EP2260091B1 - Use of a lubricating grease composition on the basis of ionic liquids - Google Patents
Use of a lubricating grease composition on the basis of ionic liquids Download PDFInfo
- Publication number
- EP2260091B1 EP2260091B1 EP09728560A EP09728560A EP2260091B1 EP 2260091 B1 EP2260091 B1 EP 2260091B1 EP 09728560 A EP09728560 A EP 09728560A EP 09728560 A EP09728560 A EP 09728560A EP 2260091 B1 EP2260091 B1 EP 2260091B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grease composition
- lubricating grease
- application
- accordance
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000203 mixture Substances 0.000 title claims abstract description 77
- 239000004519 grease Substances 0.000 title claims abstract description 54
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 19
- 239000002608 ionic liquid Substances 0.000 title claims description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000005260 corrosion Methods 0.000 claims abstract description 16
- 239000000654 additive Substances 0.000 claims description 23
- -1 polytetrafluoroethylene Polymers 0.000 claims description 23
- 150000001450 anions Chemical class 0.000 claims description 20
- 150000001768 cations Chemical class 0.000 claims description 17
- 239000002562 thickening agent Substances 0.000 claims description 15
- 230000007797 corrosion Effects 0.000 claims description 14
- 230000003647 oxidation Effects 0.000 claims description 14
- 238000007254 oxidation reaction Methods 0.000 claims description 14
- 239000003963 antioxidant agent Substances 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 12
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 12
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 12
- 150000003949 imides Chemical class 0.000 claims description 10
- ZXMGHDIOOHOAAE-UHFFFAOYSA-N 1,1,1-trifluoro-n-(trifluoromethylsulfonyl)methanesulfonamide Chemical compound FC(F)(F)S(=O)(=O)NS(=O)(=O)C(F)(F)F ZXMGHDIOOHOAAE-UHFFFAOYSA-N 0.000 claims description 9
- 230000002209 hydrophobic effect Effects 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 239000000314 lubricant Substances 0.000 claims description 8
- 239000007983 Tris buffer Substances 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 5
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 5
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 claims description 5
- 239000005069 Extreme pressure additive Substances 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 239000004202 carbamide Substances 0.000 claims description 4
- 239000003112 inhibitor Substances 0.000 claims description 4
- 229910044991 metal oxide Inorganic materials 0.000 claims description 4
- 150000004706 metal oxides Chemical class 0.000 claims description 4
- 235000021317 phosphate Nutrition 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
- JFZKOODUSFUFIZ-UHFFFAOYSA-N trifluoro phosphate Chemical compound FOP(=O)(OF)OF JFZKOODUSFUFIZ-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
- 150000004982 aromatic amines Chemical class 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 239000001226 triphosphate Substances 0.000 claims description 3
- 235000011178 triphosphate Nutrition 0.000 claims description 3
- 229910052582 BN Inorganic materials 0.000 claims description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 239000012963 UV stabilizer Substances 0.000 claims description 2
- 150000008052 alkyl sulfonates Chemical class 0.000 claims description 2
- 125000006615 aromatic heterocyclic group Chemical group 0.000 claims description 2
- 239000000440 bentonite Substances 0.000 claims description 2
- 229910000278 bentonite Inorganic materials 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- HYNYWFRJHNNLJA-UHFFFAOYSA-N bis(trifluoromethylsulfonyl)azanide;trihexyl(tetradecyl)phosphanium Chemical compound FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F.CCCCCCCCCCCCCC[P+](CCCCCC)(CCCCCC)CCCCCC HYNYWFRJHNNLJA-UHFFFAOYSA-N 0.000 claims description 2
- 239000006229 carbon black Substances 0.000 claims description 2
- 150000001734 carboxylic acid salts Chemical class 0.000 claims description 2
- 150000002391 heterocyclic compounds Chemical class 0.000 claims description 2
- 239000003879 lubricant additive Substances 0.000 claims description 2
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 2
- 150000007524 organic acids Chemical class 0.000 claims description 2
- 150000002989 phenols Chemical class 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 150000008054 sulfonate salts Chemical class 0.000 claims description 2
- 150000003460 sulfonic acids Chemical class 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- LAGQNGWYNLUQRI-UHFFFAOYSA-N trioctylmethylammonium bis(trifluoromethylsulfonyl)imide Chemical compound FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F.CCCCCCCC[N+](C)(CCCCCCCC)CCCCCCCC LAGQNGWYNLUQRI-UHFFFAOYSA-N 0.000 claims description 2
- 125000002264 triphosphate group Chemical group [H]OP(=O)(O[H])OP(=O)(O[H])OP(=O)(O[H])O* 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 1
- 239000005864 Sulphur Substances 0.000 claims 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 229910003480 inorganic solid Inorganic materials 0.000 claims 1
- 239000003607 modifier Substances 0.000 claims 1
- 235000005985 organic acids Nutrition 0.000 claims 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims 1
- 239000012530 fluid Substances 0.000 abstract description 2
- 239000003925 fat Substances 0.000 description 13
- 239000002199 base oil Substances 0.000 description 8
- 230000003078 antioxidant effect Effects 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- 150000002430 hydrocarbons Chemical group 0.000 description 5
- 230000035515 penetration Effects 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 4
- 235000013877 carbamide Nutrition 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000004252 FT/ICR mass spectrometry Methods 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 3
- 125000003504 2-oxazolinyl group Chemical class O1C(=NCC1)* 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 229920002367 Polyisobutene Polymers 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- LRESCJAINPKJTO-UHFFFAOYSA-N bis(trifluoromethylsulfonyl)azanide;1-ethyl-3-methylimidazol-3-ium Chemical compound CCN1C=C[N+](C)=C1.FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F LRESCJAINPKJTO-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- FPLIHVCWSXLMPX-UHFFFAOYSA-M lithium 12-hydroxystearate Chemical compound [Li+].CCCCCCC(O)CCCCCCCCCCC([O-])=O FPLIHVCWSXLMPX-UHFFFAOYSA-M 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 125000005004 perfluoroethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000001384 succinic acid Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 125000001889 triflyl group Chemical group FC(F)(F)S(*)(=O)=O 0.000 description 2
- PXELHGDYRQLRQO-UHFFFAOYSA-N 1-butyl-1-methylpyrrolidin-1-ium Chemical compound CCCC[N+]1(C)CCCC1 PXELHGDYRQLRQO-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCJQWJKKTGJDCM-UHFFFAOYSA-N [P].[S] Chemical compound [P].[S] QCJQWJKKTGJDCM-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 239000007866 anti-wear additive Substances 0.000 description 1
- 239000003831 antifriction material Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- VMDFASMUILANOL-WXXKFALUSA-N bisoprolol fumarate Chemical compound [H+].[H+].[O-]C(=O)\C=C\C([O-])=O.CC(C)NCC(O)COC1=CC=C(COCCOC(C)C)C=C1.CC(C)NCC(O)COC1=CC=C(COCCOC(C)C)C=C1 VMDFASMUILANOL-WXXKFALUSA-N 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000019241 carbon black Nutrition 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 125000004407 fluoroaryl group Chemical group 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000002631 hypothermal effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000005525 methide group Chemical group 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 239000011829 room temperature ionic liquid solvent Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/06—Mixtures of thickeners and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/0416—Carbon; Graphite; Carbon black used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/061—Carbides; Hydrides; Nitrides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
- C10M2201/0626—Oxides; Hydroxides; Carbonates or bicarbonates used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/085—Phosphorus oxides, acids or salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/087—Boron oxides, acids or salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/102—Silicates
- C10M2201/103—Clays; Mica; Zeolites
- C10M2201/1036—Clays; Mica; Zeolites used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
- C10M2201/1056—Silica used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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Definitions
- the invention relates to a lubricating grease composition based on ionic liquids, for the protection treatment of components used in the automotive sector, in wind turbines, as well as in processing and working machines and which are exposed to continuous contact with water.
- the invention relates to a water-resistant grease composition which is used in a temperature range of at least -30 ° C to at least 180 ° C in order to protect the components provided with this lubricant against oxidation and corrosion.
- Ionic liquids in lubrication
- IL Ionic Liquid
- RTIL Room Temperature Ionic Liquid
- Ionic liquids have an extremely low vapor pressure, are nonflammable and are often thermally stable up to temperatures above 260 ° C and, in addition, can be lubricated.
- Japanese Patent Application No. Hei. 2005-185718 describes a grease composition containing as base grease a mixture of an ionic liquid, a thickener and other additives. This grease is used for rolling or ball bearings.
- Japanese Patent Application No. Hei. 2005-112597 discloses a grease composition used in electronic devices containing an ionic liquid as the base oil and a thickening agent having a dropping point of 260 ° C.
- Japanese Patent Application No. Hei. 2003-376010 relates to a semi-solid grease composition containing as part of a base oil an ionic liquid and thickener. This grease composition is suitable for vacuum applications.
- Japanese Patent Application No. Hei. 2007-231987 A describes an ionic liquid-based grease composition which may contain a urea compound as a thickener.
- the anions of the ionic liquids used may be, inter alia, Cl and Br, which are corrosive.
- the ionic liquids are water-soluble with a Cl or Br anion.
- the tetrafluoroborates and hexafluoroborates described herein are not resistant to hydrolysis and release corrosive HF, the tetrafluoroborates also being water-soluble. Information on the water resistance of the lubricant compositions is not provided.
- Japanese Patent Application No. Hei. 2005-197958 refers to a lubricating grease composition for rolling bearing machines which contains an ionic liquid as a part of a base oil.
- Japanese Patent Application No. Hei. 2005-294405 describes an electrically conductive bearing grease used in a printer or copier and consisting of a carbonaceous thickener and a base oil containing an ionic liquid.
- the known grease compositions described above have the following drawbacks from a tribological point of view. Due to the salt-like nature of the ionic liquids, lubricant additives such as antioxidants, antifriction agents, anticorrosion additives, anti-wear agents, extreme pressure additives, and the like are, in most cases, insoluble in ionic liquids. However, many tribological applications require that ionic liquids be provided with such additives to improve the properties. However, the development of new additives represents a high technical complexity, so that it is desirable for cost reasons that standard additives can be used in ionic liquids.
- Another disadvantage of using the known grease compositions is the tendency to absorb water and / or react with water through the ionic liquids.
- anions such as sulfate, chloride, bromide or tetrafluoroborate are present in the ionic liquids, this usually results in water-soluble ionic liquids.
- tetrafluoroborate and hexafluorophosphate can form hydrofluoric acid under the influence of water, which can lead to a strong tendency to corrode. This also applies when chloride is present.
- the low-temperature properties of the ionic liquids used are insufficiently taken into account in the known grease compositions.
- the JP 2003-376010 Bis (trifluoromethylsulfonyl) imide-containing ionic liquids with N-alkyl pyridinium cations or N, N'-Dialkylimidazoliumkationen called which are prone to the formation of supercooled melts.
- 1-ethyl-3-methylimidazolium bis (trifluoromethylsulfonyl) imide is an ionic liquid of low viscosity and high tendency to hypothermia;
- the relevant melting point for tribological applications is -16 ° C (low temperature DSC measurements).
- Ionic liquids such as 1-ethyl-3-methylimidazolium bis (trifluoromethylsulfonyl) imide, also have the disadvantage that they can spontaneously solidify at low temperatures, which can lead to failure of the lubricated component.
- Ionic liquids containing, for example, the anion tris (perfluoroethyl) trifluorophosphate generally show lower water absorption capacity than ionic liquids with the bis (trifluoromethylsulfonyl) imide anion, but the melting points are higher. Therefore, these tris (perfluoroethyl) trifluorophosphate-containing ILs are generally unsuitable for low temperature behavior to be used as the sole base oil for lubricants having good low temperature performance.
- the object of the present invention is to provide a water resistant, oxidation and corrosion inhibiting lubricating grease composition which can be used over a wide range of application temperatures.
- ionic liquids used in the grease composition are the ionic liquids containing as cations a quaternary ammonium cation or a phosphonium cation containing an anion containing fluorine selected from the group consisting of bis (perfluoromethylsufonyl) imide, especially Bis (trifluoromethylsulfonyl) imide, tris (perfluoroalkyl) methides, is combined.
- anions individual fluorine atoms can be exchanged for hydrogen.
- the cations have a sufficiently long hydrophobic alkyl chain, aryl group or alkylaryl group of at least 8 to 25 carbon atoms, and the number of such hydrophobizing groups of the cation must be at least 15 to 60 carbon atoms. Comparable nonpolar groups such as aryl or alkylated aryl groups are also conceivable.
- the ionic liquids used in the invention have no viscosity-changing phase transitions to below -40 ° C. This will be among others achieved by the fact that the cations have low symmetry, ie long and short substituents are combined.
- ionic liquids with highly fluorinated anions since these usually have high thermal stability.
- the ability to absorb water can be significantly reduced by such anions, for example, the bis (trifluoromethylsulfonyl) imidanion.
- the grease compositions of the present invention may comprise a single ionic liquid or a mixture of two or more ionic liquids, wherein the second ionic liquid may not necessarily be water resistant.
- the amount distribution of the ionic liquids used is in the range of at least 75 to 95% of the first long-chain ionic liquid to 5 to 25% of the second ionic liquid.
- the second ionic liquid is advantageously selected from the group consisting of ionic liquids containing fluorinated anions such as bis (fluoroalkylsulfonyl) imides, especially bis (trifluoromethylsulfonyl) imides, bis (fluoroaryl) imides, tris (perfluoroalkyl) triphosphates, and fluorinated alkylsulfonates any cation or alternatively ionic liquids with any anions, but with the long-chain cations described above.
- fluorinated anions such as bis (fluoroalkylsulfonyl) imides, especially bis (trifluoromethylsulfonyl) imides, bis (fluoroaryl) imides, tris (perfluoroalkyl) triphosphates, and fluorinated alkylsulfonates any cation or alternatively ionic liquids with any anions, but with the long-chain cations described above.
- the grease compositions according to the invention contain conventional additives or additive mixtures which are selected from corrosion inhibitors, such as oxalines, tiazoles, succinic acid, zinc carboxylates, sodium sulfonates, calcium sulfonates, barium sulfonates, antioxidants, such as aromatic amines, aromatic phenols, phosphites, sulfur-containing compounds, such as dialkyldithiophosphates, Anti-wear agents and extreme pressure additives, such as phosphorus- and sulfur-containing compounds, eg zinc dialkyldithiophosphate, sulphurised fatty acids and fatty acid esters, dialkyl sulphide and dialkyloligo- and polysulphides, boric acid ester agents for reducing friction, such as glycerol mono- and di-esters, agents for protection against metal influences, which are present as chelate compounds, radical scavengers, UV stabilizers, reaction layer formers.
- corrosion inhibitors such as ox
- Viscosity improvers such as polyisobutylene, polymethacrylate, and inorganic or organic solid lubricants such as polyimide, polytetrafluoroethylene (PTFE), graphite, metal oxides, boron nitride, molybdenum disulfide, and phosphate.
- Suitable thickeners are PTFE, bentonite, aerosols, water-insoluble carboxylic acid salts and mixtures thereof, water-insoluble sulfonic acid salts and mixtures thereof, ureas, carbon blacks, graphites, metal oxides such as titanium and zinc oxide and mixtures thereof.
- additives in the form of phosphorus and sulfur compounds e.g. Zinc dialkyldithiophosphate, dithiocarbamates sulphurised hydrocarbons and fatty acids, phosphorus and sulfur-free substances, such as boric acid esters used as wear protection agents and agents for reducing friction; Metal salts, esters, phenols, nitrogen-containing compounds such as aromatic amines, aromatic heterocyclic compounds, sulfonate salts, organic acid and salts are used as anti-corrosive agents, glycerol mono- or diesters as friction inhibitors, and polyisobutylene, polymethacrylate as viscosity improvers.
- Zinc dialkyldithiophosphate dithiocarbamates sulphurised hydrocarbons and fatty acids, phosphorus and sulfur-free substances, such as boric acid esters used as wear protection agents and agents for reducing friction
- Metal salts, esters, phenols, nitrogen-containing compounds such as aromatic amines, aromatic heterocyclic compounds
- the grease composition of the present invention contains 60 to 90% by weight of ionic liquid, 10 to 40% by weight of water-resistant thickener, and 0.1 to 10% by weight of additives.
- the cation of the ionic liquid is selected from the group consisting of a quaternary ammonium cation or a phosphonium cation and the anion is selected from the group consisting of a bis (perfluoroalkylsulfonyl) imide, in particular bis (trifluoromethylsulfonyl) imide, Bis (perfluoroaryl) imide, tris (perfluoroalkyl) triphosphate, wherein the cation of the ionic liquid has a long hydrophobic alkyl chain, aryl group or alkylaryl group of at least 8 to 25 carbon atoms and all hydrophobic alkyl.
- Aryl or alkylaryl groups of the cation comprise at least 15 to 60 carbon atoms and have a melting point of ⁇ -30 ° C.
- Preferred additives are aminic and phenolic antioxidants, anti-corrosion additives, such as amine phosphates, heterocyclic compounds, succinic acid half esters, zinc dialkyldithiophosphates and extreme pressure / anti-wear additives, such as phosphorus and / or sulfur carriers.
- the lubricant compositions of the invention can be used at high temperatures of at least 180 ° C, they can also be used by lowering the electrical resistance of the oils in areas where it is repeatedly flowing through current through current breakdown, as in Railway wheel bearings, rolling bearings with passage of current, in the automotive sector or in electric motors to damage.
- a particularly preferred ionic liquid is trihexyltetradecyphosphonium bis (trifluoromethylsulfonyl) imide, hereinafter referred to as HDPimide, which is represented by the following formula (I):
- the grease composition according to the present invention contains trihexyltetradecylphosphonium bis (trifluoromethylsulfonyl) imide as the ionic liquid.
- a grease composition contains an ionic liquid having the identical anion, referred to as butylmethylpyrrolidinium bis (trifluoromethylsulfonyl) imide, hereinafter referred to as MBPimide, represented by the following formula (II)
- Bis (trifluoromethylsulfonyl) imide is counted among the hydrophobic anions. MBPimid, in contrast to HDPimid, does not have long alkyl chains.
- MBPimid can remain liquid with simple cooling down to temperatures of -40 ° C, which is according to DSC certain melting point but at -6 ° C. Thus, MBPimide has a strong tendency to form a supercooled melt.
- the two ILs are thickened with PTFE powder to a fat consistency (stirring, rolling) and tested according to DIN 51807 Part 1 at 3 h / 90 ° C.
- a succinic acid half ester, an oxazoline derivative and an acetic acid derivative In HDPimid, all substances are 1% soluble at room temperature. In MBPimid, only the oxazoline derivative dissolves after heating to about 150 ° C, but separates on cooling again.
- HDPimid 1% of a p, p'-dialkyl-diphenylamine is dissolved as an antioxidant. The mixture remains clear even after prolonged standing at room temperature.
- a DSC run under oxygen under conditions as indicated in Table 1 the onset of oxidation is 223 ° C. This represents an increase of 55 ° C when compared to HDPimid without additive.
- HDPimid conventional additives for improving corrosion protection properties and oxidation stability are solved. It is a zinc-containing corrosion protection additive and an amine antioxidant. In addition, an insoluble zinc-containing anticorrosive pigment is used. The mixture is thickened with PTFE powder by conventional methods to a fat consistency.
- Table 2 shows that the grease composition of the invention achieves good high and low temperature properties, good anticorrosion properties for steel and copper with resistance to water in both the static and dynamic experiment.
- Table 3 shows that not only ionic liquids with phosphonium as cation, but also ammonium-water-resistant formulations allow.
- Another advantage of the lubricating grease compositions according to the present invention with the ionic liquids used herein is the density lowered by the hydrocarbon groups, which results in a lower price per volume of lubricant and thus at a lower cost per component to be lubricated.
- HDPimide and MBPimide are used to prepare mixtures with different contents relative to the two ILs.
- the mixtures are thickened with approx. 30% PTFE powder and homogenized by rolling, resulting in fats with penetration corresponding to a consistency level of 2.
- the fats are tested for their static water resistance and partly for dynamic water resistance.
- the results are shown in Table 4. ⁇ b> Table 4 ⁇ / b> template 1 2 3 4 5
- Table 4 shows that a lubricating grease composition according to the invention using a combination of ionic liquids which, from a tribological point of view, such as MBPimide, exhibit inadequate water resistance, is possible.
- ionic liquids which, from a tribological point of view, such as MBPimide, exhibit inadequate water resistance
- at least 10% of the insufficiently hydrophobic IL MBPimide may be used relative to the base oil content while maintaining very good water resistance. Up to 25% base oil content is given a partial water resistance.
- a mixture of equal parts of the ionic liquids is no longer water resistant.
- the critical or acceptable mixing ratios depend on the ionic liquids used and therefore can not be generalized.
- HDPimid 89% HDPimid is mixed with 10% lithium 12-hydroxystearate (soap thickener) and brought into the melt. After cooling, 1% of a conventional amine antioxidant is added. The mixture is homogenized by repeated intensive rolling over a roller mill.
- HPDimid cyclohexylamine and bis (paraisocyantophenyl) methane (MDI) are dissolved in a molar ratio of 2: 1 and the solutions are reacted by combining. After heating to 180 ° C and subsequent cooling, 1% of a typical amine antioxidant is added and the fat is homogenized by rolling through a roller mill.
- Examples 7 and 8 show that by using an ionic liquid together with either a urea thickener or a soap thickener, water-resistant formulations are possible which can be applied as a protective film to a wide variety of corrosion and oxidation protection materials and give these materials consistent protection against water .
- This grease composition is particularly useful in automotive applications for water pump bearings, wheel bearings, cardan shafts, clutch release bearings, center bearings, thrust bearings, electro-mechanical brakes, fan bearings, miniature bearings, exhaust gas recirculation systems, generator bearings, windscreen wiper bearings, and the like necessary to ensure that during operation oxidation or corrosion of the coated surface is avoided.
- the water-resistant grease composition is used in wind turbines, main bearings, generator bearings, blade bearings, azimuth bearings, as well as in all components and surfaces that are exposed to constant water contact.
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Abstract
Description
Die Erfindung betrifft eine Schmierfettzusammensetzung auf der Basis von ionischen Flüssigkeiten, zur Schutzbehandlung von Komponenten, die im Automobilbereich, in Windkraftanlagen, sowie in Prozeß- und Arbeitsmaschinen verwendet werden und die einem ständigen Kontakt mit Wasser ausgesetzt sind. Insbesondere betrifft die Erfindung eine wasserbeständige Schmierfettzusammensetzung, die in einem Temperaturbereich von mindestens -30°C bis mindestens 180°C verwendet wird, um den mit diesem Schmiermittel versehenen Komponenten gegenüber Oxidation und Korrosion zu schützen.The invention relates to a lubricating grease composition based on ionic liquids, for the protection treatment of components used in the automotive sector, in wind turbines, as well as in processing and working machines and which are exposed to continuous contact with water. In particular, the invention relates to a water-resistant grease composition which is used in a temperature range of at least -30 ° C to at least 180 ° C in order to protect the components provided with this lubricant against oxidation and corrosion.
Die Entwicklung neuer Schmierfettzusammensetzungen muß mit der allgemeinen Weiterentwicklung der Technik einhergehen, die neue und höhere Anforderungen an die Schmierfettzusammensetzungen stellt. Diesen Anforderungen sind die bekannten Zusammensetzungen nicht mehr gewachsen. Insbesondere sind die Anforderungen bei der Anwendung als Betriebsflüssigkeiten in Prozeß- und Arbeitsmaschinen im Hinblick auf die extremen Betriebsbedingungen, wie hohe und niedrige Temperaturen, hohe Drehzahlen enorm.The development of new grease compositions must be accompanied by the general advancement of the art which places new and higher demands on grease compositions. These requirements, the known compositions are no longer equal. In particular, the requirements for use as operating fluids in process and machinery are enormous in view of the extreme operating conditions, such as high and low temperatures, high speeds.
Die Verwendung von ionischen Flüssigkeiten in der Schmierungstechnik, nachfolgend als IL (=Ionic Liquid) bezeichnet, ist in den letzten Jahren intensiv untersucht worden. Ionische Flüssigkeiten sind definiert als Materialien, die aus Kationen und Anionen zusammengesetzt sind und Schmelzpunkte kleiner als 100 °C aufweisen. Manche IL's weisen deutlich niedrigere Schmelzpunkte auf, so dass sie bei Raumtemperatur als Flüssigkeiten, nachfolgend als RTIL (=Room Temperature Ionic Liquid) bezeichnet, vorlieben. Im Bereich der Tribologie sind vor allem RTIL als Basisöle interessant, da salzartige Verbindungen eine besonders geringe bis nicht vorhandene Verdampfung zeigen, solange keine chemische Veränderung durch Zersetzungsprozesse auftritt. Ionische Flüssigkeiten besitzen einen extrem niedrigen Dampfdruck, sind nicht brennbar und häufig bis über 260°C thermisch stabil und darüber hinaus auch noch schmierfähig.The use of ionic liquids in lubrication, hereinafter referred to as IL (= Ionic Liquid), has been intensively studied in recent years. Ionic liquids are defined as materials that consist of Cations and anions are composed and have melting points less than 100 ° C. Some ILs have significantly lower melting points, so that they at room temperature as liquids, hereinafter referred to as RTIL (= Room Temperature Ionic Liquid), favor. In the field of tribology especially RTIL are interesting as base oils, since salt-like compounds show a particularly low to nonexistent evaporation, as long as no chemical change by decomposition processes occurs. Ionic liquids have an extremely low vapor pressure, are nonflammable and are often thermally stable up to temperatures above 260 ° C and, in addition, can be lubricated.
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In den oben genannten Veröffentlichungen werden also Fette vorgeschlagen, die zur Ableitung von elektrischen Strömen, zur Anwendung bei hohen Temperaturen und/oder im Vakuum, geeignet sein sollen.In the publications mentioned above, so fats are proposed, which should be suitable for the dissipation of electric currents, for use at high temperatures and / or in a vacuum.
Die oben beschriebenen bekannten Schmierfettzusammensetzungen haben aus tribologischer Sicht die nachfolgenden Nachteile. Aufgrund des salzartigen Grundaufbaus der ionischen Flüssigkeiten sind Schmierstoffadditive, wie Antioxidantien, Reibungsschutzmittel, Korrosionsschutzadditive, Antiverschleißmittel, Extrem Pressure Additive und dergleichen, in den meisten Fällen in ionischen Flüssigkeiten unlöslich. Viele tribologische Anwendungen erfordern aber, dass ionische Flüssigkeiten mit solchen Additiven zur Verbesserung der Eigenschaften versehen werden. Die Entwicklung neuer Additive stellt aber einen hohen technischen Aufwand dar, so dass es auch aus Kostengründen wünschenswert ist, dass in ionischen Flüssigkeiten Standardadditive eingesetzt werden können.The known grease compositions described above have the following drawbacks from a tribological point of view. Due to the salt-like nature of the ionic liquids, lubricant additives such as antioxidants, antifriction agents, anticorrosion additives, anti-wear agents, extreme pressure additives, and the like are, in most cases, insoluble in ionic liquids. However, many tribological applications require that ionic liquids be provided with such additives to improve the properties. However, the development of new additives represents a high technical complexity, so that it is desirable for cost reasons that standard additives can be used in ionic liquids.
Ein weiterer Nachteil der bei der Verwendung der bekannten Schmierfettzusammensetzungen ist die Tendenz zur Wasseraufnahme und/oder Reaktion mit Wasser durch die ionischen Flüssigkeiten. Wenn Anionen wie Sulfat, Chlorid, Bromid oder Tetrafluorborat in den ionischen Flüssigkeiten vorhanden sind, führt dies in der Regel zu wasserlöslichen ionischen Flüssigkeiten. Darüber hinaus können Tetrafluorborat und Hexafluorphosphat unter Wassereinfluß Flußsäure bilden, was zu einer starken Korrosionsneigung führen kann. Diese trifft auch zu, wenn Chlorid vorhanden sind.Another disadvantage of using the known grease compositions is the tendency to absorb water and / or react with water through the ionic liquids. When anions such as sulfate, chloride, bromide or tetrafluoroborate are present in the ionic liquids, this usually results in water-soluble ionic liquids. In addition, tetrafluoroborate and hexafluorophosphate can form hydrofluoric acid under the influence of water, which can lead to a strong tendency to corrode. This also applies when chloride is present.
Ein noch weiterer Nachteil ist, dass auch die Verwendung von als hydrophob bezeichneten Anionen wie Bis(trifluormethylsulfonyl)imid nicht ausreichend ist, um aus tribologischer Sicht ausreichend wasserstabile Fette bereitzustellen.Yet another disadvantage is that even the use of hydrophobic anions such as bis (trifluoromethylsulfonyl) imide is not sufficient to provide sufficiently water-stable fats from a tribological point of view.
Außerdem wird bei den bekannten Schmierfettzusammensetzungen den Tieftemperatureigenschaften der verwendeten Ionischen Flüssigkeiten nur unzureichend Rechnung getragen. Es werden beispielsweise in der
Ionische Flüssigkeiten, die beispielsweise das Anion Tris(perfluorethyl)trifluorphosphat enthalten, zeigen in der Regel ein geringeres Aufnahmevermögen für Wasser als Ionische Flüssigkeiten mit dem Bis(trifluormethylsulfonyl)imid als Anion, allerdings sind die Schmelzpunkte höher. Daher sind diese Tris(perfluorethyl)trifluorphosphat enthaltenden IL's in der Regel vom Tieftemperaturverhalten nicht geeignet, um als alleiniges Basisöl für Schmierstoffe mit guten Tieftemperaturverhalten verwendet zu werden.Ionic liquids containing, for example, the anion tris (perfluoroethyl) trifluorophosphate generally show lower water absorption capacity than ionic liquids with the bis (trifluoromethylsulfonyl) imide anion, but the melting points are higher. Therefore, these tris (perfluoroethyl) trifluorophosphate-containing ILs are generally unsuitable for low temperature behavior to be used as the sole base oil for lubricants having good low temperature performance.
Die Aufgabe der vorliegenden Erfindung ist es, eine wasserbeständige, oxidations- und korrosionsinhibierende Schmierfettzusammensetzung bereitzustellen, die über einen weiten Anwendungstemperaturbereich verwendet werden kann.The object of the present invention is to provide a water resistant, oxidation and corrosion inhibiting lubricating grease composition which can be used over a wide range of application temperatures.
Diese Aufgabe wird durch die Verwendung einer Schmierfettzusammensetzung nach Anspruch 1 gelöst.This object is achieved by the use of a grease composition according to claim 1.
Durch die Verwendung von ionischen Flüssigkeiten, bei denen die hydrophoben Anionen mit Kationen kombiniert sind, die einen hohen Anteil an Kohlenwasserstoffgruppen enthalten, wird ein ausgezeichneter Korrosionsschutz und eine hervorragende Wasserbeständigkeit erreicht.By using ionic liquids in which the hydrophobic anions are combined with cations containing a high proportion of hydrocarbon groups, excellent corrosion protection and water resistance are achieved.
Mit dieser Kombination wird erreicht, dass Standardadditive in der ionischen Flüssigkeit löslich sind. Der hohe Anteil an Kohlenwasserstoffgruppen setzt die Beständigkeit gegenüber Oxidation herab. Als Gegenmaßnahme kann man Antioxidantien einsetzen. Die Verwendung von Standard-Antioxidantien erhöht die thermisch/oxidative Beständigkeit der Schmierfettzusammensetzung. Darüber hinaus hat sich überraschenderweise gezeigt, dass die Fette trotz teilweiser starker Oxidation der ionischen Flüssigkeit bei Lebensdauerprüfungen in einem gut schmierfähigen Zustand bleiben. Die erfindungsgemäß eingesetzten ionischen Flüssigkeiten haben bei Tieftemperatur-DSC Experimenten keine Schmelzpunkte oder Glasübergänge oder andere Phasenübergänge oberhalb einer Temperatur von -30°C, die zu einer starken Erhöhung der Viskosität der Ionischen Flüssigkeit führen.With this combination it is achieved that standard additives are soluble in the ionic liquid. The high proportion of hydrocarbon groups reduces the resistance to oxidation. As a countermeasure you can use antioxidants. The use of standard antioxidants enhances the thermal / oxidative stability of the grease composition. In addition, it has surprisingly been found that the fats despite a strong oxidation of the ionic liquid in life tests remain in a good lubricious state. The ionic liquids used in the invention have no melting points or glass transitions or other phase transitions above a temperature of -30 ° C in low-temperature DSC experiments, which lead to a strong increase in the viscosity of the ionic liquid.
Zu diesen ionischen Flüssigkeiten, die in der Schmierfettzusammensetzung eingesetzt werden, gehören die ionischen Flüssigkeiten, die als Kationen ein quaternäres Ammoniumkation oder ein Phosphoniumkation enthalten, die mit einem Anion, das Fluor enthält, ausgewählt aus der Gruppe bestehend aus Bis(perfluroalkylsuffonyl)imid, insbesondere Bis(trifluormethylsulfonyl)imid, Tris(perfluoralkyl)methiden, kombiniert wird. Bei den vorgenannten Anionen können einzelne Fluoratome gegen Wasserstoff ausgetauscht sein. Die Kationen weisen eine ausreichend lange hydrophobe Alkylkette, Arylgruppe oder Alkylarylgruppe mit mindestens 8 bis 25 Kohlenstoffatomen auf, wobei die Anzahl an solchen hydrophobierenden Gruppen des Kations mindestens 15 bis 60 Kohlenstoffatome umfassen muß. Vergleichbare unpolare Gruppen wie Aryl- oder alkylierte Arylgruppen sind ebenfalls denkbar. Darüber hinaus haben die erfindungsgemäß verwendeten ionischen Flüssigkeiten keine die Viskosität verändernden Phasenübergänge bis unter -40°C. Dies wird unter anderem dadurch erzielt, dass die Kationen geringe Symmetrie aufweisen, d.h. es werden lange und kurze Substitutenten kombiniert.Among these ionic liquids used in the grease composition are the ionic liquids containing as cations a quaternary ammonium cation or a phosphonium cation containing an anion containing fluorine selected from the group consisting of bis (perfluoromethylsufonyl) imide, especially Bis (trifluoromethylsulfonyl) imide, tris (perfluoroalkyl) methides, is combined. In the case of the abovementioned anions, individual fluorine atoms can be exchanged for hydrogen. The cations have a sufficiently long hydrophobic alkyl chain, aryl group or alkylaryl group of at least 8 to 25 carbon atoms, and the number of such hydrophobizing groups of the cation must be at least 15 to 60 carbon atoms. Comparable nonpolar groups such as aryl or alkylated aryl groups are also conceivable. In addition, the ionic liquids used in the invention have no viscosity-changing phase transitions to below -40 ° C. This will be among others achieved by the fact that the cations have low symmetry, ie long and short substituents are combined.
Besonders bevorzugt sind ionische Flüssigkeiten mit hochfluorierten Anionen, da diese in der Regel hohe thermische Stabilitäten aufweisen. Auch die Fähigkeit zur Wasseraufnahme kann durch solche Anionen deutlich reduziert werden, beispielsweise beim Bis(trifluormethylsulfonyl)imidanion.Particularly preferred are ionic liquids with highly fluorinated anions, since these usually have high thermal stability. The ability to absorb water can be significantly reduced by such anions, for example, the bis (trifluoromethylsulfonyl) imidanion.
Die erfindungsgemäßen Schmierfettzusammensetzungen können eine einzelne ionische Flüssigkeit oder ein Gemisch aus zwei oder mehreren ionischen Flüssigkeiten aufweisen, wobei die zweite ionische Flüssigkeit nicht notwendigerweise wasserbeständig sein muß. Die Mengenverteilung der verwendeten ionischen Flüssigkeiten liegt im Bereich von mindestens 75 bis 95 % der ersten langkettigen ionischen Flüssigkeit zu 5 bis 25 % der zweiten ionischen Flüssigkeit. Die zweite ionische Flüssigkeit wird vorteilhafterweise ausgewählt aus der Gruppe bestehend aus ionischen Flüssigkeiten die fluorierte Anionen enthalten, wie beispielsweise Bis(fluoralkylsulfonyl)imide, insbesondere Bis(trifluormethylsulfonyl)imide, Bis(fluoraryl)imide, Tris(perfluoralkyl)triphosphate, und fluorierte Alkylsulfonate bei beliebigen Kationen oder alternativ ionische Flüssigkeiten mit beliebigen Anionen, aber mit den oben beschriebenen langkettigen Kationen.The grease compositions of the present invention may comprise a single ionic liquid or a mixture of two or more ionic liquids, wherein the second ionic liquid may not necessarily be water resistant. The amount distribution of the ionic liquids used is in the range of at least 75 to 95% of the first long-chain ionic liquid to 5 to 25% of the second ionic liquid. The second ionic liquid is advantageously selected from the group consisting of ionic liquids containing fluorinated anions such as bis (fluoroalkylsulfonyl) imides, especially bis (trifluoromethylsulfonyl) imides, bis (fluoroaryl) imides, tris (perfluoroalkyl) triphosphates, and fluorinated alkylsulfonates any cation or alternatively ionic liquids with any anions, but with the long-chain cations described above.
Darüber hinaus enthalten die erfindungsgemäß verwendeten Schmierfettzusammensetzungen übliche Additive oder Additivgemische, die ausgewählt werden aus Korrosionsschutzmitteln, wie Oxaline, Tiazole, Bernsteinsäurehalbester, Zinkcarboxylate, Natriumsulfonate, Calziumsulfonate, Bariumsulfonate, Oxidationsschutzmitteln, wie aromatische Amine, aromatische Phenole, Phosphite, schwefelhaltige Verbindungen, wie Dialkyldithiophosphate, Verschleißschutzmittel und Extrem pressure Additive, wie phosphor- und schwefelhaltige Verbindungen, z.B. Zinkdialkyldithiophosphat, geschwefelte Fettsäuren und Fettsäureester, Dialkylsulfid und Dialkyloligo- und -polysulfide, Borsäureester Mittel zur Reibungsminderung, wie Glycerin-mono- und di-ester, Mittel zum Schutz gegen Metalleinflüsse, die als Chelatverbindungen, Radikalfänger, UV-Stabilisatoren, Reaktionsschichtbildner vorhanden sind. Viskositätsverbesserer, wie Polyisobutylen, Polymethacrylat, sowie anorganische oder organische Festschmierstoffe, wie beispielsweise Polyimid, Polytetrafluorethylen (PTFE), Graphit, Metalloxide, Bornitrid, Molybdändisulfid und Phosphat.In addition, the grease compositions according to the invention contain conventional additives or additive mixtures which are selected from corrosion inhibitors, such as oxalines, tiazoles, succinic acid, zinc carboxylates, sodium sulfonates, calcium sulfonates, barium sulfonates, antioxidants, such as aromatic amines, aromatic phenols, phosphites, sulfur-containing compounds, such as dialkyldithiophosphates, Anti-wear agents and extreme pressure additives, such as phosphorus- and sulfur-containing compounds, eg zinc dialkyldithiophosphate, sulphurised fatty acids and fatty acid esters, dialkyl sulphide and dialkyloligo- and polysulphides, boric acid ester agents for reducing friction, such as glycerol mono- and di-esters, agents for protection against metal influences, which are present as chelate compounds, radical scavengers, UV stabilizers, reaction layer formers. Viscosity improvers such as polyisobutylene, polymethacrylate, and inorganic or organic solid lubricants such as polyimide, polytetrafluoroethylene (PTFE), graphite, metal oxides, boron nitride, molybdenum disulfide, and phosphate.
Als Verdickungsmittel werden PTFE, Bentonit, Aerosole, wasserunlösliche Carbonsäuresalze und deren Mischungen, wasserunlösliche Sulfonsäuresalze und deren Gemische, Harnstoffe, Ruße, Graphite, Metalloxide, wie Titan und Zinkoxid und deren Gemische.Suitable thickeners are PTFE, bentonite, aerosols, water-insoluble carboxylic acid salts and mixtures thereof, water-insoluble sulfonic acid salts and mixtures thereof, ureas, carbon blacks, graphites, metal oxides such as titanium and zinc oxide and mixtures thereof.
Insbesondere werden Additive in Form von phosphor- und schwefelhaltigen Verbindungen z.B. Zinkdialkyldithiophosphat, Dithiocarbamate geschwefelte Kohlenwasserstoffe und Fettsäuren, phosphor- und schwefelfreie Substanzen, wie Borsäureester als Verschleißschutzmittel und Mittel zur Reibungsverminderung eingesetzt; Metallsalze, Ester, Phenole, stickstoffhaltige Verbindungen, wie aromatische Amine, aromatische heterocyclische Verbindungen, Sulfonatsalze, organische Säure und Salze werden als Mittel zur Korrosionsverhinderung eingesetzt, Glycerinmono- oder -diester als Reibungsschutzmittel sowie Polyisobutylen, Polymethacrylat als Viskositätsverbesserer verwendet.In particular, additives in the form of phosphorus and sulfur compounds, e.g. Zinc dialkyldithiophosphate, dithiocarbamates sulphurised hydrocarbons and fatty acids, phosphorus and sulfur-free substances, such as boric acid esters used as wear protection agents and agents for reducing friction; Metal salts, esters, phenols, nitrogen-containing compounds such as aromatic amines, aromatic heterocyclic compounds, sulfonate salts, organic acid and salts are used as anti-corrosive agents, glycerol mono- or diesters as friction inhibitors, and polyisobutylene, polymethacrylate as viscosity improvers.
Die erfindungsgemäß verwendeten wasserbeständigen Schmierstoffzusammensetzungen enthalten
- (a) 60 bis 90 Gewichts-% ionische Flüssigkeit,
- (b) 5 bis 60 Gewichts-% wasserbeständiges Verdickungsmittel und
- (c) 0,1 bis 10 Gewichts-% Additive.
- (a) 60 to 90% by weight ionic liquid,
- (b) 5 to 60% by weight of water-resistant thickener and
- (c) 0.1 to 10% by weight of additives.
Vorzugsweise enthält die erfindungsgemäße Schmierfettzusammensetzung 60 bis 90 Gewichts-% ionische Flüssigkeit, 10 bis 40 Gewichts-% wasserbeständiges Verdickungsmittel und 0,1 bis 10 Gewichts-% Additive.Preferably, the grease composition of the present invention contains 60 to 90% by weight of ionic liquid, 10 to 40% by weight of water-resistant thickener, and 0.1 to 10% by weight of additives.
Das Kation der ionischen Flüssigkeit wird ausgewählt aus der Gruppe bestehend aus einem quaternären Ammoniumkation oder einem Phosphoniumkation und das Anion wird ausgewählt aus der Gruppe bestehend aus einem Bis(perfluoralkylsulfonyl)imid, insbesondere Bis(trifluormethylsulfonyl)imid, Bis(perfluoraryl)imid, Tris(perfluoralkyl)triphosphat, wobei das Kation der ionischen Flüssigkeit eine lange hydrophobe Alkylkette, Arylgruppe oder Alkylarylgruppe mit mindestens 8 bis 25 Kohlenstoffatomen aufweist und alle hydrophobierenden Alkyl-. Aryl- oder Alkylarylgruppen des Kations mindestens 15 bis 60 Kohlenstoffatome umfassen und einen Schmelzpunkt von <-30°C haben. Bevorzugte Additive sind aminische und phenolische Antioxidantien, Korrosionsschutzadditive, wie Aminphosphate, heterocyclische Verbindungen, Bernsteinsäurehalbester, Zinkdialkyldithiophosphate und Extrem Pressure/Anti-wear Additive wie Phosphor und /oder Schwefelträger.The cation of the ionic liquid is selected from the group consisting of a quaternary ammonium cation or a phosphonium cation and the anion is selected from the group consisting of a bis (perfluoroalkylsulfonyl) imide, in particular bis (trifluoromethylsulfonyl) imide, Bis (perfluoroaryl) imide, tris (perfluoroalkyl) triphosphate, wherein the cation of the ionic liquid has a long hydrophobic alkyl chain, aryl group or alkylaryl group of at least 8 to 25 carbon atoms and all hydrophobic alkyl. Aryl or alkylaryl groups of the cation comprise at least 15 to 60 carbon atoms and have a melting point of <-30 ° C. Preferred additives are aminic and phenolic antioxidants, anti-corrosion additives, such as amine phosphates, heterocyclic compounds, succinic acid half esters, zinc dialkyldithiophosphates and extreme pressure / anti-wear additives, such as phosphorus and / or sulfur carriers.
Durch die Verwendung von ionischen Flüssigkeiten können die erfindungsgemäßen Schmierstoffzusammensetzungen bei hohen Temperaturen von mindestens 180°C eingesetzt werden, sie können außerdem durch die Senkung des elektrischen Widerstandes der Öle in Bereichen eingesetzt werden, bei denen es durch fließenden Strom immer wieder durch Stromdurchschläge, wie bei Eisenbahnradlagern, Wälzlagern mit Stromdurchgang, im Automobilbereich oder bei Elektromotoren zu Schäden kommt.The use of ionic liquids, the lubricant compositions of the invention can be used at high temperatures of at least 180 ° C, they can also be used by lowering the electrical resistance of the oils in areas where it is repeatedly flowing through current through current breakdown, as in Railway wheel bearings, rolling bearings with passage of current, in the automotive sector or in electric motors to damage.
Eine besonders bevorzugte ionische Flüssigkeit ist Trihexyltetradecyphosphoniumbis(trifluormethylsulfonyl)imid, nachfolgend als HDPimid bezeichnet, die durch die folgende Formel (I) dargestellt wird:
Die Vorteile der erfindungsgemäßen Schmierfettzusammensetzung werden anhand der nachfolgenden Beispiele erläutert.The advantages of the grease composition according to the invention are illustrated by the following examples.
Im folgenden werden zwei Ionische Flüssigkeiten und deren Fettformulierungen miteinander verglichen.In the following, two ionic liquids and their fat formulations are compared.
Die Schmierfettzusammensetzung gemäß der vorliegenden Erfindung enthält als ionische Flüssigkeit Trihexyltetradecylphosphoniumbis(trifluormethylsulfonyl)imid.The grease composition according to the present invention contains trihexyltetradecylphosphonium bis (trifluoromethylsulfonyl) imide as the ionic liquid.
In einem Vergleichsbeispiel enthält eine Schmierfettzusammensetzung eine ionische Flüssigkeit mit dem identischen Anion, die als Butylmethylpyrrolidiniumbis(trifluormethylsulfonyl)imid bezeichnet wird, nachfolgend als MBPimid bezeichnet, die durch die folgende Formel (II) dargestellt wird
Bis(trifluormethylsulfonyl)imid wird zu den hydrophoben Anionen gezählt. MBPimid besitzt im Gegensatz zu HDPimid keine langen Alkylketten.Bis (trifluoromethylsulfonyl) imide is counted among the hydrophobic anions. MBPimid, in contrast to HDPimid, does not have long alkyl chains.
MBPimid kann bei einfachem Abkühlen bis zu Temperaturen von -40°C flüssig bleiben, der nach DSC bestimmte Schmelzpunkt liegt aber bei -6°C. MBPimid hat also eine starke Tendenz, eine unterkühlte Schmelze zu bilden.MBPimid can remain liquid with simple cooling down to temperatures of -40 ° C, which is according to DSC certain melting point but at -6 ° C. Thus, MBPimide has a strong tendency to form a supercooled melt.
Anhand einer weiteren Ionischen Flüssigkeit, die als Methyltrioctylammoniumbis(trifluormethylsulfonyl)imid bezeichnet wird, nachfolgend Moimid genannt, die ein Ammoniumkation und lange Kohlenwasserstoffketten aufweist, wird des weiteren gezeigt, dass die vorteilhaften Eigenschaften der Schmierfettzusammensetzung nicht auf die Verwendung von Phosphoniumkationen beschränkt ist, sondern auch mit Ammoniumkationen erreicht werden kann. Die Verbindung ist durch die folgende Formel (III) dargestellt:
Die physikalischen Daten dieser drei Verbindungen sind in Tabelle 1 gezeigt.
Wasserbeständigkeit nach DIN 51807 Teil 1 von Fetten basierend auf MBPimid und HDPimid im VergleichWater resistance according to DIN 51807 part 1 of fats based on MBPimid and HDPimid in comparison
Die beiden IL's werden mit PTFE Pulver zu einer Fettkonsistenz eingedickt (Einrühren, Walzen) und entsprechend DIN 51807 Teil 1 bei 3 h/90°C geprüft. Das Fettmuster mit HDPimid weist keine Anzeichen von Auf- oder Ablösung auf und wird mit 0 (= sehr gut) bewertet.The two ILs are thickened with PTFE powder to a fat consistency (stirring, rolling) and tested according to DIN 51807 Part 1 at 3 h / 90 ° C. The fat pattern with HDPimide shows no signs of breakup and is rated 0 (= very good).
Bei dem Fettmuster mit MBPimid tritt eine Ablösung des Streifens auf. Nach Abkühlen des Prüfmediums Wasser ist eine Trübung zu beobachten, die auf ein teilweises Lösen des MBPimid bei hohen Temperaturen zurückzuführen ist. Die Prüfung wird deshalb mit 3 (=schlecht) bewertet.In the case of the fat pattern with MBPimid, separation of the strip occurs. After cooling the test medium water turbidity is observed, which is due to a partial dissolution of the MBPimid at high temperatures. The exam is therefore rated 3 (= bad).
Folgende drei Korrosionsschutzadditive wurden bezüglich Löslichkeit in den genannten IL's untersucht:The following three corrosion protection additives were tested for solubility in the mentioned ILs:
Ein Bernsteinsäurehalbester, ein Oxazolinderivat und ein Essigsäurederivat. In HDPimid sind alle Substanzen zu 1 % bei Raumtemperatur löslich. In MBPimid löst sich nur das Oxazolinderivat nach Erhitzen auf etwa 150°C, trennt sich aber beim Abkühlen wieder ab.A succinic acid half ester, an oxazoline derivative and an acetic acid derivative. In HDPimid, all substances are 1% soluble at room temperature. In MBPimid, only the oxazoline derivative dissolves after heating to about 150 ° C, but separates on cooling again.
In HDPimid wird 1 % eines p,p'-Dialkyl-diphenylamins als Antioxidant gelöst. Die Mischung bleibt auch nach längerem Stehen bei Raumtemperatur klar. Bei einem DSC Lauf unter Sauerstoff unter Bedingungen wie in Tabelle 1 angegeben, liegt der Oxidationsbeginn bei 223°C. Damit liegt eine Steigerung um 55°C vor, wenn dieser Wert mit HDPimid ohne Additiv verglichen wird.In HDPimid, 1% of a p, p'-dialkyl-diphenylamine is dissolved as an antioxidant. The mixture remains clear even after prolonged standing at room temperature. In a DSC run under oxygen under conditions as indicated in Table 1, the onset of oxidation is 223 ° C. This represents an increase of 55 ° C when compared to HDPimid without additive.
In HDPimid werden übliche Additive zur Verbesserung von Korrosionsschutzeigenschaften und Oxidationsstabilität gelöst. Dabei handelt es sich um ein zinkhaltiges Korrosionsschutzadditiv und um einen aminischen Antioxidanten. Zusätzlich wird ein unlösliches zinkhaltiges Korrosionsschutzpigment verwendet. Die Mischung wird mit PTFE Pulver nach üblichen Verfahren zu einer Fettkonsistenz eingedickt. Die Mischung lieferte die in Tabelle 2 gezeigten Prüfergebnisse:
Die Tabelle 2 zeigt, dass die erfindungsgemäße Schmierfettzusammensetzung gute Hoch- und Tieftemperatureigenschaften, gute Korrosionsschutzeigenschaften für Stahl und Kupfer mit einer Beständigkeit gegen Wasser sowohl im statischen als auch dynamischen Experiment erreicht.Table 2 shows that the grease composition of the invention achieves good high and low temperature properties, good anticorrosion properties for steel and copper with resistance to water in both the static and dynamic experiment.
Mit der vorstehend genannten Schmierfettzusammensetzung gemäß der vorliegenden Erfindung wurde ein Wasserbeständigkeitstest nach DIN 51807 Teil 2 durchgeführt, mit dem Ergebnis, das das Fett sehr gut im Lager haftet.With the above-mentioned grease composition according to the present invention, a water resistance test according to DIN 51807 part 2 was carried out, with the result that the grease sticks very well in the bearing.
Moimid wird mit PTFE zu einer Fettkonsistenz nach üblichen Verfahren eingedickt, die Prüfergebnisse sind in Tabelle 3 gezeigt.
Die Tabelle 3 zeigt, dass nicht nur ionische Flüssigkeiten mit Phosphonium als Kation, sondern auch Ammonium wasserbeständige Formulierungen ermöglichen.Table 3 shows that not only ionic liquids with phosphonium as cation, but also ammonium-water-resistant formulations allow.
Ein weiterer Vorteil der Schmierfettzusammensetzungen gemäß der vorliegenden Erfindung mit den hier verwendeten ionischen Flüssigkeiten besteht in der durch die Kohlenwasserstoffgruppen abgesenkte Dichte, die zu einem geringeren Preis pro Volumen Schmierstoff führt und damit zu geringeren Kosten pro zu schmierendem Bauteil.Another advantage of the lubricating grease compositions according to the present invention with the ionic liquids used herein is the density lowered by the hydrocarbon groups, which results in a lower price per volume of lubricant and thus at a lower cost per component to be lubricated.
Aus HDPimid und MBPimid werden Mischungen mit unterschiedlichen Gehalten bezüglich der beiden IL's hergestellt. Die Mischungen werden mit ca. 30 % PTFE Pulver eingedickt und durch Walzen homogenisiert, sodass sich Fette mit Penetrationen entsprechend eines Konsistenzgrades 2 ergeben. Die Fette werden bezüglich Ihrer statischen Wasserbeständigkeit und teilweise bezüglich dynamischer Wasserbeständigkeit untersucht. Die Ergebnisse sind in Tabelle 4 gezeigt.
Bei der Wasserbeständigkeit nach DIN 51807 Teil 2 werden Massenverluste bis zu 10 % mit 1 = sehr gut bewertet. Ergebnisse mit Verlusten größer 30% werden mit 3 (schlechte Beständigkeit) bewertet.In the case of water resistance according to DIN 51807 Part 2, mass losses of up to 10% are rated as 1 = very good. Results with losses greater than 30% are rated 3 (poor resistance).
Die Tabelle 4 zeigt, dass eine Schmierfettzusammensetzung gemäß der Erfindung, bei der eine Kombination von Ionischen Flüssigkeiten verwendet wird, die aus tribologischer Sicht, wie MBPimid, eine unzureichende Wasserbeständigkeit zeigen, möglich ist. In vorliegendem Beispiel können mindestens 10 % der unzureichend hydrophobe IL MBPimid bezogen auf den Grundölanteil unter Erhalt der sehr guten Wasserbeständigkeit eingesetzt werden. Bis 25 % Grundölanteil ist eine teilweise Wasserbeständigkeit gegeben. Eine Abmischung von gleichen Teilen der Ionischen Flüssigkeiten ist nicht mehr wasserbeständig. Die kritischen bzw. akzeptablen Mischungsverhältnisse hängen von den eingesetzten Ionischen Flüssigkeiten ab und können daher nicht verallgemeinert werden.Table 4 shows that a lubricating grease composition according to the invention using a combination of ionic liquids which, from a tribological point of view, such as MBPimide, exhibit inadequate water resistance, is possible. In the present example, at least 10% of the insufficiently hydrophobic IL MBPimide may be used relative to the base oil content while maintaining very good water resistance. Up to 25% base oil content is given a partial water resistance. A mixture of equal parts of the ionic liquids is no longer water resistant. The critical or acceptable mixing ratios depend on the ionic liquids used and therefore can not be generalized.
In dieser Rezeptur werden 89 % HDPimid mit 10% Lithium-12-hydroxystearat (Seifenverdicker) versetzt und in die Schmelze gebracht. Nach dem Abkühlen wird 1% eines üblichen aminischen Antioxidant zugegeben. Die Mischung wird durch mehrmaliges intensives Walzen über einen Walzenstuhl homogenisiert.
In getrennten Portionen von HPDimid werden Cyclohexylamin und Bis(paraisocyantophenyl)methan (MDI) im molaren Verhältnis 2:1 gelöst und die Lösungen durch Vereinigung zur Reaktion gebracht. Nach Erhitzen auf 180°C und anschließendem Abkühlen wird 1 % eines typischen aminischen Antioxidant zugegeben und das Fett durch Walzen über einen Walzenstuhl homogenisiert.
Die Beispiele 7 und 8 zeigen, daß durch die Verwendung einer ionischen Flüssigkeit zusammen mit entweder einem Harnstoffverdicker oder einem Seifenverdicker wasserbeständige Formulierungen möglich sind, die als Schutzfilm auf unterschiedlichsten Materialien zum Korrosions- und Oxidationsschutz aufgetragen werden können und diesen Materialien einen beständigen Schutz gegenüber Wasser verleihen. Dieser Schmierfettzusammensetzung ist insbesondere bei Anwendungen im Automobilbereich bei Wasserpumpenlagern, Radlagern, Gelenkwellen,Kupplungsausrücklagern, Zentrallagern (Centerbearing), Axiallagern im Federbein, elektromechanischen Bremsen, Lüfterlagern, Miniaturlager Abgasrückführsysteme, Generatorlagern, Scheibenwischlagern und dergleichen erforderlich, um zu gewährleisten, das während des Betriebs eine Oxidation oder Korrosion der beschichteten Oberfläche vermieden wird. Außerdem findet die wasserbeständige Schmierfettzusammensetzung in Windkraftanlagen, Hauptlagern, Generatorenlagern, Blattlagern, Azimuthlagern sowie in allen Komponenten und Oberflächen, die einem ständigen Wasserkontakt ausgesetzt sind, Anwendung.Examples 7 and 8 show that by using an ionic liquid together with either a urea thickener or a soap thickener, water-resistant formulations are possible which can be applied as a protective film to a wide variety of corrosion and oxidation protection materials and give these materials consistent protection against water , This grease composition is particularly useful in automotive applications for water pump bearings, wheel bearings, cardan shafts, clutch release bearings, center bearings, thrust bearings, electro-mechanical brakes, fan bearings, miniature bearings, exhaust gas recirculation systems, generator bearings, windscreen wiper bearings, and the like necessary to ensure that during operation oxidation or corrosion of the coated surface is avoided. In addition, the water-resistant grease composition is used in wind turbines, main bearings, generator bearings, blade bearings, azimuth bearings, as well as in all components and surfaces that are exposed to constant water contact.
Claims (12)
- Application of a water-resistant lubricating grease composition consisting of(a) 60 to 90 wt. % of an ionic liquid, having a cation selected from the group consisting of a quaternary ammonium cation or a phosphonium cation and an anion selected from the group consisting of a bis(perfluoroalkylsulfonyl)imide, bis(trifluoromethylsulfonyl)imide, bis(perfluoroaryl)imide, tris(perfluoroalkyl)trifluorophosphate, wherein the cation of the ionic liquid has a long hydrophobic alkyl chain, aryl group or alkylaryl group with at least 8 to 25 carbon atoms and all hydrophobic alkyl, aryl, or alkylaryl groups of the cation comprise at least 15 to 60 carbon atoms and have a melting point. <-30°C,(b) 0.1 to 10 wt. % soluble standard lubricant additives and(c) 5 to 60 wt. % water-resistant thickening agent, for protective treatment from corrosion and oxidation at temperatures from at least -30°C to at least 180°C.
- Application of the lubricating grease composition in accordance with Claim 1, wherein the ionic liquid is a compound which is selected from the group trihexyltetradecylphosphoniumbis(trifluoromethylsulfonyl)imide (HDPimid), methyltrioctylammoniumbis(trifluoromethylsulfonyl)imide (Moimid), trihexyltetradecylphosphoniumtris(perfluorethyl)trifluorophosphate.
- Application of the lubricating grease composition in accordance with one of the Claims 1 or 2, further containing a mixture of two or several ionic liquids, wherein the second ionic liquid need not necessarily be water-resistant.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 3, wherein the mixture of long-chain ionic liquid with the second ionic liquid is in the range from 75 to 95% to 5 to 25%.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 4, wherein the second ionic liquid contains a fluorinated anion selected from the group consisting of bis(fluoralkylsulfonyl)imides, in particular bis(trifluoromethylsulfonyl)imides, bis(fluoroaryl)imides, tris(perfluoralkyl)triphosphates, or fluorinated alkyl sulfonate with any cation or a long-chain cation selected from the group consisting of a quaternary ammonium cation or a phosphonium cation and any anion.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 5, wherein the additives are selected from the group consisting of corrosion inhibitors, oxidation preventatives, anti-wear agents, extreme pressure additives, friction reducing agents, agents for protection from metal influences, UV stabilizers, organic or inorganic solid lubricants selected from polyimide, polytetrafluoroethylene (PTFE), graphite, metal oxides, boron nitride, molybdenum disulphide and phosphate.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 5, wherein the antioxidants are selected from the group of aromatic amines, phenols, or sulphur-containing substances.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 5, wherein the corrosion inhibitor is selected from the group consisting of aromatic heterocyclic compounds, sulfonate salts, organic acids, and organic salts.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 5, wherein the high-pressure, anti-wear and friction-reducing agents (anti-wear/friction modifier) are selected from the group consisting of phosphates, sulfur-containing compounds, phosphorus and sulfur-containing compounds, boron-containing compounds and heterocyclic compounds.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 9, wherein the thickening agent is selected from PTFE, bentonite, aerosils, water-insoluble carboxylic acid salts and/or mixtures thereof, water-insoluble sulfonic acid salts and mixtures thereof, urea, carbon black, graphite, and metal oxides such as titanium oxide, zinc oxide and/or mixtures thereof.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 10, which contains as ionic liquid a compound of trialkyl tetradecyl phosphonium cations and highly fluorinated anions, which are used in combination with water-insoluble thickening agents and additives.
- Application of the lubricating grease composition in accordance with one of the claims 1 to 11 for protective treatment of components in the automotive components, components in wind power plant, in processing and working machines, as well as in household articles from oxidation and corrosion, and for improving the water resistance of the protective film.
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DE102008017144A DE102008017144A1 (en) | 2008-04-04 | 2008-04-04 | Grease composition based on ionic liquids |
PCT/EP2009/002051 WO2009121494A1 (en) | 2008-04-04 | 2009-03-19 | Lubricating grease composition on basis of ionic fluids |
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JP (1) | JP5532265B2 (en) |
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DE102010047029A1 (en) * | 2010-09-30 | 2012-04-05 | Ksb Aktiengesellschaft | Device for driving a shaft |
JP6097470B2 (en) * | 2010-12-27 | 2017-03-15 | 出光興産株式会社 | Grease composition |
SE535675C2 (en) * | 2011-03-22 | 2012-11-06 | High performance lubricants and additives for lubricants for ferrous and non-ferrous materials | |
JP5818075B2 (en) * | 2011-07-22 | 2015-11-18 | 協同油脂株式会社 | Lubricating grease composition |
CN103160363B (en) * | 2011-12-16 | 2014-06-04 | 中国科学院兰州化学物理研究所 | Lubricant composition containing ionic liquid and manufacture method thereof |
US9725669B2 (en) * | 2012-05-07 | 2017-08-08 | Board Of Regents, The University Of Texas System | Synergistic mixtures of ionic liquids with other ionic liquids and/or with ashless thiophosphates for antiwear and/or friction reduction applications |
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US9364773B2 (en) | 2013-02-22 | 2016-06-14 | Anschutz Exploration Corporation | Method and system for removing hydrogen sulfide from sour oil and sour water |
US11440815B2 (en) | 2013-02-22 | 2022-09-13 | Anschutz Exploration Corporation | Method and system for removing hydrogen sulfide from sour oil and sour water |
CN104141695B (en) * | 2013-05-07 | 2019-11-26 | 道儒伯润滑科技南京有限公司 | Water harmony bearing |
DE102013112868A1 (en) * | 2013-11-21 | 2015-05-21 | Friedrich-Alexander-Universität Erlangen-Nürnberg | Method of preserving a machine element and using an ionic liquid |
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JP5955905B2 (en) * | 2014-07-31 | 2016-07-20 | 出光興産株式会社 | Lubricating oil composition |
CN104450020B (en) * | 2014-10-28 | 2016-09-28 | 宁波春蕊润滑油有限公司 | A kind of anti-extreme-pressure wear-resistant type chain drain oil compositions and preparation method thereof |
JP2017008335A (en) * | 2016-10-21 | 2017-01-12 | 出光興産株式会社 | Grease composition |
CN109135884A (en) * | 2017-06-16 | 2019-01-04 | 上海滏兴工贸有限公司 | A kind of shield machine shield tail seal grease and preparation method thereof |
US11370988B2 (en) | 2018-05-15 | 2022-06-28 | Ut-Battelle, Llc | Metal nanoparticles as lubricant additives |
JP7218242B2 (en) * | 2019-05-29 | 2023-02-06 | Eneos株式会社 | conductive grease composition |
US11970764B2 (en) | 2019-11-06 | 2024-04-30 | Ut-Battelle, Llc | Superlubricity coating containing carbon nanotubes |
DE102020102462A1 (en) * | 2020-01-31 | 2021-08-05 | IoLiTec Ionic Liquids Technologies GmbH | Lubricant composition containing ionic liquids |
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US11760766B2 (en) | 2020-07-28 | 2023-09-19 | Ut-Battelle, Llc | Ionic liquids containing quaternary ammonium and phosphonium cations, and their use as environmentally friendly lubricant additives |
CN112625803B (en) * | 2020-12-16 | 2022-06-03 | 正大国际科技(常德)集团有限公司 | Preparation method of environment-friendly bio-based lubricating grease |
CN113403131B (en) * | 2021-06-16 | 2022-06-10 | 中国科学院兰州化学物理研究所 | Super-lubricating water-based cutting fluid |
TWI755347B (en) * | 2021-08-13 | 2022-02-11 | 國立虎尾科技大學 | Lubricant having nanoparticles |
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JP2007099856A (en) * | 2005-10-03 | 2007-04-19 | Nsk Ltd | Water resistant grease composition, and rolling bearing for water pump, wave-activated generator and dredging machine |
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US20110092399A1 (en) | 2011-04-21 |
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