EP2773470B1 - Method for producing metal extrusion press products, and extrusion and tube press - Google Patents
Method for producing metal extrusion press products, and extrusion and tube press Download PDFInfo
- Publication number
- EP2773470B1 EP2773470B1 EP12788437.7A EP12788437A EP2773470B1 EP 2773470 B1 EP2773470 B1 EP 2773470B1 EP 12788437 A EP12788437 A EP 12788437A EP 2773470 B1 EP2773470 B1 EP 2773470B1
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- EP
- European Patent Office
- Prior art keywords
- billet
- press
- extrusion
- cylinder
- plunger
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000001125 extrusion Methods 0.000 title claims description 44
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000002184 metal Substances 0.000 title description 10
- 239000010720 hydraulic oil Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000000295 complement effect Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 3
- 235000012438 extruded product Nutrition 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 37
- 239000003921 oil Substances 0.000 description 10
- 238000007598 dipping method Methods 0.000 description 3
- 230000002706 hydrostatic effect Effects 0.000 description 3
- 230000009189 diving Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/212—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/211—Press driving devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/212—Details
- B21C23/215—Devices for positioning or centering press components, e.g. die or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/217—Tube extrusion presses
Definitions
- the invention relates to a method for producing metallic extruded products on extrusion and tube presses, which have a consisting of a cylinder spar and associated counter-spar press frame in which a movable, a block receiver bearing block pickup holder, which introduced a loader with a block to be pressed in Pressing position in front of the counter-spar spends with the local tool, and a movable stamping cross-member is provided, wherein in the cylinder spar a main or pressing cylinder is arranged, which receives in its cylinder housing at its front, supported by the stamping Traverse end provided with a plunger plunger, and in which the cylinder housing connected to a tank line is associated with an expansion tank supplying hydraulic oil to the plunger by means of a slide plate. Furthermore, the invention relates to extrusion and tube pressing or metal extrusion for performing the method.
- the non-productive times must be minimized, in particular, the idler and the side of the cylinder associated with the Blockaufrichhalter, in which the block receiver or recipient is arranged, and the stamping cross member or strut associated idle and retreat with the highest possible speeds can handle.
- the invention is therefore an object of the invention to provide a method and a strand and pipe press of the type mentioned without the disadvantages described, in particular, the hydraulic effort and reduce the non-productive time with a compact, simpler construction of the extrusion and tube press or metal extrusion press.
- the electric motor drive is turned off and switched to hydraulic operation. This allows for the pressing of the loaded block to a strand required high forces for the plunger and for sealingly pressing the Blockaufrichhalters or Blockauf scenerys to the tool as well as for applying a stripping force to an end of the strand with a certain length or the Pressrest to be able to expose by removal of the Blockaufrichhalters for separation, also required high forces.
- no hydraulics are used for the traversing movements, not only the required tank volume, instead of the previous approx. 10,000 liters now only approx. 400 liters, can be significantly reduced, but also a significant cost reduction of the hydraulics due to lower weights (approx.
- the invention proposes that for clamping the loaded block between the ram and the tool of the block receiver holder and the stamp crosshead including plunger are simultaneously moved together and electromotively in the pressing direction, wherein from the expansion tank via an integrated in the master cylinder housing, open filling valve, a first Amount of hydraulic oil is pushed into the master cylinder behind the plunger, that after clamping of the block alone the Blockaufrichhalter is moved by an electric motor until the block traveled by the Blockaufillonhalter block is prise screeningt in Blockaufnado, whereupon then for pre-upsetting the block with the rear in the pressing direction of the Pressing piston connected, flanged to the rear wall of the expansion tank cylinder unit is acted upon, wherein a second amount of hydraulic oil via the open filling valve behind the plunger a is pushed out, and that the pressing of the block is carried out with a closed filling valve by applying pressure to the rear end of the plunger with hydraulic oil from a tank, accompanied by a third amount of hydraulic oil is expelled
- the block picker holder is moved back hydraulically by a short distance corresponding to the pressing residual length for stripping the press residue.
- the press residue protrudes from the billet and can be separated, usually by means of a press shear.
- the block pickup holder and the stamping traverse with the plunger are moved back electromotively into the initial position for loading with a filling block to be pressed with the filling valve open.
- the small pendulum volume thus returns to the expansion tank and is available again for a new pressing process.
- the problem underlying the invention is achieved with a generic extrusion and tube press or metal extrusion, characterized in that the stamping crosshead and the Blockaufrichhalter electric motors, preferably servomotors, are assigned as adjusting drives and the plunger via an extending in the expansion tank linkage with an outside of the rear wall attached to the expansion tank, for pre-upsetting the loaded block hydraulically acted cylinder unit is connected, and that the linkage is formed with an integrated in the transition from the reservoir to the master cylinder provided, the local inner diameter of the cylinder housing adapted, in the opening function a large annular area cross-section releasing filling valve.
- the process or the delivery movements, including clamping and driving over the block, in order to introduce this into the receptacle of the billet holder take over the electric motors.
- the cylinder unit is then actuated when the filling valve is open, via which the compression force is thus applied.
- the filling valve is closed and then pressed the only small amount of hydraulic oil is fed via a pressure oil line from the tank into the cylinder chamber behind the plunger.
- an electric motor is provided on each longitudinal side of the Blockaufrichhalters and the stamping traverse, which are advantageous via drive pinion engaged with racks.
- threaded spindle arrangements or roller screw drives are optionally available, which move the block pickup holder and the stamping crosshead into the pressing position.
- the rod connecting the plunger with the cylinder unit consists of a mounted on the one hand in the plunger, at its opposite free end of the slide plate bearing outer tube and on the other hand, a dipping into the outer tube, rear of the cylinder unit connected push rod, wherein the immersion the push rod is formed with a temporarily to be pressed against the outer tube clamping device.
- the concentric nesting of push rod and outer tube makes it possible, these parts by means of the clamping device, which may have a central spline according to a proposal of the invention, which presses upon application of the cylinder unit complementary wedges to the inner wall of the tube, these parts as needed, as for upsetting or Pretending the block to connect to a rigid entity.
- a hydraulic clamping can be realized.
- the slider plate attached to the outer tube is displaced linearly in the expansion tank and feeds a quantity of the hydraulic oil accommodated in the compensating cylinder behind the plunger.
- the outer tube With clamping operation, as in the case of the cylinder unit switched to pressing the block, the outer tube, with the filling valve closed, moves with the stroke of the pressing piston acted upon by the pump via the tank, relative to the fixed one Push rod forward and the slide plate displaces even then oil volume in the tank.
- a proposal of the invention provides that the cylinder unit is designed to apply the force for compressing the block when the clamping device is activated via the push rod.
- the cylinder unit thus fulfills a dual function, namely the operation of the clamping device and the application of the compression force.
- the filling valve consists of a valve cover, which is arranged on the outer tube via a collar-like sliding bush, and a bushing in the pressing direction behind the valve cover enclosing annular cylinder, the cylinder piston depending on the acted upon with hydraulic oil piston side the sliding bush and thus the Move the valve cover either to the closed position or to the open position.
- the filling valve can thus be adjusted as needed, i. adapted to the respective phase of operation, opened over the ring cylinder, as in the ancestor of the billet holder and stamping Traverse, or be closed, as in the case of pre-upsetting presses.
- the free, large annular area cross-section offers the unhindered, free flow-through possibility to the oil volume either from the expansion tank into the pressure chamber of the plunger cylinder or the oil volume pushed back into the expansion tank after the pressing process by the returning plunger.
- the Blockaufauerhalter is associated on each longitudinal side at least one with freedom of movement in the longitudinal direction through the cylinder spar guided tow bar, the tow bars are enclosed on a partial length between the cylinder spar and the Blockaufrichhalter of a combined Ringzylinder- and clamping unit.
- These combined units allow the tow bars to advance or move the billet holder by means of the electric motors can be taken unhindered.
- the clamping function is switched to seal the billet holder in the pressing position for sealing against the tool set of the counterstay.
- These units are also used for stripping the press residue by switching the pressure in the ring cylinder to the other side, so that the billet holder is slightly removed or withdrawn from the tool set counter to the pressing direction.
- the clamping device can also be formed here mechanically or hydraulically, for example with clamping pads or the like.
- Fig. 1 essentially the base frame shown. This consists of a cylinder spar 2 and a tensioned on tension blades 3, not shown here counter-spar 4 (see. Fig. 8a ). For frictional connection of these components continue to contribute pressure supports 5, which enclose the tension blades 3 between the cylinder spar 2 and the counter-spar 4. The pressure supports 5 are also still used to guide receiving a movable in the base frame stamping Traverse 6 and a movable Blocketzillonhalters 7.
- the a Blockaufsacrificing or recipient 8 having Blockaufrichhalter 7 as well as the stamping crosshead 6, which is the leading end of a cylinder housing 9 in the counter-4 with hydrostatic bearing 10 guided plunger 11 is supported (see Fig. 2 to 4 ) by means of electric motors 12 and 13, in particular servomotors, method.
- electric motors 12 or 13 is provided on each longitudinal side of the Blockaufêthalters 7 and the stamping Traverse 6.
- a surge tank 15 At the rear end of the cylinder housing 9 of the cylinder spar 2 is a surge tank 15 and to the end wall 16 of the surge tank 15 is a cylinder unit 17 is screwed.
- the pressing piston 11 has a pressing punch 19.
- a central filling valve 20 is formed, which consists of a large-scale valve cover 21 and a ring cylinder 22 for Gearventilbetuschist.
- the closer in Fig. 5 shown filling valve 20 is in the embodiment on a attached to the rear end of the plunger 11 outer tube 23 with the interposition of a collar-like sliding bushing 24, on which also the annular cylinder 22 is seated.
- the outer tube 23 carrying the annular cylinder 22 with the filling valve cover 21 is here part of a linkage 27, which continues into the expansion tank 15 and is provided at its local end with a slide plate 28 which upon actuation of the plunger 11 in the pressing direction according to arrow 29 the Hydraulic oil over the opened filling valve cover 28 - the Fig. 2 and 3 show its opening position - in the pressure chamber behind the plunger 11 or when closed for pressing filling valve cover 21, as in Fig. 4 represented, in a laterally adjacent to the press tank, as indicated by the arrow pointing downward, expels.
- the linkage 27 further includes a dipping into the outer tube 23 push rod 31, which is in operative connection with the flanged at the rear end and the end plate 16 of the surge tank 15 cylinder unit 17.
- the free end of the push rod 31 is formed with a clamping device 32, via which the push rod 31, if necessary, as in the in Fig. 3 illustrated mode of operation of the extruder 1 for block diving, from the inside to the outer tube 23 can be pressed to a rigid movement unit with this.
- the clamping device 32 is activated by the combined cylinder unit 17 by its cylinder piston 33 is acted upon accordingly.
- this has a screwed to the push rod 31, the central wedge 34 and this associated complementary wedges 35a, 35b.
- the central slide wedge 34 has been moved left in the drawing to the front. If then via the cylinder unit 17, the clamping device 32 is activated (see. Fig. 7 ), the sliding wedge 34 is pulled by the cylinder unit 17 in the drawing to the right, so that the complementary wedges 35a, 35b are pressed against the inner wall of the outer tube 23.
- the operation of the combined electric motor and hydraulic working extrusion and tube press 1 is described below with reference to the Fig. 8a, 8b to 14a . 14b described in more detail.
- the Fig. 8a and 8b represent the block loading position in which the block to be pressed 18 has been moved with a conventional block loader in the center of the press of the extrusion and tube press 1.
- the extrusion and tube press 1 in addition to the already operated components also still provided on each side of the Blockaufêthalters 7, preferably arranged on each side both up and down tow rods 36, with their free ends with freedom of movement the cylinder spar 2 are passed (see also Fig. 1 ).
- the tow bars 36 are attached to the cylinder spar 2, combined Ringzylinder- and clamping units 37 assigned. In the block loading position, all moving parts are located in the withdrawn starting position from the counter-member 4.
- terminals of the loaded block 18 between the ram 19 and the tool or tool set 38 of the Gegenholms 4 are by means of the electric motors 12, 13 of the Blocketzêthalter 7 and the stamping crosshead 6 with the plunger 11 and the ram 19 in the pressing direction 29 with open filling valve 20 (FIGS. see. Fig. 2 ), wherein a first amount of hydraulic oil from the surge tank 15 is pushed into the pressure chamber behind the plunger 11.
- the now clamped block 18 is spent by ancestors of the billet holder 7 by means of the electric motors 13 in the billet 8, as in the Fig. 10a, 10b shown, wherein the tow bars 36 were pulled along with not activated ring cylinder and clamping unit 37.
- the ring cylinder and clamping units 37 are now activated and the block pickup holder 7 or the block picker 8 is driven by the latter against the tool 37.
- the subsequent upsetting or pre-dipping of the block 18 can be the Fig. 11a, 11b remove.
- the combined cylinder unit 17 is acted upon when the electric motors 12, 13 are switched off, and the clamping device 32 is activated, whereby the push rod 31 is pressed against the outer tube 23.
- the Zylindereineit 17 then transmits over the rigid linkage 27, consisting of pressure rod 31 and outer tube 23, the compression force on the plunger 11, wherein a second subset of hydraulic oil at even in this compression position open filling valve (see. Fig. 3 ) is pushed into the pressure chamber behind the plunger 11.
- the subsequent pressing of the block to a remaining Pressrest 39 show the Fig.
- the clamping device 32 is deactivated for pressing and the valve cover 21 of the integrated filling valve 20 is by means of the annular cylinder 22 in his in Fig. 4 shown, retracted in the cylinder housing 9 sealing closed position.
- the pressing force is achieved by feeding hydraulic oil from the tank 30, as with the upward arrow in FIG Fig. 4 indicated, applied in the pressure chamber behind the plunger 11. Since that Filling valve 20 is closed and the clamping device 32 is deactivated, a third amount of hydraulic oil is expelled from the surge tank 15 with the displacing in the pressing direction 29 plunger 11 of the slide plate 28 of the outer tube 23, said third amount of hydraulic oil into the tank 30 (see. Fig. 4 ) flows in.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Forging (AREA)
- Extrusion Of Metal (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von metallischen Strangpressprodukten auf Strang- und Rohrpressen, die einen aus einem Zylinderholm und damit verbundenem Gegenholm bestehenden Pressenrahmen aufweisen, in dem ein verfahrbarer, einen Blockaufnehmer tragender Blockaufnehmerhalter, der einen mit einer Ladevorrichtung eingebrachten, zu verpressenden Block in Pressposition vor den Gegenholm mit dem dortigen Werkzeug verbringt, und eine verfahrbare Stempeltraverse vorgesehen ist, wobei im Zylinderholm ein Haupt- bzw. Presszylinder angeordnet ist, der in seinem Zylindergehäuse einen an seinem vorderen, von der Stempeltraverse abgestützten Ende mit einem Pressstempel versehenen Presskolben aufnimmt, und bei der dem an eine Tankleitung angeschlossenen Zylindergehäuse ein dem Presskolben Hydrauliköl mittels einer Schieberplatte zuführender Ausgleichsbehälter zugeordnet ist. Weiterhin betrifft die Erfindung Strang- und Rohrpressen bzw. Metallstrangpressen zum Durchführen des Verfahrens.The invention relates to a method for producing metallic extruded products on extrusion and tube presses, which have a consisting of a cylinder spar and associated counter-spar press frame in which a movable, a block receiver bearing block pickup holder, which introduced a loader with a block to be pressed in Pressing position in front of the counter-spar spends with the local tool, and a movable stamping cross-member is provided, wherein in the cylinder spar a main or pressing cylinder is arranged, which receives in its cylinder housing at its front, supported by the stamping Traverse end provided with a plunger plunger, and in which the cylinder housing connected to a tank line is associated with an expansion tank supplying hydraulic oil to the plunger by means of a slide plate. Furthermore, the invention relates to extrusion and tube pressing or metal extrusion for performing the method.
Eine Strangpresse dieser Art, bei der der das Werkzeug, üblich Druckplatte, Matrizenhalter und Matrize, aufweisende Gegenholm über Zuganker bzw. Zuglamellen und Druckstützen mit dem Zylinderholm verbunden ist, ist durch die
Um einen hohen Nutzungsgrad der Pressen zu erreichen, müssen die Nebenzeiten minimiert werden, insbesondere sollen die dem Blockaufnehmerhalter, in dem der Blockaufnehmer bzw. Rezipient angeordnet ist, und der Stempeltraverse bzw. Laufholm zugeordneten Verschiebe- und Seitenzylinder einen Leerlauf und Rückzug mit möglichst großen Geschwindigkeiten bewältigen können. Hierbei sind große Volumenströme zwischen den Zylindern und dem Öltank mit hoher Strömungsgeschwindigkeit zu bewegen, wobei turbulente Strömungen und in deren Folge Lufteinschlüsse im Öl und Schaumbildung auftreten können. Diesen nachteiligen Betriebsbedingungen kann nur mit aufwendigen Maßnahmen entgegengetreten werden.In order to achieve a high degree of utilization of the presses, the non-productive times must be minimized, in particular, the idler and the side of the cylinder associated with the Blockaufnehmerhalter, in which the block receiver or recipient is arranged, and the stamping cross member or strut associated idle and retreat with the highest possible speeds can handle. Here, large volume flows between the cylinders and the oil tank to move at high flow velocity, turbulent flows and as a result, air pockets in the oil and foaming can occur. These adverse operating conditions can be counteracted only with expensive measures.
Bei einer durch die
Der Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren und eine Strang- und Rohrpresse der eingangs genannten Art ohne die beschriebenen Nachteile zu schaffen, insbesondere sollen sich der Hydraulikaufwand verringern und die Nebenzeiten bei einer gleichzeitig kompakten, einfacheren Bauweise der Strang- und Rohrpresse bzw. Metallstrangpresse verkürzen lassen.The invention is therefore an object of the invention to provide a method and a strand and pipe press of the type mentioned without the disadvantages described, in particular, the hydraulic effort and reduce the non-productive time with a compact, simpler construction of the extrusion and tube press or metal extrusion press.
Diese Aufgabe wird mit einem Verfahren erfindungsgemäß dadurch gelöst, dass die Verfahr- und Zustellbewegungen von Blockaufnehmerhalter und Stempeltraverse mit Presskolben elektromotorisch und das Vorstauchen des in den Blockaufnehmer geladenen Blockes sowie das sich anschließende Pressen des Blockes durch hydraulische Beaufschlagung des Presskolbens durchgeführt werden. Es lässt sich damit eine Betriebsweise mit einem gezielten Wechselspiel zwischen elektromotorischen und hydraulischen Antrieben ermöglichen. Der Blockaufnehmerhalter und die Stempeltraverse bzw. der Laufholm mit dem Presskolben werden nämlich von den Elektromotoren, vorzugsweise Servomotoren, mit hohen Beschleunigungen und Geschwindigkeiten verfahren, wobei zudem eine exakte Stopp-Positionierung gewährleistet werden kann. Die Nebenzeiten für die zur Vorbereitung des eigentlichen Pressvorgangs erforderlichen Bewegungen lassen sich damit unter 13,8 s herabsetzen.This object is achieved by a method according to the invention that the movement and Zustellbewegungen of Blockaufnehmerhalter and stamping Traverse with plunger electromotive and pre-upsetting the loaded into the block receiver block and the subsequent pressing of the block are performed by hydraulic loading of the plunger. It can thus allow a mode of operation with a targeted interplay between electric motor and hydraulic drives. Namely, the billet holder and the stamping cross member or the strut with the plunger are moved by the electric motors, preferably servomotors, at high accelerations and speeds, wherein in addition an exact stop positioning can be ensured. The non-productive times required for the preparation of the actual pressing process can thus be reduced below 13.8 s.
Sobald dann der Blockaufnehmerhalter und der Presskolben in ihre Endposition verfahren worden sind, wird der elektromotorische Antrieb ausgeschaltet und auf Hydraulikbetrieb umgeschaltet. Dieser ermöglicht die zum Auspressen des geladenen Blockes zu einem Strang benötigten hohen Kräfte für den Presskolben und die zum abdichtenden Andrücken des Blockaufnehmerhalters bzw. Blockaufnehmers an das Werkzeug sowie auch zum Aufbringen einer Strippkraft, um ein Endstück des Stranges mit einer gewissen Länge bzw. den Pressrest durch Zurückziehen des Blockaufnehmerhalters zur Abtrennung freilegen zu können, ebenfalls erforderlichen hohen Kräfte. Da für die Verfahrbewegungen keine Hydraulik mehr zum Einsatz kommt, lässt sich nicht nur das erforderliche Tankvolumen, statt bisher ca. 10.000 Liter jetzt nur noch etwa 400 Liter, deutlich reduzieren, sondern auch eine erhebliche Kostenreduktion der Hydraulik durch niedrigere Gewichte (ca. 35%) der benötigten Rohrleitungen erreichen. Der bisher großvolumige und damit sperrige Tank braucht nicht mehr oberhalb des Hauptzylinders angeordnet zu werden, sondern lässt sich neben die Strangpresse stellen und über Schläuche anbinden. Wegen der nur noch geringen Ölvolumina können kleinere Pumpen und um zwei Nenngrößen kleinere Ventile eingesetzt werden. Weiterhin braucht keine Kühlleistung von etwa 160 KW, sondern lediglich noch von etwa 40 KW aufgebracht zu werden. Den vorgenannten Vergleichswerten liegt eine herkömmliche 25/27 MN-Standardpresse zugrunde.As soon as the billet holder and the plunger have been moved to their final position, the electric motor drive is turned off and switched to hydraulic operation. This allows for the pressing of the loaded block to a strand required high forces for the plunger and for sealingly pressing the Blockaufnehmerhalters or Blockaufnehmers to the tool as well as for applying a stripping force to an end of the strand with a certain length or the Pressrest to be able to expose by removal of the Blockaufnehmerhalters for separation, also required high forces. As no hydraulics are used for the traversing movements, not only the required tank volume, instead of the previous approx. 10,000 liters now only approx. 400 liters, can be significantly reduced, but also a significant cost reduction of the hydraulics due to lower weights (approx. ) reach the required pipelines. The previously large-volume and Thus, bulky tank no longer needs to be placed above the master cylinder, but can be placed next to the extruder and connect via hoses. Because of the only small oil volumes, smaller pumps and valves smaller by two sizes can be used. Furthermore, no cooling power of about 160 KW, but only about 40 KW needs to be applied. The aforementioned comparison values are based on a conventional 25/27 MN standard press.
Nach einer bevorzugten Betriebsweise wird erfindungsgemäß vorgeschlagen, dass zum Klemmen des geladenen Blockes zwischen dem Pressstempel und dem Werkzeug der Blockaufnehmerhalter und die Stempeltraverse einschließlich Presskolben zeitgleich und gemeinsam elektromotorisch in Pressrichtung verfahren werden, wobei aus dem Ausgleichsbehälter über ein im Hauptzylindergehäuse integriertes, geöffnetes Füllventil eine erste Menge Hydrauliköl in den Hauptzylinder hinter den Presskolben geschoben wird, dass nach dem Klemmen des Blockes allein der Blockaufnehmerhalter elektromotorisch verfahren wird, bis der von dem Blockaufnehmerhalter überfahrene Block im Blockaufnehmer eingekammert ist, woraufhin dann zum Vorstauchen des Blockes eine mit dem in Pressrichtung hinteren Ende des Presskolbens verbundene, an der Rückwand des Ausgleichsbehälters angeflanschte Zylindereinheit beaufschlagt wird, wobei eine zweite Menge Hydrauliköl über das geöffnete Füllventil hinter den Presskolben ausgeschoben wird, und dass das Pressen des Blockes bei geschlossenem Füllventil durch Beaufschlagung des hinteren Endes des Presskolbens mit Hydrauliköl aus einem Tank durchgeführt wird, wobei damit einhergehend eine dritte Menge Hydrauliköl aus dem Ausgleichsbehälter in den Tank ausgeschoben wird. Während bei der bekannten Metallstrangpresse mit Ausgleichsbehälter ein Pendelvolumen von ca. 1.500Liter erforderlich war, werden jetzt nur noch etwa 45 Liter benötigt. Der Tank ist dabei stets gleichbleibend gefüllt. Die hinter den mit vorzugsweise hydrostatischer Lagerung im Zylindergehäuse geführten Presskolben eingespeiste Ölmenge wird aus dem Ausgleichsbehälter entsprechend in den Tank gefördert.According to a preferred mode of operation, the invention proposes that for clamping the loaded block between the ram and the tool of the block receiver holder and the stamp crosshead including plunger are simultaneously moved together and electromotively in the pressing direction, wherein from the expansion tank via an integrated in the master cylinder housing, open filling valve, a first Amount of hydraulic oil is pushed into the master cylinder behind the plunger, that after clamping of the block alone the Blockaufnehmerhalter is moved by an electric motor until the block traveled by the Blockaufnehmerhalter block is eingekammert in Blockaufnehmer, whereupon then for pre-upsetting the block with the rear in the pressing direction of the Pressing piston connected, flanged to the rear wall of the expansion tank cylinder unit is acted upon, wherein a second amount of hydraulic oil via the open filling valve behind the plunger a is pushed out, and that the pressing of the block is carried out with a closed filling valve by applying pressure to the rear end of the plunger with hydraulic oil from a tank, accompanied by a third amount of hydraulic oil is expelled from the surge tank into the tank. While the known metal extrusion press with expansion tank required a pendulum volume of about 1,500 liters, now only about 45 liters are needed. The tank is always constantly filled. The injected behind the preferably hydrostatic bearing in the cylinder housing plunger oil quantity is conveyed from the surge tank accordingly in the tank.
Nach einer Ausgestaltung der Erfindung wird zum Strippen des Pressrestes der Blockaufnehmerhalter um eine entspechend der Pressrestlänge kurze Wegstrecke hydraulisch zurückgefahren. Der Pressrest ragt damit aus dem Blockaufnehmer vor und kann abgetrennt werden, üblich mittels einer Pressrestschere.According to one embodiment of the invention, the block picker holder is moved back hydraulically by a short distance corresponding to the pressing residual length for stripping the press residue. The press residue protrudes from the billet and can be separated, usually by means of a press shear.
Es wird erfindungsgemäß vorgeschlagen, dass nach dem beendeten Pressvorgang der Blockaufnehmerhalter und die Stempeltraverse mit dem Presskolben bei geöffnetem Füllventil elektromotorisch in die Ausgangslage zur Beladung mit einem neu zu verpressenden Block zurückgefahren werden. Das geringe Pendelvolumen gelangt damit zurück in den Ausgleichsbehälter und steht für einen neuen Pressvorgang wieder zur Verfügung.It is proposed according to the invention that, after the completed pressing operation, the block pickup holder and the stamping traverse with the plunger are moved back electromotively into the initial position for loading with a filling block to be pressed with the filling valve open. The small pendulum volume thus returns to the expansion tank and is available again for a new pressing process.
Die der Erfindung zugrundeliegende Aufgabe wird mit einer gattungsgemäßen Strang- und Rohrpresse bzw. Metallstrangpresse dadurch gelöst, dass der Stempeltraverse und dem Blockaufnehmerhalter Elektromotoren, vorzugsweise Servomotoren, als Verstellantriebe zugeordnet sind und der Presskolben über ein sich im Ausgleichsbehälter erstreckendes Gestänge mit einer außen an der Rückwand des Ausgleichsbehälters befestigten, zum Vorstauchen des geladenen Blockes hydraulisch beaufschlagten Zylindereinheit verbunden ist, und dass das Gestänge mit einem integriert im Übergang vom Ausgleichsbehälter zum Hauptzylinder vorgesehenen, dem dortigen Innendurchmesser des Zylindergehäuses angepassten, in der Öffnungsfunktion einen großen Ringflächenquerschnitt freigebendes Füllventil ausgebildet ist. Das Verfahren bzw. die Zustellbewegungen, einschließlich Klemmen und Überfahren des Blockes, um diesen in den Aufnehmer des Blockaufnehmerhalters einzubringen, übernehmen die Elektromotoren. Zum Vorstauchen bzw. Stauchen des Blockes wird dann bei geöffnetem Füllventil die Zylindereinheit betätigt, über die somit die Stauchkraft aufgebracht wird. Nach dem Stauchen bzw. Vorstauchen wird das Füllventil geschlossen und zum anschließenden Pressen die nur noch geringe benötigte Menge Hydrauliköl über eine Druckölleitung aus dem Tank in den Zylinderraum hinter dem Presskolben eingespeist.The problem underlying the invention is achieved with a generic extrusion and tube press or metal extrusion, characterized in that the stamping crosshead and the Blockaufnehmerhalter electric motors, preferably servomotors, are assigned as adjusting drives and the plunger via an extending in the expansion tank linkage with an outside of the rear wall attached to the expansion tank, for pre-upsetting the loaded block hydraulically acted cylinder unit is connected, and that the linkage is formed with an integrated in the transition from the reservoir to the master cylinder provided, the local inner diameter of the cylinder housing adapted, in the opening function a large annular area cross-section releasing filling valve. The process or the delivery movements, including clamping and driving over the block, in order to introduce this into the receptacle of the billet holder take over the electric motors. For pre-upsetting or upsetting the block, the cylinder unit is then actuated when the filling valve is open, via which the compression force is thus applied. After swaging or pre-upsetting, the filling valve is closed and then pressed the only small amount of hydraulic oil is fed via a pressure oil line from the tank into the cylinder chamber behind the plunger.
Nach einem Vorschlag der Erfindung ist an jeder Längsseite des Blockaufnehmerhalters und der Stempeltraverse ein Elektromotor vorgesehen, die vorteilhaft über Antriebsritzel im Eingriff mit Zahnstangen sind. Zur Übertragung der Antriebsleistung bieten sich optional Gewindespindelanordnungen bzw. Rollengewindetriebe an, die den Blockaufnehmerhalter und die Stempeltraverse in die Pressposition verfahren.According to one proposal of the invention, an electric motor is provided on each longitudinal side of the Blockaufnehmerhalters and the stamping traverse, which are advantageous via drive pinion engaged with racks. To transfer the drive power, threaded spindle arrangements or roller screw drives are optionally available, which move the block pickup holder and the stamping crosshead into the pressing position.
Nach einer bevorzugten Ausführung der Erfindung besteht das den Presskolben mit der Zylindereinheit verbindende Gestänge aus einem einerseits im Presskolben befestigten, an seinem gegenüberliegenden, freien Ende die Schieberplatte tragendes Außenrohr und andererseits einer in das Außenrohr eintauchenden, hinten an die Zylindereinheit angeschlossenen Druckstange, wobei das Eintauchende der Druckstange mit einer temporär an das Außenrohr anzupressenden Klemmeinrichtung ausgebildet ist. Die konzentrische Ineinanderschachtelung von Druckstange und Außenrohr ermöglicht es, diese Teile mittels der Klemmeinrichtung, die nach einem Vorschlag der Erfindung einen zentralen Schiebekeil aufweisen kann, der bei Beaufschlagung der Zylindereinheit Komplementärkeile an die Innenwandung des Rohres anpresst, diese Teile bedarfsweise, wie zum Stauchen bzw. Vorstauchen des Blockes, zu einer starren Einheit zu verbinden. Alternativ lässt sich auch eine hydraulische Klemmung verwirklichen. Im geklemmten Zustand wird die am Außenrohr befestigte Schieberplatte im Ausgleichsbehälter linear verschoben und speist eine Menge des in dem Ausgleichszylinder aufgenommenen Hydrauliköls hinter den Presskolben. Ohne Klemmbetätigung, wie bei zum Pressen des Blockes umgeschalteter Zylindereinheit, verlagert sich das Außenrohr bei geschlossenem Füllventil mit dem Hub des über den Tank durch Pumpenförderung beaufschlagten Presskolbens entsprechend relativ zur feststehenden Druckstange nach vorne und die Schieberplatte verdrängt auch dann Ölvolumen in den Tank.According to a preferred embodiment of the invention, the rod connecting the plunger with the cylinder unit consists of a mounted on the one hand in the plunger, at its opposite free end of the slide plate bearing outer tube and on the other hand, a dipping into the outer tube, rear of the cylinder unit connected push rod, wherein the immersion the push rod is formed with a temporarily to be pressed against the outer tube clamping device. The concentric nesting of push rod and outer tube makes it possible, these parts by means of the clamping device, which may have a central spline according to a proposal of the invention, which presses upon application of the cylinder unit complementary wedges to the inner wall of the tube, these parts as needed, as for upsetting or Pretending the block to connect to a rigid entity. Alternatively, a hydraulic clamping can be realized. In the clamped state, the slider plate attached to the outer tube is displaced linearly in the expansion tank and feeds a quantity of the hydraulic oil accommodated in the compensating cylinder behind the plunger. Without clamping operation, as in the case of the cylinder unit switched to pressing the block, the outer tube, with the filling valve closed, moves with the stroke of the pressing piston acted upon by the pump via the tank, relative to the fixed one Push rod forward and the slide plate displaces even then oil volume in the tank.
Ein Vorschlag der Erfindung sieht vor, dass die Zylindereinheit ausgebildet ist, bei aktivierter Klemmeinrichtung über die Druckstange die Kraft zum Stauchen des Blockes aufzubringen. Die Zylindereinheit erfüllt somit eine Doppelfunktion, nämlich die Betätigung der Klemmeinrichtung und das Aufbringen der Stauchkraft.A proposal of the invention provides that the cylinder unit is designed to apply the force for compressing the block when the clamping device is activated via the push rod. The cylinder unit thus fulfills a dual function, namely the operation of the clamping device and the application of the compression force.
Nach einer bevorzugten Ausführung der Erfindung besteht das Füllventil aus einem Ventildeckel, der auf dem Außenrohr über eine kragenartige Verschiebebuchse angeordnet ist, und einem die Verschiebebuchse in Pressrichtung hinter dem Ventildeckel umschließenden Ringzylinder, dessen Zylinderkolben abhängig von der mit Hydrauliköl beaufschlagten Kolbenseite die Verschiebebuchse und damit den Ventildeckel entweder in die Schließposition oder in die Öffnungsposition bringt. Das Füllventil kann somit je nach Bedarf, d.h. an die jeweilige Betriebsphase angepasst, über den Ringzylinder geöffnet, wie beim Vorfahren von Blockaufnehmerhalter und Stempeltraverse, oder geschlossen werden, wie beim nach dem Vorstauchen einsetzenden Pressen. In der Öffnungsfunktion bietet der freie, große Ringflächenquerschnitt dem entweder aus dem Ausgleichsbehälter in den Druckraum des Presskolbenzylinders oder dem nach dem Pressvorgang von dem zurückfahrenden Presskolben wieder in den Ausgleichsbehälter eingeschobenen Ölvolumen eine ungehinderte, freie Durchströmungsmöglichkeit.According to a preferred embodiment of the invention, the filling valve consists of a valve cover, which is arranged on the outer tube via a collar-like sliding bush, and a bushing in the pressing direction behind the valve cover enclosing annular cylinder, the cylinder piston depending on the acted upon with hydraulic oil piston side the sliding bush and thus the Move the valve cover either to the closed position or to the open position. The filling valve can thus be adjusted as needed, i. adapted to the respective phase of operation, opened over the ring cylinder, as in the ancestor of the billet holder and stamping Traverse, or be closed, as in the case of pre-upsetting presses. In the opening function, the free, large annular area cross-section offers the unhindered, free flow-through possibility to the oil volume either from the expansion tank into the pressure chamber of the plunger cylinder or the oil volume pushed back into the expansion tank after the pressing process by the returning plunger.
Nach einer weiteren Ausgestaltung der Erfindung ist dem Blockaufnehmerhalter an jeder Längsseite zumindest eine mit Bewegungsfreiheit in Längsrichtung durch den Zylinderholm hindurchgeführte Schleppstange zugeordnet, wobei die Schleppstangen auf einer Teillänge zwischen dem Zylinderholm und dem Blockaufnehmerhalter von einer kombinierten Ringzylinder- und Klemmeinheit umschlossen sind. Diese kombinierten Einheiten ermöglichen es, dass die Schleppstangen beim Vor- bzw. Verfahren des Blockaufnehmerhalters mittels der Elektromotoren ungehindert mitgenommen werden können. Die Klemmfunktion wird geschaltet, um in der Pressposition den Blockaufnehmerhalter zur Abdichtung gegen den Werkzeugsatz des Gegenholms abzudichten. Auch zum Strippen des Pressrestes werden diese Einheiten genutzt, indem der Druck im Ringzylinder auf die andere Seite geschaltet wird, so dass der Blockaufnehmerhalter entgegen der Pressrichtung von dem Werkzeugsatz etwas entfernt bzw. zurückgezogen wird. Die Klemmeinrichtung kann auch hier mechanisch oder hydraulisch, beispielsweise mit Klemmkissen oder dergleichen, ausgebildet werden.According to a further embodiment of the invention the Blockaufnehmerhalter is associated on each longitudinal side at least one with freedom of movement in the longitudinal direction through the cylinder spar guided tow bar, the tow bars are enclosed on a partial length between the cylinder spar and the Blockaufnehmerhalter of a combined Ringzylinder- and clamping unit. These combined units allow the tow bars to advance or move the billet holder by means of the electric motors can be taken unhindered. The clamping function is switched to seal the billet holder in the pressing position for sealing against the tool set of the counterstay. These units are also used for stripping the press residue by switching the pressure in the ring cylinder to the other side, so that the billet holder is slightly removed or withdrawn from the tool set counter to the pressing direction. The clamping device can also be formed here mechanically or hydraulically, for example with clamping pads or the like.
Weitere Einzelheiten und Merkmale der Erfindung ergeben sich aus den Ansprüchen und der nachfolgenden Beschreibung von in den Zeichnungen dargestellten Ausführungsbeispielen. Es zeigen:
- Fig. 1
- in perspektivischer Ansicht als Einzelheit einer Strang- und Rohrpresse bzw. Metallstrangpresse deren Pressenrahmen mit darin angeordneter Stempeltraverse und Blockaufnehmerhalter;
- Fig. 2
- den rückwärtigen Teil der Presse der
Fig. 1 einschließlich Zylindergehäuse des Haupt- bzw. Presszylinders und Stempeltraverse mit Elektromotoren und Zahnstangen in einer teilgeschnittenen Draufsicht dargestellt; - Fig. 3
- eine Draufsicht wie gemäß
Fig. 2 , demgegenüber zum Blockstauchen mit aktivierter Klemmeinrichtung; - Fig. 4
- eine Darstellung wie gemäß
Fig. 2 , demgegenüber mit zum Pressen geschlossenem Füllventil dargestellt; - Fig. 5
- als Einzelheit der
Fig. 2 einen Querschnitt durch das im Zylindergehäuse integrierte, von einem Ringzylinder verstellbare Füllventil,bis 4 - Fig. 6
- als Einzelheit der
Fig. 2 in einem Querschnitt eine Ausführung einer Klemmeinrichtung in nicht aktivierter Funktion;bis 4 - Fig. 7
- die Klemmeinrichtung der
Fig. 6 in aktiver Funktion; - Fig. 8a,b
- in schematischer Seitenansicht (
Fig. 8a ) und Draufsicht (Fig. 8b ) die Presse derFig. 1 in der Blockladeposition; - Fig. 9a,b
- in schematischer Seitenansicht (
Fig.9a ) und Draufsicht (Fig. 9b ) die Presse in der Betriebsposition zum Klemmen eines geladenen, zu verpressenden Blockes; - Fig. 10a,b
- in einer schematischen Seitenansicht (
Fig. 10a ) und Draufsicht (Fig. 10b ) die Presse in der Betriebsposition mit über den zu verpressenden Block vorgefahrenem Blockaufnehmerhalter; - Fig. 11a,b
- in einer schematischen Seitenansicht (
Fig. 11a ) und Draufsicht (Fig. 11 b) die Presse in der Betriebsposition zum Vorstauchen bzw. Stachen des Blockes; - Fig.12a,b
- in einer schematischen Seitenansicht (
Fig. 12a ) und Draufsicht (Fig. 12b ) die Betriebsposition beim Pressen des Blockes bis zu einer verbleibenden Pressrestlänge dargestellt; - Fig. 13a,b
- in einer schematischen Seitenansicht (
Fig. 13a ) und Draufsicht (Fig. 13b ) die Betriebsposition nach dem Strippen des Pressrestes; und - Fig. 14a,b
- in einer schematischen Seitenansicht (
Fig. 14a ) und Draufsicht (Fig. 14b ) die in die Blockladeposition zurückgefahrene Presse.
- Fig. 1
- in perspective view as a detail of a strand and tube press or metal extrusion press frame with arranged therein stamping Traverse and Blockaufnehmerhalter;
- Fig. 2
- the back part of the press
Fig. 1 including cylinder housing of the main and stamping cylinder and stamp crosshead with electric motors and racks shown in a partially sectioned plan view; - Fig. 3
- a plan view as in accordance with
Fig. 2 in contrast, for block diving with activated clamping device; - Fig. 4
- a representation as in accordance
Fig. 2 in contrast, shown with closed for pressing filling valve; - Fig. 5
- as a detail of
Fig. 2 to 4 a cross section through the integrated in the cylinder housing, adjustable by a ring cylinder filling valve, - Fig. 6
- as a detail of
Fig. 2 to 4 in a cross section, an embodiment of a clamping device in non-activated function; - Fig. 7
- the clamping device of
Fig. 6 in active function; - Fig. 8a, b
- in a schematic side view (
Fig. 8a ) and plan view (Fig. 8b ) the press ofFig. 1 in the block loading position; - Fig. 9a, b
- in a schematic side view (
9a ) and plan view (Fig. 9b ) the press in the operating position for clamping a loaded block to be pressed; - Fig. 10a, b
- in a schematic side view (
Fig. 10a ) and plan view (Fig. 10b ) the press in the operating position with over the block to be pressed Blockaufnehmerhalter; - Fig. 11a, b
- in a schematic side view (
Fig. 11a ) and plan view (Fig. 11b) the press in the operating position for pre-stitching or staking the block; - Figures 12a, b
- in a schematic side view (
Fig. 12a ) and plan view (Fig. 12b ) illustrates the operating position when pressing the block to a remaining press residual length; - Fig. 13a, b
- in a schematic side view (
Fig. 13a ) and plan view (Fig. 13b ) the operating position after stripping the press residue; and - Fig. 14a, b
- in a schematic side view (
Fig. 14a ) and plan view (Fig. 14b ) the press returned to the block loading position.
Von einer Strang- und Rohrpresse bzw. Metallstrangpresse 1 ist in
Wie in den
Das den Ringzylinder 22 mit dem Füllventildeckel 21 tragende Außenrohr 23 ist hier Bestandteil eines Gestänges 27, das sich in den Ausgleichsbehälter 15 hinein fortsetzt und an seinem dortigen Ende mit einer Schieberplatte 28 versehen ist, die bei Beaufschlagung des Presskolbens 11 in Pressrichtung gemäß Pfeil 29 das Hydrauliköl über den geöffneten Füllventildeckel 28 - die
Bei einer in den
Die Betriebsweise der kombiniert elektromotorisch und hydraulisch arbeitenden Strang- und Rohrpresse 1 wird nachfolgend unter Bezugnahme auf die
Zu dem in den
Das sich daran anschließende Stauchen bzw. Vorstauchen des Blockes 18 lässt sich den
Zum Freilegen des Pressrestes 39, damit dieser vor dem Blockaufnehmer 8 abgeschert werden kann, werden die kombinierten Ringzylinder- und Klemmeinheiten 37 umgeschaltet. Der Blockaufnehmerhalter 7 wid über die geklemmten Schleppstangen 36 entsprechend der Länge des Pressrestes 39 zurückgezogen. Diese Stripp-Endlage des Pressrestes 39 geben die
Zur Vorbereitung eines neuen Lade- und Pressvorgangs werden bei geöffnetem Füllventil 20, so dass das Hydrauliköl aus dem Druckraum hinter dem Presskolben in den Ausgleichsbehälter 15 abströmen kann, und deaktivierter Klemmeinrichtung 32 sowie ebenfalls deaktivierten Ringzylinder- und Klemmeinheiten 37 der Blockaufnehmerhalter 7 und die Stempeltraverse 6 mittels der Elektromotoren 12 und 13 zurückgefahren, wie in den
- 11
- Strang- und Rohrpresse/MetallstrangpresseExtrusion and tube press / metal extrusion press
- 22
- Zylinderholmcylinder beam
- 33
- ZuglamelleZuglamelle
- 44
- Gegenholmcounter beam
- 55
- Druckstützepressure support
- 66
- Stempeltraversestamp Traverse
- 77
- BlockaufnehmerhalterBillet participants Sustainer
- 88th
- Blockaufnehmer/RezipientBillet / recipient
- 99
- Hauptzylinder/HauptzylindergehäuseMaster cylinder / master cylinder housing
- 1010
- Hydrostatische LagerungHydrostatic storage
- 1111
- Presskolbenplunger
- 1212
- Elektromotor/ServomotorMotor / servomotor
- 1313
- Elektromotor/ServomotorMotor / servomotor
- 1414
- Zahnstangerack
- 1515
- Ausgleichsbehältersurge tank
- 1616
- Endwand/RückwandEnd wall / rear wall
- 1717
- Zylindereinheitcylinder unit
- 1818
- Blockblock
- 1919
- Pressstempelpress die
- 2020
- Füllventilfilling valve
- 2121
- Füllventildeckel/VentildeckelFüllventildeckel / valve cover
- 2222
- Ringzylinderring cylinder
- 2323
- Außenrohrouter tube
- 2424
- Verschiebebuchsesliding bush
- 2525
- Zylinderkolbencylinder piston
- 2626
- Ausnehmungrecess
- 2727
- Gestängelinkage
- 2828
- Schieberplatteslide plate
- 2929
- Pressrichtung/PfeilPressing direction / arrow
- 3030
- Tanktank
- 3131
- Druckstangepushrod
- 3232
- Klemmeinrichtungclamper
- 3333
- Zylinderkolbencylinder piston
- 3434
- Schiebekeilspline
- 35a,b35a, b
- Komplementärkeilcomplementary wedge
- 3636
- Schleppstangetow bar
- 3737
- kombinierte Ringzylinder-/Klemmeinheitcombined ring cylinder / clamping unit
- 3838
- Werkzeug/WerkzeugsatzTool / tool set
- 3939
- PressrestPress remaining
Claims (12)
- A method for manufacturing metallic extruded products on extrusion and pipe extrusion presses (1) featuring a press frame that is composed of a cylindrical strut (2) and a counter-strut (4) connected thereto, wherein a displaceable billet receptacle holder (7), which carries a billet receptacle (8) and moves a billet (18) to be extruded and introduced by means of a loading device into the extruding position in front of the counter-strut (4) with the associated extrusion die (37), as well as a displaceable plunger crosshead (6), is provided in said press frame, wherein a main or press cylinder is arranged in the cylindrical strut (2) and accommodates in its cylindrical housing (9) a press piston (11) that is connected to a plunger (19) on its front end supported by the plunger crosshead (6), and wherein a compensation tank (15) is assigned to the main cylinder housing (9), which is connected to a tank line, and feeds hydraulic oil to the press piston (11) by means of a slide plate (28),
characterized in
that the displacements and feed motions of the billet receptacle holder (7) and of the plunger crosshead (6) with the press piston (11) are realized in an electromotive fashion, and in that the pre-compression of the billet (18) loaded into the billet receptacle (8), as well as the subsequent extrusion of the billet (18), is realized by hydraulically acting upon the press piston (11). - The method according to claim 1, characterized in that the billet receptacle holder (7) and the plunger crosshead (6) with the press piston (11) are simultaneously and jointly displaced in the extruding direction (29) in an electromotive fashion in order to clamp the loaded billet (18) between the plunger (19) and the extrusion die (37), wherein a first quantity of hydraulic oil is displaced from the compensation tank (15) into the main cylinder (9) behind the press piston (11) via an opened filling valve (20) integrated into the main cylinder housing (9), in that only the billet receptacle holder (7) is displaced in an electromotive fashion after clamping the billet (18) until the billet (18) transferred by the billet receptacle holder (7) is firmly clamped in the billet receptacle (8), whereupon a cylinder unit (17), which is connected to the rear end of the press piston (11) referred to the extruding direction (29) and flanged onto the rear wall (16) of the compensation tank (15), is acted upon in order to pre-compress the billet (18), wherein a second quantity of hydraulic oil is discharged behind the press piston (11) via the opened filling valve (20), and in that the extrusion of the billet (18) is carried out while the filling valve (20) is closed by acting upon the rear end of the press piston (11) with hydraulic oil from a tank (30), wherein a third quantity of hydraulic oil is simultaneously discharged from the compensation tank (15) into the tank (30).
- The method according to claim 2, characterized in that the billet receptacle holder (7) is hydraulically moved back opposite to the extruding direction (29) by a short distance corresponding to the residual extrusion length in order to strip the remainder (39).
- The method according to one of claims 1-3, characterized in that the billet receptacle holder (7) and the plunger crosshead (6) with the press piston (11) are after the completed extrusion process moved back into the home position in an electromotive fashion while the filling valve (20) is opened in order to be loaded with a new billet (18) to be extruded.
- An extrusion and pipe extrusion press (1) featuring a press frame that is composed of a cylindrical strut (2) and a counter-strut (4) connected thereto, wherein a displaceable billet receptacle holder (7), which carries a billet receptacle (8) and moves a billet (18) to be extruded and introduced by means of a loading device into the extruding position in front of the counter-strut (4) with the associated extrusion die (37), as well as a displaceable plunger crosshead (6), is provided in said press frame, wherein a main or press cylinder is arranged in the cylindrical strut (2) and accommodates in its cylindrical housing (9) a press piston (11) that is connected to a plunger (19) on its front end supported by the plunger crosshead (6), and wherein a compensation tank (15) is assigned to the main cylinder housing (9), which is connected to a tank line, and feeds hydraulic oil to the press piston (11) by means of a slide plate (28), particularly for carrying out the method according to claim 1,
characterized in
that adjustment drives in the form of electric motors (12, 13) are assigned to the plunger crosshead (6) and the billet receptacle holder (7), in that the press piston (11) is connected to a cylinder unit (17), which is mounted on the outside of the rear wall (16) of the compensation tank (15) and hydraulically acted upon in order to pre-compress the billet (18) to be loaded, by means of a rod assembly (27) extending in the compensation tank (15), and in that the rod assembly (27) is realized with a filling valve (20) that is integrated into the transition from the compensation tank (15) to the main cylinder, wherein said filling valve is adapted to the corresponding inside diameter of the cylinder housing (9) and opens a large annular cross section in the open position. - The extrusion and pipe extrusion press according to claim 5, characterized in that an electric motor (12, 13) is provided on each longitudinal side of the billet receptacle holder (7) and the plunger crosshead (6), wherein said electric motors are engaged with toothed racks (14).
- The extrusion and pipe extrusion press according to claim 5 or 6, characterized in that the electric motors (12, 13) are servomotors.
- The extrusion and pipe extrusion press according to one of claims 5-7, characterized in that the rod assembly (27) connecting the press piston (11) to the cylinder unit (17) consists of an outer tube (23) that carries the slide plate (28) on its opposite free end and of a pressure rod (31) that penetrates the outer tube (23) and is connected to the rear of the cylinder unit (17), wherein the penetrating end of the pressure rod (31) is realized with a clamping device (32) to be temporarily pressed on the outer tube (23).
- The extrusion and pipe extrusion press according to claim 8, characterized in that the clamping device (32) features a central slide wedge (34) that presses complementary wedges (35a, 35b) on the inner wall of the outer tube (23) when acting upon the cylinder unit (17).
- The extrusion and pipe extrusion press according to one of claims 5-9, characterized in that the cylinder unit (17) is designed for exerting the force for compressing the billet (18) via the pressure rod (31) when the clamping device (32) is activated.
- The extrusion and pipe extrusion press according to one of claims 5-10, characterized in that the filling valve (20) consists of a filling valve cover (21) that is arranged on the outer tube (23) by means of a collar-like sliding bush (24) and an annular cylinder (22) that encloses the sliding bush (24) behind the valve cover (21) referred to the extruding direction (29), wherein the cylinder piston (25) of said annular cylinder either moves the sliding bush (24) and therefore the valve cover (21) into the closed position or into the open position depending on the side of the piston acted upon with hydraulic oil.
- The extrusion and pipe extrusion press according to one of claims 5-11, characterized in that at least one drag rod (36), which extends through the cylindrical strut (2) with freedom of motion in the longitudinal direction, is assigned to the receptacle holder (7) on each longitudinal side, wherein the drag rods (36) are enclosed by a combined annular cylinder and clamping unit (37) over a section between the cylindrical strut (2) and the billet receptacle holder (7).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011117276 | 2011-10-31 | ||
PCT/EP2012/004553 WO2013064250A1 (en) | 2011-10-31 | 2012-10-31 | Method for producing metal extrusion press products, and extrusion and tube press |
Publications (2)
Publication Number | Publication Date |
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EP2773470A1 EP2773470A1 (en) | 2014-09-10 |
EP2773470B1 true EP2773470B1 (en) | 2016-03-23 |
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ID=47216188
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Application Number | Title | Priority Date | Filing Date |
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EP12788437.7A Active EP2773470B1 (en) | 2011-10-31 | 2012-10-31 | Method for producing metal extrusion press products, and extrusion and tube press |
Country Status (9)
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---|---|
US (1) | US9649680B2 (en) |
EP (1) | EP2773470B1 (en) |
JP (1) | JP5921701B2 (en) |
KR (1) | KR101584075B1 (en) |
CN (1) | CN104023865B (en) |
ES (1) | ES2577857T3 (en) |
PL (1) | PL2773470T3 (en) |
RU (1) | RU2570857C1 (en) |
WO (1) | WO2013064250A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018113910A1 (en) * | 2018-06-11 | 2019-12-12 | Moog Gmbh | Extruder with electro-static control system |
Families Citing this family (7)
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DE102014209685B3 (en) * | 2014-05-21 | 2015-10-22 | Sms Meer Gmbh | Extruder with hydraulic drive |
US20200038928A1 (en) * | 2014-05-21 | 2020-02-06 | Sms Group Gmbh | Bar press with hydraulic drive |
WO2016199324A1 (en) * | 2015-06-12 | 2016-12-15 | 宇部興産機械株式会社 | Hybrid extrusion press |
DE102015116002B4 (en) * | 2015-09-22 | 2019-08-29 | Sms Group Gmbh | extruder |
LU92917B1 (en) * | 2015-12-17 | 2017-06-19 | Sms Group Gmbh | Extrusion and tube press or metal extrusion press |
IT201800020782A1 (en) * | 2018-12-21 | 2020-06-21 | Danieli Off Mecc | PRESS FOR DIRECT EXTRUSION OF METALLIC MATERIAL |
DE102019134506B3 (en) * | 2019-12-16 | 2021-03-25 | Unterschütz Sondermaschinenbau GmbH | Extrusion press |
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DE2419709B2 (en) | 1974-04-24 | 1976-09-02 | Schloemann-Siemag AG, 4000 Düsseldorf | PRESSING PUNCH HOLDER ON A METAL EXTRUSION PRESS |
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ES2153228T3 (en) | 1998-08-07 | 2001-02-16 | Sms Eumuco Gmbh | EXTRUSION PRESS OF METAL LINGOTES, COMPOSED OF VARIOUS CYLINDERS. |
DE10227488B3 (en) * | 2002-06-19 | 2004-02-12 | Sms Eumuco Gmbh | Extrusion and tube press |
DE10236297A1 (en) | 2002-08-08 | 2004-02-19 | Sms Eumuco Gmbh | Main/press cylinder for pipe extruder and extrusion press has projecting rod with integrated advance and retraction cylinder and hollow bore containing a tube |
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2012
- 2012-10-31 US US14/129,179 patent/US9649680B2/en active Active
- 2012-10-31 WO PCT/EP2012/004553 patent/WO2013064250A1/en active Application Filing
- 2012-10-31 KR KR1020147002474A patent/KR101584075B1/en active IP Right Grant
- 2012-10-31 EP EP12788437.7A patent/EP2773470B1/en active Active
- 2012-10-31 CN CN201280053738.3A patent/CN104023865B/en active Active
- 2012-10-31 JP JP2014539256A patent/JP5921701B2/en active Active
- 2012-10-31 RU RU2014122176/02A patent/RU2570857C1/en active
- 2012-10-31 PL PL12788437.7T patent/PL2773470T3/en unknown
- 2012-10-31 ES ES12788437.7T patent/ES2577857T3/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102018113910A1 (en) * | 2018-06-11 | 2019-12-12 | Moog Gmbh | Extruder with electro-static control system |
Also Published As
Publication number | Publication date |
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US20150040635A1 (en) | 2015-02-12 |
KR101584075B1 (en) | 2016-01-11 |
EP2773470A1 (en) | 2014-09-10 |
RU2570857C1 (en) | 2015-12-10 |
JP5921701B2 (en) | 2016-05-24 |
WO2013064250A1 (en) | 2013-05-10 |
JP2014533202A (en) | 2014-12-11 |
US9649680B2 (en) | 2017-05-16 |
CN104023865B (en) | 2016-10-19 |
CN104023865A (en) | 2014-09-03 |
KR20140027536A (en) | 2014-03-06 |
ES2577857T3 (en) | 2016-07-19 |
PL2773470T3 (en) | 2016-11-30 |
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