EP2907629B1 - Cutting machine and method for influencing the deformation of the machine frame - Google Patents
Cutting machine and method for influencing the deformation of the machine frame Download PDFInfo
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- EP2907629B1 EP2907629B1 EP15154867.4A EP15154867A EP2907629B1 EP 2907629 B1 EP2907629 B1 EP 2907629B1 EP 15154867 A EP15154867 A EP 15154867A EP 2907629 B1 EP2907629 B1 EP 2907629B1
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- cutting
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/14—Crank and pin means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
Definitions
- the invention relates to a path-controlled cutting machine, such as a flat or high-speed cutting machine, for cutting sheet-like material to be cut into a stack, comprising a machine frame with a table with a table surface that receives the stack, a cutting device that extends from the machine frame and is adjustable to cut the stack into the machine frame , in particular comprising a knife carrier with a cutting knife, as well as at least one drive for adjusting the cutting device comprising a crank with a pulling or pushing element such as a push rod extending therefrom and connected to the cutting device.
- the invention relates to a method for influencing the deformation of a cutting machine when cutting a stack of sheet-shaped material to be cut, the cutting machine having a machine frame with a table receiving the stack and a cutting device that extends from the machine frame and can be adjusted to this, and a crank that can be adjusted to the machine frame having a pulling or pushing element and at least one linear guide.
- the operating principle of corresponding cutting machines which include cutting machines or high-speed cutting machines, such as these z. B. are offered by Perfecta Schneidmaschinentechnik GmbH Bautzen, Bautzen, Germany, under the name Perfecta Schnellschneider TS, whose generic construction is expressly referred to, taking into account the Fig. 2 can be described as follows.
- the material to be cut 10 arranged in the stack is positioned on a table 12 of a machine frame 14 to a cutting knife 16 and then fixed by means of a press beam.
- the cutting knife 16 is connected to a knife carrier 18, which in turn is connected to the machine frame via sliding guides.
- sliding blocks 20, 22 extending from the machine frame engage in corresponding guide grooves 24, 26 of the knife carrier 18.
- the guide grooves are aligned with the horizontal in such a way that the cutting knife runs parallel to the machine table at the end of the cutting process. Therefore, the angles of inclination ⁇ , ⁇ of the guide grooves 24, 26 to the horizontal are different when there is only a unidirectional drive for adjusting the knife carrier 18, as in principle the Fig. 2 can be found.
- a crank 28 is rotatably mounted about a pivot point 27, which is connected to the knife carrier 18 via a pull rod 30. If the crank 28 is set in rotation, the knife carrier 18 and thus the cutting knife 16, which are collectively referred to as the cutting device, are drawn through the material to be cut at a speed V. The cut is completed when the crank 28 is at bottom dead center BDC.
- the crank 28 executes one full revolution per cut, so that after the cut the crank 28 reaches the top dead center OT. In this position, the knife 16 is raised and the cutting space, the so-called cutting cell, is freely accessible, so that the material to be cut only has to be positioned or removed from the machine.
- the corresponding constructions are path-controlled systems.
- a so-called cutting bar 32 is inserted into the table 14. This is in particular a plastic strip into which the cutting knife 16 can penetrate. This also ensures that the bottom sheet of the material to be cut is cut correctly.
- a force which is basically a surface load (compressive force) which acts along the cutting line 34 in the cut surface. Due to the sharp cutting edge in relation to the width of the knife, we can also speak of a line load in simplified terms. This line load can also be integrated for illustration purposes. The integral force is in Fig. 2 symbolized as a point load, which acts in the direction of the arrow F M.
- a cutting device which comprises a movable knife which can be adjusted against a stationary knife by means of rigid or resilient members for cutting a material to be cut.
- a hand-operated sheet cutter according to the DE 10 2012 100 506 A1 has a cutting blade which can be lowered via a lever mechanism having a handle.
- a force generated by hook retaining springs must be overcome, by means of which a cutting blade retaining mechanism is lowered in the direction of the paper sheet or sheets to be cut.
- a device for cutting in particular pieces of meat and similar substances according to the DE 44 00 413 A1 provides shock absorbers to enable the energy to be absorbed before the cut is complete.
- the DE 1 618 149 U relates to veneer shears in which a cutter bar is lowered by means of a hydraulic or pneumatic drive, the piston being moved back into the starting position by means of a compression spring.
- a pair of scissors has a cutter bar with an upper cutter, which is adjusted to a lower cutter by means of a pressure cylinder.
- Subject of DE 834 404 C is a cutting device for paper.
- the device has a movable knife, which by means of rigid or flexible formed members is adjustable for cutting the material to be cut against a fixed knife.
- a scrap shear is out of the DE 195 29 134 Al known, in which the cutting blow is dampened.
- the present invention is based on the object of developing a path-controlled cutting machine and a method for influencing the deformation of a cutting machine of the type mentioned in such a way that a safe Cutting through the material to be cut including the last sheet running arc is ensured.
- Manual intervention and, to a large extent, the setting of compensating elements should be avoided. It should be possible to cut stacks of different hardness or material to be cut with different quality parameters or stacks of different widths one after the other without any problems, without the need for readjustment in principle.
- a deformation of the machine frame should be basically prevented when cutting.
- the at least one counter-element can be a spring, in particular a spring with a progressive characteristic curve, such as a gas pressure spring, so that the counterforce is only generated shortly before cutting or during cutting.
- the at least one counter element is a damper or a viscoelastic element.
- the method of the type mentioned at the outset is characterized in that an operative connection is established between the machine frame and the cutting device, at least before the end of the cutting process, by means of which a force is generated which is directed against the cutting movement.
- a related method whereby a closed force flow between the machine frame, the drive, the cutting device and the stack is formed when the stack is cut, is characterized in that the force flow between the cutting device and the table is divided by the at least one counter-element.
- the counterforce should preferably only be generated after the start of the cutting process and, of course, before it is completed.
- the counterforce F is preferably F> 800 N.
- dampers are used to brake the very strongly accelerated knife at the end of the path in order to avoid collisions, for example.
- the teachings of the present invention relate to a routed system.
- the difference here is that the knife - firmly connected to a drive and gearbox - is forced to follow a defined path with a defined speed and acceleration. Since in this case the path and the speed are fixed by the gear (crank), damping elements are ineffective. Since practically any counterforce exerted by the material to be cut or other elements (e.g. dampers) that are exerted on the knife does not lead to negative acceleration, but rather to a higher drive force due to the rigid connections with the drive, which compensates for the counterforce.
- such a system has the advantage that the force automatically adapts to the material to be cut and, in the absence of a counterforce, there is no acceleration or, if the counterforce is too high, the knife (cutting device) is braked. Rather, the knife moves with a constant speed profile through the material to be cut.
- the disadvantage is that with very hard material to be cut, the forces can be very high, theoretically even infinitely. However, this force inevitably leads to a proportional expansion of the frame and the entire drive train. In extreme cases, this expansion can become so great that the imprinted path is no longer sufficient to cleanly cut through the entire material to be cut.
- the at least one counter-element generates a force which is always greater than the force which is exerted by the material to be cut on the knife and thus on the machine frame.
- the machine frame can be dimensioned so that the natural expansion, which cannot be prevented structurally, is always so large, that at the bottom dead center of the movement of the knife edge or an element with the same effect, the gap between knife edge and machine frame is equal to or approximately equal to 0 mm. This guarantees an average.
- the path control is essentially implemented by a crank with a pull or push rod and at least one linear guide.
- Other embodiments such as. B. lever drives, linear drives with position control, rack and pinion drives, spindle drives, belt drives, position-controlled servohydraulic systems are also possible.
- the solution according to the invention provides that the original power flow F between the cutting device and table is divided into at least two power flows F A , F B.
- a device called a counter element is integrated between the cutting device and the machine frame or the table, which exerts an additional force in the opposite direction to the force causing the knife movement.
- This generates a second force flow F A running parallel to the original force flow, the division according to the invention being designed such that the second force flow F A made possible by the at least one counter-element is greater than the parallel first force flow Fa.
- the counter-element can be designed as a spring with a stiffness k F , where k F is selected to be greater than k s , that is to say the stiffness of the material to be cut or the stack for which the greatest force would be required.
- the counter element with its elastic, viscous or viscoelastic that is to say force-applying elements, is not continuously integrated in the force flow, but only temporarily.
- the counter-element is arranged in such a way that the power flow is not divided until shortly before the bottom dead center position when a crank is used as the drive.
- the cutting machine can be operated in an energetically favorable mode. Because of the short path over which the counter-element generates the counterforce, little work is required. Technically, this can be achieved in that the contact, that is to say the operative connection, takes place shortly before the cutting knife hits the stack or even just before the stack is completely severed.
- the teaching of the invention also has the advantage that any games such. B. be compensated between Glasstande and their pick-up points or between the scenes and the knife carrier guides.
- FIG. 1 a schematic diagram of a cutting system 100 can be seen, which has a cutting machine 102 with a front table 104 and a rear table 106 as its core.
- the front table 104 is a section of the table 12 connected to the frame 14 of the cutting machine or is the table 12 itself.
- the same applies to the rear table 106 align this with the cutting knife 16 of the cutting device of the cutting machine 102.
- a saddle 108 which can be adjusted along the rear table 106, and a sideshift 110, 112 are provided.
- a slide 110 extends from the front table 104, by means of which the illustrated stack or another stack to be cut can likewise be aligned with the cutting device.
- an air table 116 and a moving table 118 are shown in order to indicate further elements of the cutting system 100.
- goods to be cut such as sheets of paper, aligned to form stacks are cut to the desired extent.
- a detailed structure of a corresponding cutting system is z. B. the DE 10 2012 101 193 A1 to be taken to which reference is made.
- the knife carrier 18 with the cutting edge 16 is then pulled through the stack 10 at the speed V by means of a drive - in the exemplary embodiment by means of the crank 28.
- the cut is then completed when the crank 28 with the pull rod 30 has reached bottom dead center UT.
- the crank performs one full cut per cut Turn off.
- the cutting space is freely accessible in order to reposition the material to be cut 10 or to remove it from the cutting system.
- the cutting takes place with a path-controlled system and not force-controlled.
- Fig. 3 One of the Fig. 2 the corresponding mechanical replacement model is the Fig. 3 with summarized stiffnesses and concentrated parameters. All additional stiffnesses, such as B. summarized the bearings in the illustrated spring stiffnesses.
- compensating elements are used on the operator side, which essentially have the task of compensating for the machine deformation and thus keeping the effective distance 1 at a level that ensures the severing of the last sheet of the material to be cut.
- Corresponding compensation elements 40 ( Fig. 4 ), which are installed or adjusted by an operator 42, can be eccentrics on the crank suspension or sliding guide suspensions or length compensation elements in the pull rod 30.
- the compensation element must be in the power flow and be able to handle the Compensate for the change in length ⁇ 1 due to the deformations in order to keep the effective distance 1 constant.
- Corresponding compensation elements can consequently also be attached to the table or machine frame.
- the force flow between the cutting device, in particular the knife carrier 18 and the frame 14 or its table 12 is divided into at least two force flows F A and F B.
- a device 44 to be designated as a counter element, is provided between the cutting device or the knife carrier 18 and the frame 14 or its table 12, via which an additional force is generated in the opposite direction of the force caused by the movement of the cutting knife 16.
- At least two force flows means that the device 44 can have not just one counter-element, but several counter-elements, so that the force flow F A1 , F A2 ... F An running over the device 44 is divided according to the number n of counter-elements.
- a spring or several springs 46 with a total stiffness k additional device (k F ) which is greater than the stiffness k material to be cut (k s ) of the material to be cut can be used as a counter element.
- the counter element with its elastic, viscous or viscoelastic that is to say force-applying elements, is not continuously integrated in the force flow, but only temporarily.
- the counter-element is arranged in such a way that the power flow is not divided until shortly before the bottom dead center position when a crank is used as the drive.
- the cutting machine can be operated in an energetically favorable mode. Because of the short path over which the counter-element generates the counterforce, little work is required. Technically, this can be achieved in that the contact, that is to say the operative connection, takes place shortly before the cutting knife hits the stack or even just before the stack is completely severed.
- the counter-element 50 shown purely in principle, is almost divided into two parts, the sub-elements 52, 54 only then interacting, i.e. the required counterforce is generated which is directed against the force of the knife movement when the cutting knife 16 is shortly in front of the item 10 to be cut is located or the material to be cut 10 has already been severed to a certain extent without, however, having completely severed the relevant stack.
- the machine can be operated in an energetically favorable mode. Little work is thus required to compress the additional device, since the path on which the counterforce is generated is relatively short and the work W is the product of force and path.
- the teaching according to the invention also has the advantage that the incision depth of the cutting knife in the cutting bar can be set to a minimum value, which also results in a reduction in wear.
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Description
Die Erfindung bezieht sich auf eine weggesteuerte Schneidmaschine, wie Plan- oder Schnellschneidmaschine, zum Schneiden von einen Stapel bildendem blattförmigen Schneidgut, umfassend ein Maschinengestell mit Tisch mit den Stapel aufnehmender Tischoberfläche, eine von dem Maschinengestell ausgehende und zum Schneiden des Stapels zu dem Maschinengestell verstellbare Schneideinrichtung, insbesondere umfassend einen Messerträger mit Schneidmesser, sowie zumindest einen Antrieb zum Verstellen der Schneideinrichtung umfassend eine Kurbel mit von dieser ausgehendem und mit der Schneideinrichtung verbundenen Zug- oder Druckelement wie -stange. Ferner nimmt die Erfindung Bezug auf ein Verfahren zum Beeinflussen des Verformens einer Schneidmaschine beim Schneiden eines Stapels blattförmigen Schneidguts, wobei die Schneidmaschine ein Maschinengestell mit den Stapel aufnehmendem Tisch und eine von dem Maschinengestell ausgehende und zu diesem verstellbare Schneideinrichtung sowie einen die Schneideinrichtung zum Maschinengestell verstellbare Kurbel mit Zug- oder Druckelement und zumindest einer Linearführung aufweist.The invention relates to a path-controlled cutting machine, such as a flat or high-speed cutting machine, for cutting sheet-like material to be cut into a stack, comprising a machine frame with a table with a table surface that receives the stack, a cutting device that extends from the machine frame and is adjustable to cut the stack into the machine frame , in particular comprising a knife carrier with a cutting knife, as well as at least one drive for adjusting the cutting device comprising a crank with a pulling or pushing element such as a push rod extending therefrom and connected to the cutting device. Furthermore, the invention relates to a method for influencing the deformation of a cutting machine when cutting a stack of sheet-shaped material to be cut, the cutting machine having a machine frame with a table receiving the stack and a cutting device that extends from the machine frame and can be adjusted to this, and a crank that can be adjusted to the machine frame having a pulling or pushing element and at least one linear guide.
Das Funktionsprinzip entsprechender Schneidmaschinen, zu denen Planschneidmaschinen oder Schnellschneidmaschinen gehören, wie diese z. B. von der Perfecta Schneidmaschinenwerk GmbH Bautzen, Bautzen, Deutschland, unter der Bezeichnung Perfecta Schnellschneider TS angeboten werden, auf deren gattungsgebenden Konstruktion ausdrücklich Bezug genommen wird, kann unter Berücksichtigung der
Damit das Schneidmesser 16 nach dem Schneiden des Stapels 10 durch die Tischoberfläche 12 nicht beschädigt wird, ist in dem Tisch 14 eine sogenannte Schneidleiste 32 eingelegt. Hierbei handelt es sich insbesondere um eine Kunststoffleiste, in die das Schneidmesser 16 eindringen kann. Hierdurch wird auch sichergestellt, dass der unterste Bogen des Schneidgutes korrekt geschnitten wird.So that the
Zum Schneiden des Schneidgutes ist eine Kraft erforderlich, bei der es sich dem Grunde nach um eine Flächenlast (Druckkraft) handelt, die entlang der Schnittlinie 34 in der Schnittfläche wirkt. Aufgrund der scharfen Schneide im Verhältnis zur Breite des Messers kann auch vereinfacht von einer Linienlast gesprochen werden. Zur Veranschaulichkeit kann diese Linienlast auch integriert werden. Die integrale Kraft ist in
Da Kräfte nicht einzeln, sondern stets in Kräftepaaren auftreten, wirkt nicht nur die Kraft FM auf das Schneidmesser, sondern eine gleich große Kraft Fs wirkt ebenfalls auf das Schneidgut. Diese Kräfte können über alle Elemente der Schneidmaschine eingezeichnet werden. Das Ergebnis ist ein geschlossener Kraftfluss 36, der sich über die Zugstange 30, den Messerträger 18, die Schneide 16, das Schneidgut 10 (Stapel), den Tisch 12 und damit das Maschinengestell 14 und letztendlich über die Kurbel 28 schließt.Since forces do not occur individually, but always in pairs of forces, not only does the force F M act on the cutting knife, but an equally large force Fs also acts on the material to be cut. These forces can be drawn across all elements of the cutting machine. The result is a closed
Das Auftreten von Kräften führt nach dem Hookeschen Gesetz zu Verformungen mit Δ1=F/k, wobei k Federkonstante des jeweils in Betracht zu ziehenden Bauelements ist. Bei der Konstruktion von Schneidmaschinen wird auf eine hohe Steifigkeit Wert gelegt, also ein großer Wert der Federkonstante k. Aus technischer und ökonomischer Sicht besteht jedoch nicht die Möglichkeit, dass k gegen ∞ strebt. Mit anderen Worten wird bei Schneidmaschinen immer eine Verformung einzelner Komponenten auftreten, die sich letztendlich zu einer Gesamtverformung addieren.According to Hooke's law, the occurrence of forces leads to deformations with Δ1 = F / k, where k is the spring constant of the component to be considered. When designing cutting machines, great importance is attached to high rigidity, i.e. a high value for the spring constant k. From a technical and economic point of view, however, there is no possibility that k tends towards ∞. In other words, a deformation of individual components will always occur in cutting machines, which ultimately add up to an overall deformation.
Eine große Unbekannte in dem System ist die Steifigkeit des Schneidguts. Wird z. B. ein sehr hartes Schneidgut und/oder ein sehr breiter Stapel geschnitten, so ergibt sich hieraus in der abstrakten Modellbetrachtung eine große Federsteifigkeit. Bei Auftreten einer Verformung mittels eines z. B. als Kurbel ausgebildeten Antriebs führt dies zu einer großen Kraft zwischen Messer und Stapel. Diese Kraft muss von allen Komponenten der Schneidmaschine aufgenommen werden, die im Kraftfluss liegen. Hieraus kann eine relativ große Gesamtverformung Δ1 der Maschine resultieren, die üblicherweise im Bereich von 1/10 mm liegt. Diese Verformung ist dann problematisch, wenn das Schneidmesser das unterste Blatt des Stapels erreicht hat. Im ungünstigsten Fall ist die Verformung so groß, dass ein Durchschneiden nicht mehr möglich ist.A great unknown in the system is the stiffness of the material to be cut. Is z. If, for example, a very hard material to be cut and / or a very wide stack is cut, this results in a high level of spring stiffness in the abstract model view. When a deformation occurs by means of a z. B. designed as a crank drive, this leads to a large force between knife and stack. This force must be absorbed by all components of the cutting machine that are in the force flow. This can result in a relatively large overall deformation Δ1 of the machine, which is usually in the range of 1/10 mm. This deformation is problematic if that Cutter has reached the bottom sheet of the stack. In the worst case, the deformation is so great that cutting through is no longer possible.
Diese Nachteile sind an und für sich bekannt. Daher werden zum Ausgleich entsprechender Verformungen Ausgleichselemente benutzt, mit denen die Maschinenverformung ausgeglichen wird, so dass der Wirkabstand 1 auf einem Maß gehalten wird, die das Durchtrennen des letzten Bogens des Stapels erlaubt. Dieses Ausgleichen erfolgt durch Eingriff des Bedieners, so dass der Nachteil gegeben ist, dass erst ein Stapel falsch geschnitten werden muss, um regelnd eingreifen zu können.These disadvantages are known per se. Therefore, compensating elements are used to compensate for corresponding deformations, with which the machine deformation is compensated so that the
Lösungen bezüglich der Ausgleichselemente sind z. B. Exzenter an der Aufhängung der Kurbel im Maschinengestell, Exzenter an der Aufhängung der Kulissensteine oder ein Längenausgleich in der Zugstange, die auch die Aufgabe haben können, den Verschleiß des Schneidmessers und der Schneidleiste auszugleichen.Solutions with regard to the compensation elements are z. B. eccentric on the suspension of the crank in the machine frame, eccentric on the suspension of the sliding blocks or a length compensation in the tie rod, which can also have the task of compensating for the wear of the cutting knife and the cutting bar.
Dieser Ausgleich hilft jedoch dann nicht, wenn nacheinander Stapel unterschiedlicher Härten und/oder Breiten geschnitten werden sollen, da von Seiten der Schneidmaschine keine Rückmeldungen an den Bediener über Verformungen übermittelt werden. Auch ist eine Vorhersage schwierig, da die gesamte Federsteifigkeit der Anlage nicht nur von den Maschinenparametern, sondern erwähntermaßen auch von der Stapelbreite, Papierqualität, Papieroberfläche, Schärfe des Schneidmessers, dessen Schliffwinkel etc. abhängt, um nur einige Größen zu nennen. Somit ergibt sich der Nachteil, dass z. B. nach der Einstellung der Ausgleichsvorrichtung durch den Bediener auf einen harten Stapel - d. h., der Wirkabstand 1 wird mittels der Ausgleichsvorrichtung verkürzt - die Position der Ausgleichsvorrichtung in diesem Zustand belassen wird. Wird ein weicher Stapel mit geringer Federsteifigkeit geschnitten, ist die Verformung der Maschine klein und damit der Wirkabstand zu kurz. Hierdurch bedingt trifft das Schneidmesser mit voller Wucht auf die Schneidleiste, so dass diese irreparabel beschädigt werden kann. Hohe Reparaturkosten und Maschinenstillstandzeiten sind die Folge.However, this compensation does not help if stacks of different hardnesses and / or widths are to be cut one after the other, since the cutting machine does not transmit any feedback to the operator about deformations. A prediction is also difficult, since the overall spring stiffness of the system depends not only on the machine parameters, but also, as mentioned, on the stack width, paper quality, paper surface, sharpness of the cutting knife, its grinding angle, etc., to name just a few parameters. Thus, there is the disadvantage that, for. B. after the operator has set the balancer on a hard pile - d. That is, the
Zwar ist in Erwägung gezogen worden, weiche Schneidleisten einzusetzen. Diese Lösung ist jedoch nicht zielführend, da die Schneidleiste im Kraftfluss liegt und damit zur höheren Gesamtverformung bei harten Schneidlagen beiträgt und folglich Probleme verursacht.It has been considered to use soft cutting sticks. However, this solution is not effective because the cutting bar is in the power flow and thus contributes to the higher overall deformation in hard cutting positions and consequently causes problems.
Bei einer Querschneidemaschine nach der
Aus der
Eine handbetätigte Bogenschneidevorrichtung nach der
Bei einer kraftgesteuerten Schrottschere nach der
Eine Vorrichtung zum Schneiden von insbesondere Fleischstücken und ähnlichen Stoffen nach der
Die
Eine Schrottschere ist aus der
Der
Der vorliegenden Erfindung liegt die Aufgabe zu Grunde, eine weggesteuerte Schneidmaschine sowie ein Verfahren zum Beeinflussen des Verformens einer Schneidmaschine der eingangs genannten Art so weiterzubilden, dass ein sicheres Durchtrennen des Schneidgutes einschließlich des letzten tischseitig verlaufenden Bogens sichergestellt ist. Ein manuelles Eingreifen und weitgehend das Einstellen von Ausgleichselementen soll vermieden werden. Es sollen problemlos Stapel unterschiedlicher Härte bzw. Schneidgut unterschiedlicher Qualitätsparameter bzw. Stapel unterschiedlicher Breite nacheinander geschnitten werden können, ohne dass grundsätzlich ein Nachjustieren erforderlich ist. Eine Verformung des Maschinengestells soll beim Schneiden dem Grunde nach unterbunden werden.The present invention is based on the object of developing a path-controlled cutting machine and a method for influencing the deformation of a cutting machine of the type mentioned in such a way that a safe Cutting through the material to be cut including the last sheet running arc is ensured. Manual intervention and, to a large extent, the setting of compensating elements should be avoided. It should be possible to cut stacks of different hardness or material to be cut with different quality parameters or stacks of different widths one after the other without any problems, without the need for readjustment in principle. A deformation of the machine frame should be basically prevented when cutting.
Die Erfindung wird in den Ansprüchen 1 und 9 definiert.The invention is defined in
Zur Lösung der Aufgabe wird eine Schneidmaschine der eingangs genannten Art im Wesentlichen dahingehend weitergebildet, dass zumindest ein Gegenelement in Wirkverbindung zwischen dem Maschinengestell und der Schneideinrichtung vorgesehen ist, das eine der Schneidbewegung der Schneideinrichtung entgegengerichtete Kraft erzeugt, wobei die von dem zumindest einen Gegenelement erzeugte Kraft derart ist, dass unabhängig von der Steifigkeit des Stapels beim Schneiden des Stapels auftretende Verformung des Maschinengestells gleich oder im Wesentlichen gleich ist, und wobei das zumindest eine Gegenelement in einem Abstand d von der Tischoberfläche in Wirkverbindung tritt mit d ≤ h + x mit h = Höhe des Stapels und x ≥ 0 mm.To achieve the object, a cutting machine of the type mentioned is essentially developed in such a way that at least one counter-element is provided in operative connection between the machine frame and the cutting device, which generates a force opposing the cutting movement of the cutting device, the force generated by the at least one counter-element is such that, regardless of the stiffness of the stack when cutting the stack, any deformation of the machine frame that occurs is the same or essentially the same, and the at least one counter-element is in operative connection at a distance d from the table surface with d ≤ h + x with h = Height of the stack and x ≥ 0 mm.
In Ausgestaltung ist vorgesehen, dass das bzw. die das Maschinengestell, insbesondere dessen Tisch mit der Schneideinrichtung verbindende Gegenelement bzw. verbindenden Gegenelemente insgesamt eine Steifigkeit kG aufweist bzw. aufweisen, die im Vergleich zur Steifigkeit ks des üblicherweise die größte Steifigkeit besitzenden und mit der Maschine zu schneidenden Stapels groß ist, insbesondere x • kG = ks mit x < 1, insbesondere 0,4 < x < 1, vorzugsweise 0,4 < x < 0,6.In one embodiment, it is provided that the counter-element or counter-elements connecting the machine frame, in particular its table with the cutting device , has or have an overall rigidity k G that usually has the greatest rigidity compared to the rigidity ks of the and with the Machine to be cut stack is large, in particular x • k G = ks with x <1, in particular 0.4 <x <1, preferably 0.4 <x <0.6.
Das zumindest eine Gegenelement kann eine Feder, insbesondere eine Feder mit progressiver Kennlinie, wie Gasdruckfeder, sein, so dass die Gegenkraft erst kurz vor dem Schneiden oder während des Schneidens erzeugt wird.The at least one counter-element can be a spring, in particular a spring with a progressive characteristic curve, such as a gas pressure spring, so that the counterforce is only generated shortly before cutting or during cutting.
Auch besteht die Möglichkeit, dass das zumindest eine Gegenelement ein Dämpfer oder ein viskoelastisches Element ist.There is also the possibility that the at least one counter element is a damper or a viscoelastic element.
Eigenerfinderisch wird vorgeschlagen, dass das zumindest eine Gegenelement in einem Abstand d von der Tischoberfläche in Wirkverbindung tritt mit 0 mm < d ≤ h mit h = Höhe des Stapels, insbesondere 0 < d ≤ 5 mm, vorzugsweise 3 mm ≤ d ≤ 5 mm.According to the invention, it is proposed that the at least one counter-element comes into operative connection at a distance d from the table surface with 0 mm <d h with h = height of the stack, in particular 0 <d 5 mm, preferably 3 mm d 5 mm.
Das Verfahren der eingangs genannten Art zeichnet sich dadurch aus, dass zumindest vor Beendigung des Schneidvorgangs zwischen dem Maschinengestell und der Schneideinrichtung eine Wirkverbindung hergestellt wird, durch die eine der Schneidbewegung entgegen gerichtete Kraft erzeugt wird. Dabei ist insbesondere vorgesehen, dass die Gegenkraft durch zumindest ein die Schneideinrichtung mit dem Maschinengestell, insbesondere dessen Tisch verbindendes Gegenelement erzeugt wird, aufgrund der unabhängig von der Steifigkeit des Stapels beim Schneiden des Stapels auftretende Verformung des Maschinengestells gleich oder im Wesentlichen gleich ist, und dass das zumindest eine Gegenelement in einem Abstand d von der Tischoberfläche in Wirkverbindung tritt mit d ≤ h + x mit h = Höhe des Stapels und x ≥ 0 mm.The method of the type mentioned at the outset is characterized in that an operative connection is established between the machine frame and the cutting device, at least before the end of the cutting process, by means of which a force is generated which is directed against the cutting movement. In particular, it is provided that the counterforce is generated by at least one counter-element connecting the cutting device to the machine frame, in particular its table, due to the deformation of the machine frame occurring independently of the stiffness of the stack when cutting the stack, and that the at least one counter element at a distance d from the table surface is in operative connection with d h + x with h = height of the stack and x 0 mm.
Ein diesbezügliches Verfahren, wobei sich beim Schneiden des Stapels ein geschlossener Kraftfluss zwischen dem Maschinengestell, dem Antrieb, der Schneideinrichtung und dem Stapel ausbildet, zeichnet sich dadurch aus, dass durch das zumindest eine Gegenelement der Kraftfluss zwischen der Schneideinrichtung und dem Tisch aufgeteilt wird.A related method, whereby a closed force flow between the machine frame, the drive, the cutting device and the stack is formed when the stack is cut, is characterized in that the force flow between the cutting device and the table is divided by the at least one counter-element.
Unabhängig hiervon sollte bevorzugterweise die Gegenkraft ausschließlich nach Beginn des Schneidvorgangs und selbstverständlich vor dessen Beendigung erzeugt werden.Regardless of this, the counterforce should preferably only be generated after the start of the cutting process and, of course, before it is completed.
Losgelöst von Obigem ist anzumerken, dass die Gegenkraft F bevorzugterweise beträgt F > 800 N .Separated from the above, it should be noted that the counterforce F is preferably F> 800 N.
Bei den Schneidmaschinen nach dem Stand der Technik wie der
Die erfindungsgemäßen Lehren beziehen sich auf ein weggesteuertes System. Der Unterschied besteht hierbei darin, dass dem Messer - fest verbunden mit einem Antrieb und Getriebe - ein definierter Weg mit definierter Geschwindigkeit und Beschleunigung aufgezwungen wird. Da in diesem Fall der Weg und die Geschwindigkeit durch das Getriebe (Kurbel) fest vorgegeben sind, sind Dämpfungselemente wirkungslos. Da praktisch jegliche Gegenkraft, die durch das Schneidgut oder weitere Elemente (z.B. Dämpfer), die auf das Messer ausgeübt werden, nicht zu einer negativen Beschleunigung führt, sondern durch die starre Verbindungen mit dem Antrieb nur zu einer höheren Antriebskraft, die die Gegenkraft kompensiert. Technisch hat ein solches System den Vorteil, dass sich die Kraft automatisch dem Schneidgut anpasst und es bei fehlender Gegenkraft nicht zu einer Beschleunigung bzw. bei zu hoher Gegenkraft zu einem Abbremsen des Messers (Schneideinrichtung) kommt. Das Messer bewegt sich vielmehr mit einem konstanten Geschwindigkeitsprofil durch das Schneidgut. Nachteilig ist, dass bei einem sehr harten Schneidgut die Kräfte sehr hoch, theoretisch sogar bis ins unendliche steigen können. Diese Kraft führt aber zwangsläufig zu einer proportionalen Dehnung des Gestells und des gesamten Antriebsstranges. Im extremen Fall kann diese Dehnung so groß werden, dass der aufgeprägte Weg nicht mehr ausreicht, um das gesamte Schneidgut sauber zu durchtrennen. Erfindungsgemäß wird daher vorgeschlagen, dass durch das zumindest eine Gegenelemente eine Kraft erzeugt wird, welche immer größer als die Kraft ist, die durch das Schneidgut auf das Messer und damit auf das Maschinengestell ausgeübt wird. Hierdurch kann das Maschinengestell so dimensioniert werden, dass die naturgemäße Aufweitung, welche konstruktiv nicht zu verhindern ist, immer so groß ist, dass im unteren Totpunkt der Bewegung der Messerschneide oder eines gleichwirkenden Elements der Spalt zwischen Messerschneide und Maschinengestell gleich oder annähernd gleich 0 mm ist. Hiermit wird ein Durchschnitt sicher gewährleistet.The teachings of the present invention relate to a routed system. The difference here is that the knife - firmly connected to a drive and gearbox - is forced to follow a defined path with a defined speed and acceleration. Since in this case the path and the speed are fixed by the gear (crank), damping elements are ineffective. Since practically any counterforce exerted by the material to be cut or other elements (e.g. dampers) that are exerted on the knife does not lead to negative acceleration, but rather to a higher drive force due to the rigid connections with the drive, which compensates for the counterforce. Technically, such a system has the advantage that the force automatically adapts to the material to be cut and, in the absence of a counterforce, there is no acceleration or, if the counterforce is too high, the knife (cutting device) is braked. Rather, the knife moves with a constant speed profile through the material to be cut. The disadvantage is that with very hard material to be cut, the forces can be very high, theoretically even infinitely. However, this force inevitably leads to a proportional expansion of the frame and the entire drive train. In extreme cases, this expansion can become so great that the imprinted path is no longer sufficient to cleanly cut through the entire material to be cut. According to the invention it is therefore proposed that the at least one counter-element generates a force which is always greater than the force which is exerted by the material to be cut on the knife and thus on the machine frame. As a result, the machine frame can be dimensioned so that the natural expansion, which cannot be prevented structurally, is always so large, that at the bottom dead center of the movement of the knife edge or an element with the same effect, the gap between knife edge and machine frame is equal to or approximately equal to 0 mm. This guarantees an average.
In dem weggesteuerten System einer Schneidmaschine wird die Wegsteuerung im Wesentlichen durch eine Kurbel mit Zug- oder Druckstange und zumindest einer Linearführung realisiert. Andere Ausführungsformen, wie z. B. Hebelantriebe, Linearantriebe mit Wegregelung, Zahnstangenantriebe, Spindelantriebe, Riemenantriebe, weggeregelte Servohydraulik-Systeme sind gleichfalls möglich.In the path-controlled system of a cutting machine, the path control is essentially implemented by a crank with a pull or push rod and at least one linear guide. Other embodiments, such as. B. lever drives, linear drives with position control, rack and pinion drives, spindle drives, belt drives, position-controlled servohydraulic systems are also possible.
Die erfindungsgemäße Lösung sieht vor, dass der ursprüngliche Kraftfluss F zwischen Schneideinrichtung und Tisch in zumindest zwei Kraftflüsse FA, FB aufgeteilt wird. Dies wird dadurch erreicht, dass eine als Gegenelement bezeichnete Einrichtung zwischen der Schneideinrichtung und dem Maschinengestell bzw. dem Tisch integriert wird, die eine zusätzliche Kraft in entgegengesetzter Richtung zu der die Messerbewegung hervorrufenden Kraft ausübt. Hierdurch wird ein zu dem ursprünglichen Kraftfluss parallel verlaufender zweiter Kraftfluss FA erzeugt, wobei erfindungsgemäß die Aufteilung derart ausgelegt ist, dass der durch das zumindest eine Gegenelement ermöglichte zweite Kraftfluss FA größer als der parallel verlaufende erste Kraftfluss Fa ist.The solution according to the invention provides that the original power flow F between the cutting device and table is divided into at least two power flows F A , F B. This is achieved in that a device called a counter element is integrated between the cutting device and the machine frame or the table, which exerts an additional force in the opposite direction to the force causing the knife movement. This generates a second force flow F A running parallel to the original force flow, the division according to the invention being designed such that the second force flow F A made possible by the at least one counter-element is greater than the parallel first force flow Fa.
Für den Betrieb der Schneidmaschine bedeutet dies, dass auch bei sehr kleinen Federsteifigkeiten, die durch das Schneidgut bzw. dessen Stapel hervorgerufen sind, immer eine Last aufgebracht wird, die zu einer Maschinenverformung führt. Dominiert diese Kraft, ist also der Kraftfluss FA über das zumindest eine Gegenelement erheblich größer als der unmittelbar das Schneidgut durchsetzende Kraftfluss FB, so ist die durch den das Schneidgut durchsetzenden Kraftfluss FB bedingte Verformung von untergeordneter Bedeutung, so dass die Maschinenverformung Δ1 als konstant anzusehen und ein Eingriff eines Bedieners entfallen kann. Mögliche vorhandene Ausgleichseinrichtungen können auf einen festen Wert eingestellt werden. Somit ist sichergestellt, dass ein Beschädigen des Schneidmessers unterbleibt, ein ständiges Nachjustieren nicht erforderlich ist. Auch wird der letzte Bogen des Stapels sicher durchschnitten.For the operation of the cutting machine, this means that even with very low spring stiffnesses caused by the material to be cut or its stack, a load is always applied that leads to machine deformation. If this force dominates, i.e. the force flow F A via the at least one counter-element is considerably greater than the force flow F B directly penetrating the material to be cut, then the deformation caused by the force flow F B penetrating the material to be cut is of subordinate importance, so that the machine deformation Δ1 as constant view and an operator intervention can be omitted. Possible existing compensation devices can be set to a fixed value. This ensures that the cutting knife is not damaged, a constant one Readjustment is not necessary. The last sheet of the stack is also safely cut.
Zur technischen Umsetzung zur Aufteilung des Kraftflusses in der Schneidmaschine sind eine Vielzahl von Konstruktionsprinzipien denkbar.A large number of construction principles are conceivable for the technical implementation of the distribution of the power flow in the cutting machine.
Das Gegenelement kann als Feder mit einer Steifigkeit kF ausgebildet sein, wobei kF größer als ks, also die Steifigkeit des Schneidgutes bzw. Stapels gewählt wird, für das bzw. den die größte Kraft benötigt werden würde.The counter-element can be designed as a spring with a stiffness k F , where k F is selected to be greater than k s , that is to say the stiffness of the material to be cut or the stack for which the greatest force would be required.
Gemäß der Gleichung zur Parallelschaltung von Federn
Es besteht auch die Möglichkeit, das Gegenelement als Dämpfer auszubilden. Hierdurch ergibt sich die parallel zur Schneidkraft auftretende Kraft aus der Geschwindigkeit V des sich in Richtung des Schneidgutes bewegenden Messers entsprechend der Gleichung
Somit ist der Vorteil gegeben, dass die Kraft nicht kontinuierlich auf die Maschine wirkt, sondern nur dann, wenn die Geschwindigkeit ungleich Null ist, also im Schnittbetrieb.This has the advantage that the force does not act continuously on the machine, but only when the speed is not equal to zero, i.e. in cutting mode.
Es besteht jedoch auch die Möglichkeit einer Kombination aus elastischem Element und Dämpfer, also viskosen Element. Ein sogenanntes viskoelastisches Verhalten zeigen häufig Gummiwerkstoffe. Diese vereinen die Vorteile beider Elemente, also der elastischen und viskosen Elemente und lassen sich kostengünstig herstellen.However, there is also the possibility of a combination of elastic element and damper, i.e. viscous element. So-called viscoelastic behavior is often shown by rubber materials. These combine the advantages of both elements, i.e. the elastic and viscous elements, and can be manufactured inexpensively.
In Weiterbildung ist vorgesehen, dass das Gegenelement mit seinen elastischen, viskosen oder viskoelastischen, also kraftaufbringenden Elementen nicht kontinuierlich im Kraftfluss integriert wird, sondern nur temporär.In a further development, it is provided that the counter element with its elastic, viscous or viscoelastic, that is to say force-applying elements, is not continuously integrated in the force flow, but only temporarily.
Besonders vorteilhaft ist es, wenn das Gegenelement so angeordnet wird, dass eine Teilung des Kraftflusses bis kurz vor der unteren Totpunktlage bei Einsatz einer Kurbel als Antrieb unterbleibt. Hierdurch bedingt kann die Schneidmaschine im energetisch günstigen Betrieb gefahren werden. Aufgrund des geringen Weges, auf dem das Gegenelement die Gegenkraft erzeugt, wird nur wenig Arbeit benötigt. Technisch kann dies dadurch erreicht werden, dass der Kontakt, also die Wirkverbindung, erst kurz vor Auftreffen des Schneidmessers auf den Stapel oder sogar erst kurz vor dem vollständigen Durchtrennen des Stapels erfolgt.It is particularly advantageous if the counter-element is arranged in such a way that the power flow is not divided until shortly before the bottom dead center position when a crank is used as the drive. As a result, the cutting machine can be operated in an energetically favorable mode. Because of the short path over which the counter-element generates the counterforce, little work is required. Technically, this can be achieved in that the contact, that is to say the operative connection, takes place shortly before the cutting knife hits the stack or even just before the stack is completely severed.
Durch die erfindungsgemäße Lehre ergibt sich auch der Vorteil, dass etwaige Spiele wie z. B. zwischen Zugstande und deren Aufnahmepunkten oder zwischen den Kulissen und den Messerträgerführungen kompensiert werden.The teaching of the invention also has the advantage that any games such. B. be compensated between Zugstande and their pick-up points or between the scenes and the knife carrier guides.
Weitere Einzelheiten, Vorteile und Merkmale der Erfindung ergeben sich nicht nur aus den Ansprüchen, den diesen zu entnehmenden Merkmalen - für sich und/oder in Kombination -, sondern auch aus der nachfolgenden Beschreibung von der Zeichnung zu entnehmenden bevorzugten Ausführungsbeispielen.Further details, advantages and features of the invention emerge not only from the claims, the features to be taken from them - individually and / or in combination - but also from the following description of preferred exemplary embodiments that can be taken from the drawing.
Es zeigen:
- Fig. 1
- eine Prinzipskizze einer Schneidanlage,
- Fig. 2
- eine Prinzipskizze mit wesentlichen Elementen einer Schneidmaschine,
- Fig. 3
- ein mechanisches Ersatzmodell der Darstellung gemäß
Fig. 2 , - Fig. 4
- das mechanische Ersatzmodell nach
Fig. 3 mit Merkmalen des Standes der Technik, - Fig.5
- ein mechanisches Ersatzmodell mit Merkmalen der erfindungsgemäßen Lehre und
- Fig. 6-8
- mechanische Ersatzmodelle mit Merkmalen der erfindungsgemäßen Lehre.
- Fig. 1
- a schematic diagram of a cutting system,
- Fig. 2
- a schematic diagram with essential elements of a cutting machine,
- Fig. 3
- a mechanical equivalent model according to the illustration
Fig. 2 , - Fig. 4
- the mechanical replacement model
Fig. 3 with features of the state of the art, - Fig. 5
- a mechanical equivalent model with features of the teaching according to the invention and
- Fig. 6-8
- mechanical replacement models with features of the teaching according to the invention.
Der
Um den Stapel zu schneiden, wird dieser auf die Schneide 16 ausgerichtet und mittels einer Klemmeinrichtung, wie Pressbalkens, fixiert. Wie zuvor erläutert worden ist, wird sodann mittels eines Antriebs - im Ausführungsbeispiel mittels der Kurbel 28 - der Messerträger 18 mit der Schneide 16 mit der Geschwindigkeit V durch den Stapel 10 gezogen. Dabei ist der Schnitt dann vollzogen, wenn die Kurbel 28 mit der Zugstange 30 den unteren Totpunkt UT erreicht hat. Pro Schnitt führt die Kurbel eine volle Umdrehung aus. Im oberen Totpunkt OT ist der Schneidraum frei zugänglich, um das Schneidgut 10 neu zu positionieren oder aus der Schneidanlage zu entfernen.In order to cut the stack, it is aligned with the
Das Schneiden erfolgt dabei mit einem weggesteuerten System und nicht kraftgesteuert.The cutting takes place with a path-controlled system and not force-controlled.
Anhand der
Ein der
Durch das Auftreten der Kräfte treten stets Verformungen nach dem Hookeschen Gesetz Δ1= F/k mit k = Federkonstante auf. Auch wenn das Bestreben besteht, Schneidmaschinen mit hoher Steifigkeit und damit mit einem großen Wert der Federkonstante k herzustellen, sind Grenzen gesetzt, so dass immer mit einer Verformung einzelner Komponenten, die sich zu einer Gesamtverformung addieren, zu rechnen ist.Due to the occurrence of the forces, deformations always occur according to Hooke's law Δ1 = F / k with k = spring constant. Even if there is an effort to produce cutting machines with high rigidity and thus with a large value of the spring constant k, there are limits so that a deformation of individual components that add up to an overall deformation must always be expected.
Um die Verformung auszugleichen, werden bedienerseitig Ausgleichselemente eingesetzt, die im Wesentlichen die Aufgabe zu erfüllen haben, die Maschinenverformung auszugleichen und so den Wirkabstand 1 auf einem Maß zu halten, die das Durchtrennen des letzten Bogens des Schneidgutes sicherstellt.In order to compensate for the deformation, compensating elements are used on the operator side, which essentially have the task of compensating for the machine deformation and thus keeping the
Entsprechende Ausgleichselemente 40 (
Entsprechend der Darstellungen in den
Durch diese Maßnahmen wird ein dem ursprünglichen Kraftfluss FB parallel verlaufender zweiter Kraftfluss FA erzeugt. Dabei erfolgt eine Auslegung derart, dass die Bedingung FA > FB erfüllt ist, wobei insbesondere x • FA = FB mit x < 1, insbesondere 0,4 < x < 1 ist, vorzugsweise 0,4 < x < 0,6.As a result of these measures, a second force flow F A running parallel to the original force flow F B is generated. It is designed in such a way that the condition F A > F B is met, in particular x • F A = F B with x <1, in particular 0.4 <x <1, preferably 0.4 <x <0, 6th
Für den Betrieb der Schneidmaschine bedeutet dies, dass auch bei sehr kleinen Federsteifigkeiten KSchneidgut des Schneidguts 10 bzw. dessen Stapels stets eine Last aufgebaut wird, die zu einer Maschinenverformung führt. Dominiert diese Kraft FA, wird also die Bedingung FA > FB erfüllt, ist die zusätzliche durch die Schneidanlage aufgebrachte Kraft FB nur noch von untergeordneter Bedeutung. Damit ist die Maschinenverformung Δ1= konstant und ein Eingriff eines Bedieners kann entfallen bzw. Ausgleichseinrichtungen werden nicht benötigt oder können auf einen festen Wert eingestellt werden.For the operation of the cutting machine, this means that, even with very low spring stiffnesses K, the material to be cut of the material to be cut 10 or its stack is always subject to a load which leads to machine deformation. If this force F A dominates , that is, if the condition F A > F B is met, the additional force F B applied by the cutting system is only of subordinate importance. This means that the machine deformation Δ1 = constant and there is no need for an operator to intervene, or compensating devices are not required or can be set to a fixed value.
Durch diese Maßnahmen wird eine Beschädigung des Schneidmessers 16 verhindert, und der Bediener wird von ständigen Nachjustierungen entlastet.These measures prevent damage to the cutting
Technische Umsetzungen der die Gegenkraft erzeugenden Einrichtung sind den
Entsprechend der
Gemäß der Gleichung zur Parallelschaltung von Federn
Es besteht auch die Möglichkeit, das Gegenelement als Dämpfer 48 auszubilden. Hierdurch ergibt sich die parallel zur Schneidkraft auftretende Kraft aus der Geschwindigkeit V des sich in Richtung des Schneidgutes 10 bewegenden Messers 16 entsprechend der Gleichung
Somit ist der Vorteil gegeben, dass die Kraft nicht kontinuierlich auf die Maschine wirkt, sondern nur dann, wenn die Geschwindigkeit ungleich Null ist, also im Schnittbetrieb.This has the advantage that the force does not act continuously on the machine, but only when the speed is not equal to zero, i.e. in cutting mode.
Es besteht jedoch auch die Möglichkeit einer Kombination aus elastischem Element und Dämpfer, also viskosen Element. Ein sogenanntes viskoelastisches Verhalten zeigen häufig Gummiwerkstoffe. Diese vereinen die Vorteile beider Elemente, also der elastischen und viskosen Elemente und lassen sich kostengünstig herstellen.However, there is also the possibility of a combination of elastic element and damper, i.e. viscous element. So-called viscoelastic behavior is often shown by rubber materials. These combine the advantages of both elements, i.e. the elastic and viscous elements, and can be manufactured inexpensively.
In Weiterbildung ist vorgesehen, dass das Gegenelement mit seinen elastischen, viskosen oder viskoelastischen, also kraftaufbringenden Elementen nicht kontinuierlich im Kraftfluss integriert wird, sondern nur temporär.In a further development, it is provided that the counter element with its elastic, viscous or viscoelastic, that is to say force-applying elements, is not continuously integrated in the force flow, but only temporarily.
Besonders vorteilhaft ist es, wenn das Gegenelement so angeordnet wird, dass eine Teilung des Kraftflusses bis kurz vor der unteren Totpunktlage bei Einsatz einer Kurbel als Antrieb unterbleibt. Hierdurch bedingt kann die Schneidmaschine im energetisch günstigen Betrieb gefahren werden. Aufgrund des geringen Weges, auf dem das Gegenelement die Gegenkraft erzeugt, wird nur wenig Arbeit benötigt. Technisch kann dies dadurch erreicht werden, dass der Kontakt, also die Wirkverbindung, erst kurz vor Auftreffen des Schneidmessers auf den Stapel oder sogar erst kurz vor dem vollständigen Durchtrennen des Stapels erfolgt.It is particularly advantageous if the counter-element is arranged in such a way that the power flow is not divided until shortly before the bottom dead center position when a crank is used as the drive. As a result, the cutting machine can be operated in an energetically favorable mode. Because of the short path over which the counter-element generates the counterforce, little work is required. Technically, this can be achieved in that the contact, that is to say the operative connection, takes place shortly before the cutting knife hits the stack or even just before the stack is completely severed.
Dies soll anhand der
Durch diese Maßnahmen kann die Maschine in einem energetisch günstigen Betrieb gefahren werden. Zum Komprimieren der Zusatzeinrichtung wird somit wenig Arbeit benötigt, da der Weg, auf dem die Gegenkraft erzeugt wird, relativ kurz ist und die Arbeit W das Produkt aus Kraft und Weg ist.With these measures, the machine can be operated in an energetically favorable mode. Little work is thus required to compress the additional device, since the path on which the counterforce is generated is relatively short and the work W is the product of force and path.
Durch die erfindungsgemäße Lehre ergibt sich ferner der Vorteil, dass die Einschnitttiefe des Schneidmessers in die Schneidleiste auf einen minimalen Wert eingestellt werden kann, wodurch sich zusätzlich eine Verschleißminderung ergibt.The teaching according to the invention also has the advantage that the incision depth of the cutting knife in the cutting bar can be set to a minimum value, which also results in a reduction in wear.
Claims (12)
- Cutting machine (102), such as a guillotine or high-speed cutting machine, for cutting sheet-like cutting material forming a stack (10), comprising a machine frame (14) having a table (12) with table surface (32) receiving the stack, a cutting device (16, 18) extending from the machine frame and adjustable thereto for cutting of the stack, and at least one drive (28, 30) for adjusting the cutting device comprising at least one crank (28) with tension or compression element (30) extending therefrom and connected to the cutting device,
wherein
at least one counter-element (44, 46, 48, 50) is provided in operative connection between the machine frame (14) and the cutting device (16, 18), which generates a force in the opposite direction to the cutting movement of the cutting device, the force generated by the at least one counter-element (44, 46, 48, 50) being such that the deformation occurring of the machine frame (14) is identical or substantially identical regardless of the stiffness of the stack (10) during cutting of the stack, and the at least one counter-element entering an operative connection at a distance d from the table surface where d ≤ h + x with h = height of the stack and x ≥ 0 mm. - Cutting machine according to claim 1,
wherein
the counter-element(s) (44, 46, 48, 50) connecting the machine frame (14), in particular its table, (12) to the cutting device (16, 18) has/have overall a stiffness kG which is high in comparison with the stiffness ks of the stack, in particular × • kG = ks where x < 1, in particular 0.4 < x < 1, preferably 0.4 < x < 0.6. - Cutting machine according to at least one of the preceding claims,
wherein
the at least one counter-element is a spring (46), in particular a spring with a progressive characteristic such as a gas pressure spring. - Cutting machine according to at least one of the preceding claims,
wherein
the distance d is 0 < d ≤ 5 mm, preferably 3 mm ≤ α ≤ 5 mm. - Cutting machine according to at least one of the preceding claims,
wherein
x = 0. - Cutting machine according to at least one of the preceding claims,
wherein
the at least one counter-element is a damper (48) or a viscoelastic element. - Cutting machine according to claim 1,
wherein
the cutting device comprises a blade carrier (18) with cutting blade (16). - Cutting machine according to claim 1,
wherein
the tension or compression element is a rod (30). - Method for influencing the deformation of a path-controlled cutting machine (102) during cutting of a stack (10) of sheet-like cutting material, the cutting machine having a machine frame (14) with table (12) receiving the stack and a cutting device extending from the machine frame and adjustable thereto and a crank (28) adjusting the cutting device (16, 18) relative to the machine frame with tension or compression element (30) and at least one linear guide,
wherein
at least prior to completion of the cutting operation an operative connection is made between the machine frame (14) and the cutting device (16, 18) by which a force in the opposite direction to the cutting movement is generated, due to which the deformation occurring of the machine frame is identical or substantially identical regardless of the stiffness of the stack (10) during cutting of the stack, the counter-force is generated by at least one counter-element (44, 46, 48, 50) connecting the cutting device to the machine frame, and the at least one counter-element enters an operative connection at a distance d from the table surface where d ≤ h + x with h = height of the stack and x ≥ 0 mm. - Method according to claim 9, where during cutting of the stack (10) a self-contained force flow forms between the machine frame (14), the drive (28, 30), the cutting device (16, 18) and the stack,
wherein
the force flow is split by the at least one counter-element (44, 46, 48, 50) between the cutting device (16, 18) and the table (12), one force flow passing through the at least one counter-element and the other force flow through the stack (10). - Method according to claim 9 and/or 10,
wherein
at least one element from the group of spring, spring with progressive characteristic, damper, viscoelastic element is used as the at least one counter-element (44, 46, 48, 50). - Method according to at least one of claims 9 to 11,
wherein
the counter-force is generated exclusively after the beginning of the cutting operation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL15154867T PL2907629T3 (en) | 2014-02-13 | 2015-02-12 | Cutting machine and method for influencing the deformation of the machine frame |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014101848.6A DE102014101848A1 (en) | 2014-02-13 | 2014-02-13 | Cutting machine and method for influencing the deformation of such |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2907629A1 EP2907629A1 (en) | 2015-08-19 |
EP2907629B1 true EP2907629B1 (en) | 2021-10-13 |
Family
ID=52477614
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP15154867.4A Active EP2907629B1 (en) | 2014-02-13 | 2015-02-12 | Cutting machine and method for influencing the deformation of the machine frame |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2907629B1 (en) |
DE (1) | DE102014101848A1 (en) |
PL (1) | PL2907629T3 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202016106684U1 (en) | 2016-11-30 | 2017-06-29 | Perfecta Schneidemaschinenwerk Gmbh Bautzen | cutting machine |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE11515C (en) * | J. BECKMANN in Hampoel bei Papenburg | Cross cutting machine for cardboard machines | ||
DE1618149U (en) | 1948-10-15 | 1950-12-28 | Pohlig J Ag | TWO-SIDED PLATFORM TIPPER FOR RAILWAY CARS. |
DE834404C (en) * | 1950-06-28 | 1952-03-20 | Johann Michel | Cutting device for paper or the like. |
DE1681149U (en) * | 1954-03-19 | 1954-08-05 | Roller Maschinenfabrik A | VENEER SHEARS DRIVEN BY BOTH SIDED, HYDRAULIC OR PNEUMATIC ACTUATED PRESSURE CYLINDERS. |
DE2928777A1 (en) * | 1979-07-17 | 1981-02-05 | Profil Verbindungstechnik Gmbh | SHOCK ABSORBER TO REDUCE NOISE ON MACHINES WITH REVERSE MACHINE PARTS |
DE4400413A1 (en) * | 1994-01-04 | 1995-07-06 | Paul Prof Dr Ing Habil Jakob | Meat cutting blade assembly springs add force to downward travel |
DE19529134A1 (en) * | 1995-08-08 | 1997-02-13 | Lindemann Maschfab Gmbh | Damping impacts of power shears used to cut large metal sections - involves system with directional control valve connected to drive cylinder and regulators for valve operating speed and direction |
JP5727800B2 (en) * | 2011-01-25 | 2015-06-03 | プラス株式会社 | Cutting machine, cutting blade cover and cutting blade replacement method |
DE102012101193B4 (en) | 2012-02-08 | 2018-08-09 | Baumann Maschinenbau Solms Gmbh & Co. Kg | Process for cutting clippings and cutting equipment |
-
2014
- 2014-02-13 DE DE102014101848.6A patent/DE102014101848A1/en not_active Ceased
-
2015
- 2015-02-12 PL PL15154867T patent/PL2907629T3/en unknown
- 2015-02-12 EP EP15154867.4A patent/EP2907629B1/en active Active
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
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PL2907629T3 (en) | 2022-02-28 |
EP2907629A1 (en) | 2015-08-19 |
DE102014101848A1 (en) | 2015-08-13 |
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