EP1144841B1 - Method for positioning the actuating drive in a fuel injector and device for implementing said method - Google Patents
Method for positioning the actuating drive in a fuel injector and device for implementing said method Download PDFInfo
- Publication number
- EP1144841B1 EP1144841B1 EP20000943547 EP00943547A EP1144841B1 EP 1144841 B1 EP1144841 B1 EP 1144841B1 EP 20000943547 EP20000943547 EP 20000943547 EP 00943547 A EP00943547 A EP 00943547A EP 1144841 B1 EP1144841 B1 EP 1144841B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing
- piezoactuator
- fuel injector
- base plate
- piezoelectric actuator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0026—Valves characterised by the valve actuating means electrical, e.g. using solenoid using piezoelectric or magnetostrictive actuators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/167—Means for compensating clearance or thermal expansion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/70—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
- F02M2200/701—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger mechanical
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8053—Fuel injection apparatus manufacture, repair or assembly involving mechanical deformation of the apparatus or parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8069—Fuel injection apparatus manufacture, repair or assembly involving removal of material from the fuel apparatus, e.g. by punching, hydro-erosion or mechanical operation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8092—Fuel injection apparatus manufacture, repair or assembly adjusting or calibration
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/598—With repair, tapping, assembly, or disassembly means
- Y10T137/5987—Solenoid or electromagnetically operated valve
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49405—Valve or choke making
- Y10T29/49412—Valve or choke making with assembly, disassembly or composite article making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49405—Valve or choke making
- Y10T29/49412—Valve or choke making with assembly, disassembly or composite article making
- Y10T29/49416—Valve or choke making with assembly, disassembly or composite article making with material shaping or cutting
- Y10T29/49423—Valve or choke making with assembly, disassembly or composite article making with material shaping or cutting including metal deforming
Definitions
- the invention relates to a method for positioning the Actuator in a fuel injector according to the preamble of claim 1; a device for carrying out the method according to the preamble of claim 4 and a fuel injector according to the preamble of the claim 9th
- the fuel injector generally comprises an injection valve, the hydraulically opened by a servo valve and is closed to the timing of the injection process to specify exactly in the combustion chamber.
- the servo valve is thereby controlled by an electrically Actuator actuated, in particular, the use of piezoelectric Actuators to achieve sufficiently short switching times has proved favorable.
- a piezoelectric Actuator becomes a longitudinal strain by applying voltage caused to be transmitted to the servo valve, which in turn opens or closes the injection valve.
- the lying in the micron range longitudinal expansion of the piezoelectric Actuator can operate the servo valve, this is Elongation generally either mechanically by a lever levers mounted in fuel or hydraulically reinforced by a pressure chamber.
- a fuel injector with a piezo actuator and hydraulic Reinforcement is described, for example, in U.S. Patent No. 5,779,149.
- the idle stroke should on the one hand be as small as possible, always with defined conditions and to minimize the dynamic loads hold. On the other hand, there must always be a minimum clearance between the actor and actuator can be guaranteed to malfunction in the To avoid operation.
- the setting of the idle stroke in the fuel injector is so far made so that the exact arrangement of the individual Components of the fuel injector and in particular their Distances to each other mathematically from the dimensions of this Components are determined.
- each component must be individually measured consuming. After measuring the idle stroke is then through between the Injector housing and the actuator or the servo valve arranged Shims set, the minimum tolerance and therefore very much in production are expensive.
- the object of the present invention is to provide a method for Positioning the actuator in a fuel injector and an apparatus for carrying out such a method to create, in which or at a low cost Reliable positioning of the actuator in the Fuel injector is possible and the one or more suitable for serial production Function test of the fuel injector allowed.
- the setting of the idle stroke is made so that to the piezoelectric actuator before its installation in the fuel injector a defined voltage is applied to a longitudinal strain to cause the piezo elements, which exactly the desired Idle stroke corresponds.
- the bottom plate of the piezoelectric actuator becomes Ground flush with the actuator housing.
- the current or dead state is the bottom plate opposite the actuator housing then back to the idle stroke.
- a balancing ring between the piezoelectric actuator and the Housing of the fuel injector provided.
- the balancing ring is completely assembled in the down to the piezoelectric actuator Fuel injector inserted and by a biasing device deformed with flat effective surface until the Servo valve lifts off from its valve seat. Then screw it instead of the biasing device the piezoelectric actuator until it abuts the compensation ring in the injector housing a, so inevitably arises before as stated above set idle stroke between the bottom plate of the piezoelectric actuator and the actuator of the fuel injector servo valve one.
- This is an active connection between the piezoelectric actuator and the actuator for the servo valve with specified Positions designed such that the idle stroke between Piezoelectric actuator and actuator despite the inevitable Manufacturing tolerances of the individual components always the specified Value corresponds.
- the balancing ring is preferably made of soft iron or soft copper.
- the piezoelectric actuator before its installation without voltage applied plan be ground, the intended Idle stroke during the deformation of the compensation ring via a survey is set on the pretensioner.
- the Biasing device not from a flat stamp, but from a stamp with embossed front.
- the figure of the drawing shows in section a part of an injector for fuel injection into the combustion chamber of a Internal combustion engine in a common rail system.
- a piezoelectric actuator 2 with a Housing 3 and a bottom plate 4 screwed.
- a piezoelectric element array (not shown in detail), with the bottom plate 4 communicates. If to the piezoelectric element via (Also not shown) supply lines applied a voltage is changed, this changes their length, and the bottom plate 4 changed thereby their position relative to the actuator housing. 3
- the transmission element 5 in the fuel injector housing 1 in turn acts on a valve stem 6, which at a Valve element 7 of a servo valve is applied.
- the piezoelectric actuator 2 before installation in the injector 1 edited so that the bottom plate 4 to the exact predetermined Leerhub .DELTA.h relative to the housing 3 of the piezoelectric actuator back is.
- the piezoelectric actuator 2 before installation exactly the voltage U is applied in the injector housing 1, which corresponds to a longitudinal expansion of the piezoelectric element arrangement the predetermined idle stroke .DELTA.h causes, and it will be the case 3 and the bottom plate 4 of the piezoelectric actuator 2 when applied Tension U flat ground.
- the piezoelectric actuator 2 instead of the biasing device, the piezoelectric actuator 2, the bottom plate 4 as described above to the given idle stroke .DELTA.h lags, until it stops in the Screwed housing 1 of the fuel injector, that is until the piezoelectric actuator housing 3 abuts against the compensation ring 9, so the leading edge of the Piezoaktorgepuruses 3 is exactly at the height, the front of the pretensioner had when the servo valve began to open.
- the bottom plate 4 of the piezoelectric actuator 2 is set back by the given idle stroke ⁇ h the idle stroke of the actuator in the fuel injector, that is the game between the bottom plate 4 of the piezoelectric actuator. 2 and servo valve, exactly the predetermined value ⁇ h.
- the central effective surface on the pretensioner, with the transmission element 5 engages stands with others Words in installation direction by the predetermined value .DELTA.h for the idle stroke with respect to the peripheral effective surface, which engages with the balancing ring 9.
- the idle stroke between Piezo actuator 2 and servo valve exactly the predetermined value .DELTA.h on, since the thickness of the balancing ring 9 with the biasing means is adjusted so that during operation of the Fuel injector begins to open the servo valve after the bottom plate 4 of the piezoelectric actuator 2 in its control has covered the free travel ⁇ h.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Manufacturing & Machinery (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Positionieren des Stellantriebs in einem Kraftstoffinjektor gemäß dem Oberbegriff des Patentanspruchs 1; eine Vorrichtung zur Durchführung des Verfahrens gemäß dem Oberbegriff des Patentanspruchs 4 und einen Kraftstoffinjektor gemäß dem Oberbegriff des Patentanspruchs 9.The invention relates to a method for positioning the Actuator in a fuel injector according to the preamble of claim 1; a device for carrying out the method according to the preamble of claim 4 and a fuel injector according to the preamble of the claim 9th
Bei der Kraftstoffversorgung von Verbrennungsmotoren werden zunehmend Speichereinspritzsysteme verwendet, bei denen mit sehr hohen Einspritzdrücken und schnellen Schaltgeschwindigkeiten gearbeitet wird. Solche Einspritzsysteme sind als Common-Rail-Systeme (für Dieselmotoren) und HPDI-Einspritzsysteme (für Ottomotoren) bekannt. Bei diesen Speichereinspritzsystemen wird der Kraftstoff mittels einer Hochdruckpumpe in einen allen Zylindern des Motors gemeinsamen Hochdruckspeicher gefördert, von dem aus der Kraftstoff mit Hilfe von Kraftstoffinjektoren in die einzelnen Brennkammern des Verbrennungsmotors eingespritzt wird.When the fuel supply of internal combustion engines increasingly used in storage injection systems with which very high injection pressures and fast switching speeds is working. Such injection systems are called common-rail systems (for diesel engines) and HPDI injection systems (for gasoline engines) known. In these storage injection systems is the fuel by means of a high-pressure pump in a high-pressure accumulator common to all cylinders of the engine promoted, from which the fuel with the help of fuel injectors in the individual combustion chambers of the Internal combustion engine is injected.
Der Kraftstoffinjektor umfaßt im allgemeinen ein Einspritzventil, das hydraulisch von einem Servoventil geöffnet und geschlossen wird, um den zeitlichen Verlauf des Einspritzvorgangs in der Brennkammer genau festzulegen.The fuel injector generally comprises an injection valve, the hydraulically opened by a servo valve and is closed to the timing of the injection process to specify exactly in the combustion chamber.
Das Servoventil wird dabei von einem elektrisch angesteuerten Aktor betätigt, wobei sich vor allem der Einsatz von piezoelektrischen Aktoren zum Erzielen ausreichend kurzer Schaltzeiten als günstig erwiesen hat. In einem solchen piezoelektrischen Aktor wird durch Anlegen von Spannung eine Längsdehnung hervorgerufen, die auf das Servoventil übertragen wird, das dann wiederum das Einspritzventil öffnet oder schließt. The servo valve is thereby controlled by an electrically Actuator actuated, in particular, the use of piezoelectric Actuators to achieve sufficiently short switching times has proved favorable. In such a piezoelectric Actuator becomes a longitudinal strain by applying voltage caused to be transmitted to the servo valve, which in turn opens or closes the injection valve.
Damit die im µm-Bereich liegende Längsdehnung des piezoelektrischen Aktors das Servoventil betätigen kann, wird diese Längsdehnung im allgemeinen entweder mechanisch durch einen in Kraftstoff gelagerten Hebelübersetzer oder hydraulisch durch einen Druckraum verstärkt.Thus, the lying in the micron range longitudinal expansion of the piezoelectric Actuator can operate the servo valve, this is Elongation generally either mechanically by a lever levers mounted in fuel or hydraulically reinforced by a pressure chamber.
Ein Kraftstoffinjektor mit einem Piezoaktor und hydraulischer Verstärkung ist zum Beispiel im US-Patent Nr. 5 779 149 beschrieben.A fuel injector with a piezo actuator and hydraulic Reinforcement is described, for example, in U.S. Patent No. 5,779,149.
Um die für einen optimalen Verbrennungsverlauf erforderlichen hohen Schaltgeschwindigkeiten und kleinen Einspritzmengen mit dem Kraftstoffinjektor erzielen zu können, ist es erforderlich, den Kraftstoffinjektor sehr genau einzustellen.To those required for optimal combustion process high switching speeds and small injection quantities with To achieve the fuel injector, it is necessary to adjust the fuel injector very accurately.
Dies gilt insbesondere für den Leerhub zwischen dem piezoelektrischen Aktor und dem Servoventil. Der Leerhub soll einerseits möglichst klein sein, um stets definierte Bedingungen zu haben und um die dynamischen Belastungen gering zu halten. Andererseits muß stets ein Mindestspiel zwischen Aktor und Stellelement gewährleistet sein, um Fehlfunktionen im Betrieb zu vermeiden.This is especially true for the idle stroke between the piezoelectric Actuator and the servo valve. The idle stroke should on the one hand be as small as possible, always with defined conditions and to minimize the dynamic loads hold. On the other hand, there must always be a minimum clearance between the actor and actuator can be guaranteed to malfunction in the To avoid operation.
Die Einstellung des Leerhubs im Kraftstoffinjektor wird bisher so vorgenommen, daß die genaue Anordnung der einzelnen Komponenten des Kraftstoffinjektors und insbesondere deren Abstände zueinander rechnerisch aus den Abmessungen dieser Komponenten ermittelt werden.The setting of the idle stroke in the fuel injector is so far made so that the exact arrangement of the individual Components of the fuel injector and in particular their Distances to each other mathematically from the dimensions of this Components are determined.
Dazu muß jede Komponente einzeln aufwendig vermessen werden. Nach dem Ausmessen wird der Leerhub dann durch zwischen dem Injektorgehäuse und dem Aktor bzw. dem Servoventil angeordnete Einstellscheiben eingestellt, die nur eine minimale Toleranz aufweisen dürfen und die deshalb in der Fertigung sehr aufwendig sind.For this purpose, each component must be individually measured consuming. After measuring the idle stroke is then through between the Injector housing and the actuator or the servo valve arranged Shims set, the minimum tolerance and therefore very much in production are expensive.
Um den eingestellten Leerhub zu überprüfen, ist es bisher weiterhin erforderlich, den Kraftstoffinjektor komplett zusammenzubauen und unter Betriebsbedingungen zu testen. Falls Funktionsfehler festgestellt werden, muß der Kraftstoffinjektor nach dem Testlauf wieder vollständig in seine Einzelteile zerlegt, neu vermessen und eventuell nachgearbeitet werden bzw. es müssen Einstellscheiben ausgetauscht werden.To check the set idle stroke, it is so far further required to completely assemble the fuel injector and to test under operating conditions. If Functional errors are detected, the fuel injector after the test run again completely into its individual parts disassembled, re-measured and possibly reworked or it must be replaced shims.
Aufgabe der vorliegenden Erfindung ist es, ein Verfahren zum Positionieren des Stellantriebs in einem Kraftstoffinjektor und eine Vorrichtung zur Durchführung eines solchen Verfahrens zu schaffen, bei dem bzw. bei der mit geringem Aufwand ein zuverlässiges Positionieren des Stellantriebs im Kraftstoffinjektor möglich ist und das bzw. die eine serientaugliche Funktionsprüfung des Kraftstoffinjektors erlaubt.The object of the present invention is to provide a method for Positioning the actuator in a fuel injector and an apparatus for carrying out such a method to create, in which or at a low cost Reliable positioning of the actuator in the Fuel injector is possible and the one or more suitable for serial production Function test of the fuel injector allowed.
Diese Aufgabe wird erfindungsgemäß mit den im Patentanspruch
1, im Patentanspruch 4 oder im Patentanspruch 9 angegebenen
Maßnahmen und alternativ mit den in den Patentansprüchen 5
und 6 angegebenen Maßnahmen gelöst. Bevorzugte Ausführungsformen
der Erfindung sind in den Unteransprüchen angeführt.This object is achieved with the in the claim
1, specified in claim 4 or in
Die obige Aufgabe wird demnach erfindungsgemäß dadurch gelöst, daß die Einstellung des Leerhubs so vorgenommen wird, daß an den Piezoaktor vor dessen Einbau in den Kraftstoffinjektor eine definierte Spannung angelegt wird, um eine Längsdehnung der Piezoelemente hervorzurufen, die exakt dem gewünschten Leerhub entspricht. In diesem Zustand, das heißt bei anliegender Spannung, wird die Bodenplatte des Piezoaktors mit dem Gehäuse des Aktors plan geschliffen. Im strom- bzw. spannungslosen Zustand steht die Bodenplatte gegenüber dem Aktorgehäuse dann um den Leerhub zurück. Ferner ist erfindungsgemäß ein Ausgleichsring zwischen Piezoaktor und dem Gehäuse des Kraftstoffinjektors vorgesehen. Der Ausgleichsring wird in den bis auf den Piezoaktor komplett zusammengebauten Kraftstoffinjektor eingelegt und durch eine Vorspanneinrichtung mit planer Wirkfläche so lange verformt, bis das Servoventil von seinem Ventilsitz abhebt. Schraubt man anschließend anstelle der Vorspanneinrichtung den Piezoaktor bis zum Anschlag am Ausgleichsring in das Injektorgehäuse ein, so stellt sich zwangsläufig der vorher wie oben angegeben eingestellte Leerhub zwischen der Bodenplatte des Piezoaktors und dem Stellelement des Kraftstoffinjektor-Servoventils ein. Damit wird eine Wirkverbindung zwischen dem Piezoaktor und dem Stellelement für das Servoventil mit festgelegten Positionen derart ausgebildet, daß der Leerhub zwischen Piezoaktor und Stellelement trotz der unvermeidlichen Herstellungstoleranzen der einzelnen Bauteile immer dem vorgegebenen Wert entspricht.The above object is accordingly achieved according to the invention, that the setting of the idle stroke is made so that to the piezoelectric actuator before its installation in the fuel injector a defined voltage is applied to a longitudinal strain to cause the piezo elements, which exactly the desired Idle stroke corresponds. In this state, that is when voltage is applied, the bottom plate of the piezoelectric actuator becomes Ground flush with the actuator housing. In the current or dead state is the bottom plate opposite the actuator housing then back to the idle stroke. Furthermore, according to the invention a balancing ring between the piezoelectric actuator and the Housing of the fuel injector provided. The balancing ring is completely assembled in the down to the piezoelectric actuator Fuel injector inserted and by a biasing device deformed with flat effective surface until the Servo valve lifts off from its valve seat. Then screw it instead of the biasing device the piezoelectric actuator until it abuts the compensation ring in the injector housing a, so inevitably arises before as stated above set idle stroke between the bottom plate of the piezoelectric actuator and the actuator of the fuel injector servo valve one. This is an active connection between the piezoelectric actuator and the actuator for the servo valve with specified Positions designed such that the idle stroke between Piezoelectric actuator and actuator despite the inevitable Manufacturing tolerances of the individual components always the specified Value corresponds.
Zum Planschleifen von Gehäuse und Bodenplatte des Piezoaktors wird dieser vorzugsweise in eine Schleifmaschine eingespannt, wobei die vorgegebene Spannung über Schleifringe an den Piezoaktor angelegt wird. Der Ausgleichsring besteht vorzugsweise aus Weicheisen oder weichem Kupfer. Beim Vorspannen fließt das Material des Ausgleichsrings, wodurch sich die Dicke des Ausgleichsrings bleibend verändert.For surface grinding of housing and bottom plate of the piezoelectric actuator this is preferably clamped in a grinding machine, where the predetermined voltage via slip rings to the piezoelectric actuator is created. The balancing ring is preferably made of soft iron or soft copper. When preloading flows the material of the balance ring, which increases the thickness of the Balancing ring changed permanently.
Alternativ kann auch der Piezoaktor vor seinem Einbau ohne anliegende Spannung plan geschliffen werden, wobei der vorgesehene Leerhub bei der Verformung des Ausgleichsrings über eine Erhebung an der Vorspanneinrichtung eingestellt wird. Bei dieser alternativen Ausführungsform besteht somit die Vorspanneinrichtung nicht aus einem ebenen Stempel, sondern aus einem Stempel mit geprägter Vorderseite.Alternatively, the piezoelectric actuator before its installation without voltage applied plan be ground, the intended Idle stroke during the deformation of the compensation ring via a survey is set on the pretensioner. In this alternative embodiment is thus the Biasing device not from a flat stamp, but from a stamp with embossed front.
Ausführungsbeispiele der Erfindung werden im folgenden anhand der Zeichnung näher erläutert. Die Zeichnung zeigt schematisch eine Schnittansicht eines Kraftstoffinjektors im Bereich der Verbindung zwischen einem Piezoaktor und einem Stellantrieb für ein Servoventil.Embodiments of the invention will be described below explained in detail the drawing. The drawing shows schematically a sectional view of a fuel injector in the area the connection between a piezoelectric actuator and a Actuator for a servo valve.
Die Figur der Zeichnung zeigt im Schnitt einen Teil eines Injektors
zur Kraftstoffeinspritzung in den Brennraum eines
Verbrennungsmotors bei einem Common-Rail-System. In das Gehäuse
1 des Kraftstoffinjektors ist ein Piezoaktor 2 mit einem
Gehäuse 3 und einer Bodenplatte 4 eingeschraubt. Im Gehäuse
3 des Piezoaktors 2 befindet sich eine Piezoelementanordnung
(im einzelnen nicht gezeigt), mit der die Bodenplatte
4 in Verbindung steht. Wenn an die Piezoelementanordnung über
(ebenfalls nicht gezeigte) Zuleitungen eine Spannung angelegt
wird, verändert diese ihre Länge, und die Bodenplatte 4 verändert
dadurch ihre Lage bezüglich des Aktorgehäuses 3.The figure of the drawing shows in section a part of an injector
for fuel injection into the combustion chamber of a
Internal combustion engine in a common rail system. In the case
1 of the fuel injector is a
Der Piezoaktor 2 wirkt, wenn er elektrisch angesteuert wird,
auf ein Übertragungselement 5 im Kraftstoffinjektorgehäuse 1
ein. Das heißt, daß sich beim Anlegen einer Spannung an die
genannte Piezoelementanordnung die Bodenplatte 4 des Piezoaktors
2 aufgrund der von der angelegten Spannung hervorgerufenen
Längsdehnung der Piezoelemente aus dem Aktorgehäuse nach
außen, in der Zeichnung nach unten, verschiebt, wobei auch
das Übertragungselement 5 entsprechend bewegt wird.The
Das Übertragungselement 5 im Kraftstoffinjektorgehäuse 1
wirkt seinerseits auf einen Ventilstößel 6 ein, der an einem
Ventilelement 7 eines Servoventils anliegt. Das Ventilelement
7 wird, solange der Piezoaktor 2 nicht angesteuert ist, von
einer Feder 8 in seinen Ventilsitz gedrückt.The
Statt des gezeigten Übertragungselements 5 kann auch eine
hydraulische Übersetzung des Hubs des Piezoaktors 2 vorgesehen
werden. Im allgemeinen wirkt die Bodenplatte 4 des Piezoaktors
2 auf ein Stellelement für das Servoventil des
Kraftstoffinjektors ein. Piezoaktor 2 und Stellelement bilden
den Stellantrieb für das Servoventil.Instead of the
Beim Abheben des Ventilelements 7 von seinem Sitz, das heißt
beim Öffnen des Servoventils, kann auf die bekannte Weise
(siehe z.B. das eingangs genannte US-Patent 5 779 149) Kraftstoff
aus der Steuerkammer des im Kraftstoffinjektor enthaltenen
Einspritzventils am Ventilelement 7 vorbei abfließen,
wodurch sich der Druck in der Steuerkammer verringert und das
Einspritzventil öffnet. When lifting the
Bei einer Beendigung der Ansteuerung des Piezoaktors 2 und
der Rückkehr von Übertragungselement 5 und Ventilstößel 6 in
die Ausgangsstellung wird das Ventilelement 7 des Servoventils
von der Feder 8 wieder in seinen Sitz gedrückt, so daß
sich in der Folge der Druck in der Steuerkammer des Einspritzventils
wieder erhöht und das Einspritzventil schließt.At a termination of the control of the
Zwischen dem Gehäuse 3 des Piezoaktors 2 und dem Gehäuse 1
des Kraftstoffinjektors befindet sich ein Ausgleichsring 9.Between the
Bei der Ansteuerung des Piezoaktors 2 bewegt sich somit die
Bodenplatte 4 des Piezoaktors relativ zu dessen Gehäuse 3,
das im Einbauzustand fest in das Gehäuse 1 des Kraftstoffinjektors
eingeschraubt ist. Das Übertragungselement 5, das ein
mechanischer Hebelübersetzer oder ein hydraulischer Übersetzer
sein kann, überträgt diese Bewegung verstärkt auf den
Ventilstößel 6, der das Ventilelement 7 des Servoventils betätigt.When driving the
Zur Einstellung eines definierten Leerhubes Δh im Stellantrieb
aus Piezoaktor 2, Übertragungselement 5 und Ventilstößel
6 wird der Piezoaktor 2 vor dem Einbau in das Injektorgehäuse
1 so bearbeitet, daß die Bodenplatte 4 um genau den
vorgegebenen Leerhub Δh gegenüber dem Gehäuse 3 des Piezoaktors
zurücksteht. Dazu wird an den Piezoaktor 2 vor dem Einbau
in das Injektorgehäuse 1 genau die Spannung U angelegt,
die eine Längsdehnung der Piezoelementanordnung entsprechend
dem vorgegebenen Leerhub Δh bewirkt, und es werden das Gehäuse
3 und die Bodenplatte 4 des Piezoaktors 2 bei angelegter
Spannung U plangeschliffen.For setting a defined idle stroke Δh in the actuator
from
Der Piezoaktor 2 kann dazu zum Beispiel in eine Schleifmaschine
eingespannt werden, wobei die Spannung U über Schleifringe
zugeführt wird. The
Nach dem Schleifvorgang und nach Wegnahme der Spannung U
steht dann die Bodenplatte 4 um den vorgegebenen Leerhub Δh
gegenüber dem Gehäuse 3 des Piezoaktors 2 zurück.After the grinding process and after removing the voltage U
then stands the bottom plate 4 by the predetermined idle stroke .DELTA.h
relative to the
Die Herstellungs- und sonstigen Toleranzen seitens des
Kraftstoffinjektors werden durch den Ausgleichsring 9 ausgeglichen.The manufacturing and other tolerances on the part of
Fuel injector are compensated by the
Der Ausgleichsring 9, der aus einem weichen, verformbaren Material
wie Weicheisen oder weichem Kupfer besteht, wird in
den bis auf den Piezoaktor 2 komplett zusammengebauten
Kraftstoffinjektor eingelegt. Dann wird anstelle des Piezoaktors
2 eine Vorspanneinrichtung in den Kraftstoffinjektor
eingeschraubt, deren Vorderseite, die der Seite des Piezoaktors
2 mit der Bodenplatte 4 entspricht, vollständig plan
ist. Die Vorspanneinrichtung wird so weit eingeschraubt, bis
aufgrund der Betätigung des Übertragungselements 5 durch die
plane Vorderseite der Vorspanneinrichtung das Ventilelement 7
des Servoventils von seinem Ventilsitz abzuheben beginnt. Dabei
wird der aus einem weichen Material bestehende Ausgleichsring
9, auf den ebenfalls die plane Vorderseite der
Vorspanneinrichtung einwirkt, durch Materialfließen dauerhaft
verformt. Der Ausgleichsring 9 behält dann beim Entfernen der
Vorspanneinrichtung die Dicke, die er hatte, als die Vorspanneinrichtung
gerade so weit eingeschraubt war, daß sich
das Servoventil zu öffnen begann.The balancing
Wird schließlich anstelle der Vorspanneinrichtung der Piezoaktor
2, dessen Bodenplatte 4 wie oben beschrieben um den
vorgegebenen Leerhub Δh zurücksteht, bis zum Anschlag in das
Gehäuse 1 des Kraftstoffinjektors eingeschraubt, das heißt
bis zur Anlage des Piezoaktorgehäuses 3 am Ausgleichsring 9,
so befindet sich die Vorderkante des Piezoaktorgehäuses 3 genau
auf der Höhe, die die Vorderseite der Vorspanneinrichtung
hatte, als sich das Servoventil zu öffnen begann. Da demgegenüber
im spannungslosen Zustand die Bodenplatte 4 des Piezoaktors
2 um den vorgegebenen Leerhub Δh zurücksteht, entspricht
der Leerhub des Stellantriebs im Kraftstoffinjektor,
das heißt das Spiel zwischen Bodenplatte 4 des Piezoaktors 2
und Servoventil, genau dem vorgegebenen Wert Δh.Finally, instead of the biasing device, the
Bei einer alternativen Vorgehensweise wird der Piezoaktor 2
vor dem Einbau in das Injektorgehäuse 1 so bearbeitet, daß
die Bodenplatte 4 und das Gehäuse 3 des Piezoaktors 2 im einbaufertigen
Zustand, aber ohne anliegende Spannung plan geschliffen
werden. Die Bodenplatte 4 des Piezoaktors 2 befindet
sich somit nach dem Schleifvorgang auf genau der gleichen
Höhe wie das Gehäuse 3 des Piezoaktors 2. Dafür weist die
Vorspanneinrichtung zur Verformung des Ausgleichsrings 9 keine
plane Vorderseite, sondern eine Vorderseite auf, die an
der oder den Stellen, an der oder denen die Vorspanneinrichtung
auf das Übertragungselement 5 einwirkt, eine Erhebung
der Höhe Δh besitzt.In an alternative approach, the
Die zentrale Wirkfläche an der Vorspanneinrichtung, die mit
dem Übertragungselement 5 in Eingriff kommt, steht mit anderen
Worten in Einbaurichtung um den vorgegebenen Wert Δh für
den Leerhub gegenüber der am Rand umlaufenden Wirkfläche vor,
die mit dem Ausgleichsring 9 in Eingriff kommt.The central effective surface on the pretensioner, with
the
Die Vorspanneinrichtung wird wie bei der erstgenannten Ausführungsform
anstelle des Piezoaktors 2 so weit in den
Kraftstoffinjektor eingeschraubt, bis durch die Betätigung
des Übertragungselements 5 durch den erhabenen Abschnitt an
der Vorderseite der Vorspanneinrichtung das Ventilelement 7
des Servoventils zu öffnen beginnt. Der Ausgleichsring 9 wird
dabei wie oben bleibend verformt. Anschließend wird statt der
Vorspanneinrichtung der Piezoaktor 2, bei dem Gehäuse 3 und
Bodenplatte 4 ohne anliegende Spannung plan geschliffen wurden,
bis zum Anschlag am Ausgleichsring 9 in das Gehäuse 1
des Kraftstoffinjektors eingeschraubt.The pretensioner is the same as in the former embodiment
instead of the
Auch bei dieser Ausführungsform weist der Leerhub zwischen
Piezoaktor 2 und Servoventil genau den vorgegebenen Wert Δh
auf, da die Dicke des Ausgleichsrings 9 mit der Vorspanneinrichtung
so eingestellt wird, daß sich beim Betrieb des
Kraftstoffinjektors das Servoventil erst zu öffnen beginnt,
nachdem die Bodenplatte 4 des Piezoaktors 2 bei dessen Ansteuerung
den Leerweg Δh zurückgelegt hat.Also in this embodiment, the idle stroke between
Claims (9)
- Method for positioning the actuating drive in the housing of a fuel injector (1) with a piezoactuator (2) and an actuating element (5, 6, 7) which are operatively connected with each other, in which case the piezoactuator (2) is inserted in a movable manner into a housing (3) and has a base plate (4) which is allocated to an opening in the housing (3),
characterized by
applying an electrical voltage (U) to the piezoactuator (2) which corresponds to a given idle travel (Δh) and
the grinding flat of the housing (3) and the base plate (4) of the piezoactuator (2) when an electrical voltage (U) is applied. - Method according to Claim 1, characterized in that for grinding flat the housing (3) and the base plate (4) of the piezoactuator (2), the piezoactuator (2) is clamped in a grinding machine in which case the electrical voltage (U) is applied to the piezoactuator (2) via slip rings.
- Method according to Claim 1 or 2, characterized in that an equalizing ring (9) is provided between the housing of the fuel injector (1) and the housing (3) of the piezoactuator (2) which by means of a pretensioning device is plastically deformed with a flat front side until it has the thickness at which the actuating element (5, 6, 7) starts to open because of the action of the front side of the pretensioning device.
- Device for positioning the actuating drive in the housing of a fuel injector (1) with a piezoactuator (2) and an actuating element (5, 6, 7), which are operatively connected with each other, in which case the piezoactuator (2) is inserted in a movable manner into a housing (3) and has a base plate (4) which is allocated to an opening in the housing (3), a device for applying an electrical voltage (U) to the piezoactuator (2) which corresponds to a given idle travel (Δh); and
a device for grinding flat the housing (3) and the base plate (4) of the piezoactuator (2) when an electrical voltage (U) is applied. - Device according to Claim 4, characterized by
an equalizing ring (9) between the housing of the fuel injector (1) and the housing (3) of the piezoactuator (2), which by means of a pretensioning device is plastically deformed with a flat front side until it has the thickness at which the actuating element (5, 6, 7) starts to open on the basis of the action of the front side of the pretensioning device. - Device according to Claim 5, characterized in that the equalizing ring (9) is inserted between two flat surfaces and by pressing together the two surfaces is plastically deformed to a given thickness.
- Device according to Claim 5 or 6,
characterized in that the equalizing ring (9) consists of a flowable material in which case on pressing together the equalizing ring, the material of the equalizing ring starts flowing and is therefore permanently plastically deformed. - Device according to Claim 7, characterized in that the equalizing ring (9) consists of soft iron and a soft copper.
- Fuel injector with a piezoactuator (2) and an actuating element (5, 6, 7) which are operatively connected with each other, in which case the piezoactuator (2) is inserted in a movable manner into a housing (3) and has a base plate (4) which is allocated to an opening in the housing (3),
characterized in that the base plate (4) of the piezoactuator (2) which is operatively connected to the actuating element (5, 6, 7), has been moved back in the no-voltage state, by a given idle travel distance (Δh) from the front edge of the housing (3); and
the front edge of the housing (3) is arranged at the level of the actuating element (5, 6, 7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20040026927 EP1505295B1 (en) | 1999-05-07 | 2000-05-04 | Method of positioning an actuator of a fuel injector and apparatus to carry out the method |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1999121242 DE19921242C1 (en) | 1999-05-07 | 1999-05-07 | Method of positioning control drive in common rail fuel injector for motor vehicle internal combustion engine |
DE19921242 | 1999-05-07 | ||
PCT/DE2000/001408 WO2000068563A2 (en) | 1999-05-07 | 2000-05-04 | Method for positioning the actuating drive in a fuel injector and device for implementing said method |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20040026927 Division EP1505295B1 (en) | 1999-05-07 | 2000-05-04 | Method of positioning an actuator of a fuel injector and apparatus to carry out the method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1144841A2 EP1144841A2 (en) | 2001-10-17 |
EP1144841B1 true EP1144841B1 (en) | 2005-07-20 |
Family
ID=7907408
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20000943547 Expired - Lifetime EP1144841B1 (en) | 1999-05-07 | 2000-05-04 | Method for positioning the actuating drive in a fuel injector and device for implementing said method |
EP20040026927 Expired - Lifetime EP1505295B1 (en) | 1999-05-07 | 2000-05-04 | Method of positioning an actuator of a fuel injector and apparatus to carry out the method |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20040026927 Expired - Lifetime EP1505295B1 (en) | 1999-05-07 | 2000-05-04 | Method of positioning an actuator of a fuel injector and apparatus to carry out the method |
Country Status (4)
Country | Link |
---|---|
US (3) | US6705587B1 (en) |
EP (2) | EP1144841B1 (en) |
DE (3) | DE19921242C1 (en) |
WO (1) | WO2000068563A2 (en) |
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-
1999
- 1999-05-07 DE DE1999121242 patent/DE19921242C1/en not_active Expired - Fee Related
-
2000
- 2000-05-04 WO PCT/DE2000/001408 patent/WO2000068563A2/en active IP Right Grant
- 2000-05-04 DE DE50015988T patent/DE50015988D1/en not_active Expired - Lifetime
- 2000-05-04 EP EP20000943547 patent/EP1144841B1/en not_active Expired - Lifetime
- 2000-05-04 EP EP20040026927 patent/EP1505295B1/en not_active Expired - Lifetime
- 2000-05-04 DE DE50010750T patent/DE50010750D1/en not_active Expired - Fee Related
- 2000-05-04 US US09/743,183 patent/US6705587B1/en not_active Expired - Fee Related
-
2004
- 2004-01-16 US US10/758,592 patent/US7310986B2/en not_active Expired - Lifetime
-
2007
- 2007-07-16 US US11/778,407 patent/US8720852B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE50015988D1 (en) | 2010-10-21 |
US8720852B2 (en) | 2014-05-13 |
US7310986B2 (en) | 2007-12-25 |
WO2000068563A2 (en) | 2000-11-16 |
DE19921242C1 (en) | 2000-10-26 |
US20040256499A1 (en) | 2004-12-23 |
DE50010750D1 (en) | 2005-08-25 |
US6705587B1 (en) | 2004-03-16 |
WO2000068563A3 (en) | 2001-07-19 |
EP1505295B1 (en) | 2010-09-08 |
EP1505295A1 (en) | 2005-02-09 |
EP1144841A2 (en) | 2001-10-17 |
US20080011972A1 (en) | 2008-01-17 |
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