CN217647634U - Automatic cutting device for strip electronic components - Google Patents
Automatic cutting device for strip electronic components Download PDFInfo
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- CN217647634U CN217647634U CN202123185368.4U CN202123185368U CN217647634U CN 217647634 U CN217647634 U CN 217647634U CN 202123185368 U CN202123185368 U CN 202123185368U CN 217647634 U CN217647634 U CN 217647634U
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Abstract
The utility model discloses an automatic device of tailorring of belted material electronic component, comprises a workbench, the upper surface of workstation interval side by side is equipped with belted material feeding mechanism, detection mechanism and cuts the mechanism, belted material feeding mechanism's below just is located the upper surface of workstation is equipped with belted material carrier mechanism, belted material carrier mechanism is used for placing the belted material and transports the belted material extremely the below of belted material feeding mechanism, belted material feeding mechanism passes the belted material propelling movement detection mechanism finally send to cut the mechanism, detection mechanism is used for the record belted material on every electronic component's the height, thereby it follows to cut the mechanism the height of detection mechanism record is carried out the truncation to every electronic component's pin respectively and is obtained the same electronic component of height. The utility model provides a take material electronic component to tailor device automatically for automatically, cut electronic component from the paper tape, be applicable to the strip material electronic component's of many specifications automation and cut.
Description
Technical Field
The utility model relates to an electronic component technical field especially relates to a device is tailor to belted electronic component is automatic.
Background
In the process of welding the printed board, a common electronic element supplied material is a strip of paper tape braid, a plurality of electronic elements are sequentially arranged and stuck on a paper tape sheet through a paper adhesive tape to form a strip of material, and the feeding mode is convenient for transportation and storage. When the printed board is welded, electronic elements on the paper tape need to be cut off from the paper tape at different heights according to the thickness requirement of the printed board, so that the printed board can be conveniently welded.
The electronic components on the tape are usually cut off by a pair of scissors manually, and the cutting mode has high labor intensity and inaccurate cutting height control. An automatic tape electronic component cutting device is designed for automatically cutting electronic components from a tape.
SUMMERY OF THE UTILITY MODEL
Based on the technical problem that the background art exists, the utility model provides a take material electronic component automatic cutting device for automatically, cut electronic component from the paper tape, be applicable to the strip material electronic component's of many specifications automation and cut.
An automatic cutting device for strip electronic components comprises a workbench, wherein strip feeding mechanisms, a detection mechanism and a cutting mechanism are arranged on the upper surface of the workbench at intervals side by side, a strip carrier mechanism is arranged below the strip feeding mechanisms and on the upper surface of the workbench, the strip carrier mechanism is used for placing strips and conveying the strips to the position below the strip feeding mechanisms, the strip feeding mechanisms push the strips to pass through the detection mechanism and finally to the cutting mechanism, the detection mechanism is used for recording the height of each electronic component on the strips, and the cutting mechanism cuts pins of each electronic component according to the height recorded by the detection mechanism so as to obtain the electronic components with the same height;
area material carrier mechanism switches sharp module including the carrier, the carrier switches the upper surface level smooth dynamic connection carrier dish of sharp module, the upper surface level of carrier dish is equipped with a plurality of carrier grooves, the carrier groove with area material feeding mechanism, detection mechanism and cut parallel along the line of mechanism, every carrier inslot can be put and is equipped with the area material carrier with getting, the area material carrier is equipped with the area material standing groove, the area material standing groove is kept away from be equipped with the slot on the one side inner wall of detection mechanism one end perpendicularly.
Preferably, area material feeding mechanism is including area material pay-off support, area material pay-off support's lateral wall is improved level and is equipped with pay-off sharp module, pay-off sharp module is improved level sliding connection pay-off slide, the lateral wall of pay-off slide is improved level the interval and is equipped with pay-off cylinder and benefit position cylinder, pay-off cylinder's output is perpendicular downward and is equipped with the pay-off bolt, the output of mending position cylinder is perpendicular downward and is equipped with and mends the position bolt, pay-off bolt and mend the position bolt all with the slot phase-match.
Preferably, detection mechanism includes the spout support, be equipped with the spout on the spout support, the spout with the carrier groove is parallel, the both sides of spout just are located the upper surface symmetry of workstation sets up detection camera and camera light source.
Preferably, cut the mechanism including cutting the support, one side of cutting the support is equipped with high control module group, opposite side perpendicularly and is equipped with linear guide, perpendicular sliding connection mounting panel on high control module group and the linear guide, the lower extreme of mounting panel is equipped with cutting assembly.
Preferably, cutting components is including cutting clamping jaw cylinder, it is just right to cut clamping jaw cylinder's output just the spout just is equipped with a pair of cutting clamping jaw that can the level open and shut, two the midsection symmetry of the relative terminal surface of cutting clamping jaw is equipped with the elastic block, two the lower tip of the relative terminal surface of cutting clamping jaw all is equipped with the blade.
Preferably, the material of area material carrier is iron or nickel, the carrier groove is kept away from the cell body bottom surface of detection mechanism one end is equipped with magnet.
Preferably, one side of the cutting mechanism is located the upper surface of the workbench is provided with an unloading mechanism, the unloading mechanism is far away from the lower part of one end of the cutting mechanism and is located the upper surface of the workbench is provided with a material collecting box.
Preferably, discharge mechanism includes the support of unloading, the lateral wall level of the support of unloading is equipped with unloads and transports the module, it transports the horizontal sliding connection slide of unloading of module, the lateral wall of the slide of unloading sets up the cylinder of unloading perpendicularly, the output of the cylinder of unloading is perpendicular downward and is equipped with a pair of parallel open-close's the clamping jaw of unloading.
The utility model provides a beneficial effect:
the utility model provides an automatic cutting device for strip electronic components, which is used for automatically cutting strip electronic components with various specifications, and because the lengths of the paper tapes are different, the spacing, the height and the quantity of the electronic components are different, the traditional automatic feeding mode of the tapes can not be adopted; aiming at the feeding mode, the automatic cutting device provided by the utility model adopts the strip carrier to place the strip, and the paper adhesive tape in the strip is prevented from deforming and bending by pushing the carrier to move; the detection mechanism detects the distance between the electronic components and the position of a formed bending part through camera vision, automatically calculates a cutting position, and then the cutting mechanism automatically adjusts the height of the cutting assembly so as to cut pins of the electronic components; in order to protect the electronic element body from being damaged in the cutting process, the elastic block is designed on the clamping jaw of the cutting assembly to ensure that the pin of the electronic element is clamped firstly and then cut, and the cutting stress of the cutter is ensured not to damage the electronic element.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic structural view of an automatic cutting device for electronic components with materials;
FIG. 2 is a schematic structural view of a belt carrier mechanism;
FIG. 3 is a schematic view of a belt carrier and a belt in cooperation;
FIG. 4 is an enlarged schematic view of A in FIG. 3;
FIG. 5 is a schematic structural view of a strip feeding structure;
fig. 6 is a schematic structural view of the detection mechanism and the cutting mechanism;
FIG. 7 is a schematic view of a cutting assembly;
FIG. 8 is a schematic structural view of a discharge mechanism;
fig. 9 is a schematic structural view of the belt material.
In the figure: 1-material carrying carrier mechanism, 11-carrier switching linear module, 12-carrier disc, 121-carrier groove, 122-magnet, 13-material carrying carrier, 131-material carrying placing groove, 132-slot, 2-material carrying feeding mechanism, 21-material carrying feeding support, 22-material carrying linear module, 23-feeding sliding plate, 24-feeding air cylinder, 25-feeding bolt, 26-position supplementing air cylinder, 27-position supplementing bolt, 3-detection mechanism, 31-sliding groove support, 32-sliding groove, 33-camera support, 34-detection camera, 35-light source support, 36-light source camera, 4-cutting mechanism, 41-cutting support, 42-height control module, 43-linear guide rail, 44-mounting plate, 45-cutting component, 451-cutting clamping jaw air cylinder, 452-cutting clamping jaw, 453-elastic block, 454-blade, 5-unloading mechanism, 51-unloading support, 52-unloading conveying module, 53-unloading, 54-unloading air cylinder, 55-unloading clamping jaw, 6-unloading sliding plate, 7-material carrying box, 71-pin, 72-electronic pin, 8-unloading table element and 711.
Detailed Description
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
The present invention will be further explained with reference to the following embodiments.
Referring to fig. 1-9, an automatic cutting device for strip electronic components comprises a workbench 8, wherein strip feeding mechanisms 2, detection mechanisms 3 and cutting mechanisms 4 are arranged on the upper surface of the workbench 8 at intervals side by side, a strip carrier mechanism 1 is arranged below the strip feeding mechanisms 2 and on the upper surface of the workbench 8, the strip carrier mechanism 1 is used for placing strips 7 and conveying the strips 7 to the lower side of the strip feeding mechanisms 2, the strip feeding mechanisms 2 push the strips 7 to pass through the detection mechanisms 3 and finally to the cutting mechanisms 4, the detection mechanisms 3 are used for recording the height of each electronic component 71 on the strips 7, and the cutting mechanisms 4 respectively cut pins 711 of each electronic component 71 according to the height recorded by the detection mechanisms 3 so as to obtain the electronic components 71 with the same height.
As shown in fig. 2-4, the strip 7 is vertically inserted into the strip placing groove 131 of the strip carrier 13, the strip carrier 13 is placed into the carrier groove 121 of the carrier tray 12, the carrier tray 12 can carry a plurality of strips 7, and the carrier groove 121 is provided with a magnet 122 for adsorbing the strip carrier 13 made of iron, thereby preventing the strip carrier 13 from moving in the carrier groove 121.
The strip feeding mechanism 2 comprises a strip feeding support 21, a feeding linear module 22 is horizontally arranged on the side wall of the strip feeding support 21, the feeding linear module 22 is horizontally and slidably connected with a feeding sliding plate 23, a feeding cylinder 24 and a position supplementing cylinder 26 are horizontally arranged on the side wall of the feeding sliding plate 23 at intervals, an output end of the feeding cylinder 24 is vertically downward and is provided with a feeding bolt 25, an output end of the position supplementing cylinder 26 is vertically downward and is provided with a position supplementing bolt 27, and the feeding bolt 25 and the position supplementing bolt 27 are both matched with the slot 132.
Before starting, the feeding sliding plate 23 is located at one end of the feeding linear module 22 far away from the detection mechanism 3, and when the work is started, firstly, the feeding air cylinder 24 drives the feeding bolt 25 to vertically insert downwards into the slot 132 of the strip carrier 13, and then the feeding linear module 22 drives the feeding sliding plate 23 to slide towards the detection mechanism 3, so that the strip carrier 13 is carried to enter the detection mechanism 3.
Detection mechanism 3 includes spout support 31, is equipped with spout 32 on spout support 31, and spout 32 is parallel with carrier groove 121, and the both sides of spout 32 and the upper surface symmetry that is located workstation 8 set up camera support 33 and light source support 35, are equipped with on the camera support 33 and detect camera 34, are equipped with camera light source 36 on the light source support 35. The light source center of the camera light source 36 and the lens center of the detection camera 34 are located on the same axis. The inspection camera 34 inspects the electronic components 71 on each passing tape stock 7, and records the height of the electronic components.
During operation, the carrier switching linear module 11 drives the carrier tray 12 to move, so that the carrier groove 121 on the carrier tray 12 is aligned with the chute 32 in the detection mechanism 3, and the feeding linear module 22 drives the carrier 13 in the carrier groove 121 to enter the chute 32. Since the chute 32 has a certain length, and the detection camera 34 and the feeding linear module 22 are at the same horizontal position, so that the length of the feeding linear module 22 is limited, the feeding cylinder 24 cannot push the tape carrier 13 into the chute 32 completely, and therefore the tape carrier 13 needs to be replaced by the position-supplementing cylinder 26 during the transportation process, and the position-supplementing cylinder 26 can also drive the position-supplementing bolt 27 to be inserted into the slot 132 of the tape carrier 13 vertically and downwardly, so as to completely send the tape carrier 13 into the chute 32.
The cutting mechanism 4 comprises a cutting support 41, a height control module 42 is vertically arranged on one side of the cutting support 41, a linear guide rail 43 is vertically arranged on the other side of the cutting support 41, a mounting plate 44 is vertically connected to the height control module 42 and the linear guide rail 43 in a sliding mode, and a cutting assembly 45 is arranged at the lower end of the mounting plate 44.
The cutting assembly 45 comprises a cutting clamping jaw cylinder 451, the output end of the cutting clamping jaw cylinder 451 is opposite to the sliding groove 32 and is provided with a pair of cutting clamping jaws 452 capable of being opened and closed horizontally, elastic blocks 453 are symmetrically arranged at the middle parts of the opposite end faces of the two cutting clamping jaws 452, the elastic blocks 453 are made of rubber, and blades 454 are arranged at the lower end parts of the opposite end faces of the two cutting clamping jaws 452.
In operation, the height control module 42 drives the mounting plate 44 to move vertically up and down according to the height of the electronic component 71 detected by the detecting mechanism 3, so as to drive the cutting assembly 45 to align with the required cutting height of each electronic component 71. When the lead 711 of the electronic component 71 is cut, the cutting jaw cylinder 451 drives the two cutting jaws 452 to close, and at this time, the two elastic blocks 453 clamp the middle portion of the lead 711, and the two blades 454 complete the cutting operation of the lower end portion of the lead 711. The cutting clamping jaw 452 is provided with an elastic block 453 to ensure that the pin 711 of the electronic element 71 is clamped first and then cut, and ensure that the cutting stress of the cutter cannot damage the electronic element 71.
One side of cutting mechanism 4 and the upper surface that is located workstation 8 are equipped with shedding mechanism 5, and shedding mechanism 5 keeps away from the below of cutting mechanism 4 one end and the upper surface that is located workstation 8 and is equipped with material collecting box 6. The discharging mechanism 5 comprises a discharging support 51, a discharging conveying module 52 is horizontally arranged on the side wall of the discharging support 51, the discharging conveying module 52 is horizontally connected with a discharging sliding plate 53 in a sliding mode, a discharging air cylinder 54 is vertically arranged on the side wall of the discharging sliding plate 53, and the output end of the discharging air cylinder 54 is vertically downward and is provided with a pair of discharging clamping jaws 55 capable of being opened and closed in parallel. The cut electronic components 71 are gripped by the discharge gripper 55, and horizontally moved by the discharge conveyance module 52 and fed into the magazine 6.
The working principle is as follows:
as shown in fig. 9, the tape 7 is formed by adhering the electronic components 71 to a paper tape through a paper tape 72, the position or height of each electronic component 71 is different, and the pins 711 of the electronic components 71 are required to have the same length when the printed circuit board is welded, so that a large error exists in manual cutting.
In operation, the carrier switching linear module 11 in the tape carrier mechanism 1 drives the carrier disc 12 to move, so that the carrier groove 121 with the tape carrier 13 is aligned with the chute 32 in the detection mechanism 3, then the feeding linear module 22 in the tape feeding mechanism 2 drives the feeding cylinder 24 and the reseating cylinder 26 to move horizontally, so that the tape carrier 13 with the tape 7 is completely fed into the chute 32, the detection camera 34 records the height of each electronic component 71 on the tape 7 and sends the recorded information to the central processing unit, the central processing unit feeds the result back to the cutting mechanism 2, and then the height control module 42 in the cutting mechanism 2 drives the mounting plate 44 to adjust the position in the vertical direction, so that the cutting clamping jaw 452 is aligned with the pin 711 of the electronic component 71 for cutting. After the cutting is completed, the discharging gripper 55 in the discharging mechanism 5 grips the upper end portion of the electronic component 71 by the driving of the discharging transport module 52, and then the cutting gripper 452 is opened, and the transport module 52 carries the discharging gripper 55 to the material receiving cassette 6.
After cutting of one electronic component 71 is completed, the tape feeding mechanism 2 continues to advance the tape carrier 13, so that the next electronic component 71 is located at the cutting assembly 45, after all the electronic components 71 on one tape carrier 13 are cut, the tape feeding mechanism 2 pulls the tape carrier 13 back onto the carrier tray 12 from the chute 32, and then the carrier switching linear module 11 drives the carrier tray 12 to move horizontally to align the next row of carrier slots 121 with the chute 32 in the detection mechanism 3, and the above operations are repeated.
Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.
Claims (8)
1. The automatic cutting device for the electronic components with the strips comprises a workbench (8) and is characterized in that a strip feeding mechanism (2), a detecting mechanism (3) and a cutting mechanism (4) are arranged on the upper surface of the workbench (8) side by side at intervals, a strip carrier mechanism (1) is arranged below the strip feeding mechanism (2) and located on the upper surface of the workbench (8), the strip carrier mechanism (1) is used for placing strips (7) and conveying the strips (7) to the lower portion of the strip feeding mechanism (2), the strip feeding mechanism (2) pushes the strips (7) to pass through the detecting mechanism (3) and finally to the cutting mechanism (4), the detecting mechanism (3) is used for recording the height of each electronic component (71) on the strips (7), and the cutting mechanism (4) cuts pins (711) of each electronic component (71) according to the height recorded by the detecting mechanism (3) to obtain the electronic components (71) with the same height;
area material carrier mechanism (1) switches sharp module (11) including the carrier, the carrier switches the upper surface level sliding connection carrier dish (12) of sharp module (11), the upper surface level of carrier dish (12) is equipped with a plurality of carrier grooves (121), carrier groove (121) with area material feeding mechanism (2), detection mechanism (3) and the parallel along the line of cutting mechanism (4), can put in every carrier groove (121) and be equipped with area material carrier (13), area material carrier (13) are equipped with area material standing groove (131), area material standing groove (131) are kept away from be equipped with slot (132) on the one side inner wall of detection mechanism (3) one end perpendicularly.
2. The automatic cutting device for the strip electronic components as claimed in claim 1, wherein the strip feeding mechanism (2) comprises a strip feeding support (21), a feeding linear module (22) is horizontally arranged on a side wall of the strip feeding support (21), the feeding linear module (22) is horizontally and slidably connected with a feeding sliding plate (23), a feeding cylinder (24) and a position supplementing cylinder (26) are horizontally arranged on a side wall of the feeding sliding plate (23) at intervals, an output end of the feeding cylinder (24) is vertically downward and provided with a feeding bolt (25), an output end of the position supplementing cylinder (26) is vertically downward and provided with a position supplementing bolt (27), and the feeding bolt (25) and the position supplementing bolt (27) are matched with the insertion slot (132).
3. The automatic cutting device for strip electronic components according to claim 2, wherein the detection mechanism (3) comprises a chute support (31), a chute (32) is arranged on the chute support (31), the chute (32) is parallel to the carrier groove (121), and detection cameras (34) and camera light sources (36) are symmetrically arranged on two sides of the chute (32) and on the upper surface of the workbench (8).
4. The automatic cutting device for strip electronic components according to claim 3, characterized in that the cutting mechanism (4) comprises a cutting support (41), a height control module (42) is vertically arranged on one side of the cutting support (41), a linear guide rail (43) is vertically arranged on the other side of the cutting support, a mounting plate (44) is vertically and slidably connected to the height control module (42) and the linear guide rail (43), and a cutting assembly (45) is arranged at the lower end of the mounting plate (44).
5. The automatic cutting device for the electronic components with the materials as claimed in claim 4, wherein the cutting assembly (45) comprises a cutting clamping jaw cylinder (451), the output end of the cutting clamping jaw cylinder (451) is opposite to the chute (32) and is provided with a pair of cutting clamping jaws (452) capable of being opened and closed horizontally, the middle parts of the opposite end faces of the two cutting clamping jaws (452) are symmetrically provided with elastic blocks (453), and the lower end parts of the opposite end faces of the two cutting clamping jaws (452) are provided with blades (454).
6. The automatic cutting device for the strip electronic components as claimed in any one of claims 1 to 5, wherein the strip carrier (13) is made of iron or nickel, and a magnet (122) is arranged on the bottom surface of the carrier groove (121) at one end thereof far away from the detection mechanism (3).
7. The automatic cutting device for the electronic components with materials according to any one of claims 1 to 5, characterized in that a discharging mechanism (5) is arranged on one side of the cutting mechanism (4) and on the upper surface of the workbench (8), and a material receiving box (6) is arranged below one end of the discharging mechanism (5) far away from the cutting mechanism (4) and on the upper surface of the workbench (8).
8. The automatic cutting device for the strip electronic components according to claim 7, wherein the discharging mechanism (5) comprises a discharging support (51), a discharging and conveying module (52) is horizontally arranged on a side wall of the discharging support (51), the discharging and conveying module (52) is horizontally and slidably connected with a discharging sliding plate (53), a discharging cylinder (54) is vertically arranged on a side wall of the discharging sliding plate (53), and an output end of the discharging cylinder (54) is vertically downward and provided with a pair of discharging clamping jaws (55) capable of being opened and closed in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123185368.4U CN217647634U (en) | 2021-12-17 | 2021-12-17 | Automatic cutting device for strip electronic components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123185368.4U CN217647634U (en) | 2021-12-17 | 2021-12-17 | Automatic cutting device for strip electronic components |
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| Publication Number | Publication Date |
|---|---|
| CN217647634U true CN217647634U (en) | 2022-10-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123185368.4U Active CN217647634U (en) | 2021-12-17 | 2021-12-17 | Automatic cutting device for strip electronic components |
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| Country | Link |
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| CN (1) | CN217647634U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118181963A (en) * | 2024-05-20 | 2024-06-14 | 自贡国铨电子有限公司 | Electronic component inspection spouts a yard system |
-
2021
- 2021-12-17 CN CN202123185368.4U patent/CN217647634U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118181963A (en) * | 2024-05-20 | 2024-06-14 | 自贡国铨电子有限公司 | Electronic component inspection spouts a yard system |
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