to a plurality of containers or the like.
- EP 3354461 A1 discloses a liquid ejection device according to the preamble of claim 1.
- a liquid ejection device which drives an actuator to eject ink and includes a plurality of nozzles drives a plurality of actuators at the same phase or drives the actuators with the phases shifted slightly in order to avoid the concentration of a drive current.
- the ink ejection may become unstable due to a crosstalk in which the operations of the actuators interfere with each other.
- a liquid ejection device comprising:
- the drive control unit is configured to, give drive signals to an actuator of a nozzle adjacent the one nozzle in the X direction and an actuator of a nozzle adjacent the one nozzle in the -X direction such that drive waveforms have phases reverse to each other, and give drive signals to an actuator of a nozzle adjacent the one nozzle in the Y direction and an actuator of a nozzle adjacent the one nozzle in the -Y direction such that drive waveforms have phases reverse to each other.
- nozzles adjacent the one nozzle in the X direction and the -X direction are positioned such that a shift distance from the one nozzle given attention in the Y-axis direction is (m + 0.5)p
- nozzles adjacent the one nozzle in the Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n + 0.5)p
- nozzles adjacent the one nozzle in the -Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n - 0.5)p
- m is a natural number including zero
- n is a natural number not including zero
- p is a dot pitch of a dot formed by the ejected liquid.
- nozzles adjacent the one nozzle in the X direction and the -X direction are positioned such that a shift distance from the one nozzle given attention in the Y-axis direction is (m + 0.5)p
- nozzles adjacent the one nozzle in the Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n + 0.5)p
- nozzles adjacent the one nozzle in the -Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n - 0.5)p
- m is a natural number including zero
- n is a natural number not including zero
- p is a nozzle pitch in the X direction.
- the invention further concerns an image forming device, comprising: the liquid ejection device above.
- Embodiments provide a liquid ejection device and an image forming device in which a stable liquid ejection can be performed by preventing a crosstalk in which operations of actuators interfere with each other.
- a liquid ejection device in general, according to one embodiment, includes a nozzle plate in which nozzles for ejecting liquid are arranged, an actuator, a liquid supply unit, and a drive control unit.
- the actuator is provided in each of the nozzles.
- the liquid supply unit communicates with the nozzles.
- the drive control unit gives drive signals to actuators of nozzles adjacent in an X direction and a Y direction, to drive the actuators at a timing shifted by a predetermined amount, such as half of a drive period or a quarter a drive period, from a timing of an actuator of the nozzle given attention.
- FIG. 1 illustrates a schematic configuration of the inkjet printer 10.
- the inkjet printer 10 includes a box-shaped housing 11 which is an exterior body.
- a cassette 12 which stores a sheet S which is one example of the recording medium, an upstream conveyance path 13 of the sheet S, a conveyance belt 14 which conveys the sheet S picked up from the inside of the cassette 12, ink jet heads 1A to 1D which eject ink droplets toward the sheet S on the conveyance belt 14, a downstream conveyance path 15 of the sheet S, a discharge tray 16, and a control board 17 are arranged inside the housing 11.
- An operation unit 18 as a user interface is arranged on the upper side of the housing 11.
- Data of the image printed on the sheet S is generated by a computer 2 which is external connection equipment, for example.
- the image data generated by the computer 2 is transmitted to the control board 17 of the inkjet printer 10 through a cable 21 and connectors 22B and 22A.
- a pickup roller 23 supplies the sheets S one by one from the cassette 12 to the upstream conveyance path 13.
- the upstream conveyance path 13 is configured by a feed roller pair 13a and 13b and sheet guide plates 13c and 13d.
- the sheet S is fed to the upper surface of the conveyance belt 14 through the upstream conveyance path 13.
- An arrow A1 in the drawing indicates a conveyance path of the sheet S from the cassette 12 to the conveyance belt 14.
- the conveyance belt 14 is a reticular endless belt in which a large number of through holes are formed on the surface.
- a motor 24 rotates the conveyance belt 14 by rotating the drive roller 14a.
- the motor 24 is one example of a driving device.
- A2 indicates a rotation direction of the conveyance belt 14.
- a negative pressure container 25 is arranged on a back surface side of the conveyance belt 14.
- the negative pressure container 25 is connected to a fan 26 for reducing pressure, and the inner pressure of the container becomes negative by the air flow formed by the fan 26.
- the inner pressure of the negative pressure container 25 becomes negative the sheet S is sucked and held on the upper surface of the conveyance belt 14.
- A3 indicates the flow of air.
- the ink jet heads 1A to 1D are arranged to face the sheet S sucked and held on the conveyance belt 14 through a slight gap of 1 mm, for example.
- the ink jet heads 1A to 1D each eject the ink droplets toward the sheet S.
- An image is formed on the sheet S when the sheet passes below the ink jet heads 1A to 1D.
- the ink jet heads 1A to 1D have the same structure except for the color of the ejected ink.
- the color of the ink is cyan, magenta, yellow, or black, for example.
- the ink jet heads 1A to 1D are connected through ink passages 31A to 31D with ink tanks 3A to 3D and ink supply pressure adjusting devices 32A to 32D, respectively.
- the ink passages 31A to 31D are resin tubes.
- the ink tanks 3A to 3D are containers which store ink.
- the ink tanks 3A to 3D are arranged above the ink jet heads 1A to 1D, respectively.
- the ink supply pressure adjusting devices 32A to 32D respectively adjust the inner pressures of the ink jet heads 1A to 1D to be negative compared to the atmospheric pressure, for example, -1 kPa, to prevent that the ink leaks out from nozzles 51 (see FIG. 2 ) of the ink jet heads 1A to 1D.
- the inks of the ink tanks 3A to 3D are supplied to the ink jet heads 1A to 1D by the ink supply pressure adjusting devices 32A to 32D, respectively.
- the sheet S is fed from the conveyance belt 14 to the downstream conveyance path 15.
- the downstream conveyance path 15 is configured by feed roller pairs 15a, 15b, 15c, and 15d and sheet guide plates 15e and 15f defining the conveyance path of the sheet S.
- the sheet S is fed from a discharge port 27 to the discharge tray 16 through the downstream conveyance path 15.
- an arrow A4 indicates the conveyance path of the sheet S.
- the ink jet heads 1B to 1D have the same structure as the ink jet head 1A, and the description is not given in detail.
- FIG. 2 is a perspective view of the appearance of the ink jet head 1A.
- the ink jet head 1A includes an ink supply unit 4 which is one example of a liquid supply unit, a nozzle plate 5, a flexible board 6, and a drive circuit 7.
- a plurality of nozzles 51 for ejecting ink are arranged in the nozzle plate 5.
- the ink ejected from the nozzles 51 is supplied from the ink supply unit 4 communicating with the nozzles 51.
- the ink passage 31A from the ink supply pressure adjusting device 32A is connected to the upper side of the ink supply unit 4.
- the drive circuit 7 is one example of a drive control unit.
- An arrow A2 indicates the rotation direction of the above-described conveyance belt 14 (see FIG. 1 ).
- FIG. 3 is an enlarged plan view partially illustrating the nozzle plate 5.
- the nozzles 51 are two-dimensionally arranged in a column direction (X direction) and a row direction (Y direction). However, the nozzles 51 arranged in the row direction (Y direction) are obliquely arranged such that the nozzles 51 are not overlapped on the axis of a Y axis.
- the nozzles 51 are arranged to have gaps of a distance X1 in the X-axis direction and a distance Y1 of in the Y-axis direction. As one example, the distance X1 is about 42.25 ⁇ m, and the distance Y1 is about 253.5 ⁇ m.
- the distance X1 is determined such that a recording density of 600 DPI is formed in the X-axis direction.
- the distance Y1 is determined to print at 600DPI in the Y-axis direction.
- eight nozzles 51 arranged in the Y direction are set as one set, plural sets of nozzles 51 are arranged in the X direction.
- 150 sets of nozzles are arranged in the X direction, and thus a total of 1,200 nozzles 51 are arranged.
- An actuator 8 serving as a driving source of the operation of ejecting ink is provided at each of the nozzles 51.
- Each actuator 8 is formed in an annular shape and is arranged such that the nozzle 51 is positioned at the center thereof.
- One set of the nozzles 51 and the actuator 8 configure one channel.
- the size of the actuator 8 is an inner diameter of 30 ⁇ m and an outer diameter of 140 ⁇ m.
- the actuators 8 are connected electrically with the individual electrodes 81, respectively.
- eight actuators 8 arranged in the Y direction are connected electrically by a common electrode 82.
- the individual electrodes 81 and the common electrodes 82 are connected electrically with a mounting pad 9.
- the mounting pad 9 serves as an input port for giving a drive signal (electric signal) to the actuator 8.
- the individual electrodes 81 give the drive signals to the actuators 8, respectively.
- the actuators 8 are driven according to the given drive signals.
- the actuator 8, the individual electrode 81, the common electrode 82, and the mounting pad 9 are described by a solid line for convenience of explanation. However, these units are arranged inside the nozzle plate 5 (see the longitudinal sectional view of FIG. 4 ). Naturally, the actuator 8 is not necessarily arranged inside the nozzle plate 5.
- the mounting pad 9 is connected electrically with a wiring pattern formed in the flexible board 6 through an anisotropic contact film (ACF), for example.
- ACF anisotropic contact film
- the wiring pattern of the flexible board 6 is connected electrically with the drive circuit 7.
- the drive circuit 7 is an integrated circuit (IC), for example.
- the drive circuit 7 generates the drive signal which is given to the actuator 8.
- FIG. 4 is a longitudinal sectional view of the ink jet head 1A.
- the nozzle 51 penetrates the nozzle plate 5 in a Z-axis direction.
- the size of the nozzle 51 is a diameter of 20 ⁇ m and a length of 8 ⁇ m.
- a plurality of pressure chambers (individual pressure chamber) 41 communicating with the respective nozzles 51 are provided inside the ink supply unit 4.
- the pressure chamber 41 is a cylindrical space of which the upper portion is open, for example.
- the upper portions of the pressure chambers 41 are open and communicate with a common ink chamber 42.
- the ink passage 31A communicates with the common ink chamber 42 through an ink supply port 43.
- the pressure chambers 41 and the common ink chamber 42 are filled with ink.
- the common ink chamber 42 is formed in a passage shape for circulating ink, for example.
- the pressure chamber 41 is configured such that a cylindrical hole having a diameter of 200 ⁇ m is formed in a single crystal silicon wafer having a thickness of 500 ⁇ m.
- the ink supply unit 4 is configured such that the space corresponding to the common ink chamber 42 is formed in alumina (Al 2 O 3 ).
- FIG. 5 is an enlarged view partially illustrating the nozzle plate 5.
- the nozzle plate 5 has a structure in which a protective layer 52, the actuator 8, and a diaphragm 53 are laminated in order from the bottom surface side.
- the actuator 8 has a structure in which a lower electrode 84, a thin plate-shaped piezoelectric body 85 which is one example of a piezoelectric element, and an upper electrode 86 are laminated.
- the upper electrode 86 is connected electrically with the individual electrode 81, and the lower electrode 84 is connected electrically with the common electrode 82.
- An insulating layer 54 for preventing the short circuit of the individual electrode 81 and the common electrode 82 is interposed at the boundary between the protective layer 52 and the diaphragm 53.
- the insulating layer 54 is formed of a silicon dioxide film (SiO 2 ) to have a thickness of 0.5 ⁇ m.
- the lower electrode 84 and the common electrode 82 are connected electrically by a contact hole 55 formed in the insulating layer 54.
- the piezoelectric body 85 is formed of lead zirconate titanate (PZT) to have a thickness of 5 ⁇ m or less, for example.
- the upper electrode 86 and the lower electrode 84 are formed of platinum to have a thickness of 0.15 ⁇ m.
- the individual electrode 81 and the common electrode 82 are formed of gold (Au) to have a thickness of 0.3 ⁇ m.
- the diaphragm 53 is formed of an insulating inorganic material.
- the insulating inorganic material is silicon dioxide (SiO 2 ).
- the thickness of the diaphragm 53 is 2 to 10 ⁇ m and preferably 4 to 6 ⁇ m.
- the diaphragm 53 and the protective layer 52 are bent inward when the piezoelectric body 85 applied with voltage is deformed into a d 31 mode. Then, the diaphragm and the protective layer return to the original when the application of voltage to the piezoelectric body 85 is stopped.
- the volume of the pressure chamber (individual pressure chamber) 41 expands and contracts according to the reversible deformation. When the volume of the pressure chamber 41 is changed, the ink pressure in the pressure chamber 41 is changed.
- the protective layer 52 is formed of polyimide to have a thickness of 4 ⁇ m.
- the protective layer 52 covers one surface of the nozzle plate 5 on the bottom surface side and further covers the inner peripheral surface of the hole of the nozzle 51.
- FIG. 6 is a functional block diagram of the inkjet printer 10.
- the control board 17 as a control unit is mounted with a CPU 90, an ROM 91, and an RAM 92, an I/O port 93 which is an input/output port, and an image memory 94.
- the CPU 90 controls the drive motor 24, the ink supply pressure adjusting devices 32A to 32D, the operation unit 18, and various sensors through the I/O port 93.
- Print data from the computer 2 which is external connection equipment is transmitted through the I/O port 93 to the control board 17 and is stored in the image memory 94.
- the CPU 90 transmits the print data stored in the image memory 94 to the drive circuit 7 in the drawing order.
- the drive circuit 7 includes a print data buffer 71, a decoder 72, and a driver 73.
- the print data buffer 71 stores the print data in time series for each actuator 8.
- the decoder 72 controls the driver 73 based on the print data stored in the print data buffer 71 for each actuator 8.
- the driver 73 outputs the drive signal for operating each actuator 8 based on the control of the decoder 72.
- the drive signal is a voltage to be applied to each actuator 8.
- FIG. 7 illustrates a multi drop drive waveform of dropping ink droplets three times during one drive period by triple pulses as one example of the drive waveform. If the ink is dropped at a high speed, the ink becomes one droplet to impact the sheet S.
- the drive waveform of FIG. 7 is a so-called pulling striking of the drive waveform.
- the drive waveform is not limited to the triple pulses.
- the drive waveform may be double pulses.
- the drive waveform is not limited to the pulling striking and may be a pushing striking or a pushing and pulling striking.
- the voltage V2 is applied from time t6 to time t7 to perform a third ink drop. If the ink is dropped at a high speed, the ink becomes one droplet to impact the sheet S.
- the bias voltage V1 is applied to attenuate a vibration in the pressure chamber 41.
- the voltage V2 is a voltage smaller than the bias voltage V1.
- the voltage value is determined based on the attenuation rate of the pressure vibration of the ink in the pressure chamber 41.
- the time from time t1 to time t2, the time from time t2 to time t3, the time from time t3 to time t4, the time from time t4 to time t5, the time from time t5 to time t6, and the time from time t6 to time t7 are each set to a half period of a natural vibration period ⁇ determined by the property of the ink and the inner structure of the head.
- the half period of the natural vibration period ⁇ is also referred to as acoustic length (AL).
- the voltage of the common electrode 82 is made constant at 0 V.
- FIGS. 8A to 8E schematically illustrate the operation of driving the actuator 8 with the drive waveform of FIG. 7 to eject ink.
- the pressure chamber 41 is filled with ink.
- the meniscus position of the ink in the nozzle 51 is stationary near zero.
- the bias voltage V1 is applied as a contraction pulse from time t0 to time t1
- an electric field is generated in a thickness direction of the piezoelectric body 85, and the deformation of the d 31 mode occurs in the piezoelectric body 85 as illustrated in FIG. 8B .
- the annular piezoelectric body 85 extends in the thickness direction and contracts in a radial direction.
- the compressive force generated in the diaphragm 53 is larger than the compressive force generated in the protective layer 52, so that the actuator 8 is bent inward. That is, the actuator 8 is deformed to be a depression centered on the nozzle 51, and the volume of the pressure chamber 41 is contracted.
- the actuator 8 returns to a state before the deformation as schematically illustrated in FIG. 8C .
- the pressure chamber 41 the inner ink pressure is lowered due to the return of the volume to the original state.
- ink is supplied from the common ink chamber 42 to the pressure chamber 41 so that the ink pressure rises.
- time t2 the ink supply to the pressure chamber 41 is stopped, and the rise of the ink pressure is also stopped. That is, the state becomes a so-called pulling state.
- the piezoelectric body 85 of the actuator 8 is deformed again so that the volume of the pressure chamber 41 is contracted.
- the ink pressure rises between time t1 and time t2, and further the ink pressure is raised when the pressure chamber 41 is pushed by the actuator 8 to reduce the volume of the pressure chamber 41, so that the ink is extruded from the nozzle 51.
- the application of the voltage V2 continues to time t3, and the ink is ejected as a droplet from the nozzle 51 as schematically illustrated in FIG. 8E . That is, the first ink drop is performed.
- the voltage V1 is applied as a cancel pulse.
- the inner ink pressure of the pressure chamber 41 is lowered by ejecting ink.
- the vibration of the ink remains in the pressure chamber 41.
- the actuator 8 is driven such that the voltage V2 is changed to the voltage V1 to contract the volume of the pressure chamber 41, and the inner ink pressure of the pressure chamber 41 is made substantially zero, thereby forcibly reducing the residual vibration of the ink in the pressure chamber 41.
- FIG. 9A illustrates channel numbers allocated to the 213 channels arranged in an XY direction.
- the channels arranged in the Y-axis direction are obliquely arranged in practice as illustrated in FIG. 3 .
- right and left (X direction) sides, upper and lower (Y direction) sides, and an oblique side are mentioned for convenience of explanation of the positional relation between the channels.
- the distribution diagram of FIG. 9B is obtained by plotting the magnitudes of the pressures given to the attention channel 108.
- the channel is driven by giving a step waveform to the actuator 8.
- the step waveform is a waveform for measurement which contracts the actuator 8 only once as illustrated in FIG. 9C .
- a period after the contraction is set as a measurement period.
- the numerical value in each cell of the distribution diagram of FIG. 9B is a maximum value of a residual vibration amplitude induced to the attention channel 108 during the measurement period after the drive signal is given to the driven channel.
- a voltage value (mV) of the piezoelectric effect generated in the piezoelectric body 85 of the actuator 8 of the attention channel 108 is used as the value indicating the magnitude of the residual vibration amplitude.
- the maximum value of the residual vibration amplitude is calculated as follows.
- the pressure waveform of FIG. 10 is obtained when the channel 109 next to the right side of the attention channel 108 is driven, and the residual vibration which is induced to the attention channel 108 is expressed by the voltage value (mV) of the piezoelectric effect generated in the piezoelectric body 85.
- mV voltage value of the piezoelectric effect generated in the piezoelectric body 85.
- a section of 8 ⁇ s is moved along a time axis, and a width between a maximum value and a minimum value of the section is plotted, a waveform of "a width of maximum and minimum values of the residual vibration" in the same drawing is obtained.
- the maximum value of the plotted width is plotted as the maximum value of the residual vibration in FIG. 9B .
- the maximum value of "the width of maximum and minimum values of the residual vibration" of the channel 109 is 135 mV.
- the effect of the vibration to the attention channel 108 from the channels 109 and 108 adjacent to the upper and lower sides of the attention channel 108 is the largest. It is understood that the effect of the vibration from the channels 100 and 116 adjacent to the right and left sides is the next largest. That is, in order that the effect from the peripheral channels is reduced such that the channel performs a stable ejection, particularly, the effect of the vibration from the channels on the upper and lower sides and the right and left sides is desirably reduced as much as possible.
- the distribution diagram of FIG. 11 is obtained when the magnitude of the pressure given to the attention channel 108 is plotted.
- the numerical value in each cell of the distribution diagram of FIG. 11 indicates the magnitude of the pressure generated in the attention channel 108 when ten seconds elapse after the drive signal is given to the channel.
- a positive value indicates a positive pressure
- a negative value indicates a negative pressure.
- a voltage value (mV) of the piezoelectric effect generated in the piezoelectric body 85 of the actuator 8 of the attention channel 108 is measured as the value indicating the magnitude of the pressure.
- the channels surrounding the attention channel 108 generate pressure at almost the same phase as each other (the range of the positive value), and further the channels surrounding the outer periphery thereof reversely generate pressure at the almost reverse phases (the range of the negative value). That is, a distance from the attention channel 108 to the area of the channel group which generates the reverse-phase pressure corresponds to a half wavelength of the pressure vibration which is transmitted while spreading along the surface of the nozzle plate 5. That is, the half wavelength of the pressure vibration which is transmitted while spreading along the surface of the nozzle plate 5 is longer than a pitch (adjacent distance) of the channels arranged in the nozzle plate 5 in a surface direction. For this reason, the pressure vibrations of the channels, which have a positional relation of being close to each other, such as adjacent channels are in phase.
- the waveform diagram of FIG. 12 illustrates the respective pressure waveforms (residual vibration waveform) appearing in the attention channel 108 when a channel 116 and a channel 132 are driven individually.
- the channel 116 is next to the right side of the attention channel 108.
- the channel 132 is positioned at the third right position from the attention channel 108.
- a vertical axis indicates the voltage value (mV) of the piezoelectric effect representing the magnitude of the pressure
- a horizontal axis indicates time ( ⁇ s).
- the natural pressure vibration period ⁇ of the ink jet head 1A is 4 ⁇ s, and the half period (AL) thereof is 2 ⁇ s. From the result, it is understood that the pressure given to the attention channel 108 varies in the magnitude and the phase depending on the places of the driven channels.
- the waveform diagram of FIG. 13 illustrates the respective pressure waveforms (residual vibration waveform) appearing in the attention channel 108 when a channel 109 and a channel 107 are driven individually.
- the channel 109 is next to the upper side of the attention channel 108.
- the channel 107 is next to the lower side of the attention channel. From the result, it is understood that the pressure waveforms which the channels next to the upper side and the lower side of the attention channel give to the attention channel are similar.
- the waveform diagram of FIG. 14 illustrates the respective pressure waveforms (residual vibration waveform) appearing in the attention channel 108 when a channel 100 and the channel 116 are driven individually.
- the channel 100 is next to the left side of the attention channel 108.
- the channel 116 is next to the right side of the attention channel 108. From the result, it is understood that the pressure waveforms which the channels next to the left side and the right side of the attention channel give to the attention channel are almost identical.
- the waveform diagram of FIG. 15 illustrates the respective pressure waveforms (residual vibration waveform) appearing in the attention channel 108 when a channel 101 and a channel 99 are driven individually.
- the channel 101 is next to the upper left side of the attention channel 108.
- the channel 99 is next to the lower left side of the attention channel 108. From the result, it is understood that the pressure waveforms which the channels next to the obliquely upper left side and the obliquely lower left side of the attention channel give to the attention channel are also similar.
- the waveform diagram of FIG. 16 illustrates the respective pressure waveforms (residual vibration waveform) appearing in the attention channel 108 when a channel 117 and a channel 115 are driven individually.
- the channel 117 is next to the upper right side of the attention channel 108.
- the channel 115 is next to the lower right side of the attention channel 108. From the result, it is understood that the pressure waveforms which the channels next to the obliquely upper right side and the obliquely lower right side of the attention channel give to the attention channel are also similar. From the results illustrated in FIGS. 11 to 16 , it is understood that the channels which are positioned to be symmetrical to the attention channel give almost the same pressure vibration to the attention channel.
- the channels adjacent to the right and left sides (X direction) of the attention channel, the channels adjacent to the upper and lower sides (Y direction) of the attention channel, and the channels adjacent to the obliquely upper and obliquely lower sides of the attention channel are each positioned to be symmetrical to the attention channel and each give almost the same pressure vibration to the attention channel.
- FIG. 17 four drive timings A1, A2, B1, and B2 in which time differences (delay time) are set between the drive waveforms given to the plural actuators 8 are prepared as one example is illustrated in FIG. 17 .
- the drive waveform of a group A configured by the drive timings A1 and A2 and the drive waveform of a group B configured by the drive timings B1 and B2 are shifted to each other by a half of the drive period.
- One drive period is configured by a time tAB of performing the ejection operation of a former half portion and a time tBA of the standby until the next ejection operation is started.
- the time tAB of the ejection operation is 12 ⁇ s.
- the time tAB of the ejection operation and the time tBA of the standby are the same time or almost the same time.
- the drive waveform of the drive timing A1 and the drive waveform of the drive timing A2 are shifted by the half period AL (a half of ⁇ ) of the natural pressure vibration period ⁇ .
- the drive waveform of the drive timing B1 and the drive waveform of the drive timing B2 are shifted by the half period AL (a half of ⁇ ) of the natural pressure vibration period ⁇ .
- the drive waveforms may have phases reverse to each other, and the shifted time (delay time) is not limited to the half period (1AL).
- the shifted time may be odd times the half period AL.
- the drive timings A1, A2, B1, and B2 are regularly allocated to all the 213 channels, to form a checkered pattern. That is, the drive timing (B1 or B2) of the group B is allocated to all the channels adjacent to the upper and lower sides and the right and left sides of the channel to which the drive timing (A1 or A2) of the group A is allocated. Conversely, the drive timing (A1 or A2) of the group A is allocated to all the channels adjacent to the upper and lower sides and the right and left sides of the channel to which the drive timing (B1 or B2) of the group B is allocated. In the channel at a corner, naturally, the channels adjacent to one side of upper and lower sides and one side of the right and left sides become targets.
- the drive timing B1 is allocated to one channel, and the drive timing B2 is allocated to the other channel.
- the drive timing B1 is allocated to one side, and the drive timing B2 is allocated to the other side. That is, the channels adjacent to the upper and lower sides and the channels adjacent to the right and left sides each are a pair of channels which are driven by the drive waveforms with reverse phases.
- the drive timing A1 is allocated to one channel, and the drive timing A2 is allocated to the other channel.
- the drive timing A1 is allocated to one channel, and the drive timing A2 is allocated to the other channel. That is, the channels adjacent to the upper and lower sides and the channels adjacent to the right and left sides each are a pair of channels which are driven by the drive waveforms with reverse phases.
- the drive period is short, the printing speed is fast.
- the drive period is determined from the printing speed required for a printer.
- tAB is set to be equal to tBA, such that any channel is driven at the timing separated as far as possible from the drive timings of the channels adjacent to the upper and lower sides and the right and left sides. Accordingly, it is possible to reduce the crosstalk from the channels which are adjacent to the upper and lower sides and the right and left sides and to which the channel is most susceptible.
- the channels adjacent to the upper and lower sides and the channels adjacent to the right and left sides each are a pair of channels which are driven by the drive waveforms with phases reverse to each other. Thus, the effects of the pressures on the channel positioned at the center thereof are canceled by each other.
- the channels adjacent to the upper and lower sides and the right and left sides are channels which are positioned to be symmetrical to the attention channel.
- the channels which are positioned symmetrically give the pressure vibration with almost the same or similar waveforms to the attention channel. Therefore, when both channels are driven at the same timing (in-phase), the vibrations are added to each other to amplify the pressure vibration, which is given to the attention channel.
- the drive timings are shifted by the half period, and the channels are driven in the drive waveforms with reverse phases, the pressure vibrations with the reverse phases in which the vibrations are canceled by each other are given to the attention channel.
- the drive waveforms illustrated in FIGS. 7 and 17 are multi-drop waveforms of ejecting three small drops while forming one dot.
- the ejections of the small drops are performed at times t2, t4, and t6 with the timing when the voltage V2 is given to the actuator as a starting point.
- the time from time t1 to time t2, the time from time t2 to time t3, the time from time t3 to time t4, the time from time t4 to time t5, the time from time t5 to time t6, and the time from time t6 to time t7 are each set to the half period (AL) of the natural vibration period ⁇ .
- the drive timing A2 is delayed by the half period (AL) from the drive timing A1.
- the drive timing B2 is delayed by the half period (AL) from the drive timing B1. Therefore, the drive timing A1 and the drive timing A2 of the multi-drop waveform are driven at the reverse phases whenever small drops are ejected.
- the drive timing B1 and the drive timing B2 of the multi-drop waveform are driven at the reverse phases whenever small drops are ejected. For this reason, in the multi-drop waveform, the crosstalk is reduced more effectively.
- the multi-drop waveform is not limited to the multi-drop waveform which ejects three small drops while forming one dot.
- a multi-drop waveform may be used which ejects two or four small drops while forming one dot.
- the effect of reducing the above-described crosstalk can be obtained although the drive waveform is not necessarily a multi-drop waveform. That is, the drive waveform is not limited to the multi-drop waveform.
- a pair of channels are driven by drive waveforms with the reverse phases or are driven by in-phase drive waveforms. Even in this case, in the pair of channels driven by the drive waveforms with the reverse phases, the pressure vibrations of the reverse phases in which the vibrations are canceled by each other are given to the attention channel.
- the channels next to the obliquely upper left side, the obliquely lower left side, the obliquely upper right side, and the obliquely lower right side have the same drive period as the attention channel and have the group A of the drive timings.
- the channels next to the obliquely upper left side and the obliquely lower left side and the channels next to the obliquely upper right side and the obliquely lower right are each driven by the drive waveforms with phase reverse to each other, and thus the pressure vibrations with the reverse phases in which the vibrations are canceled by each other are given to the attention channel.
- FIG. 18 is one example of the drive timings A1, A2, B1, and B2 allocated to the 213 channels. However, even if the number of the channels is 213 or more, the stable ejection can be performed by allocating the drive timings A1, A2, B1, and B2 with the same regularity.
- FIG. 19 is a nozzle arrangement when the sheet S is viewed from the Z-axis direction in FIG. 1 through the ink jet head 1A which is one example of the liquid ejection device 1. That is, FIG. 19 is a projection plan view of the nozzle arrangement.
- the reference numerals #1 to #66 in the drawings indicate the channel numbers corresponding to those of FIG. 9A , and the nozzles 51 subsequent to the channel number 66 are not illustrated for convenience.
- the configuration of the actuator 8 or the like is the same as in the ink jet head 1A of the first embodiment except for the nozzle arrangement. Therefore, the description is not given in detail. As illustrated in FIG.
- the nozzles 51 arranged in the column direction (X direction) are arranged alternately to be separated by a predetermined distance in the Y-axis direction.
- a nozzle 51 group of #1, #17, #33, #49, and #65 are separated by a predetermined distance in the Y-axis direction from a nozzle 51 group of #9, #25, #41, and #57. That is, the nozzles are arranged with a relative shift in the Y-axis direction.
- a distance X1 between the nozzles is defined as "1 p"
- the distance of the relative shift in the Y-axis direction is 0.5 p.
- the distance X1 between the nozzles is a nozzle pitch in the X direction.
- the pitch of the nozzles 51 in the X direction in the same column is 8 p.
- the nozzles 51 arranged in columns 2 to 8 in the column direction (X direction) are shifted alternately in the Y-axis direction.
- the rows of the nozzles 51 shifted in the Y-axis direction are formed to alternate with those of the upper and lower columns.
- the checkered pattern is formed by the nozzles 51 shifted in the Y-axis direction and the nozzles 51 not shifted.
- the nozzle 51 of #14 is given attention
- the nozzle 51 of #22 adjacent in the X direction and the nozzle 51 of #6 adjacent in the -X direction are separated by a distance of 0.5 p in the Y-axis direction from the nozzle 51 of #14 given attention.
- the separation distance from the nozzle 51 of #14 given attention in the Y-axis direction is 6.5 p.
- the separation distance from the nozzle 51 of #14 given attention in the Y-axis direction is 5.5 p.
- the nozzle 51 given attention and the nozzles 51 adjacent in the X direction and the -X direction are arranged to be relatively shifted by the distance of 0.5 p in the Y-axis direction.
- the nozzle 51 may be arranged such that when the separation distance of the nozzles 51 adjacent in the Y direction and the -Y direction from the nozzle 51 given attention in the Y-axis direction is 6.5 p for one nozzle 51, the separation distance is 5.5 p for the other nozzle 51.
- the nozzle is arranged to be relatively shifted by the distance of 0.5 p in the Y-axis direction from the nozzles 51 adjacent to the upper and lower sides and the right and left sides in the X direction, the -X direction, the Y direction, and the -Y direction.
- the nozzles 51 adjacent in the X direction, the nozzles 51 adjacent in the Y direction, the shift distance in the Y-axis direction, and the separation distance in the Y-axis direction satisfy the positional relation and the distance of the nozzles 51 illustrated in FIG. 20 . That is, the nozzles 51 adjacent in the X direction are the nozzles 51 adjacent in the same column and are not necessarily on the X axis. The same is applied to the case of the -X direction.
- the nozzles 51 adjacent in the Y direction are the nozzles 51 arranged obliquely and adjacent on the same row and are not necessarily on the Y axis. The same is applied to the case of the -Y direction.
- the shift distance of the Y-axis direction and the separation distance of the Y-axis direction are the separation distance on the Y axis.
- the Y axis is a direction of a relative movement of the ink jet head 1A and the sheet S when the image or the like is printed on the sheet S.
- p indicates a dot pitch of the dot which is formed on the sheet S when the ink jet head 1A ejects ink.
- the ink jet head 1A of 600 DPI it is satisfied that p ⁇ 42.25 ⁇ m. Accordingly, it is satisfied that 0.5 p ⁇ 21.13 ⁇ m, 5.5 p ⁇ 232.38 ⁇ m, and 6.5 p ⁇ 274.63 ⁇ m. If the shift of 0.5 p is not provided, all the separation distances of the nozzles 51 adjacent in the Y direction in the Y-axis direction are 6 p ( ⁇ 253.5 ⁇ m).
- 0.5 p, 5.5 p, and 6.5 p are repsective examples of the set distance.
- the distance by which the nozzles 51 adjacent in the X direction and the -X direction are shifted in the Y-axis direction is not limited to 0.5 p and may be set according to Expression (m + 0.5)p.
- the character m is a natural number including 0.
- the separation distances of the nozzles 51 adjacent in the Y direction and the -Y direction in the Y-axis direction are not limited to 6.5 p and 5.5 p and may be set according to Expression (n + 0.5)p and Expression (n - 0.5)p.
- n is a natural number not including 0. That is, any set distance is odd times a half of P.
- Y in FIG. 19 is a direction of the relative movement of the ink jet head 1A and the sheet S when an image or the like is printed on the sheet S.
- the nozzles 51 facing the sheet S first are the nozzles 51 of #10, #26, #42, and #58 of column 8, and after the delay of the time required for sheet conveyance of the distance of 0.5 p, the nozzles 51 of #2, #18, #34, #50, and #66 of the same column face the sheet S.
- the nozzles 51 are positioned in a printing range of the sheet S.
- the nozzles 51 of #3, #19, #35, and #51 arranged in column 7 face the sheet S, and after the delay of the time required for the sheet conveyance of the distance of 0.5 p, the nozzles 51 of #11, #27, #43, and #59 of the same column face the sheet S.
- the nozzles 51 of #12, #28, #44, and #60 arranged in column 6 face the sheet S, and after the delay of the time required for the sheet conveyance of the distance of 0.5 p, the nozzles 51 of #4, #20, #36, and #52 of the same column face the sheet S.
- the actuators 8 are driven at the drive timing of A1.
- the actuators 8 are driven at the drive timing of A2.
- the actuators 8 are driven at the drive timing of B1.
- the actuators 8 are driven at the drive timing of B2.
- the actuator 8 of the nozzle 51 of #14 is driven at the drive timing of A2 in the group A (A1 and A2). All the actuators 8 of the nozzles 51 of #6 and #22 adjacent on the right and left sides in the X direction and the -X direction and the nozzles 51 of #13 and #15 adjacent on the upper and lower sides in the Y direction and the -Y direction are driven at the drive timing of the group B (B1 and B2) which is shifted by a half of the drive period from that of the nozzle 51 of #14.
- the nozzles 51 having the drive timings of the group A are driven, and then after the delay of the time of a half of the drive period, the nozzles 51 having the drive timings of the group B are driven.
- the nozzles 51 having the drive timings of the group B face the sheet S after the delay of 0.5 p from the nozzles 51 having the drive timings of the group A.
- the printing results of the group A and the group B are arranged on one straight line on the sheet S.
- the time difference of the drive timings of B1 and B2 and the time difference of the drive timings of A1 and A2 are slight and thus do not affect linearity. Although there is an effect, the effect is extremely small.
- the direction of the relative movement of the ink jet head 1A and the sheet S may be a single-pass type in which the ink jet head 1A is fixed, and the sheet S moves in one direction of the Y-axis direction.
- a scan type may be adopted in which the ink jet head 1A and the sheet S move relatively in the X-axis direction.
- the direction in which the ink jet head 1A moves during the printing operation is set to X.
- the nozzles 51 of #10, #26, #42, and #58 of column 8 first face the sheet S, and after the delay of the time required for the head movement of the distance of 0.5 p, the nozzles 51 of #2, #18, #34, #50, and #66 of the same column face the sheet S.
- the actuator 8 is driven at the timing delayed by a half of the drive period from that of the nozzle 51 of the drive timing of the group A. That is, the channel is driven at the timing separated as far as possible from the drive timings of the channels adjacent to the upper and lower sides and the right and left sides.
- the crosstalks from the channels which are adjacent to the upper and lower sides and the right and left sides and to which the channel is most susceptible.
- the linearity of the printing result can be maintained although the channel is driven at the timing delayed by a half of the drive period.
- the configuration in which the nozzle arrangement is associated with the drive timing is described as one preferable example. However, the association with the delay timing is not necessary.
- FIG. 21 illustrates a longitudinal sectional view of the ink jet head 101A as one example of the liquid ejection device.
- the ink jet head 101A is configured to be the same as the ink jet head 1A illustrated in the first embodiment except that the pressure chamber (individual pressure chamber) 41 is not provided, and the nozzle plate 5 communicates directly with the common ink chamber 42. Accordingly, the same configurations as the ink jet head 1A are denoted by the same reference numerals, and the detail description is not given.
- all the channels are driven such that the drive timings A1, A2, B1, and B2 of the checkered pattern are allocated as one example is illustrated in FIG. 18 .
- the drive timings A1, A2, B1, and B2 of the checkered pattern are allocated as one example is illustrated in FIG. 18 .
- the drive periods of the channels adjacent to the upper and lower sides and the right and left sides are shifted by a half.
- the channel is hardly affected by the pressure vibration from the channels adjacent to the upper and lower sides and the right and left sides.
- the crosstalk in which the operations of the actuators interfere with each other can be prevented, and liquid can be ejected stably.
- the actuator 8 and the nozzle 51 are arranged on the surface of the nozzle plate 5.
- the surface of the nozzle plate 5 is bent, and the crosstalk in which the operation of the actuator 8 interferes with the operation of another actuator 8 occurs due to the reason that the pressure change from the peripheral actuators 8 has an effect through the common ink chamber 42.
- the drive timings are allocated as described above, the crosstalks from the peripheral actuators 8 is prevented.
- the actuators of the nozzles adjacent to the right and left sides, the actuators of the nozzles adjacent to the upper and lower sides, and the actuators of the nozzle adjacent to any one of the right and left sides and the nozzle adjacent to any one of the upper and lower sides are each driven by the drive waveforms with phases reverse to each other.
- any one may be driven as above, and all the actuators do not necessarily satisfy all conditions.
- the ink jet heads 1A and 101A of the inkjet printer 1 are described as one example of the liquid ejection device.
- the liquid ejection device may be a shaping-material ejection head of a 3D printer and a sample ejection head of a dispensing device.
Landscapes
- Particle Formation And Scattering Control In Inkjet Printers (AREA)
- Ink Jet (AREA)
Description
- Embodiments described herein relate generally to a liquid ejection device and an image forming device.
- There is known a liquid ejection device which supplies a predetermined amount of liquid to a predetermined position. The liquid ejection device is mounted on an inkjet printer, a 3D printer, a dispensing device, or the like. The inkjet printer ejects ink droplets from an ink jet head to form an image or the like on a surface of a recording medium. The 3D printer ejects and cures droplets of a shaping material from a shaping-material ejection head to form a three-dimensional shaped object. The dispensing device ejects droplets of a sample and supplies a predetermined amount to a plurality of containers or the like.
EP 3354461 A1 discloses a liquid ejection device according to the preamble ofclaim 1. - A liquid ejection device which drives an actuator to eject ink and includes a plurality of nozzles drives a plurality of actuators at the same phase or drives the actuators with the phases shifted slightly in order to avoid the concentration of a drive current. However, if a plurality of actuators are driven at almost the same timing, the ink ejection may become unstable due to a crosstalk in which the operations of the actuators interfere with each other.
- To solve such problem, there is provided a liquid ejection device, comprising:
- a nozzle plate in which a plurality of nozzles for ejecting liquid are arranged two-dimensionally in an XY direction;
- an actuator provided in each of the nozzles;
- a liquid supply unit configured to communicate with the nozzles; and
- a drive control unit configured to, when one nozzle among the plurality of nozzles is given attention, give drive signals to actuators of nozzles adjacent the one nozzle in an X direction, in a -X direction, in a Y direction, and in a -Y direction to drive the actuators at a timing shifted by half of a drive period from a timing of an actuator of the one nozzle given attention.
- Preferably, the drive control unit is configured to, give drive signals to an actuator of a nozzle adjacent the one nozzle in the X direction and an actuator of a nozzle adjacent the one nozzle in the -X direction such that drive waveforms have phases reverse to each other, and give drive signals to an actuator of a nozzle adjacent the one nozzle in the Y direction and an actuator of a nozzle adjacent the one nozzle in the -Y direction such that drive waveforms have phases reverse to each other.
- Preferably, nozzles adjacent the one nozzle in the X direction and the -X direction are positioned such that a shift distance from the one nozzle given attention in the Y-axis direction is (m + 0.5)p, nozzles adjacent the one nozzle in the Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n + 0.5)p, and nozzles adjacent the one nozzle in the -Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n - 0.5)p, wherein
m is a natural number including zero, n is a natural number not including zero, and p is a dot pitch of a dot formed by the ejected liquid. - Preferably, nozzles adjacent the one nozzle in the X direction and the -X direction are positioned such that a shift distance from the one nozzle given attention in the Y-axis direction is (m + 0.5)p, nozzles adjacent the one nozzle in the Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n + 0.5)p, and nozzles adjacent the one nozzle in the -Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n - 0.5)p, wherein
m is a natural number including zero, n is a natural number not including zero, and p is a nozzle pitch in the X direction. - The invention further concerns an image forming device, comprising:
the liquid ejection device above. - The above and other objects, features and advantages of the present invention will be made apparent from the following description of the preferred embodiments, given as non-limiting examples, with reference to the accompanying drawings, in which:
-
FIG. 1 is a configuration diagram of the entire inkjet printer according to a first embodiment; -
FIG. 2 is a perspective view of an ink jet head of the inkjet printer; -
FIG. 3 is a plan view of a nozzle plate of the ink jet head; -
FIG. 4 is a longitudinal sectional view of the ink jet head; -
FIG. 5 is a longitudinal sectional view of the nozzle plate of the ink jet head; -
FIG. 6 is a block configuration diagram of a control system of the inkjet printer; -
FIG. 7 is a view of a drive signal given to an actuator of the ink jet head; -
FIGS. 8A to 8E are views for explaining an operation of the actuator to which the drive signal is given; -
FIGS. 9A to 9C are distribution charts obtained by plotting channel numbers of channels arranged on the nozzle plate and magnitudes of pressure amplitudes which respective channels give to anattention channel 108; -
FIG. 10 is a graph illustrating an amplitude waveform and a magnitude of amplitude in a residual vibration which is induced to theattention channel 108 while achannel 109 is driven; -
FIG. 11 is a distribution chart obtained by plotting the channel numbers of the channels arranged on the nozzle plate and magnitudes of pressures which respective channels give to theattention channel 108; -
FIG. 12 is a graph illustrating pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 116 and achannel 132 are driven individually; -
FIG. 13 is a graph illustrating pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 109 and achannel 107 are driven individually; -
FIG. 14 is a graph illustrating pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 100 and thechannel 116 are driven individually; -
FIG. 15 is a graph illustrating pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 101 and achannel 99 are driven individually; -
FIG. 16 is a graph illustrating pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 117 and achannel 115 are driven individually; -
FIG. 17 is a view for explaining four drive timings A1, A2, B1, and B2 in which time differences (delay time) are set between drive waveforms for driving channels; -
FIG. 18 is a matrix in which the drive timings A1, A2, B1, and B2 are regularly allocated to all the channels and which illustrates a distribution of the delay times of respective channels; -
FIG. 19 is an arrangement view of nozzles of an ink jet head which is one example of a liquid ejection device of a second embodiment; -
FIG. 20 is a view for explaining a positional relation and a distance of the nozzles; and -
FIG. 21 is a longitudinal sectional view of an ink jet head which is one example of a liquid ejection device of a third embodiment. - Embodiments provide a liquid ejection device and an image forming device in which a stable liquid ejection can be performed by preventing a crosstalk in which operations of actuators interfere with each other.
- In general, according to one embodiment, a liquid ejection device includes a nozzle plate in which nozzles for ejecting liquid are arranged, an actuator, a liquid supply unit, and a drive control unit. The actuator is provided in each of the nozzles. The liquid supply unit communicates with the nozzles. When one of a plurality of nozzles is given attention, the drive control unit gives drive signals to actuators of nozzles adjacent in an X direction and a Y direction, to drive the actuators at a timing shifted by a predetermined amount, such as half of a drive period or a quarter a drive period, from a timing of an actuator of the nozzle given attention.
- Hereinafter, a liquid ejection device and an image forming device according to the embodiment will be described with reference to the accompanying drawings. In the drawings, the same configurations are denoted by the same reference numerals.
- An
inkjet printer 10 which prints an image on a recording medium is described as one example of an image forming device mounted with aliquid ejection device 1 of an embodiment.FIG. 1 illustrates a schematic configuration of theinkjet printer 10. For example, theinkjet printer 10 includes a box-shaped housing 11 which is an exterior body. Acassette 12 which stores a sheet S which is one example of the recording medium, anupstream conveyance path 13 of the sheet S, aconveyance belt 14 which conveys the sheet S picked up from the inside of thecassette 12,ink jet heads 1A to 1D which eject ink droplets toward the sheet S on theconveyance belt 14, adownstream conveyance path 15 of the sheet S, adischarge tray 16, and acontrol board 17 are arranged inside thehousing 11. Anoperation unit 18 as a user interface is arranged on the upper side of thehousing 11. - Data of the image printed on the sheet S is generated by a
computer 2 which is external connection equipment, for example. The image data generated by thecomputer 2 is transmitted to thecontrol board 17 of theinkjet printer 10 through acable 21 andconnectors - A
pickup roller 23 supplies the sheets S one by one from thecassette 12 to theupstream conveyance path 13. Theupstream conveyance path 13 is configured by afeed roller pair sheet guide plates conveyance belt 14 through theupstream conveyance path 13. An arrow A1 in the drawing indicates a conveyance path of the sheet S from thecassette 12 to theconveyance belt 14. - The
conveyance belt 14 is a reticular endless belt in which a large number of through holes are formed on the surface. Three rollers, adrive roller 14a and drivenrollers conveyance belt 14. Amotor 24 rotates theconveyance belt 14 by rotating thedrive roller 14a. Themotor 24 is one example of a driving device. In the drawing, A2 indicates a rotation direction of theconveyance belt 14. Anegative pressure container 25 is arranged on a back surface side of theconveyance belt 14. Thenegative pressure container 25 is connected to afan 26 for reducing pressure, and the inner pressure of the container becomes negative by the air flow formed by thefan 26. When the inner pressure of thenegative pressure container 25 becomes negative, the sheet S is sucked and held on the upper surface of theconveyance belt 14. In the drawing, A3 indicates the flow of air. - The ink jet heads 1A to 1D are arranged to face the sheet S sucked and held on the
conveyance belt 14 through a slight gap of 1 mm, for example. The ink jet heads 1A to 1D each eject the ink droplets toward the sheet S. An image is formed on the sheet S when the sheet passes below the ink jet heads 1A to 1D. The ink jet heads 1A to 1D have the same structure except for the color of the ejected ink. The color of the ink is cyan, magenta, yellow, or black, for example. - The ink jet heads 1A to 1D are connected through
ink passages 31A to 31D withink tanks 3A to 3D and ink supplypressure adjusting devices 32A to 32D, respectively. - For example, the
ink passages 31A to 31D are resin tubes. Theink tanks 3A to 3D are containers which store ink. Theink tanks 3A to 3D are arranged above the ink jet heads 1A to 1D, respectively. During standby, the ink supplypressure adjusting devices 32A to 32D respectively adjust the inner pressures of the ink jet heads 1A to 1D to be negative compared to the atmospheric pressure, for example, -1 kPa, to prevent that the ink leaks out from nozzles 51 (seeFIG. 2 ) of the ink jet heads 1A to 1D. During formation of an image, the inks of theink tanks 3A to 3D are supplied to the ink jet heads 1A to 1D by the ink supplypressure adjusting devices 32A to 32D, respectively. - After forming the image, the sheet S is fed from the
conveyance belt 14 to thedownstream conveyance path 15. Thedownstream conveyance path 15 is configured byfeed roller pairs sheet guide plates discharge port 27 to thedischarge tray 16 through thedownstream conveyance path 15. In the drawing, an arrow A4 indicates the conveyance path of the sheet S. - Subsequently, the configuration of the
ink jet head 1A will be described with reference toFIGS. 2 to 6 . The ink jet heads 1B to 1D have the same structure as theink jet head 1A, and the description is not given in detail. -
FIG. 2 is a perspective view of the appearance of theink jet head 1A. Theink jet head 1A includes anink supply unit 4 which is one example of a liquid supply unit, anozzle plate 5, aflexible board 6, and adrive circuit 7. A plurality ofnozzles 51 for ejecting ink are arranged in thenozzle plate 5. The ink ejected from thenozzles 51 is supplied from theink supply unit 4 communicating with thenozzles 51. Theink passage 31A from the ink supplypressure adjusting device 32A is connected to the upper side of theink supply unit 4. Thedrive circuit 7 is one example of a drive control unit. An arrow A2 indicates the rotation direction of the above-described conveyance belt 14 (seeFIG. 1 ). -
FIG. 3 is an enlarged plan view partially illustrating thenozzle plate 5. Thenozzles 51 are two-dimensionally arranged in a column direction (X direction) and a row direction (Y direction). However, thenozzles 51 arranged in the row direction (Y direction) are obliquely arranged such that thenozzles 51 are not overlapped on the axis of a Y axis. Thenozzles 51 are arranged to have gaps of a distance X1 in the X-axis direction and a distance Y1 of in the Y-axis direction. As one example, the distance X1 is about 42.25 µm, and the distance Y1 is about 253.5 µm. That is, the distance X1 is determined such that a recording density of 600 DPI is formed in the X-axis direction. The distance Y1 is determined to print at 600DPI in the Y-axis direction. When eightnozzles 51 arranged in the Y direction are set as one set, plural sets ofnozzles 51 are arranged in the X direction. Although not illustrated, for example, 150 sets of nozzles are arranged in the X direction, and thus a total of 1,200nozzles 51 are arranged. - An
actuator 8 serving as a driving source of the operation of ejecting ink is provided at each of thenozzles 51. Eachactuator 8 is formed in an annular shape and is arranged such that thenozzle 51 is positioned at the center thereof. One set of thenozzles 51 and theactuator 8 configure one channel. For example, the size of theactuator 8 is an inner diameter of 30 µm and an outer diameter of 140 µm. Theactuators 8 are connected electrically with theindividual electrodes 81, respectively. In theactuators 8, eightactuators 8 arranged in the Y direction are connected electrically by acommon electrode 82. Theindividual electrodes 81 and thecommon electrodes 82 are connected electrically with a mountingpad 9. The mountingpad 9 serves as an input port for giving a drive signal (electric signal) to theactuator 8. Theindividual electrodes 81 give the drive signals to theactuators 8, respectively. Theactuators 8 are driven according to the given drive signals. InFIG. 3 , theactuator 8, theindividual electrode 81, thecommon electrode 82, and the mountingpad 9 are described by a solid line for convenience of explanation. However, these units are arranged inside the nozzle plate 5 (see the longitudinal sectional view ofFIG. 4 ). Naturally, theactuator 8 is not necessarily arranged inside thenozzle plate 5. - The mounting
pad 9 is connected electrically with a wiring pattern formed in theflexible board 6 through an anisotropic contact film (ACF), for example. The wiring pattern of theflexible board 6 is connected electrically with thedrive circuit 7. Thedrive circuit 7 is an integrated circuit (IC), for example. Thedrive circuit 7 generates the drive signal which is given to theactuator 8. -
FIG. 4 is a longitudinal sectional view of theink jet head 1A. As illustrated inFIG. 4 , thenozzle 51 penetrates thenozzle plate 5 in a Z-axis direction. For example, the size of thenozzle 51 is a diameter of 20 µm and a length of 8 µm. A plurality of pressure chambers (individual pressure chamber) 41 communicating with therespective nozzles 51 are provided inside theink supply unit 4. Thepressure chamber 41 is a cylindrical space of which the upper portion is open, for example. The upper portions of thepressure chambers 41 are open and communicate with acommon ink chamber 42. Theink passage 31A communicates with thecommon ink chamber 42 through anink supply port 43. Thepressure chambers 41 and thecommon ink chamber 42 are filled with ink. In some cases, thecommon ink chamber 42 is formed in a passage shape for circulating ink, for example. For example, thepressure chamber 41 is configured such that a cylindrical hole having a diameter of 200 µm is formed in a single crystal silicon wafer having a thickness of 500 µm. For example, theink supply unit 4 is configured such that the space corresponding to thecommon ink chamber 42 is formed in alumina (Al2O3). -
FIG. 5 is an enlarged view partially illustrating thenozzle plate 5. Thenozzle plate 5 has a structure in which aprotective layer 52, theactuator 8, and adiaphragm 53 are laminated in order from the bottom surface side. Theactuator 8 has a structure in which alower electrode 84, a thin plate-shapedpiezoelectric body 85 which is one example of a piezoelectric element, and anupper electrode 86 are laminated. Theupper electrode 86 is connected electrically with theindividual electrode 81, and thelower electrode 84 is connected electrically with thecommon electrode 82. An insulatinglayer 54 for preventing the short circuit of theindividual electrode 81 and thecommon electrode 82 is interposed at the boundary between theprotective layer 52 and thediaphragm 53. For example, the insulatinglayer 54 is formed of a silicon dioxide film (SiO2) to have a thickness of 0.5 µm. Thelower electrode 84 and thecommon electrode 82 are connected electrically by acontact hole 55 formed in the insulatinglayer 54. Considering piezoelectric property and dielectric breakdown voltage, thepiezoelectric body 85 is formed of lead zirconate titanate (PZT) to have a thickness of 5 µm or less, for example. For example, theupper electrode 86 and thelower electrode 84 are formed of platinum to have a thickness of 0.15 µm. For example, theindividual electrode 81 and thecommon electrode 82 are formed of gold (Au) to have a thickness of 0.3 µm. - The
diaphragm 53 is formed of an insulating inorganic material. For example, the insulating inorganic material is silicon dioxide (SiO2). For example, the thickness of thediaphragm 53 is 2 to 10 µm and preferably 4 to 6 µm. Although illustrated below in detail, thediaphragm 53 and theprotective layer 52 are bent inward when thepiezoelectric body 85 applied with voltage is deformed into a d31 mode. Then, the diaphragm and the protective layer return to the original when the application of voltage to thepiezoelectric body 85 is stopped. The volume of the pressure chamber (individual pressure chamber) 41 expands and contracts according to the reversible deformation. When the volume of thepressure chamber 41 is changed, the ink pressure in thepressure chamber 41 is changed. - For example, the
protective layer 52 is formed of polyimide to have a thickness of 4 µm. Theprotective layer 52 covers one surface of thenozzle plate 5 on the bottom surface side and further covers the inner peripheral surface of the hole of thenozzle 51. -
FIG. 6 is a functional block diagram of theinkjet printer 10. Thecontrol board 17 as a control unit is mounted with aCPU 90, anROM 91, and anRAM 92, an I/O port 93 which is an input/output port, and animage memory 94. TheCPU 90 controls thedrive motor 24, the ink supplypressure adjusting devices 32A to 32D, theoperation unit 18, and various sensors through the I/O port 93. Print data from thecomputer 2 which is external connection equipment is transmitted through the I/O port 93 to thecontrol board 17 and is stored in theimage memory 94. TheCPU 90 transmits the print data stored in theimage memory 94 to thedrive circuit 7 in the drawing order. - The
drive circuit 7 includes aprint data buffer 71, adecoder 72, and adriver 73. Theprint data buffer 71 stores the print data in time series for eachactuator 8. Thedecoder 72 controls thedriver 73 based on the print data stored in theprint data buffer 71 for eachactuator 8. Thedriver 73 outputs the drive signal for operating eachactuator 8 based on the control of thedecoder 72. The drive signal is a voltage to be applied to eachactuator 8. - Subsequently the drive waveform of the drive signal given to the
actuator 8 and the operation of ejecting ink from thenozzle 51 are described with reference toFIGS. 7 to 8E .FIG. 7 illustrates a multi drop drive waveform of dropping ink droplets three times during one drive period by triple pulses as one example of the drive waveform. If the ink is dropped at a high speed, the ink becomes one droplet to impact the sheet S. The drive waveform ofFIG. 7 is a so-called pulling striking of the drive waveform. - However, the drive waveform is not limited to the triple pulses. For example, the drive waveform may be double pulses. The drive waveform is not limited to the pulling striking and may be a pushing striking or a pushing and pulling striking.
- The
drive circuit 7 applies a bias voltage V1 to theactuator 8 from time t0 to time t1. That is, the voltage V1 is applied between theupper electrode 86 and thelower electrode 84. Then, after a voltage V0 (= 0 V) is applied until time t2 from time t1 of starting ink ejection operation, a voltage V2 is applied from time t2 to time t3 to perform a first ink drop. After the voltage V0 (= 0 V) is applied from time t3 to time t4, the voltage V2 is applied from time t4 to time t5 to perform a second ink drop. After the voltage V0 (= 0 V) is applied from time t5 to time t6, the voltage V2 is applied from time t6 to time t7 to perform a third ink drop. If the ink is dropped at a high speed, the ink becomes one droplet to impact the sheet S. At time t7 after drop completion, the bias voltage V1 is applied to attenuate a vibration in thepressure chamber 41. - The voltage V2 is a voltage smaller than the bias voltage V1. For example, the voltage value is determined based on the attenuation rate of the pressure vibration of the ink in the
pressure chamber 41. The time from time t1 to time t2, the time from time t2 to time t3, the time from time t3 to time t4, the time from time t4 to time t5, the time from time t5 to time t6, and the time from time t6 to time t7 are each set to a half period of a natural vibration period λ determined by the property of the ink and the inner structure of the head. The half period of the natural vibration period λ is also referred to as acoustic length (AL). During a series of operations, the voltage of thecommon electrode 82 is made constant at 0 V. -
FIGS. 8A to 8E schematically illustrate the operation of driving theactuator 8 with the drive waveform ofFIG. 7 to eject ink. In the standby state, thepressure chamber 41 is filled with ink. As illustrated inFIG. 8A , the meniscus position of the ink in thenozzle 51 is stationary near zero. When the bias voltage V1 is applied as a contraction pulse from time t0 to time t1, an electric field is generated in a thickness direction of thepiezoelectric body 85, and the deformation of the d31 mode occurs in thepiezoelectric body 85 as illustrated inFIG. 8B . Specifically, the annularpiezoelectric body 85 extends in the thickness direction and contracts in a radial direction. Although compressive stresses are generated in thediaphragm 53 and theprotective layer 52 by the deformation of thepiezoelectric body 85, the compressive force generated in thediaphragm 53 is larger than the compressive force generated in theprotective layer 52, so that theactuator 8 is bent inward. That is, theactuator 8 is deformed to be a depression centered on thenozzle 51, and the volume of thepressure chamber 41 is contracted. - At time t1, when the voltage V0 (= 0 V) is applied as an expansion pulse, the
actuator 8 returns to a state before the deformation as schematically illustrated inFIG. 8C . At this time, in thepressure chamber 41, the inner ink pressure is lowered due to the return of the volume to the original state. However, ink is supplied from thecommon ink chamber 42 to thepressure chamber 41 so that the ink pressure rises. Thereafter, when the time reaches time t2, the ink supply to thepressure chamber 41 is stopped, and the rise of the ink pressure is also stopped. That is, the state becomes a so-called pulling state. - At time t2, as schematically illustrated in
FIG. 8D , when the voltage V2 is applied as the contraction pulse, thepiezoelectric body 85 of theactuator 8 is deformed again so that the volume of thepressure chamber 41 is contracted. As described above, the ink pressure rises between time t1 and time t2, and further the ink pressure is raised when thepressure chamber 41 is pushed by theactuator 8 to reduce the volume of thepressure chamber 41, so that the ink is extruded from thenozzle 51. The application of the voltage V2 continues to time t3, and the ink is ejected as a droplet from thenozzle 51 as schematically illustrated inFIG. 8E . That is, the first ink drop is performed. - When the voltage V2 is applied from time t4 to time t5 after the voltage V0 (= 0 V) is applied from time t3 to time t4, the second ink drop is performed according to the same operation and effect (
FIGS. 8B to 8E ). When the voltage V2 is applied from time t6 to time t7 after the voltage V0 (= 0 V) is applied from time t5 to time t6, the third ink drop is performed according to the same operation and effect (FIGS. 8B to 8E ). - When the third drop is performed, at time t7, the voltage V1 is applied as a cancel pulse. The inner ink pressure of the
pressure chamber 41 is lowered by ejecting ink. The vibration of the ink remains in thepressure chamber 41. In this regard, theactuator 8 is driven such that the voltage V2 is changed to the voltage V1 to contract the volume of thepressure chamber 41, and the inner ink pressure of thepressure chamber 41 is made substantially zero, thereby forcibly reducing the residual vibration of the ink in thepressure chamber 41. - Herein, the property of the pressure vibration transmitted to peripheral channels when the
actuator 8 is driven is described based on the result of the test performed by using theink jet head 1A in which 213 channels are arranged two-dimensionally in thenozzle plate 5. As described above, one channel is configured by one set of thenozzle 51 and theactuator 8.FIG. 9A illustrates channel numbers allocated to the 213 channels arranged in an XY direction. Naturally, the channels arranged in the Y-axis direction are obliquely arranged in practice as illustrated inFIG. 3 . In the following, right and left (X direction) sides, upper and lower (Y direction) sides, and an oblique side are mentioned for convenience of explanation of the positional relation between the channels. - For example, when a
channel 108 which is one of the 213 channels is given attention, and other channels are driven individually, the distribution diagram ofFIG. 9B is obtained by plotting the magnitudes of the pressures given to theattention channel 108. The channel is driven by giving a step waveform to theactuator 8. The step waveform is a waveform for measurement which contracts theactuator 8 only once as illustrated inFIG. 9C . A period after the contraction is set as a measurement period. The numerical value in each cell of the distribution diagram ofFIG. 9B is a maximum value of a residual vibration amplitude induced to theattention channel 108 during the measurement period after the drive signal is given to the driven channel. A voltage value (mV) of the piezoelectric effect generated in thepiezoelectric body 85 of theactuator 8 of theattention channel 108 is used as the value indicating the magnitude of the residual vibration amplitude. - More specifically, the maximum value of the residual vibration amplitude is calculated as follows. For example, the pressure waveform of
FIG. 10 is obtained when thechannel 109 next to the right side of theattention channel 108 is driven, and the residual vibration which is induced to theattention channel 108 is expressed by the voltage value (mV) of the piezoelectric effect generated in thepiezoelectric body 85. At this time, when a section of 8 µs is moved along a time axis, and a width between a maximum value and a minimum value of the section is plotted, a waveform of "a width of maximum and minimum values of the residual vibration" in the same drawing is obtained. Then, the maximum value of the plotted width is plotted as the maximum value of the residual vibration inFIG. 9B . The maximum value of "the width of maximum and minimum values of the residual vibration" of thechannel 109 is 135 mV. For the remaining channels, the maximum value of "the width of maximum and minimum values of the residual vibration" is measured by the same procedure. - From the result of
FIG. 9B , it is understood that the effect of the vibration to theattention channel 108 from thechannels attention channel 108 is the largest. It is understood that the effect of the vibration from thechannels - Subsequently, the distribution diagram of
FIG. 11 is obtained when the magnitude of the pressure given to theattention channel 108 is plotted. The numerical value in each cell of the distribution diagram ofFIG. 11 indicates the magnitude of the pressure generated in theattention channel 108 when ten seconds elapse after the drive signal is given to the channel. A positive value indicates a positive pressure, and a negative value indicates a negative pressure. A voltage value (mV) of the piezoelectric effect generated in thepiezoelectric body 85 of theactuator 8 of theattention channel 108 is measured as the value indicating the magnitude of the pressure. - As illustrated in the distribution diagram of
FIG. 11 , the channels surrounding theattention channel 108 generate pressure at almost the same phase as each other (the range of the positive value), and further the channels surrounding the outer periphery thereof reversely generate pressure at the almost reverse phases (the range of the negative value). That is, a distance from theattention channel 108 to the area of the channel group which generates the reverse-phase pressure corresponds to a half wavelength of the pressure vibration which is transmitted while spreading along the surface of thenozzle plate 5. That is, the half wavelength of the pressure vibration which is transmitted while spreading along the surface of thenozzle plate 5 is longer than a pitch (adjacent distance) of the channels arranged in thenozzle plate 5 in a surface direction. For this reason, the pressure vibrations of the channels, which have a positional relation of being close to each other, such as adjacent channels are in phase. - The waveform diagram of
FIG. 12 illustrates the respective pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 116 and achannel 132 are driven individually. Thechannel 116 is next to the right side of theattention channel 108. Thechannel 132 is positioned at the third right position from theattention channel 108. In the pressure waveform (residual vibration waveform), a vertical axis indicates the voltage value (mV) of the piezoelectric effect representing the magnitude of the pressure, and a horizontal axis indicates time (µs). The natural pressure vibration period λ of theink jet head 1A is 4 µs, and the half period (AL) thereof is 2 µs. From the result, it is understood that the pressure given to theattention channel 108 varies in the magnitude and the phase depending on the places of the driven channels. - On the other hand, the waveform diagram of
FIG. 13 illustrates the respective pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 109 and achannel 107 are driven individually. Thechannel 109 is next to the upper side of theattention channel 108. Thechannel 107 is next to the lower side of the attention channel. From the result, it is understood that the pressure waveforms which the channels next to the upper side and the lower side of the attention channel give to the attention channel are similar. - The waveform diagram of
FIG. 14 illustrates the respective pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 100 and thechannel 116 are driven individually. Thechannel 100 is next to the left side of theattention channel 108. Thechannel 116 is next to the right side of theattention channel 108. From the result, it is understood that the pressure waveforms which the channels next to the left side and the right side of the attention channel give to the attention channel are almost identical. - The waveform diagram of
FIG. 15 illustrates the respective pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 101 and achannel 99 are driven individually. Thechannel 101 is next to the upper left side of theattention channel 108. Thechannel 99 is next to the lower left side of theattention channel 108. From the result, it is understood that the pressure waveforms which the channels next to the obliquely upper left side and the obliquely lower left side of the attention channel give to the attention channel are also similar. The waveform diagram ofFIG. 16 illustrates the respective pressure waveforms (residual vibration waveform) appearing in theattention channel 108 when achannel 117 and achannel 115 are driven individually. Thechannel 117 is next to the upper right side of theattention channel 108. Thechannel 115 is next to the lower right side of theattention channel 108. From the result, it is understood that the pressure waveforms which the channels next to the obliquely upper right side and the obliquely lower right side of the attention channel give to the attention channel are also similar. From the results illustrated inFIGS. 11 to 16 , it is understood that the channels which are positioned to be symmetrical to the attention channel give almost the same pressure vibration to the attention channel. That is, the channels adjacent to the right and left sides (X direction) of the attention channel, the channels adjacent to the upper and lower sides (Y direction) of the attention channel, and the channels adjacent to the obliquely upper and obliquely lower sides of the attention channel are each positioned to be symmetrical to the attention channel and each give almost the same pressure vibration to the attention channel. - Based on the above results, four drive timings A1, A2, B1, and B2 in which time differences (delay time) are set between the drive waveforms given to the
plural actuators 8 are prepared as one example is illustrated inFIG. 17 . The drive waveform of a group A configured by the drive timings A1 and A2 and the drive waveform of a group B configured by the drive timings B1 and B2 are shifted to each other by a half of the drive period. One drive period is configured by a time tAB of performing the ejection operation of a former half portion and a time tBA of the standby until the next ejection operation is started. As one example, if each pulse of the drive waveform from time t1 to time t7 is set to the half period AL of the natural vibration period λ, and the drive period of the ink jet head is 24 µs, the time tAB of the ejection operation is 12 µs. Preferably, the time tAB of the ejection operation and the time tBA of the standby are the same time or almost the same time. - Even in the drive waveforms of the group A, the drive waveform of the drive timing A1 and the drive waveform of the drive timing A2 are shifted by the half period AL (a half of λ) of the natural pressure vibration period λ. Similarly, even in the drive waveforms of the group B, the drive waveform of the drive timing B1 and the drive waveform of the drive timing B2 are shifted by the half period AL (a half of λ) of the natural pressure vibration period λ. However, the drive waveforms may have phases reverse to each other, and the shifted time (delay time) is not limited to the half period (1AL). The shifted time may be odd times the half period AL.
- As one example is illustrated in
FIG. 18 , the drive timings A1, A2, B1, and B2 are regularly allocated to all the 213 channels, to form a checkered pattern. That is, the drive timing (B1 or B2) of the group B is allocated to all the channels adjacent to the upper and lower sides and the right and left sides of the channel to which the drive timing (A1 or A2) of the group A is allocated. Conversely, the drive timing (A1 or A2) of the group A is allocated to all the channels adjacent to the upper and lower sides and the right and left sides of the channel to which the drive timing (B1 or B2) of the group B is allocated. In the channel at a corner, naturally, the channels adjacent to one side of upper and lower sides and one side of the right and left sides become targets. - In the channels adjacent to the upper and lower sides of the channel to which the drive timing (A1 or A2) of the group A is allocated, the drive timing B1 is allocated to one channel, and the drive timing B2 is allocated to the other channel. In the channels adjacent to the right and left sides, the drive timing B1 is allocated to one side, and the drive timing B2 is allocated to the other side. That is, the channels adjacent to the upper and lower sides and the channels adjacent to the right and left sides each are a pair of channels which are driven by the drive waveforms with reverse phases. Similarly, in the channels adjacent to the upper and lower side of the channel to which the drive timing (B1 or B2) of the group B is allocated, the drive timing A1 is allocated to one channel, and the drive timing A2 is allocated to the other channel. In the channels adjacent to the right and left sides, the drive timing A1 is allocated to one channel, and the drive timing A2 is allocated to the other channel. That is, the channels adjacent to the upper and lower sides and the channels adjacent to the right and left sides each are a pair of channels which are driven by the drive waveforms with reverse phases.
- That is, in the 213 channels of
FIG. 18 , even when any channel is given attention, the drive period between the channels adjacent to the upper and lower sides of the channel and the drive period between the channels adjacent to the right and left sides of the channel are shifted by a half. - If the drive period is short, the printing speed is fast. The drive period is determined from the printing speed required for a printer. When the drive period is a predetermined value, tAB is set to be equal to tBA, such that any channel is driven at the timing separated as far as possible from the drive timings of the channels adjacent to the upper and lower sides and the right and left sides. Accordingly, it is possible to reduce the crosstalk from the channels which are adjacent to the upper and lower sides and the right and left sides and to which the channel is most susceptible. The channels adjacent to the upper and lower sides and the channels adjacent to the right and left sides each are a pair of channels which are driven by the drive waveforms with phases reverse to each other. Thus, the effects of the pressures on the channel positioned at the center thereof are canceled by each other. That is, as described above, the channels adjacent to the upper and lower sides and the right and left sides are channels which are positioned to be symmetrical to the attention channel. The channels which are positioned symmetrically give the pressure vibration with almost the same or similar waveforms to the attention channel. Therefore, when both channels are driven at the same timing (in-phase), the vibrations are added to each other to amplify the pressure vibration, which is given to the attention channel. However, when the drive timings are shifted by the half period, and the channels are driven in the drive waveforms with reverse phases, the pressure vibrations with the reverse phases in which the vibrations are canceled by each other are given to the attention channel.
- The drive waveforms illustrated in
FIGS. 7 and17 are multi-drop waveforms of ejecting three small drops while forming one dot. In the multi-drop waveforms illustrated inFIGS. 7 and17 , the ejections of the small drops are performed at times t2, t4, and t6 with the timing when the voltage V2 is given to the actuator as a starting point. The time from time t1 to time t2, the time from time t2 to time t3, the time from time t3 to time t4, the time from time t4 to time t5, the time from time t5 to time t6, and the time from time t6 to time t7 are each set to the half period (AL) of the natural vibration period λ. The drive timing A2 is delayed by the half period (AL) from the drive timing A1. The drive timing B2 is delayed by the half period (AL) from the drive timing B1. Therefore, the drive timing A1 and the drive timing A2 of the multi-drop waveform are driven at the reverse phases whenever small drops are ejected. The drive timing B1 and the drive timing B2 of the multi-drop waveform are driven at the reverse phases whenever small drops are ejected. For this reason, in the multi-drop waveform, the crosstalk is reduced more effectively. Naturally, the multi-drop waveform is not limited to the multi-drop waveform which ejects three small drops while forming one dot. For example, a multi-drop waveform may be used which ejects two or four small drops while forming one dot. The effect of reducing the above-described crosstalk can be obtained although the drive waveform is not necessarily a multi-drop waveform. That is, the drive waveform is not limited to the multi-drop waveform. - When the checkered pattern is allocated as illustrated in
FIG. 18 , in the channel adjacent to any one of the right and left sides of the attention channel and the channel adjacent to any one of the upper and lower sides, a pair of channels are driven by drive waveforms with the reverse phases or are driven by in-phase drive waveforms. Even in this case, in the pair of channels driven by the drive waveforms with the reverse phases, the pressure vibrations of the reverse phases in which the vibrations are canceled by each other are given to the attention channel. The channels next to the obliquely upper left side, the obliquely lower left side, the obliquely upper right side, and the obliquely lower right side have the same drive period as the attention channel and have the group A of the drive timings. However, the channels next to the obliquely upper left side and the obliquely lower left side and the channels next to the obliquely upper right side and the obliquely lower right are each driven by the drive waveforms with phase reverse to each other, and thus the pressure vibrations with the reverse phases in which the vibrations are canceled by each other are given to the attention channel. -
FIG. 18 is one example of the drive timings A1, A2, B1, and B2 allocated to the 213 channels. However, even if the number of the channels is 213 or more, the stable ejection can be performed by allocating the drive timings A1, A2, B1, and B2 with the same regularity. - Subsequently, the
liquid ejection device 1 of a second embodiment will be described.FIG. 19 is a nozzle arrangement when the sheet S is viewed from the Z-axis direction inFIG. 1 through theink jet head 1A which is one example of theliquid ejection device 1. That is,FIG. 19 is a projection plan view of the nozzle arrangement. Thereference numerals # 1 to #66 in the drawings indicate the channel numbers corresponding to those ofFIG. 9A , and thenozzles 51 subsequent to thechannel number 66 are not illustrated for convenience. The configuration of theactuator 8 or the like is the same as in theink jet head 1A of the first embodiment except for the nozzle arrangement. Therefore, the description is not given in detail. As illustrated inFIG. 19 , thenozzles 51 arranged in the column direction (X direction) are arranged alternately to be separated by a predetermined distance in the Y-axis direction. For example, incolumn 1, anozzle 51 group of #1, #17, #33, #49, and #65 are separated by a predetermined distance in the Y-axis direction from anozzle 51 group of #9, #25, #41, and #57. That is, the nozzles are arranged with a relative shift in the Y-axis direction. When a distance X1 between the nozzles is defined as "1 p", the distance of the relative shift in the Y-axis direction is 0.5 p. When all thenozzle 51 fromcolumns 1 to 8 are set as targets and viewed from the Y direction, the distance X1 between the nozzles is a nozzle pitch in the X direction. The pitch of thenozzles 51 in the X direction in the same column is 8 p. Similarly, thenozzles 51 arranged incolumns 2 to 8 in the column direction (X direction) are shifted alternately in the Y-axis direction. However, the rows of thenozzles 51 shifted in the Y-axis direction are formed to alternate with those of the upper and lower columns. Thus, the checkered pattern is formed by thenozzles 51 shifted in the Y-axis direction and thenozzles 51 not shifted. - In the arrangement of the checkered pattern as above, for example, if the
nozzle 51 of #14 is given attention, thenozzle 51 of #22 adjacent in the X direction and thenozzle 51 of #6 adjacent in the -X direction are separated by a distance of 0.5 p in the Y-axis direction from thenozzle 51 of #14 given attention. In thenozzle 51 of #15 adjacent in the Y direction, the separation distance from thenozzle 51 of #14 given attention in the Y-axis direction is 6.5 p. In thenozzle 51 of #13 adjacent in the -Y direction, the separation distance from thenozzle 51 of #14 given attention in the Y-axis direction is 5.5 p. That is, when any one of a plurality ofnozzles 51 is given attention, thenozzle 51 given attention and thenozzles 51 adjacent in the X direction and the -X direction are arranged to be relatively shifted by the distance of 0.5 p in the Y-axis direction. Thenozzle 51 may be arranged such that when the separation distance of thenozzles 51 adjacent in the Y direction and the -Y direction from thenozzle 51 given attention in the Y-axis direction is 6.5 p for onenozzle 51, the separation distance is 5.5 p for theother nozzle 51. In thenozzle 51 itself given attention, the nozzle is arranged to be relatively shifted by the distance of 0.5 p in the Y-axis direction from thenozzles 51 adjacent to the upper and lower sides and the right and left sides in the X direction, the -X direction, the Y direction, and the -Y direction. - The
nozzles 51 adjacent in the X direction, thenozzles 51 adjacent in the Y direction, the shift distance in the Y-axis direction, and the separation distance in the Y-axis direction satisfy the positional relation and the distance of thenozzles 51 illustrated inFIG. 20 . That is, thenozzles 51 adjacent in the X direction are thenozzles 51 adjacent in the same column and are not necessarily on the X axis. The same is applied to the case of the -X direction. Thenozzles 51 adjacent in the Y direction are thenozzles 51 arranged obliquely and adjacent on the same row and are not necessarily on the Y axis. The same is applied to the case of the -Y direction. The shift distance of the Y-axis direction and the separation distance of the Y-axis direction are the separation distance on the Y axis. The Y axis is a direction of a relative movement of theink jet head 1A and the sheet S when the image or the like is printed on the sheet S. - p indicates a dot pitch of the dot which is formed on the sheet S when the
ink jet head 1A ejects ink. In the case of theink jet head 1A of 600 DPI, it is satisfied that p ≅ 42.25 µm. Accordingly, it is satisfied that 0.5 p ≅ 21.13 µm, 5.5 p ≅ 232.38 µm, and 6.5 p ≅ 274.63 µm. If the shift of 0.5 p is not provided, all the separation distances of thenozzles 51 adjacent in the Y direction in the Y-axis direction are 6 p (≅ 253.5 µm). p may be defined not to be associated with the dot pitch and, for example, may be defined by the nozzle pitch (= X1) in the X direction. - 0.5 p, 5.5 p, and 6.5 p are repsective examples of the set distance. The distance by which the
nozzles 51 adjacent in the X direction and the -X direction are shifted in the Y-axis direction is not limited to 0.5 p and may be set according to Expression (m + 0.5)p. The character m is a natural number including 0. The separation distances of thenozzles 51 adjacent in the Y direction and the -Y direction in the Y-axis direction are not limited to 6.5 p and 5.5 p and may be set according to Expression (n + 0.5)p and Expression (n - 0.5)p. n is a natural number not including 0. That is, any set distance is odd times a half of P. - As described above, Y in
FIG. 19 is a direction of the relative movement of theink jet head 1A and the sheet S when an image or the like is printed on the sheet S. For example, if the sheet S is directed to the lower side of theink jet head 1A from the -Y direction, thenozzles 51 facing the sheet S first are thenozzles 51 of #10, #26, #42, and #58 ofcolumn 8, and after the delay of the time required for sheet conveyance of the distance of 0.5 p, thenozzles 51 of #2, #18, #34, #50, and #66 of the same column face the sheet S. When facing the sheet S, thenozzles 51 are positioned in a printing range of the sheet S. - Thereafter, after the delay of the time required for the sheet conveyance of the distance of 5.5 p, the
nozzles 51 of #3, #19, #35, and #51 arranged incolumn 7 face the sheet S, and after the delay of the time required for the sheet conveyance of the distance of 0.5 p, thenozzles 51 of #11, #27, #43, and #59 of the same column face the sheet S. Thereafter, after the delay of the time required for the sheet conveyance of the distance of 6.5 p, thenozzles 51 of #12, #28, #44, and #60 arranged incolumn 6 face the sheet S, and after the delay of the time required for the sheet conveyance of the distance of 0.5 p, thenozzles 51 of #4, #20, #36, and #52 of the same column face the sheet S. - If the drive timings illustrated in
FIG. 18 are set for respective channels, in thenozzles 51 of #9, #16, #41, #48, ..., #19, #26, #51, and #58, theactuators 8 are driven at the drive timing of A1. In thenozzles 51 of #25, #32, #57, #64, ..., #3, #10, #35, and #42, theactuators 8 are driven at the drive timing of A2. In thenozzles 51 of #8, #33, #40, #65, ..., #11, #18, #32, and #50, theactuators 8 are driven at the drive timing of B1. In thenozzles 51 of #17, #24, #49, #56, ..., #2, #27, #34, #59, and #66, theactuators 8 are driven at the drive timing of B2. - As for the
nozzle 51 of #14 which is previously given attention, theactuator 8 of thenozzle 51 of #14 is driven at the drive timing of A2 in the group A (A1 and A2). All theactuators 8 of thenozzles 51 of #6 and #22 adjacent on the right and left sides in the X direction and the -X direction and thenozzles 51 of #13 and #15 adjacent on the upper and lower sides in the Y direction and the -Y direction are driven at the drive timing of the group B (B1 and B2) which is shifted by a half of the drive period from that of thenozzle 51 of #14. During the execution of printing, thenozzles 51 having the drive timings of the group A are driven, and then after the delay of the time of a half of the drive period, thenozzles 51 having the drive timings of the group B are driven. However, thenozzles 51 having the drive timings of the group B face the sheet S after the delay of 0.5 p from thenozzles 51 having the drive timings of the group A. Thus, although the nozzles are driven at the timing delayed by a half of the drive period, the printing results of the group A and the group B are arranged on one straight line on the sheet S. - The time difference of the drive timings of B1 and B2 and the time difference of the drive timings of A1 and A2 are slight and thus do not affect linearity. Although there is an effect, the effect is extremely small.
- The direction of the relative movement of the
ink jet head 1A and the sheet S may be a single-pass type in which theink jet head 1A is fixed, and the sheet S moves in one direction of the Y-axis direction. However, for example, a scan type may be adopted in which theink jet head 1A and the sheet S move relatively in the X-axis direction. In the case of the scan type, the direction in which theink jet head 1A moves during the printing operation is set to X. Thus, similarly to the previous one, thenozzles 51 of #10, #26, #42, and #58 ofcolumn 8 first face the sheet S, and after the delay of the time required for the head movement of the distance of 0.5 p, thenozzles 51 of #2, #18, #34, #50, and #66 of the same column face the sheet S. - As described above, in the second embodiment, in the
nozzle 51 of the drive timing of the group B, theactuator 8 is driven at the timing delayed by a half of the drive period from that of thenozzle 51 of the drive timing of the group A. That is, the channel is driven at the timing separated as far as possible from the drive timings of the channels adjacent to the upper and lower sides and the right and left sides. Thus, it is possible to reduce the crosstalks from the channels which are adjacent to the upper and lower sides and the right and left sides and to which the channel is most susceptible. When the position of thenozzle 51 is shifted by odd times a half of the dot pitch or the nozzle pitch in a feed direction (Y-axis direction) of the sheet S, the linearity of the printing result can be maintained although the channel is driven at the timing delayed by a half of the drive period. - Hereinbefore, the configuration in which the nozzle arrangement is associated with the drive timing is described as one preferable example. However, the association with the delay timing is not necessary.
- Subsequently, a liquid ejection device of a third embodiment will be described.
FIG. 21 illustrates a longitudinal sectional view of theink jet head 101A as one example of the liquid ejection device. Theink jet head 101A is configured to be the same as theink jet head 1A illustrated in the first embodiment except that the pressure chamber (individual pressure chamber) 41 is not provided, and thenozzle plate 5 communicates directly with thecommon ink chamber 42. Accordingly, the same configurations as theink jet head 1A are denoted by the same reference numerals, and the detail description is not given. - Also in the
ink jet head 101A illustrated inFIG. 21 , all the channels are driven such that the drive timings A1, A2, B1, and B2 of the checkered pattern are allocated as one example is illustrated inFIG. 18 . - According to any one embodiment described above, the drive timings A1, A2, B1, and B2 of the checkered pattern are allocated as one example is illustrated in
FIG. 18 . Thus, even when any channel is given attention, the drive periods of the channels adjacent to the upper and lower sides and the right and left sides are shifted by a half. Thus, when the ejection operation is performed on the channel at the center, the channel is hardly affected by the pressure vibration from the channels adjacent to the upper and lower sides and the right and left sides. As a result, the crosstalk in which the operations of the actuators interfere with each other can be prevented, and liquid can be ejected stably. - That is, in the ink jet heads 1A and 101A, the
actuator 8 and thenozzle 51 are arranged on the surface of thenozzle plate 5. In this case, when the plurality ofactuators 8 are driven simultaneously, the surface of thenozzle plate 5 is bent, and the crosstalk in which the operation of theactuator 8 interferes with the operation of anotheractuator 8 occurs due to the reason that the pressure change from theperipheral actuators 8 has an effect through thecommon ink chamber 42. In this regard, when the drive timings are allocated as described above, the crosstalks from theperipheral actuators 8 is prevented. - In the above-described embodiments, the actuators of the nozzles adjacent to the right and left sides, the actuators of the nozzles adjacent to the upper and lower sides, and the actuators of the nozzle adjacent to any one of the right and left sides and the nozzle adjacent to any one of the upper and lower sides are each driven by the drive waveforms with phases reverse to each other. However, any one may be driven as above, and all the actuators do not necessarily satisfy all conditions.
- In the above-described embodiment, the ink jet heads 1A and 101A of the
inkjet printer 1 are described as one example of the liquid ejection device. However, the liquid ejection device may be a shaping-material ejection head of a 3D printer and a sample ejection head of a dispensing device. - While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the invention, which is defined in the appended claims.
Claims (5)
- A liquid ejection device (1), comprising:a nozzle plate (5) in which a plurality of nozzles (51) for ejecting liquid are arranged two-dimensionally in an XY direction;an actuator (8) provided in each of the nozzles;a liquid supply unit (4) configured to communicate with the nozzles; anda drive control unit (7),characterized in that the drive control unit is configured to, when one nozzle among the plurality of nozzles is given attention, give drive signals to actuators of nozzles adjacent the one nozzle in an X direction, in a -X direction, in a Y direction, and in a -Y direction to drive the actuators at a timing shifted by half of a drive period from a timing of an actuator of the one nozzle given attention.
- The liquid ejection device according to claim 1, wherein
the drive control unit is configured to, give drive signals to an actuator of a nozzle adjacent the one nozzle in the X direction and an actuator of a nozzle adjacent the one nozzle in the -X direction such that drive waveforms have phases reverse to each other, and give drive signals to an actuator of a nozzle adjacent the one nozzle in the Y direction and an actuator of a nozzle adjacent the one nozzle in the -Y direction such that drive waveforms have phases reverse to each other. - The liquid ejection device according to claim 1 or 2, whereinnozzles adjacent the one nozzle in the X direction and the -X direction are positioned such that a shift distance from the one nozzle given attention in the Y-axis direction is (m + 0.5)p, nozzles adjacent the one nozzle in the Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n + 0.5)p, and nozzles adjacent the one nozzle in the -Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n - 0.5)p, whereinm is a natural number including zero, n is a natural number not including zero, and p is a dot pitch of a dot formed by the ejected liquid.
- The liquid ejection device according to claim 1 or 2, whereinnozzles adjacent the one nozzle in the X direction and the -X direction are positioned such that a shift distance from the one nozzle given attention in the Y-axis direction is (m + 0.5)p, nozzles adjacent the one nozzle in the Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n + 0.5)p, and nozzles adjacent the one nozzle in the -Y direction are positioned such that a separation distance from the one nozzle in the Y-axis direction is (n - 0.5)p, whereinm is a natural number including zero, n is a natural number not including zero, and p is a nozzle pitch in the X direction.
- An image forming device (10), comprising:
the liquid ejection device according to claim 1 to 4.
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JP2018214296A JP7188986B2 (en) | 2018-08-28 | 2018-11-15 | LIQUID EJECTING APPARATUS AND IMAGE FORMING APPARATUS |
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JP2005059440A (en) * | 2003-08-14 | 2005-03-10 | Brother Ind Ltd | Inkjet head recorder, inkjet recording method, and program |
JP2006123397A (en) * | 2004-10-29 | 2006-05-18 | Brother Ind Ltd | Line type inkjet recorder and inkjet recorder |
US20070200885A1 (en) * | 2006-02-27 | 2007-08-30 | Brother Kogyo Kabushiki Kaisha | Ink-jet recording apparatus |
JP5334289B2 (en) * | 2008-09-30 | 2013-11-06 | 富士フイルム株式会社 | Droplet ejection apparatus and image forming apparatus |
JP2010194801A (en) * | 2009-02-24 | 2010-09-09 | Sharp Corp | Ink jet head |
JP5869295B2 (en) * | 2011-10-25 | 2016-02-24 | 京セラ株式会社 | Liquid ejection head device, recording device using the same, and printing method |
JP6778121B2 (en) * | 2017-01-25 | 2020-10-28 | 東芝テック株式会社 | Liquid injection device, driving method of liquid injection device, and liquid supply device |
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