EP0644981A1 - Piston machine. - Google Patents
Piston machine.Info
- Publication number
- EP0644981A1 EP0644981A1 EP93912894A EP93912894A EP0644981A1 EP 0644981 A1 EP0644981 A1 EP 0644981A1 EP 93912894 A EP93912894 A EP 93912894A EP 93912894 A EP93912894 A EP 93912894A EP 0644981 A1 EP0644981 A1 EP 0644981A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- chamber
- machine according
- running
- sealing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007789 sealing Methods 0.000 claims abstract description 190
- 230000002093 peripheral effect Effects 0.000 claims abstract description 20
- 238000007906 compression Methods 0.000 claims description 50
- 230000006835 compression Effects 0.000 claims description 49
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 44
- 238000010276 construction Methods 0.000 description 40
- 238000002485 combustion reaction Methods 0.000 description 25
- 238000001816 cooling Methods 0.000 description 17
- 230000013011 mating Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000306 component Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000000418 atomic force spectrum Methods 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/02—Rotary-piston machines or engines of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F01C1/06—Rotary-piston machines or engines of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents of other than internal-axis type
Definitions
- the invention relates to a piston machine of the type mentioned in the preamble of claim 1.
- Such a piston machine is known from US-PS 18 64 699.
- the chamber surfaces delimiting the working chambers on the circumferential wall and on the piston are each composed of cylinder-section-shaped treads which are in engagement with a sealing element in the form of a sealing strip, and of larger flat surfaces.
- a sealing element in the form of a sealing strip
- flat surfaces When the sealing strips engage, chambers with very large surfaces result, which are essentially determined by the flat surface parts.
- the design resembles a reciprocating piston machine without a connecting rod.
- a disadvantage of this known construction is the very large ratio of chamber surface to chamber volume sought because of its use as a steam engine, which has an extremely unfavorable thermodynamic effect for use as an internal combustion engine or compressor.
- a disadvantage of this construction is the course of the force acting on the piston when the different crank angles. Since the piston surface changes only slightly at different crank angles, the force acting on the piston remains almost constant. This is disadvantageous both when used as an internal combustion engine and, in particular, when used as a compressor, since the piston load becomes extremely high.
- Another disadvantage is the angle at which the resulting force acting on the piston acts on the crankshaft. Angles in the range of 90 °, which achieve high torque with low bearing loads, would be favorable.
- this angle of force always runs essentially perpendicular to the larger flat surface of the piston.
- the conditions are similar to those in the case of a reciprocating piston in which the force can be transmitted to the crank only over a very small crank angle range under a favorable angle of attack.
- the object of the present invention is to provide a piston machine of the type mentioned at the outset, which is thermodynamic and can be improved with regard to the force profile and the force attack angle.
- the piston machine can be used as a suction pump, for example a vacuum pump, compressor or as an expansion machine.
- a suction pump for example a vacuum pump, compressor or as an expansion machine.
- an expansion machine it can be used with external combustion, for example as a steam engine, or with internal combustion as a gasoline or diesel engine.
- this basic construction is furthermore distinguished by surprisingly versatile variation and combination options which enable a large number of very different, individually adapted variants of piston machines.
- the features of claim 3 are advantageously provided.
- the possible variations in the surfaces of the sealing elements are surprisingly diverse.
- the surface of a sealing element can be very small, so that the sealing element is always almost on the same line on its counter surface.
- the surfaces can be enlarged. Then there is an improved barrel wear because it is distributed over the surface of the sealing element. Since the counter surface increases with a larger surface area of the sealing element, a larger chamber also results.
- the surfaces of the sealing elements can be circular in cross-section, but other curved surface configurations, in particular elliptical shapes, are also possible. The mating surfaces of such a sealing element that can be moved in parallel rotation then deviate from the circular shape in accordance with the eccentricity of the surface of the sealing element.
- the mating surface is also elliptical.
- a variety of chamber designs are possible, which can be adapted to the individual purpose, for example as an expansion chamber, as a pump chamber or as a chamber of a low-pressure or high-pressure compressor.
- the sealing elements delimiting a chamber on both sides can be of different sizes or also of different shapes.
- a chamber can be designed in such a way that it is delimited on one side by a very small sealing strip with a circular cross-sectional surface, the counter surface of which is circular in cross section with a radius that is only slightly larger than the crank radius.
- the sealing strip on the other side of the chamber can be elliptical with very large dimensions and runs on an elliptical counter-running surface which is only slightly larger than the surface of the sealing element. In this way, a large number of very different chambers can be formed, which are adapted to different purposes.
- the sealing elements can lie parallel to the plane of symmetry of the tread adjacent to them, but can also deviate from this angular position. If, as stated in claim 4, they are arranged tilted outwards, then one results Extension of the counter surface and thus a larger maximum chamber volume or a larger compression ratio.
- Such a sealing element provided with a toothed surface in cross section results in the event of leaks, e.g. when the sealing element is lifted off, a gap with higher flow resistance, ie a higher gas tightness. This is based on gas-dynamic effects when flowing through the gap, which alternately has different widths on the flow path, which leads to turbulence and thus to increased flow resistance.
- the features of claim 6 are also advantageous.
- the chambers can be sealed by means of sealing elements which are designed as rigid integral parts of the piston or of the engine housing. Then, taking into account the manufacturing tolerances, the sealing elements can only be guided to their mating surface at a gap distance, which results in leaks which, for example, limit the maximum compression pressure of a compression chamber. However, this can be sufficient for low-pressure compressors.
- the sealing elements as spring-loaded sealing strips, as is generally known from engine construction, higher sealing values and thus higher compression pressures can be achieved.
- the parallel rotation of the piston results in the possibility of simultaneously engaging a running surface provided on the piston with two adjacent running surfaces of the peripheral wall.
- chambers are formed simultaneously with both running surfaces of the peripheral wall, one of which, depending on the running direction, works as a compression chamber and the other as an expansion chamber.
- the separation between the compression chamber and expansion chamber provided in such an internal combustion engine results in cooling advantages with better partial efficiency levels of the engine. After the expansion has ended, the combustion chamber opens and the hot gases are immediately blown into the low-pressure outlet with fresh air.
- the expansion chamber can also be used as a suction pump, e.g. can be used as a vacuum pump.
- the result is a piston machine in which the compression chamber supplies compressed air, while the expansion chamber works as a vacuum pump.
- Such a piston machine can be advantageous in certain manufacturing processes in which compressed air and vacuum are required at the same time.
- the features of claim 12 are also advantageous.
- the output can be increased in accordance with the number of parallel disks.
- the degree of uniformity of the machine can be improved and possibilities can be created in the case of training as an internal combustion engine using the angular misalignment between the disks compression chambers of the one disk directly, without pressure intermediate storage. tion to let expansion chambers act on the other pane.
- valves are always required in the high-pressure channels. These can advantageously be designed as valves controlled in synchronism with the piston travel, for example in the form of globe valves or in the form of rotary valves.
- valves of compression chambers can also be designed as one-way valves, for example as spring-loaded flap valves, their spring load stipulating the desired maximum pressure.
- the features of claim 15 are advantageously provided.
- the joint mounting of two crankshafts on the piston already results in an angle synchronization, which is very sensitive to play and can lead to jamming.
- the game dependency depends on the number of crankshafts, so that this synchronization alone can be sufficient with more than two crankshafts.
- a completely exact synchronization results when the crankshafts are externally coupled via gear sets, so that two crankshafts are then sufficient to support a piston without there being a risk of jamming.
- a piston of this type is cooled as it moves by contact with the gas in the barrel.
- the piston can be provided with ribs or with openings flushed with gas.
- the features of claim 17 are advantageously provided.
- the heat transfer from the chambers, which are particularly heat-loaded in the case of an internal combustion engine or in the case of a highly compressed compressor, or the running space to the bearings is hindered, so that the bearings remain cool and there is the possibility of storing the bearings in simple design, without cooling, for example with permanent lubrication.
- the parts that hinder heat transfer can be used as parts with a long path and intermediate cooling, e.g. B. air ribs, be formed or with heat-insulating intermediate layers.
- Fig. 1 in section along the axis of one of the crankshafts
- Line 1 - 1 in Fig. 2 is a two-disc internal combustion engine according to the invention
- FIG. 16 is an enlarged illustration of the upper part of FIG. 2 for clarification
- FIG. 17 shows a representation corresponding to FIG. 16 of an embodiment variant with sealing strips of different sizes
- FIG. 18 shows a representation corresponding to FIG. 17 with an inclined sealing strip
- Fig. 20 shows a section in the cutting direction of Fig. 1 by a
- FIG. 21 shows a section corresponding to FIG. 2 through a piston machine with two smaller and one very large chamber
- FIG. 29 shows a representation of the lower part of FIG. 21 in a variant with several sealing strips.
- FIG. 16 the basic construction of the illustrated embodiment is first explained. It is an internal combustion engine with a housing 1, which is shown in one piece for the sake of simplification of the drawing, but which in a practical embodiment has to be made in several pieces, for example, in a disk-like manner, for assembly purposes.
- a housing 1 which is shown in one piece for the sake of simplification of the drawing, but which in a practical embodiment has to be made in several pieces, for example, in a disk-like manner, for assembly purposes.
- Two parallel, identical crankshafts 2, 2 ' are mounted in the housing, of which the crankshaft 2' is visible in FIG. 3.
- the crankshafts pass through two disk spaces 3, 3 'arranged one behind the other in the manner of disks, of which the barrel space 3 can be seen opened in the section of FIG. 2.
- crankshafts 2, 2 ' have cranks 4 in each running space, on the crank pin 5 of which a piston 6, 6' is mounted in each of the running spaces 3, 3 '.
- crankshafts 2, 2 ' are identical in terms of their cranks for the piston 6 shown, in particular with the same crank radius and also with an identical angular position.
- the crankshafts therefore rotate in synchronism with the angle.
- corresponding gear sets 7, 7 ' are provided on one or both crankshaft ends. It can be seen from FIG. 1 that the crankshaft 2 passes through the end wall of the housing 1 at its end lying on the gear set 7 and. there carries a drive pulley 8 provided for example.
- the gear set 7 ' drives an output shaft 8'.
- FIGS. 2 to 9 show that by the bearing of the piston 6 on the crank pin 5 of the two angularly synchronized crank shafts 2, 2 ', the piston executes an orbit which, as in several successive orbital phases in FIGS. 2 to 9 shown, can be referred to as parallel rotation.
- the piston is parallel to its other positions in all angular positions of the crankshafts.
- Each point of the piston rotates with the radius of the cranks 4, but in each case around its own center. Therefore, more than two crankshafts can also be used to support a piston, as shown in FIG. 13 in an embodiment variant of a piston which runs on the crank pin of three crankshafts which are coupled in an angularly synchronous manner.
- the construction is first further explained with reference to FIG. 2.
- the running space 3 is delimited by parallel surfaces 9, which are perpendicular to the crankshafts 2, 2 ', and by a peripheral wall 10, which is perpendicular to the parallel walls 9 everywhere.
- a tread 11 is provided, which is designed in the form of a half cylinder in the section of FIG. 2, that is to say semicircular.
- a sealing strip 12 is arranged as a sealing element, which, when the piston 6 rotates in parallel, as shown in FIGS. 2 to 9, describes a circle, on the upper half of which it slides in contact with the running surface 11 .
- a sealing strip 13 is arranged on the peripheral wall 10 as a further sealing element.
- a running surface 14 in the piston 6 which likewise has a semi-cylindrical shape with the same radius of the running surface 11.
- a chamber which is enclosed on all sides, is formed between the running surfaces 11 and 14 and is delimited by the parallel surfaces 9 and the running surfaces 11 and 14.
- This chamber is sealed by the sealing strips 12 and 13 and additionally by in the side surfaces of the piston 6 provided circularly arranged side sealing strips 15 which seal against the parallel surfaces 9.
- the chamber 11.14 In Fig. 7 the chamber 11.14 is open. It closes in Fig. 8 with maximum volume, which is calculated from the distance between the parallel surfaces 9 and essentially a circular cross-section with the radius of rotation of the cranks 5. If you follow Figs. 9, 2, 3 and 4, you can see that the chamber 11.14 is reduced to substantially zero and then, as shown in FIG. 5, opens again in order to close again in FIG. 8.
- chamber 11.14 the direction of rotation of the crankshafts shown clockwise is a compression chamber.
- the open position (FIGS. 5 to 7), it is connected to the running space 3 and can absorb gas of low pressure, which flows in, for example, through a low-pressure inlet channel 16 in the housing 1. 8, 9, 2 and 3, the gas in the chamber 11.14 is compressed and finally ejected through a high-pressure outlet channel 17, the opening of which is shown in the parallel wall in FIGS. 2 to 9, at a greatly increased pressure.
- a further tread 18 is arranged laterally next to the previously described tread 11 in the peripheral wall 10, which is mirror-symmetrical to the sealing strip 13 and is identical to the tread 11.
- the left and right end points of the treads 11 and 18 and the common middle end point lie on a line.
- a high-pressure inlet duct 20 also opens into the chamber 18.14, but in contrast to the high-pressure outlet duct 17, it does not compress to the outlet! n gas, but is provided for the inlet of compressed gas, which is relaxed during the working cycle of the chamber 18.14.
- Air flowing in through the low-pressure inlet duct 16 is enclosed in the chamber 11.14, compressed and fed through the high-pressure outlet duct 17 to a pressure accumulator (not shown). From this, the compressed air is fed through the high-pressure inlet channel 20 to the chamber 18.14 at a point in time when the chamber volume is small or through the high-pressure inlet channel 20 'to the chamber 18'.14', where it is exploded.
- fuel e.g. Petrol or diesel fuel supplied with injectors, not shown, e.g. in the form of an intake manifold injection into the high-pressure inlet duct or in the form of a direct injection directly into the chamber.
- a spark plug or injection nozzle can be arranged in the stepped bore 21 shown. After expansion and opening of the chamber 18.14, the burned gas can escape from a low-pressure outlet channel 22 opposite the low-pressure inlet channel 16.
- the expansion chamber 18.14 and the compression chamber 11 M4 ' can be omitted, for example in a simpler embodiment. There is then still a compression chamber 11.14 and an expansion chamber 18 '.14', which can work together in the manner described above.
- the internal combustion engine can also operate on the diesel principle.
- An injection nozzle is then to be seen in the stepped bore 21, which injects compressed air supplied to the chamber 18.14 at the time when the chamber volume is small. Since very large volume changes can be achieved with the chambers 11.14 and 18.14 shown, the chamber 11.14 can be used to bring the air to the required pressure of 30-60 bar, for example.
- the high-pressure channels 17 and 20 are arranged in the immediate vicinity of the sealing strip 13 provided between the chambers 11.14 and 18.14 and provided on the peripheral wall 10, that is to say in the area of the minimum chamber volume.
- the low-pressure channels 16 and 22, which serve for the inlet and outlet, lie opposite each other in the area in which the associated chambers 11.14 and 18.14 are to receive or release gas.
- the rotation of the piston 6 in the clockwise direction favors purging from the low-pressure inlet duct 16 to the low-pressure outlet duct 22, so that mixing of fresh and exhaust gases is avoided.
- the high-pressure channels 17 and 20 must have valves which, in the case of the compression chamber 11.14, must be opened at maximum compression for the outlet of the high-pressure gas and, in the case of the expansion chamber 18.14, must close after the high-pressure gas has been admitted.
- valves controlled in synchronism with the rotation of the crankshafts 2, 2 ' can be provided.
- FIG. 1 shows rotary valves 23, 23 'which are driven by the respective gear set 7, 7' synchronously with the crankshafts and which control the high-pressure channels, which cannot be seen in the section of FIG. 1.
- one-way valves which are permeable in the gas direction can also be provided for this purpose, which are designed, for example, as spring-loaded flutter valves.
- sealing strips 12, 13 and 19 will be described with reference to FIG. 3 and in particular FIG. 16. They are essentially identical and are described in detail using the example of the sealing strip 13.
- the sealing strip 13 has a surface 24 which is circular in cross section, the center 25 of which is on a radius to the center 26 of the running surface 11 which corresponds to the radius of the cranks 5 of the crankshafts 2, 2 '.
- the radius of the surface 24 of the sealing strip 13, based on its center point 25, must be added to the circumferential radius of the cranks 5 to the radius of the tread 11, based on their center point 26.
- the radius of the running surface 14 of the piston is identical to that of the running surface 11. The same applies to the already described running surface 18.
- the sealing strips 12, 13 and 19, which are essentially identical to one another, are, as explained in FIGS. 3 and 16 using the example of the sealing strip 13, slidably mounted with a slide 27 in a sliding guide and form at their end opposite the surface 14 a piston 28 which slides in a cylinder with spaces 29 and 30.
- springs are applied to the piston 28 from above and below (indicated schematically in FIG. 16 with wavy lines) which hold the sealing strip in a defined central position.
- the space 30 located outside the piston 28 can be connected to one of the adjacent chambers with a bore, not shown, in order to be acted upon by this with high-pressure gas, which presses the sealing strip against its running surface with additional preload for the sealing contact.
- a bore 100 is shown in dashed lines in FIG. 17. It serves to pressurize the sealing strip 120.
- FIGS. 1 to 9 thus forms an internal combustion engine which has two compression chambers and two expansion chambers per disk, that is to say a total of four compression and four expansion chambers.
- 1 shows, the cranks 4 of the crankshafts in the running spaces 3 and 3 'are angularly offset from one another.
- the pistons 6, 6 'thus run with a phase shift. This makes it possible, for example, for the compression chambers of the one disc to release high-pressure gas at a point in time in which the expansion chambers of the other disc require high-pressure gas.
- an internal combustion engine can also have more than the two disks shown.
- only one double-chamber arrangement with chambers 11.14 and 18.14 can also be provided in a pane, for example.
- a corresponding piston with only one running surface 14 is shown in FIG. 10.
- only one counter running surface for example the running surface 11, can be provided in the peripheral wall 10.
- a pure compressor which has to be driven externally and which has only one compression chamber per disc.
- such a pure compressor can also have two compression chambers per disc (but no expansion chambers).
- only expansion chambers can be in one pane and only com- ponents in another pane.
- compression chambers may be provided.
- a self-propelled compressor can be designed such that, for example, in the two disks shown in FIG. 1, only one disk has an expansion chamber which drives the compressor according to the internal combustion principle, but each disk has two compression chambers. As calculations show, one expansion chamber is sufficient to drive four compression chambers.
- More than two chamber arrangements can also be provided on the circumference of a running space, each of which can consist of either an expansion chamber or a compression chamber or an expansion and a compression chamber. This is shown by the illustrations in FIGS. 10 to 15.
- FIG. 10 shows a piston with only one running surface 14, with which a single or double chamber arrangement can be provided.
- 13 shows a piston with three running surfaces for three such chamber arrangements.
- FIG. 11 shows the piston described in FIGS. 1 to 9 for two such chamber arrangements.
- FIG. 12 shows a piston with two running surfaces, which, however, when compared with FIG. 11, are arranged obliquely to the connecting line of the crankshafts.
- 14 and 15 show that larger numbers of chamber arrangements are easily possible. The geometric conditions only need to be taken into account in terms of space requirements. The parallel rotation movement of the piston makes a largely arbitrarily large number of chamber arrangements possible per piston.
- the forces exerted by the running surfaces 14, 14 'of the piston on the crank pin 5 at a different angle than in the embodiment of FIGS. 2 to 9 and 11 act.
- the chamber arrangement with the chambers 11.14 and 18.14 can be arranged inclined at an angle to the connecting line of the crankshafts 2, 2 '.
- the connecting line of the sealing strips 12 and 19 of the piston 6 is then at an angle to the connecting line of the crankshafts 2, 2 '.
- the running surfaces 11 and 14 are to be arranged tilted at an angle such that the connecting line of their end points is parallel to the connecting line of the sealing strips 12 and 19 of the piston 6. In this way, too, the introduction of the forces arising in the chambers into the cranks can be designed at optimized angles.
- FIG. 17 shows an embodiment variant whose differences from the construction described above can be seen in comparison with FIG. 16. The same parts are provided with the same reference numerals.
- the sealing strip 120 seated at the left end of the running surface 14 of the piston 6 is greatly enlarged, as the comparison with the sealing strip 12 of the construction according to FIG. 16 shows.
- it is doubled in its radius, that is to say in its overall dimensions.
- the left stationary tread 110 is enlarged compared to the tread 11 shown in dashed lines, which corresponds to that of the construction in FIG. 16.
- the center point of the original tread 11 was at 26.
- the center point of the new tread 110 was at 260.
- the magnification to the left is clearly asymmetrical, as the lateral shift of the center points 26 and 260 shows.
- the newly formed enlarged chamber 110.14 is distinguished from the original construction according to FIG. 16 by a maximum volume increased by 25% in the exemplary embodiment and a correspondingly increased maximum compression ratio. Otherwise the mode of operation of the overall construction remains unchanged.
- the sequence in the individual phases according to FIGS. 2 to 9 is unchanged.
- the enlarged sealing strip 120 can also be designed with other dimensions different from the sealing strips 13 and 19, for example even larger or somewhat smaller. The size of the new tread 110 must be adjusted accordingly.
- Fig. 18 shows a variant of the construction of Fig. 17 in the same representation. Corresponding parts are provided with the same reference symbols. The reference numbers of changed parts have been changed also retained, but with a comma.
- the change relates to the sealing strip 120 'located at the left end of the chamber 110'.14, that is to say at the left end of the running surface 14 of the piston 6.
- this sealing strip 25 like the sealing strip 25 located at the right end of the running surface 14 of the piston, lies exactly parallel to the plane of symmetry of the neighboring running surface 14 with its plane of symmetry . As shown in FIG. 17, this results in a maximum circumferential angle of the counter surface 110 of the chamber of approximately 180 °. In the case of the smaller sealing strip 12 shown in dashed lines, the corresponding smaller counter-running surface 11 can only be traveled over about 180 °. This limits the maximum chamber size shown in FIG. 17.
- FIG. 18 shows that the enlarged sealing strip 120 'with its dash-dotted plane of symmetry is arranged at an oblique angle a with respect to the plane of symmetry of the adjacent tread 14, which is also shown with a dash-dotted line.
- the comparison with FIG. 17 shows that the circular sector surface of the sealing strip 120 'is formed over a somewhat larger angular range. This results in the possibility of guiding the sealing strip 120 'over an angular range likewise enlarged by a beyond 180 ° in contact with the correspondingly lengthened counter-running surface 110'.
- the maximum chamber volume as the comparison of FIGS. 17 and 18 shows, can be increased considerably again without changing the crankshafts.
- the left-hand chamber 110'.14 can again be greatly enlarged, while the right-hand chamber 18.14 is kept small, since it has the sealing strip 25 arranged at 90 ° and also a substantially smaller surface area of it Circular sector.
- the smaller sealing strip 12 ' is also shown (dashed) within the enlarged sealing strip 120' at the same angle.
- the other angular arrangement results in a correspondingly enlarged counter-running surface 11 'with a corresponding chamber enlargement.
- sealing strip 300 which corresponds in its basic construction to the design of the sealing strips 12 or 120. However, their surface is ribbed, these ribs extending in the longitudinal direction of the sealing strip 300 and being more or less fine with a corresponding number of ribs.
- the sealing strip 300 runs on its counter surface 301.
- a chamber of higher pressure is located to the left of the sealing strip 300.
- gas flows in the direction of the arrows shown through a gap between the sealing strip 300 and the counter-running surface 301. This leads to loss of compression.
- the ribbed surface of the sealing strip 300 severely impedes the leakage gas flow flowing in the direction of the arrow, since it has to flow across valleys and mountains of the ribs due to the ribbed surface. Turbulence occurs in the valleys and thus the gas flow is slowed down, consequently increasing the flow resistance of the gap formed between the sealing strip 300 and the counter-running surface 301. This improves the tightness when the sealing strip lifts off.
- the tightness of a sealing strip can also be improved, in particular also in the case of sealing strips with a smooth surface, that is to say, for example, the sealing strip 120 of FIG. 17 if the lifting off is prevented in another way.
- Lifting usually occurs when the sealing strip vibrates or rattles in its resilient mounting in the event of smooth running malfunctions. Such vibrational movements can be prevented by shock absorption.
- shock-absorbing devices can be provided in the resilient bearing seat of a sealing strip, e.g. B. hydraulic damping devices in the manner of conventional hydraulic piston shock absorbers.
- FIGS. 20 shows a construction variant of a piston machine, the basic construction of which is first described in comparison with the construction according to FIGS. 1 and 2.
- FIG. 20 The construction shown in FIG. 20 is shown in longitudinal section, that is, in the section corresponding to FIG. 1.
- the construction has only one running space with a piston 406 with running surface 414 and sealing strip 412 (see FIG. 2).
- the part of a running surface 418 with a stationary sealing strip 413 can be seen on average around the circumference of the running space.
- the chamber is open.
- the piston is therefore approximately in the position according to FIG. 5.
- the piston 406 of the construction of FIG. 20 only forms a running surface on its upper side (like the piston of FIG. 10). But there are also all other piston shapes, such as 11-15 possible.
- the piston 406 runs between the parallel walls 409 of the running space in a housing 401. This, arranged at a distance from the running space, has bearings for crankshafts 402 which have crank pins 405 connected via cranks 404 on which the piston 406 is spaced apart arranged parts ge is stored.
- the construction corresponds essentially to the basic construction of FIG. 1 in a single-disc design, that is to say with only one running space and only one piston.
- the bearings of the crankshaft in the housing 401 and of the piston 406 on the crank pin 405 are each provided at a distance from the running space and from the piston.
- the housing 401 has parts interposed between the running space 418, 413, 409 and the bearings on the crankshaft 402 420, through which heat generated in the running space must be conducted in order to reach the crankshaft bearings.
- These parts 420 can be made very long, as a result of which the heat flow is impeded.
- Cooling devices such as, for example, inner cooling channels or cooling fins on the surface which serve for air cooling, can be provided at this point in order to reduce the heat transfer from the running space to the bearings.
- the parts 420 can be heat-insulating, for example. With one or more of these possibilities, the heat transfer from the heat-stressed running space to the crankshaft bearings can be drastically reduced.
- These can therefore be provided as simple ball bearings with permanent lubrication, which do not require any special cooling, as is otherwise necessary in crankshaft bearings of internal combustion engines or compressors for reasons of thermal stress.
- intermediate parts 421 are provided between the piston 406 and its bearing points, through which the heat from heat-loaded pistons 406, ie from its heat-loaded bearing surface 414, is increased the bearings on the crank pin 405 is passed.
- These intermediate parts 421 can, like the parts 420 of the motor housing 401, be provided with cooling devices, for example with air-cooled ribs or heat-insulating. Then ball bearings can also be provided on the crank pin 405 without the usual cooling means cooling. By saving a corresponding cooling circuit, the engine design can be considerably simplified.
- heat dissipation can of course also be taken care of in other ways, for example by water cooling channels in the housing in the vicinity of the treads provided there, and by liquid cooling of the piston, which can take place, for example, with oil channels in the piston the two crankshafts via the bearings are locks.
- air cooling in the housing is also possible, for example by means of external ribbing.
- the piston can also be sufficiently cooled with gas cooling alone.
- the piston 6 shown there is seen it can be seen that it rotates continuously in the running space and is in intensive gas contact with the constantly flowing cool fresh gas. If the piston is heavily ribbed outside its running surfaces 14 and 14 ', for example in its surface, sufficient gas cooling of the piston can be brought about.
- the piston can also be provided with openings, for example (see FIG. 2) of an opening which runs approximately in the imaginary line between the openings 16 and 22 of the housing 1 in the upper part of the piston 6 between its running surface 14 and the bearings passes through the cranks 5 and which is flowed through by air as the piston rotates.
- FIG. 20 Another possibility for simplifying the construction is to be illustrated with the aid of FIG. 20. If the crankshaft 402 shown on the right in FIG. 20 is completely omitted, the piston 406 is only supported on the crankshaft 402 shown on the left relative to the housing 401. It has to be taken into account that according to the construction principle of this piston machine, as the illustrations in FIGS. 10 to 15 show, the piston on each side is always on two or more cranks, only one of which is shown in the section of FIG. 20 is. A one-sided mounting on two or more cranks can, under certain circumstances, be sufficient for the exact mounting of the piston, as a result of which the construction can be considerably simplified.
- FIG. 1 shows. If the construction shown in FIG. 1 is separated in the section line 2-2, the part of the con- Piston 6 'located structurally run even with one-sided bearing on two crankshafts with sufficiently precise guidance.
- the sealing elements which delimit a chamber are always shown to be substantially smaller than the crank radius of the piston.
- the sealing strips 13 and 19 have a surface radius which is approximately a quarter of the crank radius.
- the larger sealing strip 120 has a surface radius that is approximately half the size of the crank radius.
- the sealing strips are always spring-loaded, as is also shown in FIG. 17.
- the sealing elements can be designed with significantly larger surfaces compared to the crank radius, and they can also be designed as rigid parts of the piston or the housing wall without suspension. This is explained in an example in FIG. 21.
- FIG. 21 shows a cross section to the crankshafts of a housing 501 in which a piston 506 for parallel rotation is mounted on crank pins 505 of three crankshafts.
- a very large running surface 530 is formed on the peripheral wall of the running space shown, which has the shape of a circular section in cross-section and on one end of which a sealing strip 531 of small cross-section is arranged on the housing side.
- a running surface 532 serving as a counter surface for the sealing strip 531 is provided on the piston 506. This extends from the corner at the location of the sealing strip 531 to the circumferential point marked with a line 533, that is to say over almost 180 °.
- a working chamber 530.532 is hereby formed, which is delimited by the running surfaces 530 and 532 and the sealing elements 531 and 535.
- the sealing element 535 runs on the running surface 530 while forming a chamber, while the sealing strip 531 runs on the running surface 532.
- the same chamber formation conditions are present as are described in the previous embodiments.
- only the ratio of the surfaces of the sealing elements is chosen to be very large, and the sealing element 535 has a surface radius which is much larger than the crank radius.
- the sealing element 535 is not cushioned in this embodiment. It can only seal against its counter surface 530 with a gap required due to play.
- the chamber 530.532 can therefore essentially only be used as a low-pressure compression chamber, but has a very large chamber volume and can therefore be used to compress large amounts of air to low pressures.
- the compressed gas can be obtained through an outlet channel 536 with valve 537.
- the chamber 530.532 is combined with the two chambers 110.14 and 18.14 of the embodiment in FIG. 18.
- the tread 14 is provided on the piston 506, on both ends of which the sealing lines 19 and 120 'are seated Zen.
- the housing 501 forms the running surfaces 110 ′ and 18 here. Details of these two chambers have been omitted for the sake of simplifying the drawing.
- the chamber 530.532 can be used as a low-pressure compression chamber, while the chamber pair 110'.14, 18.14 in the manner described above Forms internal combustion engine that drives the compressor.
- the low-pressure compression chamber 530.532 can, however, also serve as a pre-compression chamber, the gas pre-compressed therein being suitably supplied to the compression chamber 110'.14 for post-compression.
- the result would be a two-stage compressor that can reach very high outlet pressures.
- the expansion chamber 18.14 could be omitted.
- the chamber 18.14 forms the expansion chamber in the clockwise direction of movement of the piston. After opening this chamber, in the position of the piston 506 shown in FIG. 21, the burned exhaust gas is to leave the machine through the low-pressure outlet channel 522, if possible without mixing with the fresh gas of the low-pressure inlet channel 516.
- a running surface 540 is formed on the separating web between the low-pressure channels 516 and 522, and a sealing element 542, which seals during the critical crank angle range at which the expansion chamber 18.14 opens, is formed on a nose 541 of the piston 506 runs on the tread 540 and creates a gas seal between the low-pressure channels 522 and 516, so that mixing of exhaust gas and fresh gas is avoided in this critical time range.
- FIGS. 22-27 For a better understanding of the mode of operation of the construction shown in FIG. 21, several phases of a work cycle are shown in FIGS. 22-27. To simplify the drawing, the reference numerals are omitted. These result from FIG. 21.
- the large sealing element 535 of the piston 506 engages with the tread 530 and begins to pump fresh gas clockwise.
- the large chamber 530.532 closes and begins to compress through the position of FIG. 27 to the position 22 with gas outlet from the outlet channel 536.
- the gas is fed to the high-pressure compression chamber 110 '.14, which has just closed at this time, and is compressed again by this.
- the high-pressure compression chamber 110'.14 also receives fresh gas without the help of the low-pressure compression chamber, so that the low-pressure compression chamber can also be used for other purposes.
- the sealing elements or sealing strips are always designed with surfaces which are circular in cross section.
- the running surfaces result as surfaces which are circular in cross-section and are covered by these sealing elements during the parallel rotation.
- sealing element shapes are also possible, such as in particular conic sections, for example sections of circles, ellipses and parabolas, but also spiral sections.
- the mating surfaces that are coated by such sealing element shapes are similar to the surface shape of the sealing element. They result in a simple construction by extending the rays emanating from a common point by the crank radius beyond the surface of the sealing element. As has already become clear from the exemplary embodiments described above, this results in the case of a circular surface of the sealing element treads circular in cross section. An elliptical surface of the sealing element results in an elliptical running surface. Such an example with elliptical surfaces is explained in FIG. 28.
- Fig. 28 shows a simple low pressure compressor with two symmetrically arranged identical chambers.
- the compressor has a housing 601 in which a piston 606 rotates clockwise on three cranks 605.
- the revolving curves of the crank centers are shown with circles.
- sealing element 635 On the underside of the piston shown, it forms a sealing element 635 with a cross-sectionally elliptical surface, which extends from the marking line 633 to the marking line 634. It connects to a circular cross-sectional tread 632 at 633.
- a sealing strip is on the peripheral wall of the housing 601
- a running surface 630 is then formed on the sealing strip 631, which extends from the sealing strip 631 to a low-pressure inlet channel 616.
- the sealing element 635 which is designed as an elliptical section, runs from the angular position shown in FIG. 28, in which it comes into first contact with the running surface, to the contact with the sealing strip 631 and forms the sealing boundary of the chamber 630,632. At its other end, this chamber is sealed by the sealing strip 631 in contact with the tread 632.
- High pressure gas from this chamber is discharged in the direction of the arrow through an outlet duct 636 with valve 637.
- a second chamber 630'.632 ' is provided symmetrically on the upper side of the piston 606, which works alternately with the chamber 630.632 described first when the piston 606 rotates.
- the sealing elements 535 and 635 which have very large dimensions in relation to the crank radius, form a considerable peripheral part of the piston 506 and 606. These sealing elements 535, 635 are therefore rigid with Surfaces connected to the piston are formed and can only seal against their mating surface with a gap seal.
- FIG. 29 shows a section of the lower part of FIG. 21 in a variant.
- the same reference numerals are used as in FIG. 21. .
- sealing strips 745 are resiliently mounted in the surface of the sealing element 535, namely three sealing strips in the example shown.
- the sealing strips 745 are resiliently mounted in such a way that they protrude slightly above the surface of the sealing element 535 and come into good sealing contact with the running surface 530, while the intermediate surface areas of the sealing element 535 remain in the gap distance.
- the sealing strips 745 come into engagement one after the other during rotation, namely when the piston 506 rotates clockwise, first the sealing strip adjacent to the low-pressure inlet duct 516, and lastly the sealing strip adjacent to the stationary sealing strip 531 in FIG. 29.
- a compression chamber can be created that has a very large volume, but can still compress very high.
- a corresponding design with the arrangement of a plurality of sealing strips in the sealing element 635 is also possible in the embodiment of FIG. 28.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Compressor (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4218847A DE4218847A1 (en) | 1992-06-09 | 1992-06-09 | Piston machine |
DE4218847 | 1992-06-09 | ||
PCT/EP1993/001422 WO1993025801A1 (en) | 1992-06-09 | 1993-06-04 | Piston machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0644981A1 true EP0644981A1 (en) | 1995-03-29 |
EP0644981B1 EP0644981B1 (en) | 1997-08-27 |
Family
ID=6460630
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93912894A Expired - Lifetime EP0644981B1 (en) | 1992-06-09 | 1993-06-04 | Piston machine |
Country Status (7)
Country | Link |
---|---|
US (1) | US5681156A (en) |
EP (1) | EP0644981B1 (en) |
AT (1) | ATE157426T1 (en) |
AU (1) | AU4323193A (en) |
DE (2) | DE4218847A1 (en) |
ES (1) | ES2109503T3 (en) |
WO (1) | WO1993025801A1 (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19500774A1 (en) * | 1995-01-13 | 1996-07-18 | Adolf Dr Ing Hupe | Rotary piston engine |
DE19614477A1 (en) * | 1996-04-12 | 1997-10-16 | Juergen Walter | Rotary piston machine for converting pressure to torque and visa versa |
JP3924817B2 (en) * | 1996-09-20 | 2007-06-06 | 株式会社日立製作所 | Positive displacement fluid machine |
DE10131819C1 (en) * | 2001-06-30 | 2002-10-24 | Manfred Max Rapp | Rotary piston machine comprises a rotary piston positioned on a crank pin of a crankshaft arranged in a stationary housing and held by a holding device |
US6941103B2 (en) * | 2002-10-21 | 2005-09-06 | Eastman Kodak Company | Release agent management system with anilox roller |
US6926505B2 (en) * | 2003-07-23 | 2005-08-09 | Joaseph A. Sbarounis | Rotary machine housing with radially mounted sliding vanes |
JP2008232129A (en) * | 2007-03-19 | 2008-10-02 | Yoshio Abe | Seal with leg |
JP2008286183A (en) * | 2007-05-20 | 2008-11-27 | Yoshio Abe | Rotor seal |
CA2708376A1 (en) * | 2007-12-14 | 2009-06-25 | David Mcconnell | Wind to electric energy conversion with hydraulic storage |
DE102008025186B4 (en) | 2008-05-23 | 2010-04-29 | Manfred Max Rapp | Rotary engine |
DE102008025185A1 (en) | 2008-05-23 | 2009-11-26 | Manfred Max Rapp | Dynamic balancer for rotating piston machine, comprises drive shaft with eccentric unit and rotary piston supported at circular shaped eccentric unit |
WO2015054505A1 (en) * | 2013-10-09 | 2015-04-16 | Chart Inc. | Spin pump with spun-epicyclic geometry |
ES2582011B2 (en) * | 2016-05-11 | 2017-07-07 | Manuel ÁLVAREZ LÓPEZ | POLIVALENT FLUID MACHINE. |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE314185C (en) * | ||||
FR597611A (en) * | 1925-05-05 | 1925-11-25 | Capsule pump for spinning artificial silk | |
US1864699A (en) * | 1927-12-31 | 1932-06-28 | Varley Cromwell Hanford | Rotary engine, pump, and the like |
CH369540A (en) * | 1959-04-02 | 1963-05-31 | Rawyler Ehrat Ernst | Machine with at least one revolving organ that interacts with another organ to separate two spaces |
DE1131703B (en) * | 1960-04-05 | 1962-06-20 | Reinald Picker | Rotary piston power or working machine with periodically variable displacement |
FR1528601A (en) * | 1966-06-03 | 1968-06-14 | Compressors, motors, positive displacement pumps | |
US4280798A (en) * | 1979-01-24 | 1981-07-28 | Gurley James R | Work machine |
JPH03275996A (en) * | 1990-03-26 | 1991-12-06 | Ebara Corp | Revolving compressor and expander |
US5123820A (en) * | 1990-07-31 | 1992-06-23 | John Deere Technologies, International, Inc. | Pressure assisted apex seal with stepped slot |
-
1992
- 1992-06-09 DE DE4218847A patent/DE4218847A1/en not_active Withdrawn
-
1993
- 1993-06-04 EP EP93912894A patent/EP0644981B1/en not_active Expired - Lifetime
- 1993-06-04 AT AT93912894T patent/ATE157426T1/en not_active IP Right Cessation
- 1993-06-04 WO PCT/EP1993/001422 patent/WO1993025801A1/en active IP Right Grant
- 1993-06-04 DE DE59307216T patent/DE59307216D1/en not_active Expired - Lifetime
- 1993-06-04 US US08/351,291 patent/US5681156A/en not_active Expired - Lifetime
- 1993-06-04 ES ES93912894T patent/ES2109503T3/en not_active Expired - Lifetime
- 1993-06-04 AU AU43231/93A patent/AU4323193A/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO9325801A1 * |
Also Published As
Publication number | Publication date |
---|---|
US5681156A (en) | 1997-10-28 |
ES2109503T3 (en) | 1998-01-16 |
DE59307216D1 (en) | 1997-10-02 |
EP0644981B1 (en) | 1997-08-27 |
ATE157426T1 (en) | 1997-09-15 |
DE4218847A1 (en) | 1993-12-16 |
AU4323193A (en) | 1994-01-04 |
WO1993025801A1 (en) | 1993-12-23 |
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