CN220811125U - Automatic discharging device of mortar ore storage hopper - Google Patents
Automatic discharging device of mortar ore storage hopper Download PDFInfo
- Publication number
- CN220811125U CN220811125U CN202321842999.5U CN202321842999U CN220811125U CN 220811125 U CN220811125 U CN 220811125U CN 202321842999 U CN202321842999 U CN 202321842999U CN 220811125 U CN220811125 U CN 220811125U
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- China
- Prior art keywords
- storage hopper
- controller
- mortar
- alarm
- feed bin
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 23
- 238000007599 discharging Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 40
- 230000005611 electricity Effects 0.000 claims description 6
- 230000003287 optical effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The utility model provides an automatic discharging device of a mortar ore storage hopper, which comprises a controller (9) arranged on the ore storage hopper (1), a discharging valve (4) connected with a discharging pipe (5), a driving mechanism (4 a) for driving to open and close, wherein the controller (9) is electrically connected with the driving mechanism (4 a) through a data line to control the opening and closing of the discharging valve (4), a first material level sensor (6) is arranged in the ore storage hopper (1) and used for detecting the lower material and the material pressure of the ore storage hopper, a second material level sensor (7) is used for detecting the upper material of the ore storage hopper, and all the sensors are connected with the controller. The automatic discharging control of the mortar storage hopper is adopted, the unattended operation and the remote supervision control of the mortar storage hopper are realized, the continuous monitoring is realized, and the production efficiency and the production safety are improved.
Description
Technical Field
The utility model relates to the technical field of mineral deep processing, in particular to an automatic discharging device of a mortar storage hopper.
Background
Mortar storage bucket is widely used as a concentrator in mineral processing production, but traditional manual discharge needs the workman on the post to monitor storage bucket storage condition constantly, closes the relief valve when opening the relief valve and does not have the material when expecting, because the valve is manual control, the unable accurate control of valve aperture causes concentration effect subalternation problem, and the equipment side needs personnel 24 hour time conservation, waste human resources. Therefore, a new control method is required to solve the above-described problems.
Disclosure of utility model
In view of the above-mentioned drawbacks of the prior art, an object of the present utility model is to provide an automatic discharging device for a mortar storage bucket, which is used for solving the problems of low automation degree, low production efficiency and waste of human resources in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides an automatic discharging device of mortar storage bucket, the mortar storage bucket includes the feed bin, be equipped with the inlet pipe above the feed bin, the side is equipped with the overflow pipe of emission overflow thing, be equipped with the row material pipe in the bottom of feed bin, a serial communication port, lower part is equipped with the first material level sensor that is used for detecting lower part mortar material pressure in the feed bin, upper portion is equipped with the second material level sensor that is used for detecting upper portion mortar material pressure in the feed bin, two sensors are connected with the outside changer electricity of feed bin through the data line respectively, the changer passes through the data line and is connected with the controller electricity, be equipped with the relief valve on the relief valve, be equipped with the actuating mechanism that the drive relief valve was opened and close on the relief valve, the controller is connected with the opening in order to control relief valve through the data line electricity with actuating mechanism.
Further, the controller comprises an alarm, the alarm is connected with the controller, and the alarm is an audible alarm, a light display alarm or an audible and visual alarm.
Further, the controller is electrically connected with an execution servo motor on the discharge valve to drive the opening and closing of the discharge valve.
After the scheme is adopted, the utility model has the following technical effects: the sensor detects materials and material pressure, and transmits detected data to the controller, the controller controls the opening and closing of the feeding and discharging valve according to the current detection data value, unmanned and remote supervision control of the mortar ore storage hopper is achieved, continuous monitoring is achieved, and production efficiency and production safety are improved.
Drawings
Fig. 1 is a schematic view of an automatic discharging device of a mortar storage hopper.
Detailed Description
In order to make the utility model more apparent, the following detailed description of the device is provided in connection with the accompanying drawings:
The structure of the mortar storage hopper is shown in fig. 1, the mortar storage hopper comprises a storage bin 1, a feed pipe 2 is arranged on the upper surface of the storage bin 1, an overflow pipe 3 for discharging overflows is arranged on the side surface of the storage bin, a discharge pipe 5 is arranged at the bottom of the storage bin 1, a first material level sensor 6 for lower mortar material pressure is arranged at the lower part in the storage bin 1, a second material level sensor 7 for upper mortar material pressure is arranged at the upper part in the storage bin 1, the two sensors are respectively and electrically connected with a transmitter 8 outside the storage bin through wires, the transmitter 8 is electrically connected with a controller 9 through a data wire, a discharge valve 4 is arranged on the discharge pipe 5, an execution servo motor 4a for opening and closing the discharge valve is arranged on the discharge valve, and the controller 9 is electrically connected with the execution servo motor through the data wire to control the opening and closing of the discharge valve 4.
The controller 9 is also provided with an alarm, the alarm is connected with the controller 9, and the alarm is an audible alarm, a light display alarm or an audible and visual alarm.
The level sensor, the transmitter and the controller in the embodiment are all known devices in the industrial automation field, and the driving mechanism of the discharge valve is also conventional devices in the field.
The working process of the utility model is as follows, after the first material level sensor 6 detects the material pressure, the signal is transmitted to the transmitter 8, the pressure signal detected by the transmitter 8 is converted into an electric signal and then transmitted to the controller 9, and the controller starts to respond; the second level sensor 7 detects the material pressure and then transmits signals to the transmitter 8, the pressure signals detected by the transmitter 8 are converted into electric signals and then transmitted to the controller 9, the controller receives the signals and then controls the discharge valve 4 to be fully opened, and the materials are discharged from the discharge port 5. When the material liquid level is lower than the second material level sensor 7, the pressure sensor 6 detects the pressure of the material in real time, the detected material pressure value is transmitted to the controller 9 to be compared with a material pressure critical value, and when the material pressure value is within the material pressure critical value, the controller 9 controls the discharge valve 4 to be opened to a corresponding opening value according to the received material pressure value; when the material liquid level is lower than the first material level sensor 6, after the sensor does not detect the material, a signal is transmitted to the controller 9, and the controller 9 controls the discharge valve 4 to be closed.
The controller 9 comprises an alarm which is an audible alarm, an optical display alarm or an audible and optical alarm. When the controller 9 controls the received material pressure value to be out of the material pressure critical value, the controller 9 controls the discharging valve 4 to be fully opened, and the alarm gives an alarm.
When the material pressure value is outside the material pressure critical value, the controller sends an alarm signal through the alarm, and when the alarm is generated, the main interface displays the alarm in a pop-up window mode, and at the moment, the valve is automatically fully opened, and the system is automatically switched to be controlled manually. When the checking is finished and the normal running state can be restored, the system can be switched into an automatic mode by the alarm reset button under the interface point.
The above embodiments are only for illustrating the technical idea of the present utility model, and the protection scope of the present utility model is not limited thereto, and any modification made on the basis of the technical scheme according to the technical idea of the present utility model falls within the protection scope of the present utility model.
Claims (2)
1. An automatic discharging device of a mortar storage hopper, the mortar storage hopper comprises a feed bin (1), a feed pipe (2) is arranged on the feed bin (1), an overflow pipe (3) for discharging overflows is arranged on the side face of the feed bin, a discharge pipe (5) is arranged at the bottom of the feed bin (1), and the automatic discharging device is characterized in that,
The lower part is equipped with in feed bin (1) and is used for detecting lower part mortar material pressure's first material level sensor (6), upper portion is equipped with in feed bin (1) and is used for detecting upper portion mortar material pressure's second material level sensor (7), two sensors are connected with outside changer (8) of feed bin electricity through the data line respectively, changer (8) are connected with controller (9) electricity through the data line, be equipped with discharge valve (4) on discharge pipe (5), be equipped with actuating mechanism (4 a) of drive discharge valve switching on the discharge valve, controller (9) are connected with actuating mechanism (4 a) electricity through the data line in order to control the start and stop and the aperture of discharge valve (4).
2. An automatic discharge device for a mortar storage hopper according to claim 1, characterized in that: the controller (9) comprises an alarm, the alarm is connected with the controller (9), and the alarm is an acoustic alarm, an optical display alarm or an acousto-optic alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321842999.5U CN220811125U (en) | 2023-07-13 | 2023-07-13 | Automatic discharging device of mortar ore storage hopper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321842999.5U CN220811125U (en) | 2023-07-13 | 2023-07-13 | Automatic discharging device of mortar ore storage hopper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220811125U true CN220811125U (en) | 2024-04-19 |
Family
ID=90671428
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321842999.5U Active CN220811125U (en) | 2023-07-13 | 2023-07-13 | Automatic discharging device of mortar ore storage hopper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220811125U (en) |
-
2023
- 2023-07-13 CN CN202321842999.5U patent/CN220811125U/en active Active
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