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CN209844139U - Communication connector - Google Patents

Communication connector Download PDF

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Publication number
CN209844139U
CN209844139U CN201690001773.4U CN201690001773U CN209844139U CN 209844139 U CN209844139 U CN 209844139U CN 201690001773 U CN201690001773 U CN 201690001773U CN 209844139 U CN209844139 U CN 209844139U
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CN
China
Prior art keywords
pic
cover
plug
contact
contacts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201690001773.4U
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Chinese (zh)
Inventor
S·I·帕特尔
P·W·瓦赫特尔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panda Co
Panduit Corp
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Panda Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H01R24/62Sliding engagements with one side only, e.g. modular jack coupling devices
    • H01R24/64Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/646Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
    • H01R13/6461Means for preventing cross-talk
    • H01R13/6467Means for preventing cross-talk by cross-over of signal conductors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/0228Compensation of cross-talk by a mutually correlated lay-out of printed circuit traces, e.g. for compensation of cross-talk in mounted connectors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/189Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/646Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
    • H01R13/6473Impedance matching
    • H01R13/6474Impedance matching by variation of conductive properties, e.g. by dimension variations

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

A communication connector, such as an Rj45 plug (34), comprising: a housing (42, 50) having an opening; a carriage assembly (60, 100, 152, 180) contained within the housing, wherein the carriage assembly (10, 100, 152, 180) has a plurality of contacts (68, 158, 184) accessible via the opening; and a Plug Interface Contact (PIC) cover (62, 112, 158, 182) at least partially surrounding a first of the plurality of contacts, wherein the PIC cover (62, 112, 158, 182) is electrically insulated from the first of the plurality of contacts and is electrically connected to a second of the plurality of contacts.

Description

Communication connector
Technical Field
The present invention relates generally to communication connectors such as RJ45 type plug connectors, and in particular to high speed RJ45 connectors that use Plug Interface Contact (PIC) covers to switch the paths of 3-6 split pairs.
Background
RJ45 jack crosstalk compensation can be generally simplified by: reducing the amount of crosstalk added by the plug interface contacts of the jack and shortening the compensation distance from the plug/jack contact points (the approximate location of the crosstalk sources in the mating plug and jack). The compensation distance is shortened, the crosstalk of the plug and jack interface contacts is reduced, the compensation is placed at the interface on the non-current bearing post, the phase delay between the plug/jack contact point and the jack crosstalk compensation network is reduced, the crosstalk compensation amount is reduced, and the compensation for the jack crosstalk is simplified.
SUMMERY OF THE UTILITY MODEL
In one embodiment, a high speed RJ45 connector has a housing with an opening. The housing contains a carriage assembly. The carriage assembly has a plurality of plug interface contacts with a Plug Interface Contact (PIC) cover at least partially surrounding the first plug interface contact. The PIC cover is electrically insulated from the first plug interface contact and is electrically connected to the second plug interface contact.
In one embodiment, the second PIC cover at least partially surrounds the third plug interface contact. The second PIC cover is electrically insulated from the third plug interface contact and is electrically connected to the fourth plug interface contact.
Drawings
Fig. 1 is an isometric view of a communications system showing a patch panel that can use the high speed RJ45 jacks of the present invention.
Fig. 2 is an isometric view of the high speed RJ45 jack of the present invention mated with a plug.
Fig. 3 is an exploded isometric view of the RJ45 jack of fig. 2.
Fig. 4 is a rotated isometric view of a front carriage assembly to be used in the high speed connector shown in fig. 2.
Fig. 5 is an exploded isometric view of the front carriage assembly shown in fig. 4.
Figure 6 is a cross-sectional view of the mated plug and receptacle of figure 2 taken along line 6-6.
Fig. 7 is an isometric view of the front carriage assembly shown in fig. 4 (with the carriage shown in dashed outline), highlighting the signal paths of the 3-6 split wire pairs.
Fig. 8 is an isometric view of the front carriage assembly shown in fig. 7 from the bottom.
Fig. 9 is a side view of the front carriage assembly shown in fig. 7.
Fig. 10 is an isometric view of a contact assembly of a first alternative carriage assembly for the high speed RJ45 jack shown in fig. 2.
Figure 11 is a side view of the contact assembly shown in figure 10.
Fig. 12 is an isometric view of a second alternative carriage assembly for the high speed RJ45 jack shown in fig. 2.
Fig. 13 is a 3-6 split pair contact assembly for the front carriage assembly shown in fig. 12, including a plurality of PICs, a PIC cover, and a flexible PCB.
Fig. 14 is an exploded isometric view of the 3-6 split pair PIC module shown in fig. 13.
Fig. 15 is an isometric view of a flexible PCB for the split-pair PIC assembly shown in fig. 13.
Fig. 16 is an isometric view of a high speed RJ45 jack having a third alternative front carriage assembly.
Fig. 17 is an isometric view of a third alternative carriage assembly for the receptacle shown in fig. 16.
Fig. 18 is an isometric view of the front carriage assembly shown in fig. 17 from the bottom.
Detailed Description
The utility model relates to a RJ45 network socket. The Plug Interface Contact (PIC) interface for contacts 3 and 6 is formed using a thin layer of contact material that is electrically insulative and wrapped around electrically conductive mechanical spring contacts connected to contacts 6 and 3, respectively. The spring contact support at PIC position 3 is electrically connected to PIC interface 6, while the spring contact support at position 6 is electrically connected to PIC interface 3. The PIC interface connection with the spring contact is made so that it does not interfere with the plug mating. The reduced PIC interface thickness at locations 3 and 6 reduces 2-3, 3-4, 5-6, and 6-7 crosstalk. The supports of PIC locations 3 and 6, which have been connected to locations 6 and 3, respectively, provide crosstalk compensation 2-6, 4-6, 3-5, and 3-7 near the plug/jack mating interface.
Fig. 1 shows a communications system 30 that includes a patch panel 32 with a jack 34 and a corresponding plug 36. A corresponding cable 40 is terminated to the receptacle 34 and a corresponding cable 38 is terminated to the plug 36. Once the plug 36 is mated with the receptacle 34, data can flow in both directions through the connectors. Although communication system 30 is shown in fig. 1 as a patch panel, it may alternatively be other active or passive devices. Examples of passive devices may be, but are not limited to: modular patch panels, stamped patch panels, coupler patch panels, wall sockets, and the like. Examples of active devices may be, but are not limited to: ethernet switches, routers, servers, physical layer management systems and power over ethernet devices found in data centers and telecommunications closets; security devices (cameras and other sensors, etc.) and access control equipment; and telephones, computers, fax machines, printers and other peripherals as may be found in the workstation area. Communication system 30 may also include racks, cable management and overhead routing (overhead) systems, and other such equipment
Fig. 2 shows the network jack 34 mated with an RJ45 plug 36. Note that in fig. 2, the orientation of the network jack 34 and RJ45 plug 36 is rotated 180 ° about the central axis of the cable 40 as compared to the orientation of fig. 1.
Referring now to fig. 3, the network jack 34 includes a front housing 42, a front carriage assembly 60, a PCB 44, Insulation Displacement Contact (IDC) supports 46, IDCs 48, a rear housing 50, and wire caps 52. The receptacle 34 may additionally include a foreign crosstalk reduction foil as described in U.S. patent No. 8,167,66, which is hereby incorporated by reference in its entirety.
Fig. 4 is a rotated isometric view of the front carriage assembly 60. It includes PIC 681To 688PIC cover 623And 626Insulator 66 and carriage 70. The subscript numbers for the PIC and PIC covers indicate the RJ45 pin locations defined by ANSI/TIA-568-C.2. PIC cover 623And 626Electrically engaged with the plug contact. PIC 686And 683At PIC position 62 respectively3And 626Provides mechanical support. Insulation 66 respectively covers PIC cover 623And 626And PIC 686And 683And (4) electrically isolating. PIC cover 623Is electrically connected to the PIC 68 at location 743. PIC cover 626Is electrically connected to the PIC 68 at location 726
Fig. 5 is an exploded view of the carriage assembly 60 with several PICs 68, PIC covers 62, insulation 66, and a carriage 70.
Fig. 6 is a cross-sectional view of the mated plug 36 and receptacle 34 taken near section line "6-6" in fig. 2. It shows the plug contact 140, PIC 68, and PIC cover 62 in the mated position. Insulation 66 electrically isolates PIC cover 62 from PIC 68 at contact locations 3 and 6.
Fig. 7 is an isometric view of the carriage assembly 60 showing the signal path 80 (thick dotted line) for contact position 6 and the signal path 82 (thick dotted line) for contact position 3 from the plug mating point shown by line 84. The carriage 70 is shown in dashed outline for reference. For contact position 3, PIC cover 623Is electrically connected to plug contact 3 and is electrically connected to PIC 68 at location 743. PIC cover 623Mechanically connected to PIC 686(but electrically isolated therefrom). PIC 686To the PIC cover 62 at the plug contact interface3Providing a spring force. PIC 686Is located at PIC 682And 684And provide compensating crosstalk couplings 2-6 and 4-6. PIC cover 623Relatively small cross-section due to its combination with 682And 684Coupling reduces 2-3 and 3-4 crosstalk. Similarly, for contact location 6, PIC cover 626Is electrically connected to the plug contact 6 and to the PIC 68 at location 726. PIC cover 626Mechanically connected to PIC 683(but electrically isolated therefrom). PIC 683To the PIC cover 62 at the plug contact interface6Providing a spring force. PIC 683Is located at PIC 687And 685And provide compensating crosstalk couplings 3-7 and 3-5. PIC cover 626Relatively small cross-section due to its combination with 685And 687Coupling reduces 5-6 and 6-7 crosstalk. And, in addition, with PIC 686Coupled PIC cover 623And with PIC 683Coupled PIC cover 626The 3-6 split pair helps to keep the impedance from matching offsets, resulting in improved return loss performance.
Fig. 8 is an isometric view of the front carriage assembly 60 from the bottom. Contacts 68 having tuning lengths 94, 96 and 90, 92, respectively, are shown3And 686. The tuning length may be optimized in width and/or length to have the desired compensation coupling.
Fig. 9 shows the carriage assembly 60 in a side view.
The insulation 66 may be a non-conductive label applied with an adhesive and/or thermal or other insulating coating including, but not limited to, polymers and conforma coatings.
In a second embodiment of the present invention, the PIC cover 112 of the alternative carriage assembly 100 (shown in fig. 10 and 11)3And 1126Respectively at PIC 684And 685Down-runs to electrically connect at the PIC 683And 686On the bottom surface of (2). PIC cover 1123Attached at location 114, and PIC cover 1126The connection is at position 116.
In a third embodiment of the present invention, an alternative carriage assembly 180 (shown in fig. 12-15) includes a PIC cover 1823And 1826Which is electrically isolated from supporting PIC 184 by flexible PCB 188. Flexible PCB traces (FIG. 15) attach PIC cover 182 at contact points 192 and 194, respectively6Is connected to PIC 1846. The flexible PCB traces 196 connect the PIC cover 182 at contact points 200 and 198, respectively3Is connected to PIC 1843. Traces 190 and 196 are covered with an insulating cover layer between lines 202 and 204. The flexible PCB allows the PIC cover and PIC connection path to be brought closer to the socket/plug mating interface.
In a fourth embodiment (shown in fig. 16-18), receptacle 150 includes a carriage assembly 152 having a carriage 154, a PIC 156, a PIC cover 158, and insulation 160. In this embodiment, the PIC cover 158 interface plug contacts at locations 1, 2, 4, 5, 7, and 8. PIC cover 1581、1582、1584、1585、1587、1588Respectively composed of PIC 1562、1561、1565、 1564、1568And 1567Mechanically supported, but electrically isolated therefrom, for providing a spring force. PIC cover 1581Is connected to the PIC 156 at 1621PIC cover 1582Is connected to the PIC 156 at 1642PIC cover 1584Is connected to the PIC 156 at 1664PIC cover 1585Is connected to the PIC 156 at 1685PIC cover 1587Is connected to the PIC 156 at 1707PIC cover 1588Is connected to the PIC 156 at 1728。PIC 1563And 1566Relative to 1561、1564、1565And 1567Provides the compensation couplings 13, 35, 46, and 68 while reducing the PIC crosstalk couplings 23, 34, 56, and 67.
While particular embodiments and applications of the present invention have been illustrated and described, it is to be understood that the invention is not limited to the precise construction and combinations disclosed herein and that various modifications, changes, and variations may be apparent from the foregoing without departing from the spirit and scope of the invention as described.

Claims (4)

1. A communications connector, comprising:
a housing with an opening;
a carriage assembly contained within the housing, wherein the carriage assembly has a plurality of contacts accessible via the opening; and
a first plug interface contact cover, a first PIC cover, at least partially surrounding a first contact of the plurality of contacts, wherein the first PIC cover is electrically insulated from the first plug interface contact of the plurality of contacts and is electrically connected to a second plug interface contact of the plurality of contacts.
2. The communication connector of claim 1, further comprising a second PIC cover at least partially surrounding a third plug interface contact of the plurality of plug interface contacts, the second PIC cover being electrically insulated from the third plug interface contact and electrically connected to a fourth plug interface contact of the plurality of plug interface contacts.
3. The communication connector of claim 2, wherein the first PIC cover is electrically connected to the second plug interface contact via an arm extending from the first PIC cover toward the second plug interface contact.
4. The connector of claim 1, wherein the PIC cover is electrically connected to the second plug interface contact via a flexible printed circuit board.
CN201690001773.4U 2016-10-07 2016-10-07 Communication connector Active CN209844139U (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2016/055962 WO2018067172A1 (en) 2016-10-07 2016-10-07 High speed rj45 connector

Publications (1)

Publication Number Publication Date
CN209844139U true CN209844139U (en) 2019-12-24

Family

ID=57137327

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201690001773.4U Active CN209844139U (en) 2016-10-07 2016-10-07 Communication connector

Country Status (3)

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US (1) US11532916B2 (en)
CN (1) CN209844139U (en)
WO (1) WO2018067172A1 (en)

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Also Published As

Publication number Publication date
WO2018067172A1 (en) 2018-04-12
US11532916B2 (en) 2022-12-20
US20200021068A1 (en) 2020-01-16

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