CN202229731U - Digital checking system for material field - Google Patents
Digital checking system for material field Download PDFInfo
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- CN202229731U CN202229731U CN201120372081XU CN201120372081U CN202229731U CN 202229731 U CN202229731 U CN 202229731U CN 201120372081X U CN201120372081X U CN 201120372081XU CN 201120372081 U CN201120372081 U CN 201120372081U CN 202229731 U CN202229731 U CN 202229731U
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000013523 data management Methods 0.000 description 2
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Abstract
The utility model provides a digital material field checking system, which comprises a two-dimensional laser scanner, a measuring head rotating device, a stroke measuring unit, a tilt angle sensor, a remote communication unit, a computer service system and a main control unit; the measuring head rotating device, the stroke measuring unit and the inclination angle sensor are arranged on the material stacking and taking equipment, and the two-dimensional laser scanner is arranged on the measuring head rotating device; the power supply cable and the communication cable of the two-dimensional laser scanner, the measuring head rotating device, the stroke measuring unit and the inclination angle sensor are connected to the main control unit, and the main control unit is connected to the computer service system through the remote communication unit. The utility model discloses just to fixed automatic check provide a new solution. The problem of measurement blind area in fixed automatic inventory can be solved better not only by the restriction of stock ground type.
Description
Technical field
The utility model belongs to the technical field of measuring system and laser three-dimensional scanning imaging; Relating in particular to a kind of large-scale stock ground material stack volume that is used for measures and the automated system of calculating; Be material field digitizing check system, the utility model both can be used for the measurement of circular stockyard material stack volume and also can be used for the material stack volume measurement of square stock ground.
Background technology
At present, to make an inventory be the difficult problem of metering in these industry stock grounds in bulk of puzzlement always in the stock stock ground of industries such as electric power, iron and steel, metallurgy, coal, chemical industry, harbour.Above-mentioned these industries are used to deposit two kinds of forms of the general branch in stock ground of bulk cargo, and a kind of is the square stock ground that exists for a long time, adopts transfer gantry or bucket wheel machine that bulk cargo is carried out accessing operation; Another kind is emerging circular stockyard, adopts stacker-reclaimer that bulk cargo is carried out accessing operation.Wherein transfer gantry, bucket wheel machine and stacker-reclaimer we be referred to as heap and get material equipment.
The method of making an inventory to the stock ground now mainly comprises count, portablely makes an inventory and fixedly make an inventory automatically.
Count needs earlier the stockpile shaping, is made into to carry out the scene by survey crew with tape measure behind the regular shape and measure, and calculates material stack volume according to measuring the result, and the method complicated operation, precision is low, efficient is low, is not easy to business administration.
Portable making an inventory mainly is to carry out in-site measurement by the portable appearance of making an inventory; Owing to need survey crew repeatedly to measure at diverse location; Measuring accuracy just depends on the quantity of measurement point, but measurement point is many more, increases the survey crew workload more; Realistic accuracy is not high yet, the operation so the method also is not easy to make an inventory in large-scale stock ground.
Fixed making an inventory automatically solved the problem that exists in preceding two methods, is the most practical, most widely used method.But so be subject to the range of operation of heap taking equipment, there is the problem of measuring the blind area in fixed making an inventory automatically owing to be by the measurement operation of making an inventory of the heap taking equipment in the stock ground.
Summary of the invention
The utility model content:
The utility model purpose: the utility model provides a kind of material field digitizing check system, its objective is the solution fixed middle problem of measuring the blind area of making an inventory automatically in the past.
Technical scheme: the utility model is realized through following technical scheme:
A kind of material field digitizing check system is characterized in that: this system comprises two dimensional laser scanning appearance, gauge head whirligig, stroke measurment unit, obliquity sensor, telecommunication unit, computer service system and main control unit; Gauge head whirligig, stroke measurment unit and obliquity sensor are installed in heap and get on the material equipment, and the two dimensional laser scanning appearance is installed on the gauge head whirligig; The power cable and the communication cable of two dimensional laser scanning appearance, gauge head whirligig, stroke measurment unit and obliquity sensor are connected to main control unit, and main control unit is connected to computer service system through the telecommunication unit.
Main control unit is connected two dimensional laser scanning appearance, gauge head whirligig, stroke measurment unit and obliquity sensor through EPA with RS485.
The stroke measurment unit is made up of many circles absolute value encoder and gear set.
Advantage and effect: the utility model provides a kind of material field digitizing check system, and this system comprises two dimensional laser scanning appearance, gauge head whirligig, stroke measurment unit, obliquity sensor, telecommunication unit, computer service system and main control unit; Gauge head whirligig, stroke measurment unit and obliquity sensor are installed in heap and get on the material equipment, and the two dimensional laser scanning appearance is installed on the gauge head whirligig; The power cable and the communication cable of two dimensional laser scanning appearance, gauge head whirligig, stroke measurment unit and obliquity sensor are connected to main control unit, and main control unit is connected to computer service system through the telecommunication unit.
The utility model is exactly to have proposed a kind of new solution to fixed making an inventory automatically.Neither receive the restriction of stock ground type can better solve the fixed middle problem of measuring the blind area of making an inventory automatically again.
The beneficial effect of the utility model is:
1, is applicable to dissimilar stock grounds;
2, there is not the blind area of measurement;
3, simple in structure;
4, cost is low;
5, flexible configuration.
Description of drawings:
Fig. 1 is the synoptic diagram of single two dimensional laser scanning appearance scanning area;
Fig. 2 is the synoptic diagram that has increased the two dimensional laser scanning appearance scanning area behind the gauge head whirligig;
Fig. 3 is the system architecture diagram of the utility model.
Embodiment:Below in conjunction with accompanying drawing the utility model is done further explanation:
A kind of material field digitizing check system, this system comprises two dimensional laser scanning appearance 1, gauge head whirligig 2, stroke measurment unit 3, obliquity sensor 4, telecommunication unit 7, computer service system 5 and main control unit 6; Gauge head whirligig 2, stroke measurment unit 3 and obliquity sensor 4 are installed in heap and get on the material equipment; Two dimensional laser scanning appearance 1 is got advancing of material equipment through heap or is rotated, and continuously stockpile is carried out cross-sectional profiles scanning;
Two dimensional laser scanning appearance 1 is installed on the gauge head whirligig 2; The power cable and the communication cable of two dimensional laser scanning appearance 1, gauge head whirligig 2, stroke measurment unit 3 and obliquity sensor 4 are connected to main control unit 6, and main control unit 6 is connected to computer service system 5 through telecommunication unit 7.Two dimensional laser scanning appearance 1 is used for the surface measurement to the stock ground stockpile; Gauge head whirligig 2 drives 1 rotation of two dimensional laser scanning appearance; Scan the zone that the two dimensional laser scanning appearance can not scan originally, utilize the gauge head whirligig to drive the effect that two dimensional laser scanning appearance rotation sweep measures to be: to owing to piled the compensation of the measurement blind area measurement that the restriction of getting the material device travel produces; Stroke measurment unit 3 is used for measuring heap and gets the material equipment anglec of rotation or travel distance, for system realizes that to stockpile three-dimensional measurement provides third dimension data; Obliquity sensor 4 is the luffing angles that are used for measuring the heap arm for taking material, and the monitoring heap is got the pitching variation of material equipment in real time, is used for the absolute position parameter of two dimensional laser scanning appearance is compensated; Main control unit 6 is to be used for gathering in real time each sensing data and to be uploaded to master system; Computer service system 5 is equipped with material field digitizing check system software; Can be to carrying out digitized simulation and volume calculation from the data that main control unit receives through telecommunication system 7, and functions such as the measurement of making an inventory, data management, rights management, system are provided with are provided for the user.
Main control unit 6 is connected two dimensional laser scanning appearance 1, gauge head whirligig 2, stroke measurment unit 3 and obliquity sensor 4 through EPA with RS485.Main control unit 6 is connected to computer service system 5 through telecommunication unit 7.Stroke measurment unit 3 is made up of many circles absolute value encoder and gear set.
Computer service system 5 is mainly the user functions such as count point operation interface, historical data management, user authority management, system's setting, WEB service are provided, and is simple to operate, easy to use.
It is the effect of forming a connecting link that main control unit 6 has mainly played; With coming on the real time data acquisition of the various sensors of bottom; And, be uploaded to computer service system through wired or wireless mode, for computer service system calculates material stack volume and shows that stockpile three-dimensional simulation figure provides measurement data.
The travel distance or the anglec of rotation that the stroke measurment unit adopts many circle absolute value encoders and supporting with it pulley or gear to come measuring equipment are uploaded to main control unit through the RS485 communication modes with data in real time.
The measurement of dip angle unit at obliquity sensor 4 place be used in cantilever up and down the heap of pitching get on the material equipment, purpose is will its luffing angle is eliminated because the pitching of cantilever causes measuring inaccurate problem through measuring.
The telecommunication unit is the problem that the mode of employing wireless aps or optical fiber has solved telecommunication between stock ground and the office space.
In original inventory procedure, because laser scanning is to get the rotation of material equipment or advance and realize by heap, heap is got the place that material equipment can not arrive, the two dimensional laser scanning appearance also just sweep less than, be referred to as to measure the blind area.Through the two dimensional laser scanning appearance is installed on the gauge head whirligig; When heap is got material equipment arrival measurement edge, blind area; The gauge head whirligig drives two dimensional laser scanning appearance rotation sweep, and the zone of scanning becomes the face of a circle by a line, because scanning plane is bigger; Can cover whole measurement blind area fully, make whole making an inventory measure no longer existence measurement blind area.Through the anglec of rotation of scrambler detection gauge head, data in real time is uploaded to main control unit on the gauge head whirligig through the RS485 communication modes; The two dimensional laser scanning appearance is given main control unit with the data upload of scanning in real time through the EPA communication modes.
Below in conjunction with Fig. 1,2,3 pairs of the present invention's further explanations on embodiment.
The independent analyzing spot synoptic diagram of two dimensional laser scanning appearance such as Fig. 1 drive two dimensional laser scanning appearance rotation sweep point synoptic diagram such as Fig. 2 through the gauge head whirligig.
Like Fig. 1, the two dimensional laser scanning appearance is installed in the stock ground heap and gets on the material equipment, through moving of equipment; Two-dimensional scanner obtains the profile data of stockpile on each position and calculates cross-sectional area S1 in different position scanning; Through the measurement of shift length, draw the distance L 1 between adjacent two sections again, just calculated the material stack volume V1=S1*L1 between adjacent two sections; When the heap taking equipment is accomplished after advancing on the stock ground, by scanned stockpile cumulative volume V=V1+V2+V3++Vn.Through known intensive P, just can obtain the general assembly (TW) M=V*P of stockpile again.
Fig. 1 China and foreign countries square frame is the border, stock ground; Interior square frame is the maximum border of stockpile when piling with material in the stock ground; The dot matrix area domain representation is only got advancing of material equipment through heap and is driven the zone of two dimensional laser scanning appearance scanning, and stockpile is failed to cover fully in this zone, makes inventory procedure exist and measures the blind area.
Fig. 2 China and foreign countries square frame is the border, stock ground; Interior square frame is the maximum border of stockpile when piling with material in the stock ground; The scanning area of dot matrix area domain representation material field digitizing check system; This zone has covered stockpile fully, and the semicircle scanning area of the left and right sides drives two dimensional laser scanning appearance rotation sweep through a side whirligig and forms, and whole inventory procedure does not exist measures the blind area.
But because the design of heap taking equipment self can not arrive the two ends in stock ground, the subregion two dimensional laser scanning appearance at these two ends sweep less than, so just can not reach the purpose of making an inventory automatically in the complete feed field fully.
The invention enables scanning area to become one by a sweep trace is the circular scan face of diameter with former sweep trace.Because former sweep trace is very long, so scanning plane is also very big, enough can cover the inaccessiable zone of heap taking equipment, solved the problem of fixed measurement blind area in making an inventory automatically.
The beginning of making an inventory; The heap in stock ground is got before material equipment moves from start bit, drives the two dimensional laser scanning appearance by the gauge head whirligig and begins rotation sweep, because the scanning area area is big; Pile the zone that taking equipment can not pass through before having covered start bit, so this zone also is measured to; After the start bit blind area measure accomplished, getting advancing or rotating of material equipment through heap, scanner carries out continuous profile scanning and calculates the material stack volume that has scanned simultaneously stockpile; When the heap taking equipment moves to terminal point; Because some zone heap taking equipment of back can not be pass by; Drive two dimension calculating scanner through the gauge head whirligig again and be rotated scanning, can cover this regional scanning survey, whole process does not exist measures the blind area.The two dimensional laser scanning appearance is given computer service system with data upload in real time through EPA.
In the inventory procedure, main control unit is gathered the travel distance or the anglec of rotation that the anglec of rotation of gauge head whirligig and heap that the stroke measurment unit measures are got material equipment in real time through the RS485 communication modes, and is uploaded to computer service system through EPA.
In the inventory procedure; If the pitching action is arranged on the windrow arm that the two dimensional laser scanning appearance is installed in; Main control unit is gathered in real time through the RS485 communication modes and is installed in the obliquity sensor data on the windrow arm, detects the variation of luffing angle, has guaranteed the accuracy of measuring.
Like Fig. 3, each sensing data that computer service system 5 is uploaded main control unit calculates the material stack volume of scanning, through known stockpile density, both can obtain the volume of stockpile.
Claims (3)
1. material field digitizing check system, it is characterized in that: this system comprises two dimensional laser scanning appearance (1), gauge head whirligig (2), stroke measurment unit (3), obliquity sensor (4), telecommunication unit (7), computer service system (5) and main control unit (6); Gauge head whirligig (2), stroke measurment unit (3) and obliquity sensor (4) are installed in heap and get on the material equipment, and two dimensional laser scanning appearance (1) is installed on the gauge head whirligig (2); The power cable and the communication cable of two dimensional laser scanning appearance (1), gauge head whirligig (2), stroke measurment unit (3) and obliquity sensor (4) are connected to main control unit (6), and main control unit (6) is connected to computer service system (5) through telecommunication unit (7).
2. material according to claim 1 field digitizing check system is characterized in that: main control unit (6) is connected two dimensional laser scanning appearance (1), gauge head whirligig (2), stroke measurment unit (3) and obliquity sensor (4) through EPA with RS485.
3. material according to claim 1 field digitizing check system is characterized in that: stroke measurment unit (3) are made up of many circles absolute value encoder and gear set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120372081XU CN202229731U (en) | 2011-09-28 | 2011-09-28 | Digital checking system for material field |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120372081XU CN202229731U (en) | 2011-09-28 | 2011-09-28 | Digital checking system for material field |
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| Publication Number | Publication Date |
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| CN202229731U true CN202229731U (en) | 2012-05-23 |
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| CN201120372081XU Expired - Fee Related CN202229731U (en) | 2011-09-28 | 2011-09-28 | Digital checking system for material field |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104483234A (en) * | 2014-12-19 | 2015-04-01 | 中冶集团武汉勘察研究院有限公司 | Automatic iron ore grade detection system and method |
| CN105043249A (en) * | 2015-05-27 | 2015-11-11 | 中冶南方工程技术有限公司 | Method and system for measuring volume of bulk materials in circular material shed |
| TWI623728B (en) * | 2016-11-30 | 2018-05-11 | 中國鋼鐵股份有限公司 | Detection device for stacked material and calculating method of stacked material volume |
| CN111912357A (en) * | 2020-06-30 | 2020-11-10 | 武汉煜炜光学科技有限公司 | Device, system and method for monitoring silo stockpile top surface appearance |
| CN113724097A (en) * | 2021-07-06 | 2021-11-30 | 华能国际电力股份有限公司上安电厂 | Remote automatic counting device for coal amount in coal yard |
-
2011
- 2011-09-28 CN CN201120372081XU patent/CN202229731U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104483234A (en) * | 2014-12-19 | 2015-04-01 | 中冶集团武汉勘察研究院有限公司 | Automatic iron ore grade detection system and method |
| CN105043249A (en) * | 2015-05-27 | 2015-11-11 | 中冶南方工程技术有限公司 | Method and system for measuring volume of bulk materials in circular material shed |
| TWI623728B (en) * | 2016-11-30 | 2018-05-11 | 中國鋼鐵股份有限公司 | Detection device for stacked material and calculating method of stacked material volume |
| CN111912357A (en) * | 2020-06-30 | 2020-11-10 | 武汉煜炜光学科技有限公司 | Device, system and method for monitoring silo stockpile top surface appearance |
| CN113724097A (en) * | 2021-07-06 | 2021-11-30 | 华能国际电力股份有限公司上安电厂 | Remote automatic counting device for coal amount in coal yard |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120523 Termination date: 20140928 |
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| EXPY | Termination of patent right or utility model |