CN203330839U - Five-axis special-shaped curved surface grinder - Google Patents
Five-axis special-shaped curved surface grinder Download PDFInfo
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- CN203330839U CN203330839U CN201320401103XU CN201320401103U CN203330839U CN 203330839 U CN203330839 U CN 203330839U CN 201320401103X U CN201320401103X U CN 201320401103XU CN 201320401103 U CN201320401103 U CN 201320401103U CN 203330839 U CN203330839 U CN 203330839U
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Abstract
A five-axis special-shaped curved surface grinder comprises an engine base (1), an X axis (2), a Y axis (3), a Z axis (4), a B axis (5), a C axis (6) and a main axis (7). A Y axis base is installed on the engine base (1). An X axis base and a Z axis base are installed on the Y axis base. An X axis platform is arranged on the X axis base. A Z axis platform is arranged on the Z axis base. A rotating C axis is arranged on the X axis platform. A rotating B axis is arranged on the Z axis platform. A main axis rotating working platform is arranged on the rotating B axis and connected with the main axis (7), all control circuits of servo motors corresponding to the X axis (2), the Y axis (3), the Z axis (4), the B axis (5), the C axis (6) and the main axis (7) are connected with a numerical control working platform, and the X axis (2), the Y axis (3), the Z axis (4), the B axis (5), the C axis (6) and the main axis (7) are in coordinated movement under the control of a CNC system, and then high-speed precision machining of a special-shaped curved surface is achieved.
Description
Technical field
The utility model relates to Advanced Manufacturing System and Computerized Numerical Control processing technology field, particularly a kind of five axle abnormal curved surface grinding machines.
Background technology
At present, five axle system major parts are for aviation, space flight and priority industry project thereof, system price is very expensive, the NC program making is more difficult in addition, the coordinate transformation relation complexity, and about the processing of the abnormal curved surface of the like aspherical lens mould core of more popular project, at present can only be by traditional processing method: adopt vertical machining centre to complete the Milling Process of workpiece, and then carry out surface finish, carry out step by step, but the linear velocity of its bottom surface is zero, the fineness of bottom surface is poor comparatively speaking like this, the clamping of workpiece is more complicated also, the surface figure accuracy of the core rod processed can't guarantee, and poor performance, service life is low.
In order to solve, above-mentioned fineness is poor, expensive, and poor etc. the problem of surface figure accuracy, the utility model proposes a kind of reducing costs, and avoids the fixture multiple clamping, improves five axle abnormal curved surface grinding machines of fineness and precision.
The utility model content
In order to address the above problem, the utility model adopts following technical scheme:
The five axle abnormal curved surface grinding machines that the utility model provides, comprise support, X-axis, Y-axis, Z axis, B axle, C axle and main shaft, it is characterized in that, the Y-axis base is installed on described support, is comprised Y-axis servomotor, Y-axis line rail, Y-axis line rail slide block, Y-axis encoder, Y-axis limit switch, X-axis base and Z axis base on the Y-axis base; Comprise X-axis servomotor, X-axis line rail on described X-axis base, X-axis line rail slide block, X-axis encoder, X-axis limit switch and X-axis platform; Comprise Z axis servomotor and Z axis brake system, z axis rail, Z axis rail slide block, Z axis encoder and Z axis platform on described Z axis base; Connect rotation C axle on described X-axis platform, rotation C axle comprises C axle servomotor, long seat, C axle rotary table, C axle Magnetic ruler system, the two helical pitch turbine and worm mechanisms of C axle and the C axle brake system set of cutter; Connect rotation B axle on described Z axis platform, rotation B axle comprises B axle servomotor, the two helical pitch turbine and worm of B axle mechanism, B axle Magnetic ruler system, B axle brake system and main shaft rotary table; Connect main shaft on described main shaft rotary table, main shaft comprises spindle servo electric machine, main tapping, blade clamping apparatus and blow-out nozzle; The control circuit of Y-axis servomotor, X-axis servomotor, Z axis servomotor, C axle servomotor, B axle servomotor, spindle servo electric machine all is connected with numerical control table, NC table; X-axis, Y-axis, Z axis, B axle, C axle and the main shaft coordinated movement of various economic factors under the CNC control system is controlled, realize the high speed and precision processing of abnormal curved surface.
Further, described Z axis brake system has the band-type brake function, can keep the position of Z axis when power down, prevents from clashing into described C axle rotary table.
Further, described Y-axis limit switch, X-axis limit switch and Z axis limit switch retrain respectively X-axis, Y-axis and Z axis stroke.
Further, described Y-axis encoder, X-axis encoder, Z axis encoder reflect respectively X-axis, Y-axis and Z axis coordinate relation and reach the CNC control system.
Further, described C axle rotary table is by described C axle driven by servomotor, by the two helical pitch turbine and worm of described C axle, mechanism makes C axle rotary table can realize 360 ° of rotations, described main shaft rotary table is by described B axle driven by servomotor, by the two helical pitch turbine and worm of described B axle mechanism, the B axle is moved left and right, and allow main shaft move with it, B axle rotation angle range is-30 °-110 °.
Further, it is characterized in that, described maximum speed of spindle reaches 24000 and turns.
The beneficial effects of the utility model are: in workpiece process, application precise motion control technology, make each axle coordinate to perform an action, the part of the various shapes of Precision Machining and structure, clamped one time completes even all operations of the part overwhelming majority, smooth surface, the surface roughness of institute's processing work are low, and accurate to dimension is high.
The accompanying drawing explanation
Fig. 1 is the utility model structural representation.
The specific embodiment
Refer to Fig. 1, five axle abnormal curved surface grinding machines, comprise support, X-axis, Y-axis, Z axis, B axle, C axle and main shaft; It is characterized in that, the Y-axis base is installed on described support, comprise Y-axis servomotor, Y-axis line rail, Y-axis line rail slide block, Y-axis encoder, Y-axis limit switch, X-axis base and Z axis base on the Y-axis base; Comprise X-axis servomotor, X-axis line rail on described X-axis base, X-axis line rail slide block, X-axis encoder, X-axis limit switch and X-axis platform; Comprise Z axis servomotor and Z axis brake system, z axis rail, Z axis rail slide block, Z axis encoder and Z axis platform on described Z axis base; Connect rotation C axle on described X-axis platform, rotation C axle comprises C axle servomotor, long seat, C axle rotary table, C axle Magnetic ruler system, the two helical pitch turbine and worm mechanisms of C axle and the C axle brake system set of cutter; Connect rotation B axle on described Z axis platform, rotation B axle comprises B axle servomotor, the two helical pitch turbine and worm of B axle mechanism, B axle Magnetic ruler system, B axle brake system and main shaft rotary table; Connect main shaft on described main shaft rotary table, main shaft comprises spindle servo electric machine, main tapping, blade clamping apparatus and blow-out nozzle; The control circuit of Y-axis servomotor, X-axis servomotor, Z axis servomotor, C axle servomotor, B axle servomotor, spindle servo electric machine all is connected with numerical control table, NC table; X-axis, Y-axis, Z axis, B axle, C axle and the main shaft coordinated movement of various economic factors under the CNC control system is controlled, realize the high speed and precision processing of abnormal curved surface.
With upper-part, according to conventional installation principle, requirement, circuit and board and console, assemble.
When processing work, the workpiece blank is fixed on C axle rotary table, select Cutting tool installation manner on blade clamping apparatus; Import again control program, at first on console, simulate processing, if, without the situation of interfering, start to be processed.If the situation of interference is arranged, there are interference problem in system warning or prompting operating personnel, need readjust program until without interference state.After simulation is normal, by manual operation, workpiece blank initial point is carried out to tool setting, startup system after the tool setting operation completes, lathe carries out workpiece cutting and grinding step automatically, completes curve surface of workpiece processing.With upper-part, utilize five coordinate interpolation technology automatically to regulate five axles, there is main shaft High Rotation Speed rapid processing, realize complex-curved cutting and the digital control processing of grinding.
Claims (6)
1. five axle abnormal curved surface grinding machines, comprise support (1), X-axis (2), Y-axis (3), Z axis (4), B axle (5), C axle (6) and main shaft (7), it is characterized in that, the upper Y-axis base of installing of described support (1), comprise Y-axis servomotor (31), Y-axis line rail, Y-axis line rail slide block, Y-axis encoder, Y-axis limit switch on the Y-axis base; Comprise X-axis servomotor (21), X-axis line rail on described X-axis base, X-axis line rail slide block, X-axis encoder, X-axis limit switch and X-axis platform; Comprise Z axis servomotor (41) and Z axis brake system, z axis rail, Z axis rail slide block, Z axis encoder and Z axis platform on described Z axis base; Connect rotation C axle on described X-axis platform, rotation C axle comprises C axle servomotor (51), long seat, C axle rotary table (52), C axle Magnetic ruler system, the two helical pitch turbine and worm mechanisms of C axle and the C axle brake system set of cutter; Connect rotation B axle on described Z axis platform, rotation B axle comprises B axle servomotor (61), the two helical pitch turbine and worm of B axle mechanism, B axle Magnetic ruler system, B axle brake system and main shaft rotary table; Connect main shaft on described main shaft rotary table, main shaft comprises spindle servo electric machine (71), main tapping, blade clamping apparatus (72) and blow-out nozzle (73); The control circuit of Y-axis servomotor, X-axis servomotor, Z axis servomotor, C axle servomotor, B axle servomotor, spindle servo electric machine all is connected with numerical control table, NC table; X-axis, Y-axis, Z axis, B axle, C axle and the main shaft coordinated movement of various economic factors under the control of CNC control system, realize the high speed and precision processing of abnormal curved surface.
2. five axle abnormal curved surface grinding machines according to claim 1, is characterized in that, described Z axis brake system has the band-type brake function, can keep the position of Z axis when power down, prevents from clashing into described C axle rotary table.
3. five axle abnormal curved surface grinding machines according to claim 1, is characterized in that, described Y-axis limit switch, X-axis limit switch and Z axis limit switch retrain respectively X-axis, Y-axis and Z axis stroke.
4. five axle abnormal curved surface grinding machines according to claim 1, is characterized in that, described Y-axis encoder, X-axis encoder, Z axis encoder reflect respectively X-axis, Y-axis and Z axis coordinate relation and reach the CNC control system.
5. five axle abnormal curved surface grinding machines according to claim 1, it is characterized in that, described C axle rotary table is by described C axle driven by servomotor, by the two helical pitch turbine and worm of described C axle, mechanism makes C axle rotary table can realize 360 ° of rotations, described main shaft rotary table, by described B axle driven by servomotor, by the two helical pitch turbine and worm of described B axle mechanism, moves left and right the B axle, and allowing main shaft move with it, B axle rotation angle range is-30 °-110 °.
6. five axle abnormal curved surface grinding machines according to claim 1, is characterized in that, described maximum speed of spindle reaches 24000 and turns.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320401103XU CN203330839U (en) | 2013-07-08 | 2013-07-08 | Five-axis special-shaped curved surface grinder |
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CN201320401103XU CN203330839U (en) | 2013-07-08 | 2013-07-08 | Five-axis special-shaped curved surface grinder |
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CN201320401103XU Expired - Lifetime CN203330839U (en) | 2013-07-08 | 2013-07-08 | Five-axis special-shaped curved surface grinder |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105922116A (en) * | 2016-06-15 | 2016-09-07 | 深圳市微雕科技有限公司 | Multifunctional five-axis numerical-control polishing machine |
CN107414647A (en) * | 2017-09-13 | 2017-12-01 | 苏州立源信智能科技有限公司 | One kind automation lifting sanding apparatus |
CN109500723A (en) * | 2017-09-12 | 2019-03-22 | 姜相九 | Curved strengthened glass grinding device |
CN111152071A (en) * | 2020-02-02 | 2020-05-15 | 罗夯智能科技(上海)有限公司 | Three-center horizontal machining equipment |
CN111251117A (en) * | 2015-07-28 | 2020-06-09 | 坂东机工株式会社 | Glass plate processing device |
CN112536702A (en) * | 2020-12-02 | 2021-03-23 | 四川龙天精工科技有限公司 | Superhard materials curved surface grinding and polishing processing device |
-
2013
- 2013-07-08 CN CN201320401103XU patent/CN203330839U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111251117A (en) * | 2015-07-28 | 2020-06-09 | 坂东机工株式会社 | Glass plate processing device |
CN105922116A (en) * | 2016-06-15 | 2016-09-07 | 深圳市微雕科技有限公司 | Multifunctional five-axis numerical-control polishing machine |
CN109500723A (en) * | 2017-09-12 | 2019-03-22 | 姜相九 | Curved strengthened glass grinding device |
CN107414647A (en) * | 2017-09-13 | 2017-12-01 | 苏州立源信智能科技有限公司 | One kind automation lifting sanding apparatus |
CN111152071A (en) * | 2020-02-02 | 2020-05-15 | 罗夯智能科技(上海)有限公司 | Three-center horizontal machining equipment |
CN112536702A (en) * | 2020-12-02 | 2021-03-23 | 四川龙天精工科技有限公司 | Superhard materials curved surface grinding and polishing processing device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP01 | Change in the name or title of a patent holder |
Address after: 361001, Fujian Province, Huli District, Xiamen Province Torch hi tech Zone Pioneer Park, Albert building, 3 floor, room N304 Patentee after: XIAMEN WINJOIN TECHNOLOGY CO.,LTD. Address before: 361001, Fujian Province, Huli District, Xiamen Province Torch hi tech Zone Pioneer Park, Albert building, 3 floor, room N304 Patentee before: XIAMEN WINJOIN TECHNOLOGY Co.,Ltd. |
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CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20131211 |