EP2439398B1 - Fuel injector valve - Google Patents
Fuel injector valve Download PDFInfo
- Publication number
- EP2439398B1 EP2439398B1 EP11190884.4A EP11190884A EP2439398B1 EP 2439398 B1 EP2439398 B1 EP 2439398B1 EP 11190884 A EP11190884 A EP 11190884A EP 2439398 B1 EP2439398 B1 EP 2439398B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- control chamber
- nozzle
- fuel injection
- nozzle needle
- bore
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000446 fuel Substances 0.000 title claims description 51
- 239000000945 filler Substances 0.000 claims description 47
- 238000002347 injection Methods 0.000 claims description 33
- 239000007924 injection Substances 0.000 claims description 33
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
- F02M61/12—Other injectors with elongated valve bodies, i.e. of needle-valve type characterised by the provision of guiding or centring means for valve bodies
Definitions
- the invention relates to a fuel injection valve with a switching valve arranged on the head side. Specifically, the invention relates to the field of injectors for fuel injection systems of air compressing, self-igniting internal combustion engines.
- an injector for injecting a high-pressure fluid through a nozzle is known.
- the known injector body comprises a high-pressure inlet line and a non-pressurized outlet.
- the injector body contains a solenoid valve, which serves to control the nozzle.
- an axially extending sleeve is movably received, whose one end face is actuated by means of a valve and the other end face defines a control chamber into which a branch of a high-pressure inlet opens.
- the sleeve in the injector body has a clearance of more than 0.01 mm, the diameter of the bore in the axially extending sleeve in the range of 1.5 mm.
- the sleeve is mounted approximately free of play and indeed with a clearance of less than 0.01 mm, which places very high demands on the concentricity and the machining quality of the sleeve component.
- a fuel injection valve which has an outer nozzle needle and an inner nozzle needle guided therein, wherein the outer nozzle needle is guided in a control chamber limiting sleeve.
- an injection valve is known in which the combustion chamber distal end of the single nozzle needle is accommodated in a sleeve.
- Similar injectors are also off WO 2008/015039 A1 .
- DE 103 46 212 A1 and DE 10149 961 A1 known.
- the fuel injection valve according to the invention with the features of claim 1 has the advantage that the manufacturability, in particular with respect to a control chamber bore, is improved, wherein a head-side arrangement of the switching valve in the fuel injection valve is possible.
- a control room tube is at least partially disposed in the control chamber bore, that the control room tube divides the control chamber bore into a control chamber surrounding the high-pressure part and a provided within the control room tube control chamber part, which forms the control chamber, and that the filler in the control chamber part of the control chamber bore is arranged.
- the nozzle needle may be guided in the control room tube. It is also advantageous that the control chamber tube is acted upon by a nozzle spring, which is supported on the one hand on the control chamber tube and on the other hand on the nozzle needle.
- the filler is at least partially configured rod-shaped and that the filler at least partially extends through the control chamber bore of the holding body.
- the filler in the control chamber bore sections have a three- or polygonal cross-section, so that one or more retaining edges are formed.
- the filler in the control chamber bore is axially displaceable. This has the advantage that pressure changes, which are generated by the switching valve for driving the nozzle needle, also or even substantially affect a displacement of the filler in the control chamber bore.
- the diameter of the control chamber bore has a similar or the same size as the diameter of that part of the nozzle needle, which dips into the control chamber, wherein also the filler is arranged axially displaceable in the control chamber bore and not at rest at an upper stop located.
- the filler moves analogously to the nozzle needle up and down, so that little or no Fuel from the nozzle side of the filler located portion of the control chamber in the control valve side part or vice versa must be spent.
- throttle effects in the narrow gap between the inner wall of the control chamber bore and the filler and the pressure in the control chamber are also eliminated can largely be considered as uniform.
- the filler can be inserted only in the control chamber bore, so that it remains axially displaceable therein.
- a spring element is provided, that the filler has a paragraph that the filler abuts on his shoulder at a nozzle body side stage of the control chamber bore and that the spring element presses the filler against the nozzle body side stage.
- the filler can be acted upon by the bias of the spring element in order to achieve an axial fixation of the filler.
- the spring element can be supported on the end face of the nozzle needle, whereby in addition a loading of the nozzle needle is possible, which optionally exerts a restoring force on the nozzle needle.
- a nozzle spring is provided, which is supported on the one hand at a stage of the control chamber bore and on the other hand at a shoulder of the filler, and that the nozzle spring presses the filler against the end face of the nozzle needle.
- a plant of the filler can be achieved on the nozzle needle.
- the nozzle spring can exert a restoring force on the nozzle needle for closing the fuel injection valve.
- Fig. 1 shows a non-inventive fuel injection valve 1 in a schematic sectional view.
- the fuel injection valve 1 can serve in particular as an injector for fuel injection systems of air-compressing, self-igniting internal combustion engines.
- a preferred use of the fuel injection valve 1 is for a fuel injection system with a common rail, the diesel fuel under high pressure leads to a plurality of fuel injection valves 1.
- the fuel injection valve 1 according to the invention is also suitable for other applications.
- the fuel injection valve 1 has a multi-part valve housing 2, which in this embodiment comprises a nozzle body 3, a holding body 4 and a head-side housing part 5.
- the nozzle body 3, the holding body 4 and the head-side housing part 5 are connected to each other in a suitable manner.
- the holding body 4 is at least partially disposed in the mounted state within a bore of an internal combustion engine.
- the head-side housing part 5 is arranged outside the bore, so that it can be made relatively large. This results in favorable installation conditions for components of the fuel injection valve 1, which are provided in the head-side housing part 5.
- a switching valve 6 is arranged, which may have a magnetic actuator, a piezoelectric actuator or another actuator.
- the valve housing 2 of the fuel injection valve 1 has a fuel inlet 7, which is connected for example to a common rail. From the fuel inlet 7 branches off a fuel channel 8, which is guided by the holding body 4 and opens into a further fuel channel 9 in the nozzle body 3. In the nozzle body 3, a fuel chamber 10 is formed, which is filled via the fuel channels 8, 9 in operation with fuel under high pressure.
- the nozzle body 3 has a valve seat surface 11 which cooperates with a valve closing body 12 of a nozzle needle 13 arranged in the nozzle needle 13 to a sealing seat. When opening the nozzle needle 13 along an axis 14 of the sealing seat is released, so that fuel from the fuel chamber 10 via at least one nozzle opening 15 is hosed. The actuation of the nozzle needle 13 is described below in further detail.
- the holding body 4 has a control space bore 20 which extends along the axis 14 substantially over the entire length of the holding body 4.
- an inlet throttle 21 is provided at the head end of the control chamber bore 20, via the fuel from the fuel inlet 7 into the control chamber bore 20 can be guided.
- an outlet throttle 22 is provided.
- the outlet throttle 22 can be connected via the arranged in the head-side housing part 5 switching valve 6 with a fuel return 23, which leads to a tank 24. The connection is controllable via the switching valve 6.
- the nozzle needle 13 has an end face 25 which defines a control chamber 26 together with the control chamber bore 20.
- an inflow from the inlet throttle 21 and an outflow of fuel via the outlet throttle 22 is given in a head-side part 27 of the control chamber 26.
- a filler 30 is arranged, which extends almost over the entire length of the control chamber bore 20. Between the control chamber bore 20 and the filler 30, an annular gap-shaped part 28 of the control chamber 26 is formed. Furthermore, the control chamber 26 has a nozzle-side part 29. Through the filler 30, the fuel-filled volume of the control chamber bore 20 is significantly reduced.
- the filler 30 is formed of a solid, preferably a steel.
- the filler 30 Since the compression modulus of steel is significantly greater than the compression modulus of diesel fuel or the like, the filler 30 does not contribute to the elasticity of the control space 26 practically. Thereby can be achieved without direct mechanical power transmission even with a relatively large spatial distance between the arranged in the head-side housing part 5 switching valve 6 and the nozzle body 3 arranged in the nozzle needle 13 a rigid connection of the nozzle needle 13 to the switching valve.
- the pressure builds up in the head-side part 27 and thus also in the nozzle-side part 29 of the control chamber 26 again.
- a closing force acts on the end face 25 of the nozzle needle 13 and is supported by the force of a nozzle spring 35 arranged in the nozzle-side part 29 of the control chamber 26.
- the nozzle spring 35 also ensures an axial fixation of the filler piece 30.
- the filler piece 30 has a shoulder 36 which rests against a nozzle-body-side step 37 of the control chamber bore 20.
- the nozzle spring 35 presses the shoulder 36 against the nozzle body-side stage 37.
- Fig. 2 shows the in Fig. 1 With II designated section of a non-inventive fuel injection valve.
- the filler 30 has a head portion 39, on which a shoulder 36 is provided.
- a nozzle spring 35 is located on the one hand on the nozzle body side step 37 of the control chamber bore 20 and on the other hand on the shoulder 36 of the head portion 39 of the filler 30 at.
- the filler 30 is pressed with its head part 39 against the end face 25 of the nozzle needle 13.
- the filler 30 is arranged axially displaceable, so that it follows the movement of the nozzle needle 13.
- the nozzle spring 35 acts on the nozzle needle 13 in the direction of the valve seat surface 11.
- the filler 30 at a be positioned lower stop, which is given in this example by the end face 25 of the nozzle needle 13.
- Fig. 3 shows the in Fig. 1
- the filling piece 30 has at least one section 40, in which at least one edge 41 is formed on the filling piece 30. With the edge 41, the filler 30 is pressed against the control chamber bore 20, so that a fixation of the filler 30 in the axial direction, that is along the axis 14, is given.
- Fig. 4 shows the in Fig. 3 Section IV of the fuel injection valve 1.
- the filler 30 has in the section 40 has a triangular cross section, so that the edges 41, 42, 43 are formed. In the region of the edges 41, 42, 43 while a press fit between the filler 30 and the control chamber bore is formed.
- the section 40 can be configured, for example, by grinding on the filler 30.
- Fig. 5 shows a fuel injection valve 1 according to the invention in a schematic sectional view.
- a control room tube 50 is provided.
- the control room tube 50 is arranged in the holding body 4 of the valve housing 2.
- the control chamber tube 50 is inserted into the control chamber bore 20, the control chamber 50, the control chamber bore 50 in a surrounding the control chamber 50 high-pressure part 51, which is designed ringpaltförmig, and a provided within the control chamber tube 50 control chamber part divides, which forms the control chamber 26.
- the filler 30 is arranged within the control space tube 50, that is, in the control chamber 26, the filler 30 is arranged.
- the filler 30 is designed substantially rod-shaped and cylindrical.
- the inlet throttle 21, via which high-pressure fuel can flow into the head-side part 27 of the control chamber 26, is in this embodiment in the region of the head-side part 27 in the control chamber tube 50 designed. This can be done for example by a hole in the control room tube 50.
- the nozzle needle 13 has a pressure pin 52, with which the nozzle needle 13 is axially guided in the control chamber tube 50.
- the pressure pin 52 is designed in one piece with the nozzle needle 13.
- the nozzle spring 35 is placed on the pressure pin 52.
- the nozzle spring 35 is supported, on the one hand, on the control space pipe 50 and, on the other hand, on the nozzle needle 13.
- the pressure of the fuel in the control chamber 26 acts in the region of the nozzle-side part 29 of the control chamber 26 on the end face 25 of the nozzle needle 13, which is formed in this embodiment by the end face 25 of the pressure pin 52.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung betrifft ein Brennstoffeinspritzventil mit einem kopfseitig angeordneten Schaltventil. Speziell betrifft die Erfindung das Gebiet der Injektoren für Brennstoffeinspritzanlagen von luftverdichtenden, selbstzündenden Brennkraftmaschinen.The invention relates to a fuel injection valve with a switching valve arranged on the head side. Specifically, the invention relates to the field of injectors for fuel injection systems of air compressing, self-igniting internal combustion engines.
Aus der
Der aus der
Aus der
Das erfindungsgemäße Brennstoffeinspritzventil mit den Merkmalen des Anspruchs 1 hat den Vorteil, dass die Herstellbarkeit, insbesondere in Bezug auf eine Steuerraumbohrung, verbessert ist, wobei eine kopfseitige Anordnung des Schaltventils in dem Brennstoffeinspritzventil möglich ist.The fuel injection valve according to the invention with the features of
Erfindungsgemäß ist es vorgesehen, dass ein Steuerraumrohr zumindest teilweise in der Steuerraumbohrung angeordnet ist, dass das Steuerraumrohr die Steuerraumbohrung in einen das Steuerraumrohr umgebenden Hochdruckteil und einen innerhalb des Steuerraumrohrs vorgesehenen Steuerraumteil aufteilt, der den Steuerraum bildet, und dass das Füllstück in dem Steuerraumteil der Steuerraumbohrung angeordnet ist. Dabei kann die Düsennadel in dem Steuerraumrohr geführt sein. Dabei ist es ferner vorteilhaft, dass das Steuerraumrohr von einer Düsenfeder beaufschlagt ist, die sich einerseits an dem Steuerraumrohr und andererseits an der Düsennadel abstützt.According to the invention, it is provided that a control room tube is at least partially disposed in the control chamber bore, that the control room tube divides the control chamber bore into a control chamber surrounding the high-pressure part and a provided within the control room tube control chamber part, which forms the control chamber, and that the filler in the control chamber part of the control chamber bore is arranged. In this case, the nozzle needle may be guided in the control room tube. It is also advantageous that the control chamber tube is acted upon by a nozzle spring, which is supported on the one hand on the control chamber tube and on the other hand on the nozzle needle.
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen des im Anspruchs 1 angegebenen Brennstoffeinspritzventils möglich.The measures listed in the dependent claims advantageous developments of the fuel injection valve specified in
Vorteilhaft ist es, dass das Füllstück zumindest abschnittsweise stabförmig ausgestaltet ist und dass sich das Füllstück zumindest abschnittsweise durch die Steuerraumbohrung des Haltekörpers erstreckt. Dabei kann das Füllstück in der Steuerraumbohrung abschnittsweise einen drei- oder mehreckigen Querschnitt aufweisen, so dass eine oder mehrere Haltekanten gebildet sind.It is advantageous that the filler is at least partially configured rod-shaped and that the filler at least partially extends through the control chamber bore of the holding body. In this case, the filler in the control chamber bore sections have a three- or polygonal cross-section, so that one or more retaining edges are formed.
Andererseits kann es auch vorteilhaft sein, dass das Füllstück in der Steuerraumbohrung axial verschiebbar ist. Dies hat den Vorteil, dass sich Druckänderungen, die von dem Schaltventil zum Ansteuern der Düsennadel erzeugt sind, auch oder sogar im Wesentlichen in einer Verschiebung des Füllstücks in der Steuerraumbohrung auswirken.On the other hand, it may also be advantageous that the filler in the control chamber bore is axially displaceable. This has the advantage that pressure changes, which are generated by the switching valve for driving the nozzle needle, also or even substantially affect a displacement of the filler in the control chamber bore.
In einem nicht erfindungsgemäßen Beispiel weist der Durchmesser der Steuerraumbohrung eine ähnliche oder dieselbe Größe wie der Durchmesser jenes Teils der Düsennadel auf, der in den Steuerraum eintaucht, wobei zudem das Füllstück in der Steuerraumbohrung axial verschiebbar angeordnet ist und sich im Ruhezustand nicht an einem oberen Anschlag befindet. In diesem Fall entsteht beim Öffnen und Schließen der Düsennadel nur ein geringer oder gar kein Volumenstrom in dem schmalen Spalt zwischen dem Füllstück und der Innenwand der Steuerraumbohrung, sondern das Füllstück bewegt sich analog zur Düsennadel nach oben und unten, so dass nur wenig oder gar kein Brennstoff vom düsenseitig des Füllstücks befindlichen Teil des Steuerraums in den steuerventilseitig befindlichen Teil oder umgekehrt verbracht werden muss. Somit unterbleiben auch Drosseleffekte in dem schmalen Spalt zwischen der Innenwand der Steuerraumbohrung und dem Füllstück und der Druck im Steuerraum kann weitgehend als einheitlich betrachtet werden.In a non-inventive example, the diameter of the control chamber bore has a similar or the same size as the diameter of that part of the nozzle needle, which dips into the control chamber, wherein also the filler is arranged axially displaceable in the control chamber bore and not at rest at an upper stop located. In this case arises when opening and closing the nozzle needle only a small or no flow in the narrow gap between the filler and the inner wall of the control chamber bore, but the filler moves analogously to the nozzle needle up and down, so that little or no Fuel from the nozzle side of the filler located portion of the control chamber in the control valve side part or vice versa must be spent. Thus, throttle effects in the narrow gap between the inner wall of the control chamber bore and the filler and the pressure in the control chamber are also eliminated can largely be considered as uniform.
Bei diesem nicht erfindungsgemäßen Beispiel kann das Füllstück nur in die Steuerraumbohrung eingelegt werden, so dass es darin axial verschiebbar bleibt.In this example not according to the invention, the filler can be inserted only in the control chamber bore, so that it remains axially displaceable therein.
Vorteilhaft ist es in einem weiteren, nicht erfindungsgemäßen Beispiel, dass ein Federelement vorgesehen ist, dass das Füllstück einen Absatz aufweist, dass das Füllstück an seinem Absatz an einer düsenkörperseitigen Stufe der Steuerraumbohrung anliegt und dass das Federelement das Füllstück gegen die düsenkörperseitige Stufe presst. Dadurch kann das Füllstück mit der Vorspannung des Federelements beaufschlagt werden, um eine axiale Fixierung des Füllstücks zu erzielen. Dabei kann sich das Federelement an der Stirnfläche der Düsennadel abstützen, wodurch zusätzlich eine Beaufschlagung der Düsennadel möglich ist, die gegebenenfalls eine Rückstellkraft auf die Düsennadel ausübt.It is advantageous in a further, non-inventive example, that a spring element is provided, that the filler has a paragraph that the filler abuts on his shoulder at a nozzle body side stage of the control chamber bore and that the spring element presses the filler against the nozzle body side stage. As a result, the filler can be acted upon by the bias of the spring element in order to achieve an axial fixation of the filler. In this case, the spring element can be supported on the end face of the nozzle needle, whereby in addition a loading of the nozzle needle is possible, which optionally exerts a restoring force on the nozzle needle.
Vorteilhaft ist es auch in einem weiteren, nicht erfindungsgemäßen Beispiel, dass eine Düsenfeder vorgesehen ist, die einerseits an einer Stufe der Steuerraumbohrung und andererseits an einem Absatz des Füllstücks abgestützt ist, und dass die Düsenfeder das Füllstück gegen die Stirnfläche der Düsennadel presst. Dadurch kann eine Anlage des Füllstücks an der Düsennadel erzielt werden. Dadurch ist eine vorteilhafte Kraftübertragung von dem axial bewegbaren Füllstück auf die Düsennadel möglich. Außerdem kann die Düsenfeder eine Rückstellkraft auf die Düsennadel zum Schließen des Brennstoffeinspritzventils ausüben.It is also advantageous in a further, not inventive example, that a nozzle spring is provided, which is supported on the one hand at a stage of the control chamber bore and on the other hand at a shoulder of the filler, and that the nozzle spring presses the filler against the end face of the nozzle needle. As a result, a plant of the filler can be achieved on the nozzle needle. As a result, an advantageous power transmission from the axially movable filler to the nozzle needle is possible. In addition, the nozzle spring can exert a restoring force on the nozzle needle for closing the fuel injection valve.
Bevorzugte Ausführungsbeispiele der Erfindung sind in der nachfolgenden Beschreibung anhand der beigefügten Zeichnungen, in denen sich entsprechende Elemente mit übereinstimmenden Bezugszeichen versehen sind, näher erläutert. Es zeigt:
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Fig. 1 ein nicht erfindungsgemäßes Brennstoffeinspritzventil in einer schematischen Schnittdarstellung. -
Fig. 2 den inFig. 1 mit II bezeichneten Ausschnitt eines nicht erfindungsgemäßen Brennstoffeinspritzventils -
Fig. 3 den inFig. 1 mit III bezeichneten Ausschnitt eines nicht erfindungsgemäßen Brennstoffeinspritzventils; -
Fig. 4 einen auszugsweisen Schnitt durch das inFig. 3 dargestellte Brennstoffeinspritzventil entlang der mit IV bezeichneten Schnittlinie und -
Fig. 5 ein erfindungsgemäßes Brennstoffeinspritzventil in einer schematischen Schnittdarstellung.
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Fig. 1 a non-inventive fuel injection valve in a schematic sectional view. -
Fig. 2 the inFig. 1 With II designated section of a non-inventive fuel injection valve -
Fig. 3 the inFig. 1 designated III section of a non-inventive fuel injection valve; -
Fig. 4 an excerpted section through the inFig. 3 represented fuel injection valve along the IV line and designated -
Fig. 5 an inventive fuel injection valve in a schematic sectional view.
Das Brennstoffeinspritzventil 1 weist ein mehrteiliges Ventilgehäuse 2 auf, das in diesem Ausführungsbeispiel einen Düsenkörper 3, einen Haltekörper 4 und einen kopfseitigen Gehäuseteil 5 umfasst. Dabei sind der Düsenkörper 3, der Haltekörper 4 und der kopfseitige Gehäuseteil 5 auf geeignete Weise miteinander verbunden. Der Haltekörper 4 ist im montierten Zustand zumindest teilweise innerhalb einer Bohrung einer Brennkraftmaschine angeordnet. Der kopfseitige Gehäuseteil 5 ist außerhalb der Bohrung angeordnet, so dass er relativ groß ausgestaltet sein kann. Dadurch ergeben sich günstige Einbauverhältnisse für Komponenten des Brennstoffeinspritzventils 1, die in dem kopfseitigen Gehäuseteil 5 vorgesehen sind. In dem kopfseitigen Gehäuseteil 5 ist insbesondere ein Schaltventil 6 angeordnet, das einen Magnetaktor, einen Piezoaktor oder ein anderes Betätigungselement aufweisen kann.The
Das Ventilgehäuse 2 des Brennstoffeinspritzventils 1 weist einen Brennstoffzulauf 7 auf, der beispielsweise mit einem Common-Rail verbunden ist. Von dem Brennstoffzulauf 7 zweigt ein Brennstoffkanal 8 ab, der durch den Haltekörper 4 geführt ist und in einen weiteren Brennstoffkanal 9 in dem Düsenkörper 3 mündet. In dem Düsenkörper 3 ist ein Brennstoffraum 10 ausgebildet, der über die Brennstoffkanäle 8, 9 im Betrieb mit unter hohem Druck stehenden Brennstoff gefüllt wird. Der Düsenkörper 3 weist eine Ventilsitzfläche 11 auf, die mit einem Ventilschließkörper 12 einer in dem Düsenkörper 3 angeordneten Düsennadel 13 zu einem Dichtsitz zusammenwirkt. Bei einem Öffnen der Düsennadel 13 entlang einer Achse 14 wird der Dichtsitz freigegeben, so dass Brennstoff aus dem Brennstoffraum 10 über zumindest eine Düsenöffnung 15 abgespritzt wird. Die Betätigung der Düsennadel 13 ist im Folgenden im weiteren Detail beschrieben.The valve housing 2 of the
Der Haltekörper 4 weist eine Steuerraumbohrung 20 auf, die sich entlang der Achse 14 im Wesentlichen über die gesamte Länge des Haltekörpers 4 erstreckt. Dabei ist am kopfseitigen Ende der Steuerraumbohrung 20 eine Zulaufdrossel 21 vorgesehen, über die Brennstoff aus dem Brennstoffzulauf 7 in die Steuerraumbohrung 20 führbar ist. Außerdem ist eine Ablaufdrossel 22 vorgesehen. Die Ablaufdrossel 22 ist über das in dem kopfseitigen Gehäuseteil 5 angeordnete Schaltventil 6 mit einem Brennstoffrücklauf 23 verbindbar, der zu einem Tank 24 führt. Die Verbindung ist dabei über das Schaltventil 6 steuerbar.The holding body 4 has a control space bore 20 which extends along the
Die Düsennadel 13 weist eine Stirnfläche 25 auf, die zusammen mit der Steuerraumbohrung 20 einen Steuerraum 26 begrenzt. Dabei ist in einem kopfseitigen Teil 27 des Steuerraums 26 ein Zufluss von der Zulaufdrossel 21 und ein Abfluss von Brennstoff über die Ablaufdrossel 22 gegeben. In dem Steuerraum 26 ist ein Füllstück 30 angeordnet, das sich fast über die gesamte Länge der Steuerraumbohrung 20 erstreckt. Zwischen der Steuerraumbohrung 20 und dem Füllstück 30 ist ein ringspaltförmiger Teil 28 des Steuerraums 26 ausgebildet. Ferner weist der Steuerraum 26 einen düsenseitigen Teil 29 auf. Durch das Füllstück 30 ist das mit Brennstoff gefüllte Volumen der Steuerraumbohrung 20 erheblich reduziert. Das Füllstück 30 ist aus einem Feststoff, vorzugsweise aus einem Stahl, ausgebildet. Da das Kompressionsmodul von Stahl erheblich größer ist als das Kompressionsmodul von Dieselbrennstoff oder dergleichen, trägt das Füllstück 30 praktisch nicht zur Elastizität des Steuerraums 26 bei. Dadurch kann auch bei einem relativ großen räumlichen Abstand zwischen dem in dem kopfseitigen Gehäuseteil 5 angeordneten Schaltventil 6 und der im Düsenkörper 3 angeordneten Düsennadel 13 eine steife Anbindung der Düsennadel 13 an das Schaltventil 6 ohne direkte mechanische Kraftübertragung erreicht werden.The
Durch Öffnen der Ablaufdrossel 22 fällt der Druck im kopfseitigen Teil 27 des Steuerraums 26 ab, wobei dieser Druckabfall auf Grund des reduzierten Volumens des Steuerraums 26 relativ direkt zu einem Druckabfall im düsenseitigen Teil 29 des Steuerraums 26 führt. Durch den Druckabfall im Bereich der Stirnfläche 25 wird die in Richtung des Dichtsitzes wirkende Schließkraft der Düsennadel 13 erheblich reduziert, so dass sich die Düsennadel 13 aus ihrem Sitz hebt und Brennstoff über die Düsenöffnung 15 abgespritzt wird.By opening the
Nach dem Schließen der Ablaufdrossel 22 mittels des Schaltventils 6 baut sich der Druck im kopfseitigen Teil 27 und somit auch im düsenseitigen Teil 29 des Steuerraums 26 wieder auf. Dadurch wirkt über die Stirnfläche 25 der Düsennadel 13 eine Schließkraft, die von der Kraft einer im düsenseitigen Teil 29 des Steuerraums 26 angeordneten Düsenfeder 35 unterstützt wird. Die Düsenfeder 35 gewährleistet dabei auch eine axiale Fixierung des Füllstücks 30. Hierfür weist das Füllstück 30 einen Absatz 36 auf, der an einer düsenkörperseitigen Stufe 37 der Steuerraumbohrung 20 anliegt. Die Düsenfeder 35 presst den Absatz 36 gegen die düsenkörperseitige Stufe 37. Um den Durchfluss aus dem ringspaltförmigen Teil 28 des Steuerraums 26 in den düsenseitigen Teil 29 des Steuerraums 26 zu gewährleisten, ist zumindest eine Durchlassöffnung in Form einer Aussparung oder dergleichen an der Stufe 37 vorgesehen.After closing the
Bei dem in der
Die Zulaufdrossel 21, über die unter hohem Druck stehender Brennstoff in den kopfseitigen Teil 27 des Steuerraums 26 einströmen kann, ist in diesem Ausführungsbeispiel im Bereich des kopfseitigen Teils 27 in dem Steuerraumrohr 50 ausgestaltet. Dies kann beispielsweise durch eine Bohrung in dem Steuerraumrohr 50 erfolgen.The
In diesem Ausführungsbeispiel weist die Düsennadel 13 einen Druckzapfen 52 auf, mit dem die Düsennadel 13 in dem Steuerraumrohr 50 axial geführt ist. Dabei ist der Druckzapfen 52 einteilig mit der Düsennadel 13 ausgestaltet. Ferner ist die Düsenfeder 35 auf den Druckzapfen 52 aufgefügt. Dabei stützt sich die Düsenfeder 35 einerseits an dem Steuerraumrohr 50 und andererseits an der Düsennadel 13 ab. Der Druck des Brennstoffes im Steuerraum 26 wirkt im Bereich des düsenseitigen Teils 29 des Steuerraums 26 auf die Stirnfläche 25 der Düsennadel 13, die in diesem Ausführungsbeispiel durch die Stirnfläche 25 des Druckzapfens 52 gebildet ist.In this embodiment, the
Die Erfindung ist nicht auf die beschriebenen Ausführungsbeispiele beschränkt.The invention is not limited to the described embodiments.
Claims (5)
- Fuel injection valve (1), in particular injector for fuel injection systems of air-compressing, autoignition internal combustion engines, having a switching valve (6) which is arranged in a head-side housing part (5), having a nozzle body (3) which is connected to the head-side housing part (5) via a holding body (4), and having a nozzle needle (13) which is arranged in the nuzzle body (3), wherein the holding body (4) has a control chamber bore (20), wherein an end surface (25) of the nozzle needle (13) delimits a control chamber (26), wherein a control chamber tube (50) is provided which is arranged at least partially in the control chamber bore (20), wherein the control chamber tube (50) divides the control chamber bore (20) into a high-pressure part (51), which surrounds the control chamber tube (50), and a control chamber part which is provided within the control chamber tube (50) and which forms the control chamber (26), characterized in that a filler piece (30) is arranged in the control chamber (26), and in that the filler piece (30) is arranged in the control chamber part of the control chamber bore (20), wherein an annular-gap-shaped part (28) of the control chamber (26) is formed between the filler piece (30) and the control chamber tube (50).
- Fuel injection valve according to Claim 1, characterized in that the filler piece (30) is, at least in sections, of bar-shaped configuration, and in that the filler piece (30) extends, at least in sections, through the control chamber bore (20) of the holding body (4).
- Fuel injection valve according to Claim 1 or 2, characterized in that the filler piece (30) is axially displaceable in the control chamber bore (20).
- Fuel injection valve according to one of Claims 1 to 3, characterized in that the control chamber tube (50) is acted on by a nozzle spring (35) which is supported at one side on the control chamber tube (50) and at the other side on the nozzle needle (13).
- Fuel injection valve according to one of Claims 1 to 3, characterized in that the nozzle needle (13) is formed, in its upper region, with a guide diameter, and in that said nozzle needle is guided, at said upper region, in the control chamber tube (50).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810002522 DE102008002522A1 (en) | 2008-06-19 | 2008-06-19 | Fuel injector |
EP09765666A EP2294308A1 (en) | 2008-06-19 | 2009-04-22 | Fuel injection valve |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09765666.4 Division | 2009-04-22 | ||
EP09765666A Division EP2294308A1 (en) | 2008-06-19 | 2009-04-22 | Fuel injection valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2439398A1 EP2439398A1 (en) | 2012-04-11 |
EP2439398B1 true EP2439398B1 (en) | 2014-07-16 |
Family
ID=40908522
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11190884.4A Active EP2439398B1 (en) | 2008-06-19 | 2009-04-22 | Fuel injector valve |
EP09765666A Withdrawn EP2294308A1 (en) | 2008-06-19 | 2009-04-22 | Fuel injection valve |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09765666A Withdrawn EP2294308A1 (en) | 2008-06-19 | 2009-04-22 | Fuel injection valve |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP2439398B1 (en) |
DE (1) | DE102008002522A1 (en) |
WO (1) | WO2009153086A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010040316A1 (en) * | 2010-09-07 | 2012-03-08 | Robert Bosch Gmbh | fuel injector |
DE102015118691A1 (en) * | 2015-11-02 | 2017-05-04 | L'orange Gmbh | Fuel Einspritzinjektor |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19706467C1 (en) * | 1997-02-19 | 1998-03-26 | Daimler Benz Ag | Fuel injector for multi-cylinder IC engines |
GB9820033D0 (en) * | 1998-09-16 | 1998-11-04 | Lucas Ind Plc | Fuel injector |
DE19939939A1 (en) * | 1999-08-23 | 2001-04-19 | Bosch Gmbh Robert | Injector for a common rail injection system for internal combustion engines with a compact design |
DE19956522A1 (en) * | 1999-11-24 | 2001-06-07 | Bosch Gmbh Robert | High pressure fuel injector |
US6499467B1 (en) * | 2000-03-31 | 2002-12-31 | Cummins Inc. | Closed nozzle fuel injector with improved controllabilty |
DE10149961A1 (en) * | 2001-10-10 | 2003-04-30 | Bosch Gmbh Robert | Fuel injection device for internal combustion engine, especially common rail injector, has flow path control sections interacting to give defined flow characteristic against time |
DE10346212A1 (en) * | 2003-10-06 | 2005-04-21 | Bosch Gmbh Robert | Fuel injection valve for IC engines has fuel feed channel with throttle to form smallest flow profile from the feed channel to injection apertures |
DE102004015746A1 (en) * | 2004-03-31 | 2005-10-13 | Robert Bosch Gmbh | Fuel injection valve for internal combustion engine has pressure chamber with volume variable through movement of at least one of two nozzle needles so that pressure chamber applies additional force on at least one nozzle needle |
DE102006036447A1 (en) * | 2006-08-04 | 2008-02-07 | Robert Bosch Gmbh | Injector for a fuel injection system |
-
2008
- 2008-06-19 DE DE200810002522 patent/DE102008002522A1/en not_active Withdrawn
-
2009
- 2009-04-22 EP EP11190884.4A patent/EP2439398B1/en active Active
- 2009-04-22 EP EP09765666A patent/EP2294308A1/en not_active Withdrawn
- 2009-04-22 WO PCT/EP2009/054802 patent/WO2009153086A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
DE102008002522A1 (en) | 2009-12-24 |
EP2439398A1 (en) | 2012-04-11 |
EP2294308A1 (en) | 2011-03-16 |
WO2009153086A1 (en) | 2009-12-23 |
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