EP2666949A1 - Window or door leaves - Google Patents
Window or door leaves Download PDFInfo
- Publication number
- EP2666949A1 EP2666949A1 EP13169376.4A EP13169376A EP2666949A1 EP 2666949 A1 EP2666949 A1 EP 2666949A1 EP 13169376 A EP13169376 A EP 13169376A EP 2666949 A1 EP2666949 A1 EP 2666949A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- plastic
- window
- plastic body
- inner shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004033 plastic Substances 0.000 claims abstract description 162
- 229920003023 plastic Polymers 0.000 claims abstract description 162
- 238000009413 insulation Methods 0.000 claims abstract description 24
- 239000004952 Polyamide Substances 0.000 claims abstract description 15
- 229920002647 polyamide Polymers 0.000 claims abstract description 15
- 239000003365 glass fiber Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims description 25
- 239000002184 metal Substances 0.000 claims description 25
- 238000003475 lamination Methods 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 230000002787 reinforcement Effects 0.000 claims description 9
- 239000002023 wood Substances 0.000 claims description 8
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims description 4
- 239000011151 fibre-reinforced plastic Substances 0.000 claims description 4
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- 239000000057 synthetic resin Substances 0.000 claims description 3
- 239000004794 expanded polystyrene Substances 0.000 claims description 2
- 239000006260 foam Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims 1
- 210000002414 leg Anatomy 0.000 description 46
- 239000011521 glass Substances 0.000 description 20
- 238000007789 sealing Methods 0.000 description 11
- 239000011810 insulating material Substances 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 239000012774 insulation material Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005304 joining Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 210000000689 upper leg Anatomy 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 240000006829 Ficus sundaica Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 241000722921 Tulipa gesneriana Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 210000003414 extremity Anatomy 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002650 laminated plastic Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229920006345 thermoplastic polyamide Polymers 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 229910000634 wood's metal Inorganic materials 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/26369—Specific material characteristics
- E06B2003/2637—Specific material characteristics reinforced
Definitions
- Conventional metal window sashes have a sash frame 209 consisting of an inner shell 211, a mandatory outer shell 213 and a multiple glazing 215, which is arranged between the inner shell and the outer shell ( Fig. 1 ).
- the multiple glazing 215 comprises two or three glass panes 217, 219, which are connected to each other at the edge by means of a spacer 221.
- To reduce the thermal conductivity of the space 223 between the glass sheets may have a rare gas filling. In this way, multiple glazing can be produced with a thermal conductivity coefficient ⁇ 0.5 W / m 2 K, which are relatively expensive.
- window is a metal window, in which the inner and outer shell of one or more aluminum profiles 225,227 resp. 229 is formed.
- Inner shell and outer shell are held together by a glass fiber reinforced plastic seal 231, usually made of polyamide.
- the polyamide seal 231 is with the aluminum profiles 225,227 resp. 229 form and / or positively connected so that a load-bearing composite structure is created.
- the multiple glazing 215 rests on a glass support 233, which is supported on the inner shell and the outer shell (profile 229).
- the glass support 233 may be formed, for example, by a local piece of wood.
- the invention relates to a window sash with a sash, which consists of an inner shell and an outer shell.
- a filling for example a multiple glazing with two, three or more glass panes, is arranged between the inner and the outer shell.
- Inner and outer shell are thermally separated from each other by an insulation, ie by a region of low thermal conductivity, to heat exchange between the environment and the building interior largely prevent.
- the insulation usually in the form of a plastic profile or web, connects the inner and the outer shell.
- the inner shell has a profile, in particular a hollow profile, and the insulation is formed as a plastic body with a ⁇ value ⁇ 0.08 W / m K, preferably ⁇ 0.06 W / m K and particularly preferably ⁇ 0.04 W / m K, and the insulation is connected by means of a plastic profile with the hollow profile.
- This embodiment has the advantage that a significant improvement in the U-value can be achieved in comparison to window sashes with conventional glass fiber reinforced polyamide webs.
- a glass fiber reinforced plastic profile which is positively and / or positively connected with the plastic body, known and manageable rolling-in techniques can be used for the connection of the plastic profile with the profile of the inner shell.
- the construction principle of the above-mentioned conventional window does not have to be significantly changed.
- a fine-pored plastic body as a replacement for conventional polyamide webs, significantly lower U-values can be achieved than with conventional polyamide webs.
- the plastic profile is connected by means of form and / or material connection with the hollow profile.
- This has the advantage that known joining techniques can be used to connect plastic profile and hollow profile with each other.
- the manufacturers of windows can continue to use their existing joining and curling systems to roll up the plastic connection profiles.
- the plastic profile has one or more projections molded onto a base profile. These can serve to connect the plastic profile to the hollow profile.
- at least one leg projecting at an angle, preferably at a right angle, is provided on the base profile. By means of the leg, the connecting surface between plastic body and plastic profiles can be increased, which contributes to a greater stability and carrying capacity of the insulation.
- two legs projecting at a right angle are provided. These can provide for a clasp of one end of the plastic body.
- the leg or legs do not cling to the plastic body, but added and glued in a slot provided in the plastic body.
- the legs of the plastic profile have at least a length of at least 5 mm, preferably at least 10 mm and more preferably at least 20 mm.
- the compound plastic profile can be made of a glass fiber reinforced polyamide.
- the projection or projections in a groove of the profile are preferably received positively.
- the plastic profile can be connected in a known manner with the hollow profile.
- a preferred embodiment provides an outer shell, which is formed by a second hollow profile.
- the plastic body is attached to the second hollow profile by means of a second plastic profile, e.g. glued or rolled up.
- a directed towards the outer shell projection is provided on the profile of the inner shell, which as a support for the filling, respectively.
- Multiple glazing serves.
- the inner glass pane of a multiple glazing is preferably directly or indirectly (via Glasetzlager) at least partially on the projection.
- the projection may also be extended by the profile of the inner shell, preferably positively connected plastic profile. In such a case, the weight of the filling can be removed via the dimensionally stable, non-compliant plastic profile on the inner shell.
- the plastic profile at least partially has a lamination of a synthetic resin.
- the present in conventional metal windows, glass fiber reinforced polyamide seals are according to the invention are partially replaced by a fine-pored plastic body. It is conceivable that by laminating the fine-pored plastic body can be reinforced so far that the composite material produced can replace the conventional polyamide gaskets in full.
- the lamination is provided with a fiber reinforcement.
- the fiber reinforcement may be formed by a fibrous web, mat, nets, oriented roving strands, mostly unidirectional or non-directional fiber layers, and the like. This can be the Fiber reinforcement be targeted to the expected main stress directions.
- the fibers of the fiber reinforcement preferably extend for the most part transversely to the longitudinal extent of the profiles.
- the Laminierng is materially connected to the plastic body. This results in a stable bond between the plastic body and the fiber reinforcement.
- the lamination is provided on at least one side of the plastic body, namely either at that which is oriented towards the filling or facing away from the filling.
- the plastic body can be further reinforced.
- the lamination on opposite sides of the plastic body namely on the longitudinal sides, which respectively of the filling. Multiple glazing facing away and provide.
- the mentioned longitudinal sides can take the function of tension and compression webs. In terms of production, however, it may also be expedient to provide the plastic body with lamination on all sides or at least on all longitudinal sides.
- the lamination may extend at least partially to the inner shell and preferably to the outer shell.
- the inner shell and possibly also the outer shell can be positively and preferably positively connected to the plastic body.
- the plastic of the plastic body is an expanded polystyrene particle rigid foam, a foamed PET plastic or a PUR material. These plastics have excellent insulating properties and can be produced with the required strength.
- the plastic may have a specific gravity of ⁇ 180 Kg / m3, preferably ⁇ 160 Kg / m3, and more preferably ⁇ 130 Kg / m3, but at least 80 Kg / m3 (measured according to the current ISO standard 845).
- the ⁇ value of the fine-pored plastic is preferably less than 0.08 W / m * K, preferably less than 0.06 W / m * K and particularly preferably less than 0.04 W / m * K.
- the inner shell, insulation and the outer shell forms a composite structure.
- the plastic body may be glued to the inner shell and the outer shell and / or rolled or otherwise connected.
- the plastic body has a thickness of> 15 mm, preferably> 25 mm and particularly preferably> 35 mm.
- the inner shell comprises a profile, in particular a metal, wood or plastic profile.
- a profile in particular a metal, wood or plastic profile.
- the insulating material used for the plastic body should have such a compressive strength that it is not compressed when parking the window sash. Accordingly, insulation material with low compressive strength and therefore the better insulation value can be used as insulation material.
- the inventors have found that in this case, for example, a foamed fine-pored plastic with a compressive strength between 0.5 and 5 N / mm 2 and preferably between 1 and 3 N / mm 2 and more preferably between 1.4 and 2.3 N / mm 2 is already sufficient.
- the window according to the invention thus no longer uses polyamide webs.
- the new construction surprisingly wings with a small depth and a small U-value can be produced.
- the multiple glazing between 44 and 52 mm a depth of a sash of less than 90 and preferably less than 85 mm, specifically between 78 and 82 mm can be achieved.
- the window sash is also suitable for renovations.
- the support elements are formed by an angle profile.
- An angle profile has the advantage that one leg can be attached directly to the inner shell, while the other serves as a support for the multiple glazing.
- the attachment of the one leg to the inner shell can be done by means of screws or gluing or by means of a positive connection.
- the support element is made of fiber-reinforced plastic, in particular of a plastic from the group of polyamides, polycarbonates, polyethers, polystyrenes, polyethylene, polypropylene, polyamide being preferred.
- the plastic may also comprise a proportion of recyclate and / or expandable components.
- Fiber-reinforced plastic has a low thermal conductivity and can be made with sufficient bending strength, so that such a corner profile the load can accommodate the multiple glazing. Because the angle profile with the outer shell is advantageously not in contact, this does not lead to a noticeable heat exchange.
- the bending strength of the angle profile is greater than 2 N / mm 2, preferably greater than 4 N / mm 2 and particularly preferably greater than 15 N / mm 2.
- the legs of the corner profile advantageously have a length of less than 30 cm, and preferably less than 20 cm, and more preferably less than 8 cm.
- a possible gap between the insulation and the multiple glazing - due to the thickness of the corner profile - can be filled with a sealing profile or a plastic foam.
- the angle profile is formed as a corner profile, and at least two corner profiles are arranged in two diagonally opposite corners of the window sash.
- Such an arrangement of the corner profiles achieves a high rigidity of the window sash.
- the hinge profile in the lower corner of the window sash is arranged on the hinge side. This allows the main load to be derived directly into the hinges.
- load-bearing corner profiles are provided in all four corners.
- a support for the corner profile is provided on the profile.
- the load of the multiple glazing is introduced directly into the inner shell
- a second groove is provided at the front of the profile, in which the second leg of the angle profile is added.
- a corner connector in the profile (hollow chamber) of the inner shell is preferably arranged adjacent to the first corner profile.
- a hinge can be fastened to this, in order to divert the weight of the window sash directly into the window frame.
- the invention is also a window system comprising a window sash according to the invention and a window frame with an inner and an outer profile.
- the inner and outer profiles are analogous to the window sash connected by means of a fine-pored plastic body.
- the in the FIGS. 2 to 4 shown frame 9 of a window sash has an inner shell 11 and an optional outer shell 13, which are thermally insulated interconnected.
- Inner and outer shell 11, 13 are formed by metal profiles 15,17, in particular aluminum profiles.
- the metal profiles 15,17 are connected to each other by means of thermal insulation.
- the thermal insulation is formed by an insulating material, in particular a foamed, fine-pored plastic body 19, which is received in grooves 21, 23 of the profiles and permanently connected.
- the plastic body is rolled into the aluminum profiles, that is held by undercuts in the grooves 21,23 and optionally glued (s.unten description of the FIGS. 7 to 10 ).
- the weight of a multiple glazing or other filling is removed only on the inner shell and possibly on the frame corner of the inner shell.
- a first corner profile 25 is provided, which is attached to the inner shell and / or is supported on this.
- the corner profile 25 with the two legs 24, 26 arranged at a right angle to one another is produced from an angle profile 27.
- the angle section 27 has in cross section a first leg 29, which serves as a support or stop for the multiple glazing (in the Fig. 2 to 4 not shown), and a second leg 31, which is positively received preferably in a groove 33 of the profile 15.
- a projection 35 which is provided at a distance from the free leg 37 of the groove 33, serves as a support for the angle profile leg 29. It is important that the projection of the thigh plane by a certain amount, preferably by at least 5 mm and more preferably in order protrudes at least 10 mm, so that the main weight of the filling can be removed on the bridge.
- the distance between the end face 39 of the groove 33 and the projection 35 preferably corresponds to the thickness of the leg 29.
- a shorter leg 37 is conceivable, as long as it is ensured that the weight of the multiple glazing is substantially completely dissipated to the inner shell 11.
- the groove has a depth of at least 10 mm and preferably at least 15 mm. The fact that the corner profile 25 extends around the corner of the sash frame, results in a particularly rigid construction.
- a corner connector 41 is provided adjacent to the corner profile 25, which is received in a hollow chamber 43 of the profile 15 ( Fig. 3 ).
- the corner connector 41 is preferably a stable square profile with strong walls, so that a hinge 45 by means of appropriate screws, rivets or the like (not shown in the figures) can be attached thereto (s. Fig. 4 ).
- a fitting groove 44 is provided which serves to receive conventional fittings.
- a sealing groove 48 is provided for receiving a plastic seal.
- corner profile 25 is important that this has the smallest possible thermal conductivity coefficient. It is therefore preferably made of a fiber-reinforced plastic. As reinforcements come glass, carbon, natural, aramid fibers and fibers with similar properties in question.
- the stiffness of the corner profile can be increased by appropriate orientation of the fibers in the longitudinal direction of the legs 29,31 and by the use of rovings.
- the length of the leg 29 is selected so that no contact between the corner profile 25 and the outer shell 13 is made.
- a small air gap of 0.5 to 5 mm, preferably 1 to 2 mm may be present. Preferably, however, there is no gap between the insulation and the side surfaces of the multiple glazing or filling.
- a corner profile 25 is preferably provided at least in two corners of a window sash. It may for example be provided in the two lower corners of a window sash or in two diagonally opposite corners of the sash. In the second variant, a corner profile is preferably to be arranged on the hinge side in the lower corner.
- the embodiment according to Fig. 7 shows a metal window in section.
- the multiple glazing consists of a triple glazing with an interior
- compensation elements 53 such as leveling lumber, can be provided. It can be seen that the multiple glazing - separated only by a narrow sealing strip - rests on the profile 15.
- the distance between multiple glazing and the free leg 37 is preferably less than 8 mm and more preferably less than 5 mm.
- the leg 29 should project in each case by more than the distance of the inner glass pane 45 from the free leg 37 from the plane of the free leg. As a result, the greatest part of the weight of the filling resp. the multiple glazing on the leg 29 are removed.
- outer profile 17 a serving as a weather protection profile 57 is inserted in a groove 55.
- a seal 59 is provided, which seals the outer shell and the outer glass pane 49 against each other.
- the plastic core 63 is firmly connected to an outer profile 65 and an inner profile 67.
- An inside profile on the outer profile 65 arranged sealing profile 69 serves to seal a existing between the plastic body 19 and the plastic core 63 gap 64.
- the wall connector part 61 is in the reveal of a window opening (not shown in the figure) posted and attached.
- the embodiment according to FIG. 8 differs from the window according to FIG. 7 in that the window frame 61 and the inner shell is partly made of wood on the room side.
- the inner shell 17 consists of a wooden profile 70 in which a metal profile 72 is received in a fold 71.
- the metal profile 72 is fixedly connected to the plastic body 19 and the outer shell 13.
- the metal profile 72 like the profile 15 has a groove 33 which serves to receive the angle profile leg 31. In the interaction of groove 33 and projection 35 results for the inserted corner profile 25 a form fit with little play.
- Fig. 10 The embodiment according to Fig. 10 is characterized in that a window sash is combined with a fixed glazing. Incidentally, the structure is the same as the sash of Fig. 7 ,
- FIG. 9 a double window sash whose sash can be opened in the same or opposite directions of rotation.
- a middle cuff 73 is arranged, on which abuts the upper wing.
- this embodiment corresponds to the one already described, so that it need not be discussed in more detail.
- a plastic body 19 comprising a fine-pored, dimensionally stable and substantially pressure-resistant insulating material of a material as described above, which plastic body 19 is connected by means of two plastic profiles 78,82 with the inner and outer shell 11,13.
- the plastic profiles 78,82 are U-shaped in cross-section and have two legs 80,84 formed on a flat base profile.
- the legs 80,84 of the plastic profiles 78,82 are preferably connected by means of an adhesive bond cohesively with the plastic body.
- the plastic body may include a lamination 74 of a synthetic resin and a fiber reinforcement (in FIG. 11 not apparent).
- the lamination 74 is provided only on the longitudinal side 75 facing the filling 76 (here: multiple glazing) and / or the side 77 facing away from the filling 76. It is conceivable, however, that the lamination 74 is provided at least on all longitudinal sides of the plastic body 19.
- the lamination extends into the grooves 21 of the metal profile 15 and preferably into the grooves 23 of the metal profile 17, where by undercuts 79 respectively. 81, which can be formed by rolling, a positive connection is realized.
- the plastic body 19 can withstand the necessary carrying capacity and also in the longitudinal direction of a large traction force, the plastic body is partially covered by the plastic profiles 78, 82.
- the plastic profiles are designed to U-shaped and have lateral legs 80,84.
- the legs 80,84 include the ends of the plastic body 19 at least partially.
- heads or projections 87,89 are formed, which are positively received in the grooves 21,23 with the undercuts 79,81.
- the window frame 61 also has a preferably laminated plastic body 93.
- the plastic body 93 may consist of the same material as the plastic body 19.
- the plastic body 93 is at least partially encompassed at the ends of two U-shaped plastic profiles 100,102 in each case.
- the plastic profiles 100,102 have molded-on projections 103,105, which are rolled into corresponding grooves 95,99 of the profiles 65,67.
- the profile 65 has for this purpose grooves 95, the side walls form undercuts 97.
- the profile 67 grooves 99, the side walls form undercuts 101. Accordingly, the projections 103, 105 of the plastic body 93 are positively held in the grooves 95,99.
- the side walls 107, 109 are glued at least in areas and preferably substantially over the entire surface to the inner surfaces of the profiles 65, 67.
- a sealing body 111 is preferably filled by a sealing body 111.
- a special feature of this window construction is that over at least half and preferably over at least 2/3 of the thickness of the plastic body 19 of the sealing body 111 on the plastic body 19, respectively.
- Plastic core 93 is applied or only a minimum gap of less than 3 mm, and preferably less than 1 mm releases.
- the sealing body 111 may be a co-extruded sealing profile having a first portion 113 of a first plastic and a second portion 115 of a second plastic.
- the second plastic is preferably an elastomer, for example based on olefins or urethanes, or a thermoplastic polyamide.
- the second Section 115 of the sealing body advantageously has a plurality of chambers 117 arranged one behind the other, which fill in their area the space between the casement and the window frame.
- the sealing body 111 is on the one hand received in a form-fitting manner in a groove 67 provided in the profile groove 119 and on the other hand in a groove 121.
- Fig. 12 is different from that of Fig. 11 essentially in that the plastic bodies 19, 93 have a different geometric shape.
- the plastic body 19 integrated in the sash has a channel extending in the longitudinal direction or a recess 122, in which a second insulating material 127 is accommodated.
- This may likewise be a foamed plastic or, for example, an airgel.
- the filling 76 may be supported in the form of multiple glazing on a glass support 123 made of the second or other insulating material. In between, a so-called. Falzraumheller, for example, a sponge rubber, be arranged to prevent convection of the air as possible.
- the inner and outer profiles 65,67 of the window frame according FIG. 12 are held together by two plastic body 93.
- the lateral edges of the plastic body 93 are each received in plastic profiles 125, which surround the plastic body 93 with the legs 129 partially.
- the legs 129 preferably have at the end an inwardly oriented bead 130 which can engage in a longitudinal groove in the plastic body or can simply be pressed into the plastic body 93.
- an insulating material hereinafter referred to as insulation body 131, is provided, which has a lower lambda value than the plastic body 93. Because the plastic bodies 93 have sufficient stability and strength, the insulating body 131 can be optimized in terms of insulating properties, so that the Heat transfer can be further reduced, because in general a higher strength of the insulation material is associated with poorer insulation properties.
- the plastic profiles 125 each have a molded-on head or projection 133, which is rolled into a groove 135 of the inner and outer profiles 65,67.
- the projection 133 is formed as a cone, so that this, once it is rolled into the aluminum profile, is held by a positive connection.
- FIG. 13 is the plastic profile 125, whose essential features are identical to the features of the plastic profile 78, shown by way of example in an enlarged scale. The following description therefore also reads on the plastic profile 78 and the plastic body 19.
- a sawtooth-like elevation 137 is provided at the end of the limb 129. This sawtooth-like elevation 137 can be buried in the surface of the plastic body 93 and thus counteract a tearing of the plastic body 93 from the clasping of the legs 129.
- FIG. 14 shows that the inner surfaces of the legs 129 may have a corrugation 139.
- the corrugation 139 has the purpose, on the one hand between the legs 129 and the plastic body 93 to achieve a positive connection, and on the other hand to provide an enlarged surface for an adhesive connection between the legs 129 and the plastic body 93.
- the embodiments of the plastic profiles 125 according to the FIGS. 15 and 16 show further variants of how a positive connection between plastic profile 125 and plastic body 93 can be achieved.
- FIG. 15 are cuts 41 provided in the legs 129.
- the cut parts 143 are then pressed into the plastic body 93 such that a positive connection is realized.
- FIG. 16 differs from that of FIG. 15 characterized in that only incisions are made in the legs 129, so that from the plane of the legs anschwenkbare material parts 145 are formed, which, however, remain connected to the leg. Shown are in the FIG. 16 U-shaped cuts 147 in the legs 129, which are designed so that the material parts 145, when pressed into the plastic body 93, Prevent a withdrawal of the plastic body 93 from the clasp of the plastic profile 125 or at least counteract.
- plastics are preferably used whose properties correspond to the stated values at least in one of the physical parameters listed below. It is in the fifth and sixth column of the preferred resp. most preferred range of parameters indicated.
- the ideal values are in the following ranges: parameter standard dimension Area density ISO 845 Kg / m 3 100 to 210, preferably to 160 Compressive strength ISO 844 N / mm 2 1.4 to 2.3 Print module vertical DIN 53421 N / mm 2 80 to 120 Tensile strength vertical ASTM C297 N / mm 2 2.0 to 2.8 Tensile module vertical ASTM C297 N / mm 2 100 to 180 shear strength ISO 1922 N / mm 2 0.75 to 1.3 Shear elongation at break ISO 1922 % 7 to 11 thermal conductivity ISO 8301 W / m K 0.032 to 0.041
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wing Frames And Configurations (AREA)
Abstract
Description
Gängige Fensterkonzepte sind nur durch Vergrösserung der Bautiefe in ihrer Wärmedämmung zu verbessern. Gegenwärtig ist die Branche daran, die derzeitige Bautiefe von 70mm auf 80mm zu erhöhen, und es gibt schon erste marktreife Fenstersysteme mit 90mm Bautiefe.Common window concepts can only be improved by increasing the overall depth in their thermal insulation. Currently, the industry is in the process of increasing the current depth from 70mm to 80mm, and there are already the first marketable window systems with 90mm depth.
Grosse Bautiefen von Fensterprofilen sind in der Bearbeitung (präziser Zuschnitt, präzises Fügen) äusserst anspruchsvoll. Zudem führen grosse Bautiefen geometrisch zu Problemen. Weil an Fenstern der Drehpunkt exzentrisch angebracht ist, benötigt ein Fensterflügel geometrisch eine gewisse Flügelbreite, um sich öffnen zu lassen. Je grösser die Bautiefe, desto grösser wird der nötige minimale Radius. Im Sanierungsbau sind die Flügelbreiten vorgegeben, sodass hier gar keine Fenster neuester Generation eingebaut werden können.Large depths of window profiles are extremely demanding during machining (precise cutting, precise joining). In addition, large depths lead geometrically to problems. Because the pivot point is eccentrically mounted on windows, a sash geometrically requires a certain sash width in order to open. The bigger the depth, the bigger the required minimum radius. The wing widths are specified in the redevelopment, so that no windows of the latest generation can be installed here.
Konventionelle Fensterflügel aus Metall besitzen einen Flügelrahmen 209 bestehend aus einer Innenschale 211, einer zwingenden Aussenschale 213 und einer Mehrfachverglasung 215, welche zwischen der Innen- und der Aussenschale angeordnet ist (
Das in
Schwachstelle bezüglich Wärmeleitfähigkeit ist auch bei modernen Fenstern immer noch der Flügelrahmen 209. Hier bestehen meist Kältebrücken, die den Gesamtwärmeleitfähigkeitskoeffizienten des Fensterflügels merklich erhöhen. Auch ausgeklügelte Dichtungen mit mehreren voneinander getrennten Kammern, wie in
Folglich besteht ein Bedürfnis nach Fenstern, bei denen der Flügelrahmen einen niedrigen U-Wert aufweist, und der u-Wert sich nicht in Abhängigkeit von der Einbaulage ändert. Es ist ausserdem ein Ziel der vorliegenden Erfindung, einen Fensterflügel vorzuschlagen, bei welchem auch bei kleiner Einbautiefe von ca. 80 mm ein geringer u-Wert erreichbar ist.Consequently, there is a need for windows in which the sash has a low U-value and the u-value does not change depending on the installation position. It is also an object of the present invention to propose a window sash, in which even at a small installation depth of about 80 mm, a low u-value can be achieved.
Diese und weitere Ziele werden durch den Gegenstand gemäss Anspruch 1 erreicht. Vorteilhafte Ausgestaltungen des erfindungsgemässen Gegenstands sind in den Unteransprüchen definiert.These and other objects are achieved by the subject matter of
Die Erfindung betrifft einen Fensterflügel mit einem Flügelrahmen, welcher aus einer Innenschale und einer Aussenschale besteht. Eine Füllung, z.B. eine Mehrfachverglasung mit zwei, drei oder mehr Glasscheiben, ist zwischen der Innen-und der Aussenschale angeordnet. Innen- und Aussenschale sind durch eine Isolation, d.h. durch einen Bereich einer geringen thermischen Leitfähigkeit, thermisch getrennt voneinander, um einen Wärmeaustausch zwischen Umgebung und Gebäudeinnerem weitgehend zu verhindern. Die Isolation, meist in der Gestalt eines Kunststoffprofils oder -stegs, verbindet die Innen- mit der Aussenschale.The invention relates to a window sash with a sash, which consists of an inner shell and an outer shell. A filling, for example a multiple glazing with two, three or more glass panes, is arranged between the inner and the outer shell. Inner and outer shell are thermally separated from each other by an insulation, ie by a region of low thermal conductivity, to heat exchange between the environment and the building interior largely prevent. The insulation, usually in the form of a plastic profile or web, connects the inner and the outer shell.
Erfindungsgemäss weist die Innenschale ein Profil, insbesondere ein Hohlprofil, auf, und die Isolation ist ausgebildet als Kunststoffkörper mit einem λ- Wert < 0.08 W/m K, vorzugsweise < 0.06 W/m K und besonders bevorzugt < 0.04 W/m K, und die Isolation ist mittels eines Kunststoffprofils mit dem Hohlprofil verbunden. Diese Ausführungsform hat den Vorteil, dass eine deutliche Verbesserung des U-Werts im Vergleich zu Fensterflügeln mit konventionellen glasfaserverstärkten Polyamidstegen erreichbar ist. Durch den Einsatz eines glasfaserverstärkten Kunststoffprofils, welches mit dem Kunststoffkörper form- und/oder formschlüssig verbunden ist, können für die Verbindung des Kunststoffprofils mit dem Profil der Innenschale bekannte und beherrschbare Einrolltechniken eingesetzt werden. Auch muss das Bauprinzip des eingangs erwähnten konventionellen Fensters nicht wesentlich geändert werden. Durch den Einsatz eines feinporigen Kunststoffkörpers als Ersatz der konventionellen Polyamidstege können deutlich niedrigere U-Werte als mit den konventionellen Polyamidstegen erreicht werden.According to the invention, the inner shell has a profile, in particular a hollow profile, and the insulation is formed as a plastic body with a λ value <0.08 W / m K, preferably <0.06 W / m K and particularly preferably <0.04 W / m K, and the insulation is connected by means of a plastic profile with the hollow profile. This embodiment has the advantage that a significant improvement in the U-value can be achieved in comparison to window sashes with conventional glass fiber reinforced polyamide webs. By using a glass fiber reinforced plastic profile, which is positively and / or positively connected with the plastic body, known and manageable rolling-in techniques can be used for the connection of the plastic profile with the profile of the inner shell. Also, the construction principle of the above-mentioned conventional window does not have to be significantly changed. By using a fine-pored plastic body as a replacement for conventional polyamide webs, significantly lower U-values can be achieved than with conventional polyamide webs.
Vorteilhaft ist das Kunststoffprofil mittels Form-und/oder Stoffschluss mit dem Hohlprofil verbunden. Dies hat den Vorteil, dass bekannte Verbindungstechniken verwendet werden können, um Kunststoffprofil und Hohlprofil miteinander zu verbinden. So können die Hersteller von Fenstern weiterhin ihr bestehenden Füge- und Einrollanlagen einsetzen, um die Kunststoffverbindungsprofile einzurollen.Advantageously, the plastic profile is connected by means of form and / or material connection with the hollow profile. This has the advantage that known joining techniques can be used to connect plastic profile and hollow profile with each other. Thus, the manufacturers of windows can continue to use their existing joining and curling systems to roll up the plastic connection profiles.
Gemäss einer bevorzugten Ausführungsform eist das Kunststoffprofil einen oder mehrere an einem Basisprofil angeformte Vorsprünge aufDiese können der Verbindung des Kunststoffprofils mit dem Hohlprofil dienen. Vorteilhaft ist am Basisprofil wenigstens ein in einem Winkel, vorzugsweise in einem rechten Winkel, abstehender Schenkel vorgesehen. Mittels des Schenkels kann die Verbindungsfläche zwischen Kunststoffkörper und Kunststoffprofile vergrössert werden, was zu einer grösseren Stabilität und Tragkraft der Isolation beiträgt.According to a preferred embodiment, the plastic profile has one or more projections molded onto a base profile. These can serve to connect the plastic profile to the hollow profile. Advantageously, at least one leg projecting at an angle, preferably at a right angle, is provided on the base profile. By means of the leg, the connecting surface between plastic body and plastic profiles can be increased, which contributes to a greater stability and carrying capacity of the insulation.
Vorteilhaft sind zwei in einem rechten Winkel abstehende Schenkel vorgesehen. Diese können für eine Umklammerung eines Endes des Kunststoffkörpers sorgen. Denkbar ist jedoch auch, dass der oder die Schenkel den Kunststoffkörper nicht umklammern, sondern in einem im Kunststoffkörper vorgesehenen Schlitz aufgenommen und festgeklebt sind. Die Schenkel des Kunststoffprofils besitzen mindestens eine Länge von wenigstens 5 mm, vorzugsweise mindestens 10 mm und besonders bevorzugt mindestens 20 mm. Analog den konventionellen Kunststoffstegen kann das Verbindungskunststoffprofil aus einem glasfaserverstärkten Polyamid hergestellt sein.Advantageously, two legs projecting at a right angle are provided. These can provide for a clasp of one end of the plastic body. However, it is also conceivable that the leg or legs do not cling to the plastic body, but added and glued in a slot provided in the plastic body. The legs of the plastic profile have at least a length of at least 5 mm, preferably at least 10 mm and more preferably at least 20 mm. Similar to the conventional plastic webs, the compound plastic profile can be made of a glass fiber reinforced polyamide.
Vorteilhaft sind der oder die Vorsprünge in einer Nut des Profils vorzugsweise formschlüssig aufgenommen. Mittels des Vorsprunges kann das Kunststoffprofil in bekannter Art mit dem Hohlprofil verbunden sein.Advantageously, the projection or projections in a groove of the profile are preferably received positively. By means of the projection, the plastic profile can be connected in a known manner with the hollow profile.
Eine bevorzugte Ausführungsform sieht eine Aussenschale vor, welche durch ein zweites Hohlprofil gebildet ist. Dabei ist der Kunststoffkörper am zweiten Hohlprofil mittels eines zweiten Kunststoffprofils befestigt, z.B. festgeklebt oder eingerollt.A preferred embodiment provides an outer shell, which is formed by a second hollow profile. In this case, the plastic body is attached to the second hollow profile by means of a second plastic profile, e.g. glued or rolled up.
Vorteilhaft ist am Profil der Innenschale ein in Richtung Aussenschale gerichteter Vorsprung vorgesehen, welcher als Auflager für die Füllung resp. Mehrfachverglasung dient. Dabei liegt die innere Glasscheibe einer Mehrfachverglasung direkt oder indirekt (via Glasauflager) vorzugsweise mindestens teilweise auf dem Vorsprung auf. Dabei kann der Vorsprung durch das mit dem Profil der Innenschale vorzugsweise formschlüssig verbundene Kunststoffprofil auch verlängert sein. In einem solchen Fall kann das Gewicht der Füllung über das formstabile, nicht - nachgiebige Kunststoffprofil auf die Innenschale abgetragen sein.Advantageously, a directed towards the outer shell projection is provided on the profile of the inner shell, which as a support for the filling, respectively. Multiple glazing serves. In this case, the inner glass pane of a multiple glazing is preferably directly or indirectly (via Glasauflager) at least partially on the projection. In this case, the projection may also be extended by the profile of the inner shell, preferably positively connected plastic profile. In such a case, the weight of the filling can be removed via the dimensionally stable, non-compliant plastic profile on the inner shell.
Zweckmässigerweise besitzt das Kunststoffprofil mindestens bereichsweise eine Laminierung aus einem Kunstharz. Die bei konventionellen Metallfenstern vorhandenen, glasfaserverstärkten Polyamiddichtungen sind erfindungsgemäss sind teilweise durch einen feinporigen Kunststoffkörper ersetzt. Es ist denkbar, dass durch die Laminierung der feinporige Kunststoffkörper so weit verstärkt werden kann, dass der erzeugte Verbundwerkstoff die herkömmlichen Polyamiddichtungen vollumfänglich ersetzen kann.Conveniently, the plastic profile at least partially has a lamination of a synthetic resin. The present in conventional metal windows, glass fiber reinforced polyamide seals are according to the invention are partially replaced by a fine-pored plastic body. It is conceivable that by laminating the fine-pored plastic body can be reinforced so far that the composite material produced can replace the conventional polyamide gaskets in full.
Gemäss einer vorteilhaften Ausführungsform ist die Laminierung mit einer Faserverstärkung versehen. Die Faserverstärkung kann durch ein Fasergewebe, Matte, Netze, ausgerichtete Rovingstränge, mehrheitlich unidirektionale oder ungerichtete Faserschichten und Ähnlichem gebildet sein. Damit kann die Faserverstärkung zielgerichtet auf die zu erwartenden Hauptbeanspruchungsrichtungen ausgerichtet sein. Vorzugsweise erstrecken sich die Fasern der Faserverstärkung mehrheitlich quer zur Längserstreckung der Profile. Vorteilhaft ist die Laminierng stoffschlüssig mit dem Kunststoffkörper verbunden. Dadurch ergibt sich ein stabiler Verbund zwischen dem Kunststoffkörper und der Faserverstärkung.According to an advantageous embodiment, the lamination is provided with a fiber reinforcement. The fiber reinforcement may be formed by a fibrous web, mat, nets, oriented roving strands, mostly unidirectional or non-directional fiber layers, and the like. This can be the Fiber reinforcement be targeted to the expected main stress directions. The fibers of the fiber reinforcement preferably extend for the most part transversely to the longitudinal extent of the profiles. Advantageously, the Laminierng is materially connected to the plastic body. This results in a stable bond between the plastic body and the fiber reinforcement.
Zweckmässigerweise ist die Laminierung an wenigstens einer Seite des Kunststoffkörpers, nämlich entweder an jener, welche zur Füllung hin orientiert oder von der Füllung abgewandt ist, vorgesehen. Durch eine solche, mindestens einseitige Laminierung kann der Kunststoffkörper weiter verstärkt werden. Es ist jedoch denkbar, die Laminierung an einander gegenüberliegenden Seiten des Kunststoffkörpers, nämlich an den Längsseiten, welche der Füllung resp. Mehrfachverglasung zu- und abgewandt sind, vorzusehen. Damit können die erwähnten Längsseiten die Funktion von Zug- und Druckstegen einnehmen. Produktionstechnisch kann es jedoch auch sinnvoll sein, den Kunststoffkörper allseitig oder wenigstens an allen Längsseiten mit einer Laminierung zu versehen.Expediently, the lamination is provided on at least one side of the plastic body, namely either at that which is oriented towards the filling or facing away from the filling. By such, at least one-sided lamination, the plastic body can be further reinforced. However, it is conceivable, the lamination on opposite sides of the plastic body, namely on the longitudinal sides, which respectively of the filling. Multiple glazing facing away and provide. Thus, the mentioned longitudinal sides can take the function of tension and compression webs. In terms of production, however, it may also be expedient to provide the plastic body with lamination on all sides or at least on all longitudinal sides.
Zur Erreichung der erforderlichen Stabilität kann sich die Laminierung mindestens teilweise auf die Innenschale und vorzugsweise auf die Aussenschale erstrecken. Damit können die Innenschale und gegebenenfalls auch die Aussenschale kraft- und vorzugsweise formschlüssig mit dem Kunststoffkörper verbunden sein.To achieve the required stability, the lamination may extend at least partially to the inner shell and preferably to the outer shell. Thus, the inner shell and possibly also the outer shell can be positively and preferably positively connected to the plastic body.
Vorteilhaft ist der Kunststoff des Kunststoffkörpers ein expandierter Polystyrol-Partikelhartschaumstoff , ein geschäumter PET Kunststoff oder ein PUR Werkstoff. Diese Kunststoffe weisen exzellente Isolationseigenschaften auf und können mit der geforderten Festigkeit hergestellt werden. Zweckmässiger kann der Kunststoff ein spezifisches Gewicht von < 180 Kg/m3, vorzugsweise < 160 Kg/m3, und besonders bevorzugt < 130 Kg/m3, mindestens jedoch 80 Kg/m3 aufweisen (gemessen nach der zur Zeit sich in Kraft befindenden ISO-Norm 845). Der λ-Wert des feinporigen Kunststoffs beträgt vorzugsweise weniger als 0.08 W/m * K, vorzugsweise weniger als 0.06 W/m* K und besonders bevorzugt weniger als 0.04 W/m * K.Advantageously, the plastic of the plastic body is an expanded polystyrene particle rigid foam, a foamed PET plastic or a PUR material. These plastics have excellent insulating properties and can be produced with the required strength. Conveniently, the plastic may have a specific gravity of <180 Kg / m3, preferably <160 Kg / m3, and more preferably <130 Kg / m3, but at least 80 Kg / m3 (measured according to the current ISO standard 845). The λ value of the fine-pored plastic is preferably less than 0.08 W / m * K, preferably less than 0.06 W / m * K and particularly preferably less than 0.04 W / m * K.
Vorteilhaft bildet die Innenschale, Isolation und die Aussenschale eine Verbundstruktur. Dazu kann der Kunststoffkörper an der Innenschale und an der Aussenschale festgeklebt und/oder eingerollt oder anderweitig verbunden sein. Zweckmässigerweise hat der Kunststoffkörper eine Stärke von > 15 mm, vorzugsweise > 25 mm und besonders bevorzugt > 35 mm.Advantageously, the inner shell, insulation and the outer shell forms a composite structure. For this purpose, the plastic body may be glued to the inner shell and the outer shell and / or rolled or otherwise connected. Conveniently, the plastic body has a thickness of> 15 mm, preferably> 25 mm and particularly preferably> 35 mm.
Vorteilhaft umfasst die Innenschale ein Profil, insbesondere ein Metall-, Holz- oder Kunststoffprofil. Eine Kombination verschiedener Materialien, wie Metall/Holz, Holz/Kunststoff oder Metall/Kunststoff, ist ebenso denkbar.Advantageously, the inner shell comprises a profile, in particular a metal, wood or plastic profile. A combination of different materials, such as metal / wood, wood / plastic or metal / plastic, is also conceivable.
Das für den Kunststoffkörper verwendete Isolationsmaterial soll eine solche Druckfestigkeit aufweisen, dass diese beim Abstellen des Fensterflügels nicht zusammengedrückt wird. Entsprechend kann als Isolationsmaterial ein Dämmstoff mit geringer Druckfestigkeit und dafür umso besserem Isolationswert eingesetzt werden. Die Erfinder haben gefunden, dass in diesem Fall beispielsweise ein geschäumter feinporiger Kunststoff mit einer Druckfestigkeit zwischen 0.5 und 5 N/mm2 und vorzugsweise zwischen 1 und 3 N/mm2 und besonders bevorzugt zwischen 1.4 und 2.3 N/mm2 bereits ausreichend ist. Beim erfindungsgemässen Fenster kommen somit keine Polyamidstege mehr zum Einsatz. Durch die neuartige Konstruktion können überraschenderweise Flügel mit geringer Bautiefe und einem kleinen U-Wert hergestellt werden. So kann bei einer Stärke der Füllung resp. der Mehrfachverglasung zwischen 44 und 52 mm eine Bautiefe eines Fensterflügels von weniger als 90 und vorzugsweise weniger als 85 mm, konkret zwischen 78 und 82 mm erreicht werden. Damit eignet sich der Fensterflügel auch für Renovationen.The insulating material used for the plastic body should have such a compressive strength that it is not compressed when parking the window sash. Accordingly, insulation material with low compressive strength and therefore the better insulation value can be used as insulation material. The inventors have found that in this case, for example, a foamed fine-pored plastic with a compressive strength between 0.5 and 5 N / mm 2 and preferably between 1 and 3 N / mm 2 and more preferably between 1.4 and 2.3 N / mm 2 is already sufficient. The window according to the invention thus no longer uses polyamide webs. The new construction surprisingly wings with a small depth and a small U-value can be produced. Thus, at a strength of the filling resp. the multiple glazing between 44 and 52 mm a depth of a sash of less than 90 and preferably less than 85 mm, specifically between 78 and 82 mm can be achieved. Thus, the window sash is also suitable for renovations.
Gemäss einer bevorzugten Ausführungsform sind die Auflageelemente, nachfolgend auch als Glasauflager bezeichnet, durch ein Winkelprofil gebildet. Ein Winkelprofil hat den Vorteil, dass ein Schenkel direkt an der Innenschale befestigt werden kann, während der andere als Auflager für die Mehrfachverglasung dient. Die Befestigung des einen Schenkels an der Innenschale kann dabei mittels Schrauben oder Verklebung oder mittels einer formschlüssigen Verbindung erfolgen.According to a preferred embodiment, the support elements, also referred to below as glass supports, are formed by an angle profile. An angle profile has the advantage that one leg can be attached directly to the inner shell, while the other serves as a support for the multiple glazing. The attachment of the one leg to the inner shell can be done by means of screws or gluing or by means of a positive connection.
Vorzugsweise ist das Auflageelement aus faserverstärktem Kunststoff hergestellt, insbesondere aus einem Kunststoff aus der Gruppe der Polyamide, Polycarbonate, Polyether, Polystyrole, Polyethylen, Polypropylen, wobei Polyamid bevorzugt ist. Dabei kann der Kunststoff auch einen Anteil an Rezyklat und / oder Blähanteile umfassen. Faserverstärkter Kunststoff hat eine geringe Wärmeleitfähigkeit und kann mit einer ausreichenden Biegefestigkeit hergestellt werden, damit ein solches Eckprofil die Last der Mehrfachverglasung aufnehmen kann. Weil das Winkelprofil mit der Aussenschale vorteilhafterweise nicht in Kontakt ist, kommt es durch dieses auch nicht zu einem merklichen Wärmeaustausch. Vorteilhaft ist Biegefestigkeit des Winkelprofils grösser als 2 N/mm2, vorzugsweise grösser als 4 N/mm2 und besonders bevorzugt grösser als 15 N/mm2. Die Schenkel des Eckprofils haben vorteilhaft eine Länge von weniger als 30 cm und vorzugsweise weniger als 20 cm und besonders bevorzugt weniger als 8 cm. Ein allfälliger Spalt zwischen der Isolation und der Mehrfachverglasung - bedingt durch die Stärke des Eckprofils - kann mit einem Dichtungsprofil oder einem Kunststoffschaum ausgefüllt sein.Preferably, the support element is made of fiber-reinforced plastic, in particular of a plastic from the group of polyamides, polycarbonates, polyethers, polystyrenes, polyethylene, polypropylene, polyamide being preferred. In this case, the plastic may also comprise a proportion of recyclate and / or expandable components. Fiber-reinforced plastic has a low thermal conductivity and can be made with sufficient bending strength, so that such a corner profile the load can accommodate the multiple glazing. Because the angle profile with the outer shell is advantageously not in contact, this does not lead to a noticeable heat exchange. Advantageously, the bending strength of the angle profile is greater than 2 N /
Gemäss einer besonders bevorzugten Ausführungsform ist das Winkelprofil als Eckprofil ausgebildet, und wenigstens zwei Eckprofile sind in zwei diagonal gegenüberliegenden Ecken des Fensterflügels angeordnet. Durch eine solche Anordnung der Eckprofile erreicht man eine hohe Steifigkeit des Fensterflügels. Zweckmässigerweise ist scharnierseitig das Eckprofil in der unteren Ecke des Fensterflügels angeordnet. Dadurch lässt sich die Hauptlast direkt in die Scharniere ableiten. In einer vorteilhaften Ausführungsform sind in allen vier Ecken lastabtragende Eckprofile vorgesehen.According to a particularly preferred embodiment, the angle profile is formed as a corner profile, and at least two corner profiles are arranged in two diagonally opposite corners of the window sash. Such an arrangement of the corner profiles achieves a high rigidity of the window sash. Conveniently, the hinge profile in the lower corner of the window sash is arranged on the hinge side. This allows the main load to be derived directly into the hinges. In an advantageous embodiment load-bearing corner profiles are provided in all four corners.
Vorzugsweise ist am Profil eine Auflage für das Eckprofil vorgesehen. Dadurch wird die Last der Mehrfachverglasung direkt in die Innenschale eingeleitet Vorteilhaft ist an der Vorderseite des Profils eine zweite Nut vorgesehen, in welcher der zweite Schenkel des Winkelprofils aufgenommen ist. Beim Zusammenbau des Fensterflügels kann das Eckprofil somit in das Profil der Innenschale eingeschoben werden.Preferably, a support for the corner profile is provided on the profile. As a result, the load of the multiple glazing is introduced directly into the inner shell Advantageously, a second groove is provided at the front of the profile, in which the second leg of the angle profile is added. When assembling the sash, the corner profile can thus be inserted into the profile of the inner shell.
Bei einem Metallflügelfenster ist vorzugsweise benachbart zum ersten Eckprofil ein Eckverbinder im Profil (Hohlkammer) der Innenschale angeordnet. Daran kann ein Scharnier befestigt sein, um das Gewicht des Fensterflügels direkt in den Fensterrahmen abzuleiten.In a metal wing window, a corner connector in the profile (hollow chamber) of the inner shell is preferably arranged adjacent to the first corner profile. A hinge can be fastened to this, in order to divert the weight of the window sash directly into the window frame.
Gegenstand der Erfindung ist auch ein Fenstersystem umfassend einen erfindungsgemässen Fensterflügel und einen Fensterrahmen mit einem Innen- und einen Aussenprofil. Die Innen- und Aussenprofile sind analog dem Fensterflügel mittels eines feinporigen Kunststoffkörpers miteinander verbunden. Zur Verstärkung ist der feinporige Kunststoffkörper an den inneren und äusseren Enden in separaten Kunststoffprofilen aufgenommen, welche ihrerseits formschlüssig mit den Innen- und Aussprofilen verbunden sind. Da der Aufbau des Fensterrahmens in den wesentlichen Punkten demjenigen des Fensterflügels entspricht, kann diesbezüglich auf die Beschreibung des Fensterflügels verwiesen werden.The invention is also a window system comprising a window sash according to the invention and a window frame with an inner and an outer profile. The inner and outer profiles are analogous to the window sash connected by means of a fine-pored plastic body. To reinforce the fine-pored plastic body at the inner and outer ends in separate Plastic profiles recorded, which in turn are positively connected to the inner and Aussprofilen. Since the structure of the window frame corresponds in essential points to that of the window sash, reference can be made in this regard to the description of the window sash.
Ausführungsbeispiele der Erfindung werden nun unter Bezugnahme auf die Zeichnungen beschrieben. Es zeigt:
- Figur 1:
- Im Schnitt ein herkömmliches Metallfenster bestehend aus einer Innen- und einer Aussenschale, welche durch ein Polyamidsteg miteinander verbunden sind;
- Figur 2:
- die untere Ecke eines Fensterflügels mit einem ersten Eckprofil als Glasauflager und einer geschäumten Kunststoffverbindung zwischen der Innen- und der Aussenschale im Schnitt und in perspektivischer Ansicht;
- Figur 3:
- Der Fensterflügel von
Fig. 2 mit einem im Profil der Innenschale angeordneten Eckverbinder; - Figur 4:
- der Fensterflügel von
Fig. 2 von hinten und in perspektivischer Ansicht; - Figur 5:
- das Eckprofil in Seitenansicht (a), in Stirnansicht (b) und in perspektivischer Ansicht (c);
- Figur 6:
- der Eckverbinder in Seitenansicht (a), in Stirnansicht (b) und in perspektivischer Ansicht (c);
- Fig. 7:
- ein Fensterflügel in Metallausführung mit Maueranschluss;
- Fig. 8:
- ein Holz-Metallfenster.
- Fig. 9:
- ein Doppelflügel im Grundriss;
- Fig. 10:
- eine Festverglasung kombiniert mit einem erfindungsgemässen Fensterflügel;
- Fig. 11
- ein Ausführungsbeispiel des erfindungsgemässen Fensters mit einem feinporigen, die Innen-und die Aussenschale des Fensters verbindenden Kunststoffkörper, welcher mittels eines Kunststoffprofils mit der Innen-und Aussenschale formschlüssig verbunden ist;
- Fig. 12
- ein zweites Ausführungsbeispiel des Fensters, welches neben dem Kunststoffkörper noch ein zweites Isolationsmaterial im Fensterflügel respektive Fensterrahmen integriert hat;
- Fig. 13
- In vergrössertem Massstab das im Flügelrahmen von
Figur 12 verwendete Kunststoffprofil in Seitenansicht; - Fig. 14
- Einen Längsschnitt durch einen Kunststoffkörper und ein Kunststoffprofil;
- Fig. 15
- Eine weitere Ausführungsform des Kunststoffprofils mit Einpressungen;
- Fig. 16
- Ein drittes Ausführungsbeispiel des Kunststoffprofils mit nach innen ragenden Materialteilen.
- FIG. 1:
- In section, a conventional metal window consisting of an inner and an outer shell, which are interconnected by a polyamide web;
- FIG. 2:
- the lower corner of a window sash with a first corner profile as a glass support and a foamed plastic connection between the inner and the outer shell in section and in perspective view;
- FIG. 3:
- The sash of
Fig. 2 with a corner connector arranged in the profile of the inner shell; - FIG. 4:
- the sash of
Fig. 2 from behind and in perspective view; - FIG. 5:
- the corner profile in side view (a), in front view (b) and in perspective view (c);
- FIG. 6:
- the corner connector in side view (a), in front view (b) and in perspective view (c);
- Fig. 7:
- a window sash in metal design with wall connection;
- Fig. 8:
- a wood-metal window.
- Fig. 9:
- a double wing in the floor plan;
- Fig. 10:
- a fixed glazing combined with a window sash according to the invention;
- Fig. 11
- an embodiment of the inventive window with a fine-pored, the inner and the outer shell of the window connecting plastic body which is positively connected by means of a plastic profile with the inner and outer shell;
- Fig. 12
- a second embodiment of the window, which has integrated in addition to the plastic body nor a second insulation material in the window sash or window frame;
- Fig. 13
- On an enlarged scale in the sash of
FIG. 12 used plastic profile in side view; - Fig. 14
- A longitudinal section through a plastic body and a plastic profile;
- Fig. 15
- Another embodiment of the plastic profile with impressions;
- Fig. 16
- A third embodiment of the plastic profile with inwardly projecting material parts.
Der in den
Gemäss einer ersten Ausführungsform der Erfindung ist das Gewicht einer Mehrfachverglasung oder einer anderen Füllung ausschliesslich auf die Innenschale und gegebenenfalls auf die Rahmenecke der Innenschale abgetragen. Zu diesem Zweck ist gemäss einem Ausführungsbeispiel ein erstes Eckprofil 25 vorgesehen, welches an der Innenschale befestigt ist und/oder sich an dieser abstützt. Gemäss der gezeigten bevorzugten Ausführungsform ist das Eckprofil 25 mit den zwei in einem rechten Winkel zueinander angeordneten Schenkeln 24,26 aus einem Winkelprofil 27 hergestellt. Das Winkelprofil 27 hat im Querschnitt einen ersten Schenkel 29, welcher als Auflager oder Anschlag für die Mehrfachverglasung (in den
Aus Stabilitätsgründen ist benachbart zum Eckprofil 25 ein Eckverbinder 41 vorgesehen, welcher in einer Hohlkammer 43 des Profils 15 aufgenommen ist (
Unterhalb der Hohlkammer 43 ist eine Beschlagsnut 44 vorgesehen, welche der Aufnahme von konventionellen Beschlägen dient. An die gebäudeinnenseitige Wand des Profils 15 schliesst ein Steg 46 an, an dessen freiem Ende eine Dichtungsnut 48 für die Aufnahme einer Kunststoffdichtung vorgesehen ist.Below the
In den
Ein Eckprofil 25 ist vorzugsweise mindestens in zwei Ecken eines Fensterflügels vorzusehen. Es kann beispielsweise in den beiden unteren Ecken eines Fensterflügels oder in zwei einander diagonal gegenüberliegenden Ecken des Fensterflügels vorgesehen sein. Bei der zweiten Variante ist ein Eckprofil scharnierseitig vorzugsweise in der unteren Ecke anzuordnen.A
Die Ausführungsform gemäss
Glasscheibe 45, einer mittleren Glasscheibe 47 und einer äusseren Glasscheibe 49, welche Scheiben durch Distanzblöcke 51 voneinander beabstandet sind. Um Grössentoleranzen der Mehrfachverglasung in Länge, Breite und Einbaustärke auszugleichen, können Ausgleichselemente 53, wie Ausgleichshölzchen, vorgesehen sein. Es ist ersichtlich, dass die Mehrfachverglasung - getrennt nur durch einen schmalen Dichtstreifen - am Profil 15 anliegt. Der Abstand zwischen Mehrfachverglasung und dem freien Schenkel 37 beträgt vorzugsweise weniger als 8 mm und besonders bevorzugt weniger als 5 mm. Dabei soll der Schenkel 29 jeweils um mehr als den Abstand der inneren Glasscheibe 45 vom freien Schenkel 37 aus der Ebene des freien Schenkels herausragen. Dadurch kann der grösste Teil des Gewichts der Füllung resp. der Mehrfachverglasung auf den Schenkel 29 abgetragen werden.
Im Aussenprofil 17 ist in einer Nut 55 ein als Wetterschutzprofil dienendes Profil 57 eingesteckt. Am oberen Ende des Profils ist eine Dichtung 59 vorgesehen, welche die Aussenschale und die äussere Glasscheibe 49 gegeneinander abdichtet.In the outer profile 17 a serving as a
Ein als Maueranschlussteil dienender Fensterrahmen 61, welcher ebenfalls einen Kern 63 aus geschäumtem Kunststoff besitzt, dient als Anschlag für den Fensterflügel. Der Kunststoffkern 63 ist fest mit einem Aussenprofil 65 und einem Innenprofil 67 verbunden. Ein innenseitig am Aussenprofil 65 angeordnetes Dichtungsprofil 69 dient der Abdichtung eines zwischen dem Kunststoffkörper 19 und dem Kunststoffkern 63 vorhandenen Spaltes 64. Das Maueranschlussteil 61 ist in der Laibung einer Fensteröffnung (in der Figur nicht gezeigt) angeschlagen und befestigt.A window frame 61 serving as a window frame 61, which also has a core 63 made of foamed plastic, serves as a stop for the window sash. The
Das Ausführungsbeispiel gemäss
Die Ausführungsvariante gemäss
In der
Gemäss einer Ausführungsform der Erfindung (
Optional kann der Kunststoffkörper eine Laminierung 74 aus einem Kunstharz und einer Faserverstärkung (in
Damit der Kunststoffkörper 19 die nötige Tragkraft und auch in Längsrichtung einer grossen Querzugskraft widerstehen kann, ist der Kunststoffkörper von den Kunststoffprofilen 78,82 bereichsweise umfasst. Die Kunststoffprofile sind dazu U-förmig ausgebildet und weisen seitliche Schenkel 80,84 auf. Die Schenkel 80,84 umfassen die Enden des Kunststoffkörpers 19 mindestens teilweise. An den Kunststoffprofilen 78,82 sind Köpfe oder Vorsprünge 87,89 angeformt, welche in den Nuten 21,23 mit den Hinterschneidungen 79,81 formschlüssig aufgenommen sind.So that the
Wie der erfindungsgemässe Fensterflügel besitzt auch der Fensterrahmen 61 einen vorzugsweise laminierten Kunststoffkörper 93. Der Kunststoffkörper 93 kann aus demselben Material wie der Kunststoffkörper 19 bestehen. Der Kunststoffkörper 93 ist an den Enden von jeweils zwei im Schnitt U-förmigen Kunststoffprofilen 100,102 mindestens teilweise umfasst. Die Kunststoffprofile 100,102 haben angeformte Vorsprünge 103,105, welche in entsprechende Nuten 95,99 der Profile 65,67 eingerollt sind. Das Profil 65 besitzt zu diesem Zweck Nuten 95, dessen Seitenwände Hinterschneidungen 97 bilden. Ebenso weist das Profil 67 Nuten 99 auf, dessen Seitenwände Hinterschneidungen 101 bilden. Entsprechend sind die Vorsprünge 103, 105 des Kunststoffkörpers 93 formschlüssig in den Nuten 95,99 gehalten.Like the window sash according to the invention, the window frame 61 also has a preferably laminated
Denkbar ist, nur eine oder mehr als zwei Nuten 95,99 in den Profilen 65,67 vorzusehen. Um eine feste Verbindung auch bezüglich von in Längsrichtung der Profile wirkender Kräfte zu erreichen, sind die Seitenwände 107,109 mindestens bereichsweise und vorzugsweise im Wesentlichen ganzflächig mit den Innenflächen der Profile 65,67 verklebt.It is conceivable to provide only one or more than two grooves 95.99 in the
Zur Erreichung eines möglichst tiefen U-Werts ist vorzugsweise der ganze oder zumindest der grösste Teil des Falzraumvolumens zwischen dem Fensterflügel und dem Fensterrahmen durch einen Dichtungskörper 111 ausgefüllt. Eine Besonderheit dieser Fensterkonstruktion ist, dass über wenigstens die Hälfte und vorzugsweise über wenigstens 2/3 der Dicke des Kunststoffkörpers 19 der Dichtungskörper 111 am Kunststoffkörper 19 resp. Kunststoffkern 93 anliegt oder nur einen minimalen Spalt von weniger als 3 mm und vorzugsweise weniger als 1 mm freigibt. Durch diese neuartige Abdichtung, welche einen unabhängigen Aspekt der Erfindung darstellt, kann ein Wärmeaustausch im Zwischenraum zwischen dem Flügelrahmen und dem Fensterrahmen weitgehend unterbunden werden.To achieve the lowest possible U-value of the whole or at least the largest part of the Falzraumvolumens between the window sash and the window frame is preferably filled by a sealing
Der Dichtungskörper 111 kann ein ko-extrudiertes Dichtungsprofil sein mit einem ersten Abschnitt 113 aus einem ersten Kunststoff und einem zweiten Abschnitt 115 aus einem zweiten Kunststoff. Der zweite Kunststoff ist dabei vorzugsweise ein Elastomer, z.B. auf Olefin- oder Urethanbasis, oder ein thermoplastisches Polyamid. Der zweite Abschnitt 115 des Dichtungskörpers weist vorteilhafterweise mehrere hintereinander angeordnete Kammern 117 auf, welche in ihrem Bereich den Zwischenraum zwischen dem Flügelrahmen und dem Fensterrahmen ausfüllen.The sealing
Der Dichtungskörper 111 ist einerseits in einer im Profil 67 vorgesehenen Dichtungsnut 119 und andererseits in einer Nut 121 formschlüssig aufgenommen.The sealing
Das Ausführungsbeispiel gemäss
Die Innen-und Aussenprofile 65,67 des Fensterrahmens gemäss
Die Kunststoffprofile 125 besitzen jeweils einen angeformten Kopf oder Vorsprung 133, welcher in eine Nut 135 der Innen-und Aussenprofile 65,67 eingerollt ist. Der Vorsprung 133 ist als Konus ausgebildet, sodass dieser, wenn er einmal in das Aluminiumprofil eingerollt ist, mittels Formschluss gehalten ist.The plastic profiles 125 each have a molded-on head or
In
Die Ausführungsbeispiele der Kunststoffprofile 125 gemäss den
Das Ausführungsbeispiel gemäss
Als Isolation werden vorzugsweise Kunststoffe eingesetzt, deren Eigenschaften wenigstens in einem der unten stehenden physikalischen Parameter den angegebenen Werten entsprechen. Dabei ist in der fünften und sechsten Spalte der bevorzugte resp. bevorzugteste Bereich der Parameter angegeben.
Bei einem bevorzugt eingesetzten Dämmstoff liegen die idealen Werte in den nachfolgend genannten Bereichen:
Claims (15)
dadurch gekennzeichnet,
characterized,
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00732/12A CH706561B1 (en) | 2012-05-25 | 2012-05-25 | Window or door sash. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2666949A1 true EP2666949A1 (en) | 2013-11-27 |
EP2666949B1 EP2666949B1 (en) | 2017-12-27 |
Family
ID=48463892
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13169376.4A Active EP2666949B1 (en) | 2012-05-25 | 2013-05-27 | Window or door leaves |
Country Status (2)
Country | Link |
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EP (1) | EP2666949B1 (en) |
CH (1) | CH706561B1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105545159A (en) * | 2016-01-21 | 2016-05-04 | 江苏源盛复合材料技术股份有限公司 | Energy-saving heat-preserving section bar and energy-saving heat-preserving fireproof window comprising section bar |
DE102015007611A1 (en) | 2015-06-15 | 2016-12-15 | Technoform Bautec Holding Gmbh | insulating |
EP3170647A1 (en) | 2015-11-17 | 2017-05-24 | Airex AG | Composite element comprising a metal profile and a plastic foam body. |
EP3862523A1 (en) * | 2020-01-30 | 2021-08-11 | GS-TECH GmbH | Profile |
WO2021198529A1 (en) | 2020-04-03 | 2021-10-07 | Hochuli Metallbau Ag | Composite profile |
IT202200012940A1 (en) * | 2022-06-20 | 2023-12-20 | Kompany S R L | SYSTEM AND METHOD FOR THE PRODUCTION OF DOORS AND FRAMES FOR FIXTURES AND WINDOWS |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10947772B2 (en) | 2017-10-24 | 2021-03-16 | Quaker Window Products Co. | Thermally enhanced multi-component glass doors and windows |
DE102022113452A1 (en) * | 2022-05-27 | 2023-11-30 | Alpha Deuren International Bv | Composite moldings |
Citations (4)
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EP0233171A1 (en) * | 1986-01-30 | 1987-08-19 | INTERPROFIL GFK-Fenster & Bausysteme Gesellschaft m.b.H. | Window frame profile member and its manufacturing method |
DE9411703U1 (en) * | 1994-07-20 | 1994-11-10 | Pax Gmbh | Laminated wooden window profile |
EP1201868A1 (en) * | 2000-10-30 | 2002-05-02 | HYDRO ALUMINIUM SYSTEMS S.p.A. | Bearing section bar for a window frame, and glass fastening element and seal associated with said section bar |
EP2450517A1 (en) * | 2010-11-03 | 2012-05-09 | Cuhadaroglu Metal Sanayi Ve Pazarlama Anonim Sirketi | Door and window system consisting of thermally-insulated aluminium profiles with concealed glazing bead, gasket of which is on thereof |
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DE3242909C2 (en) * | 1982-11-20 | 1986-12-18 | PURAL Profilwerk GmbH, 6086 Riedstadt | Frame profile element for windows, doors or the like. |
DE19546678C2 (en) * | 1995-12-15 | 2003-06-05 | Eurotec Gmbh | Profiled window or door |
DE20313884U1 (en) * | 2003-09-06 | 2003-11-13 | Kleiß, Joachim, 97337 Dettelbach | Window or door frame is made up of hollow metal profiles containing rigid polyurethane foam cores with mesh reinforcement |
DE102008009495A1 (en) * | 2008-02-15 | 2009-08-20 | Bbg Gmbh & Co. Kg | A method of manufacturing a molding, molding tool for use in the method and profile molding produced by the method |
AT508870B1 (en) * | 2009-09-16 | 2015-11-15 | Alutechnik Matauschek Gmbh | Insulation |
-
2012
- 2012-05-25 CH CH00732/12A patent/CH706561B1/en not_active IP Right Cessation
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2013
- 2013-05-27 EP EP13169376.4A patent/EP2666949B1/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0233171A1 (en) * | 1986-01-30 | 1987-08-19 | INTERPROFIL GFK-Fenster & Bausysteme Gesellschaft m.b.H. | Window frame profile member and its manufacturing method |
DE9411703U1 (en) * | 1994-07-20 | 1994-11-10 | Pax Gmbh | Laminated wooden window profile |
EP1201868A1 (en) * | 2000-10-30 | 2002-05-02 | HYDRO ALUMINIUM SYSTEMS S.p.A. | Bearing section bar for a window frame, and glass fastening element and seal associated with said section bar |
EP2450517A1 (en) * | 2010-11-03 | 2012-05-09 | Cuhadaroglu Metal Sanayi Ve Pazarlama Anonim Sirketi | Door and window system consisting of thermally-insulated aluminium profiles with concealed glazing bead, gasket of which is on thereof |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015007611A1 (en) | 2015-06-15 | 2016-12-15 | Technoform Bautec Holding Gmbh | insulating |
WO2016202438A1 (en) | 2015-06-15 | 2016-12-22 | Technoform Bautec Holding Gmbh | Insulating element |
EP3170647A1 (en) | 2015-11-17 | 2017-05-24 | Airex AG | Composite element comprising a metal profile and a plastic foam body. |
CN105545159A (en) * | 2016-01-21 | 2016-05-04 | 江苏源盛复合材料技术股份有限公司 | Energy-saving heat-preserving section bar and energy-saving heat-preserving fireproof window comprising section bar |
EP3862523A1 (en) * | 2020-01-30 | 2021-08-11 | GS-TECH GmbH | Profile |
WO2021198529A1 (en) | 2020-04-03 | 2021-10-07 | Hochuli Metallbau Ag | Composite profile |
IT202200012940A1 (en) * | 2022-06-20 | 2023-12-20 | Kompany S R L | SYSTEM AND METHOD FOR THE PRODUCTION OF DOORS AND FRAMES FOR FIXTURES AND WINDOWS |
Also Published As
Publication number | Publication date |
---|---|
EP2666949B1 (en) | 2017-12-27 |
CH706561B1 (en) | 2020-09-15 |
CH706561A1 (en) | 2013-11-29 |
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