CN206415478U - A kind of Sepecial holes type spinneret plate perforating press - Google Patents
A kind of Sepecial holes type spinneret plate perforating press Download PDFInfo
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- CN206415478U CN206415478U CN201621470939.5U CN201621470939U CN206415478U CN 206415478 U CN206415478 U CN 206415478U CN 201621470939 U CN201621470939 U CN 201621470939U CN 206415478 U CN206415478 U CN 206415478U
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Abstract
The utility model provides a kind of Sepecial holes type spinneret plate perforating press and includes a base based on the perforating press, it is arranged on the Y-direction guide rail frame on the base, one guide's X rail gantry, X is provided with to workbench in guide's X rail gantry, the X drives to workbench from X to control leading screw, one Z-direction servomotor, the bottom of Z-direction servomotor is provided with Z-direction guide rail, position regulator is provided with the Z-direction guide rail, red needle device is provided with above the position regulator, the ccd video camera on the red needle device is connected to；And the host computer being connected with the ccd video camera.Ccd video camera needs to obtain micropore center and aided location on workpiece, and according to the machining coordinate of the upper procedure of micropore group, surface sweeping is positioned one by one, and the actual coordinate in so each hole can precisely determine that spinneret finished workpart rate is greatly improved when two sides is processed.
Description
Technical field
The utility model is related to a kind of Sepecial holes type spinneret plate perforating press technology, especially a kind of Sepecial holes type spinneret plate punching
Machine.
Background technology
With the development of society, the continuous improvement of industrial level, the quality and precision of Product processing are also being improved constantly, pass
System observes positioning micro well locations using microscope, reads microscope scale numerical value, this micropore location technology is completely dependent on
Artificial to complete, manual observation position is not accurate, not only low precision but also operation labor intensity is big, and this processing mode can only expire
Some required precisions of foot are not very high parts, although having had some technologies to realize that the secondary positioning of gauge orifice is beaten at present
Hole, but can not also accomplish to utilize mechanical secondary positional punch for profiled holes.
Utility model content
In view of this, main purpose of the present utility model is to provide a kind of Sepecial holes type spinneret plate perforating press.
The technical solution adopted in the utility model is：
A kind of full-automatic Sepecial holes type spinneret plate perforating press, including a base, are arranged on the Y-direction guide rail frame on the base,
Y-direction workbench is provided with the Y-direction guide rail frame, the Y-direction workbench is driven by Y-direction control screw mandrel, at the Y-direction control leading screw
It is provided with Y-direction controlled motor；One guide's X rail gantry, guide's X rail gantry is fixed on base and is horizontally installed on Y-direction workbench
X is provided with to workbench in top, guide's X rail gantry, and the X is to workbench from X to control leading screw driving, and the X is to control
X is provided with throwing thick stick to controlled motor；The X is provided with mounting groove to workbench center section, and Z is provided with the mounting groove
To servomotor, the bottom of Z-direction servomotor is provided with Z-direction guide rail, is provided with position regulator on the Z-direction guide rail, the position
Put and be provided with red needle device above adjusting apparatus, be connected to the ccd video camera on the red needle device；And taken the photograph with the CCD
The host computer of camera connection；The red needle bottom of device is provided with proximity switch and special-shaped punching needle；The special-shaped punching needle with
It is placed on the workpiece insulation on Y-direction workbench.
Further, the red needle device is provided with profiled holes red needle rotation controlled motor, the profiled holes including its top
Red needle rotation controlled motor connection reductor, the reductor connects Z-direction ball-screw by shaft coupling；The Z-direction ball wire
The special-shaped punching needle of thick stick connection, the special-shaped punching needle rotates and with profiled holes red needle rotation control electricity for 360 degree on X/Y plane
The anglec of rotation of the special-shaped punching needle of machine rotation control.
Further, well-regulated lead angle is set on the special-shaped punching needle, the lead angle is used for multiple spot micropore aided location
Determination.
Further, the ccd video camera is used to gather the image of the workpiece, and the image is passed in real time upper
Control device is provided with machine, the host computer, the control device includes the first memory cell, the second memory cell, at image
Manage unit, counting unit, automatically generate unit, comparing unit, control unit and display unit；First memory cell is to deposit
Store up the coordinate system of the first procedure；Second memory cell is connected with ccd video camera, the workpiece gathered to ccd video camera
Image synchronizes storage；Described image processing unit carries out edge treated to image, extracts the contour line of workpiece；The meter
Counting unit, the image crossed according to described image processing unit processes calculates the quantity of multiple spot micropore；It is described to automatically generate unit；Root
The image crossed according to described image processing unit processes automatically generates actual coordinates；The comparing unit；Described first is stored
The coordinate system of first procedure of unit storage is compared with actual coordinates；Described control unit, works as actual coordinate
When system and the inconsistent coordinate system of the first procedure, position regulator is sent control signal make position regulator movement with
Adjust the position of workpiece；When being adjusted, order-driven Y-direction controlled motor, X are sent to controlled motor, Z by control unit
Acted to servomotor and profiled holes red needle rotation controlled motor, so that adjustment position adjusting apparatus；The display is single
Member is used for the display of ccd video camera image.
Compared with prior art, the utility model has following beneficial effect：Ccd video camera needs to obtain on workpiece
Micropore center and aided location, according to the machining coordinate of the upper procedure of micropore group, surface sweeping is positioned one by one, so each hole
Actual coordinate can precisely determine that spinneret finished workpart rate is greatly improved when two sides is processed.The utility model is fixed by repeating
The more accurate actual coordinate for determining micropore in position, and operation workpiece can directly be micropore group, no longer be single.Using certainly
Dynamic metaplasia production replaces artificial, and operable more than ten an of workman not only saves equipment and human cost, and automation makes precision
It is higher.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the mplifying structure schematic diagram of special-shaped punching needle in the utility model；
Fig. 3 is the mplifying structure schematic diagram at Fig. 2A in the utility model；
Fig. 4 is the utility model control principle schematic diagram；
Fig. 5 is the flow chart of method in the utility model.
Wherein, the title of all parts and mark are as follows：
Y-direction controlled motor 1, base 2, Y-direction control leading screw 3, guide's X rail gantry 4, X to controlled motor 5, X to control leading screw 6,
Z-direction servomotor 7, profiled holes red needle rotation controlled motor 8, X is to workbench 9, workpiece 10, host computer 11, Y-direction workbench 12, Y
Guide rail gantry 13, position regulator 14, Z-direction ball-screw 15, profiled holes red needle 16, lead angle 17, ccd video camera 200, control
Device 300, display unit 301, the second memory cell 302, the first memory cell 303, graphics processing unit 304, automatically generate
Unit 305, comparing unit 306, counting unit 307, control unit 308.
Embodiment
Describe the utility model in detail below in conjunction with accompanying drawing and specific embodiment, herein signal of the present utility model
Property embodiment and explanation be used for explaining the utility model, but be not intended as limiting of the present utility model.
Referring to figs. 1 to Fig. 4, the utility model discloses a kind of full-automatic Sepecial holes type spinneret plate perforating press, including a base
2, the Y-direction guide rail frame 13 on the base 2 is arranged on, Y-direction workbench 12, the Y-direction work are provided with the Y-direction guide rail frame 13
Platform 12 is provided with Y-direction controlled motor 1 at Y-direction control screw mandrel driving 3, the Y-direction control leading screw 3；One guide's X rail gantry 4, the X
Guide rail gantry 4 is fixed on base 1 and is horizontally installed on the top of Y-direction workbench 12, be provided with guide's X rail gantry 4 X to
Workbench 9, the X to workbench 9 from X to control leading screw 6 drive, the X to control leading screw 6 at be provided with X to controlled motor
5；The X is provided with mounting groove to the center section of workbench 9, and Z-direction servomotor 7, Z-direction servomotor are provided with the mounting groove
7 bottom is provided with Z-direction guide rail, and position regulator 14 is provided with the Z-direction guide rail, and the top of position regulator 14 is set
There is red needle device, be connected to the ccd video camera 200 on the red needle device；And be connected with the ccd video camera 200 it is upper
Position machine 11；The red needle bottom of device is provided with proximity switch and special-shaped punching needle 16；The special-shaped punching needle 16 is with being placed on Y
Insulated to the workpiece 10 on workbench 12.The red needle device is provided with profiled holes red needle rotation controlled motor including its top,
The profiled holes red needle rotation connection reductor of controlled motor 8, the reductor connects Z-direction ball-screw 15 by shaft coupling；Institute
State Z-direction ball-screw 15 and connect special-shaped punching needle 16, the special-shaped punching needle 16 rotates and with abnormal shape for 360 degree on X/Y plane
The anglec of rotation of the special-shaped punching needle 16 of the hole red needle rotation rotation control of controlled motor 8.Rule are provided with the special-shaped punching needle 16
Lead angle 17 then, the lead angle 17 is used for the determination of multiple spot micropore aided location.
The ccd video camera 200 is used for the image for gathering the workpiece 10, and the image is passed into host computer in real time
11, control device 300 is provided with the host computer 11, and the control device 300 includes the storage of the first memory cell 303, second
Unit 302, graphics processing unit 305, counting unit 307, automatically generate unit 305, comparing unit 306, control unit 308 with
And display unit 301；Coordinate system of first memory cell 303 to store the first procedure；Second memory cell 302 with
Ccd video camera 200 is connected, and storage is synchronized to the workpiece image that ccd video camera 200 is gathered；Described image processing unit
304 pairs of images carry out edge treated, extract the contour line of workpiece；The counting unit 307, according to described image processing unit
304 treated images calculate the quantity of multiple spot micropore；It is described to automatically generate unit 305；According to described image processing unit 304
Treated image automatically generates actual coordinates；The comparing unit 306；The institute that first memory cell 303 is stored
The coordinate system and actual coordinates for stating the first procedure are compared；Described control unit 308, when actual coordinates and first
When the coordinate system of process is inconsistent, sending control signal to position regulator 14 makes position regulator 14 move to adjust work
The position of part 10；When being adjusted, by control unit 308 send order-driven Y-direction controlled motor 1, X to controlled motor 5,
Z-direction servomotor 7 and profiled holes red needle rotation controlled motor 8 are acted, so that adjustment position adjusting apparatus 14；It is described aobvious
Show that unit 301 is used for the display of the image of ccd video camera 200.
Referring to figs. 1 to Fig. 5, the utility model provides a kind of special-shaped based on the progress of full-automatic Sepecial holes type spinneret plate perforating press
The multiple positioning and processing method in hole, comprises the following steps：
Step 1) 10 Primary Location of workpiece：Workpiece 10 with multiple spot micropore is fixed on Y-direction workbench 12, by upper
Position machine 11 opens Y-direction controlled motor 1, and Y-direction controlled motor 1 drives the Y-direction control motion driving Y-direction of screw mandrel 3 workbench 12 to move, made
Obtain the underface that workpiece 10 is moved to ccd video camera 200；
Step 2) obtain workpiece 10 image：Ccd video camera 200 is started by host computer 11, and starts X to controlled motor
5th, Z-direction servomotor 7 and profiled holes red needle rotation controlled motor 8, are obtained by driving the position of ccd video camera 200 to move
The view data of workpiece 10；
Step 3) obtain workpiece 10 on multiple spot micropore actual coordinate：By step 2) in view data be uploaded to control dress
Put the coordinate system that the first memory cell 303 in 300, control device 300 stores the procedure of workpiece first；Second memory cell
302 by step 2) in view data outflow arrive graphics processing unit 304, the graphics processing unit 304 is carried out to view data
At least one aided location on the center for obtaining multiple spot micropore and each micropore is handled, by the centre bit of multiple spot micropore
Put and be compared with aided location with the center of the coordinate system of the first procedure and aided location；If inconsistent, move
Position regulator 14；Control device 300 sends a control signal to position regulator 14, and position regulator 14 is moved, made
The center of the multiple spot micropore of workpiece and aided location are overlapped with CCD optic centres；Ccd video camera 200 gathers multiple spot again
The image of micropore, graphics processing unit 304 handles image again, and the coordinate of each micropore is determined on image, multiple spot is obtained
The actual coordinate of micropore；
Step 4) coordinate system of the actual coordinate of multiple spot micropore and the first procedure is compared, if error is in regulation model
In enclosing, then red needle position is corrected；If consistent, next step is carried out；
Step 5) special-shaped punching needle 16 rushes instrument connection on workpiece face, judged to rush according to the position relationship of red needle and instrument connection
Pin whether there is error, if error not within the limits prescribed if control position regulator 14 move；Make special-shaped punching
Pin 14 is consistent with micropore center and aided location；Because special-shaped punching needle 16 and workpiece 10 insulate, then when special-shaped punching needle 16
During energization punching, high electricity frequency and low electricity frequency can be formed in the special-shaped reference plane of punching needle 16 and workpiece reference plane, so as to form an electricity
Potential difference, when connecing special-shaped punching needle 16 and touching workpiece, the change of its potential difference of proximity switch automatic sensing is then sentenced by reference plane
The scale that disconnected abnormal shape punching needle 16 falls；Without the depth of punching in measurement tradition in the step, various profiled holes can be completed
And the measurement of gauge orifice；
Step 6) two road punchings are carried out according to the actual coordinate value of multiple spot micropore, wherein, the special-shaped center of punching needle 14
With micropore center superposition, the lead angle on special-shaped punching needle is overlapped with aided location.
Ccd video camera 200 needs to obtain micropore center and the aided location on workpiece 20 in the utility model, according to micro-
Surface sweeping is positioned the machining coordinate of the upper procedures of Kong Qun one by one, and the actual coordinate in so each hole can determine precisely, on two sides plus
Man-hour spinneret finished workpart rate is greatly improved.The utility model more accurately determines the actual seat of micropore by resetting
Mark, and operation workpiece can directly be micropore group, no longer be single.Replace artificial using automated production, a workman can
Operation more than ten, not only saves equipment and human cost, and automation makes precision higher.
The technical scheme disclosed in the utility model embodiment is described in detail above, it is used herein specifically
Embodiment is set forth to the principle and embodiment of the utility model embodiment, and the explanation of above example is only applicable to
Help understands the principle of the utility model embodiment；It is real according to the utility model simultaneously for those of ordinary skill in the art
Example is applied, be will change in embodiment and application, in summary, this specification content should not be understood
For to limitation of the present utility model.
Claims (4)
1. a kind of full-automatic Sepecial holes type spinneret plate perforating press, it is characterised in that including a base, be arranged on the Y on the base
Y-direction workbench is provided with guide rail gantry, the Y-direction guide rail frame, the Y-direction workbench is driven by Y-direction control screw mandrel, the Y-direction
Y-direction controlled motor is provided with control leading screw；One guide's X rail gantry, guide's X rail gantry is fixed on base and is horizontally installed on Y
To the top of workbench, X is provided with to workbench in guide's X rail gantry, and the X drives to workbench from X to control leading screw,
The X to control leading screw at be provided with X to controlled motor；The X is provided with mounting groove to workbench center section, the mounting groove
Z-direction servomotor is inside provided with, the bottom of Z-direction servomotor is provided with Z-direction guide rail, and position adjustment is provided with the Z-direction guide rail
Red needle device is provided with above device, the position regulator, the ccd video camera on the red needle device is connected to；And with
The host computer of the ccd video camera connection；The red needle bottom of device is provided with proximity switch and special-shaped punching needle；The abnormal shape
Punching needle and the workpiece being placed on Y-direction workbench insulate.
2. full-automatic Sepecial holes type spinneret plate perforating press according to claim 1, it is characterised in that the red needle device includes
Its top is provided with profiled holes red needle rotation controlled motor, and profiled holes red needle rotation controlled motor connection reductor is described to subtract
Fast machine connects Z-direction ball-screw by shaft coupling；The special-shaped punching needle of Z-direction ball-screw connection, the special-shaped punching needle exists
360 degree of rotations and the anglec of rotation with the special-shaped punching needle of profiled holes red needle rotation controlled motor rotation control on X/Y plane.
3. full-automatic Sepecial holes type spinneret plate perforating press according to claim 1 or 2, it is characterised in that the special-shaped punching
Well-regulated lead angle is set on pin, and the lead angle is used for the determination of multiple spot micropore aided location.
4. full-automatic Sepecial holes type spinneret plate perforating press according to claim 1, it is characterised in that the ccd video camera is used
In gathering the image of the workpiece, and the image is passed in host computer, the host computer in real time it is provided with control device, should
Control device includes the first memory cell, the second memory cell, graphics processing unit, counting unit, automatically generates unit, compares
Unit, control unit and display unit；Coordinate system of first memory cell to store the first procedure；Second storage
Unit is connected with ccd video camera, and the workpiece image gathered to ccd video camera synchronizes storage；Described image processing unit
Edge treated is carried out to image, the contour line of workpiece is extracted；The counting unit, according to described image processing unit processes mistake
Image calculate multiple spot micropore quantity；It is described to automatically generate unit；The image crossed according to described image processing unit processes from
Dynamic generation actual coordinates；The comparing unit；The coordinate system for first procedure that first memory cell is stored
It is compared with actual coordinates；Described control unit is right when the coordinate system of actual coordinates and the first procedure is inconsistent
Position regulator, which sends control signal, to be made position regulator movement to adjust the position of workpiece；When being adjusted, pass through
Control unit sends order-driven Y-direction controlled motor, X and rotates control to controlled motor, Z-direction servomotor and profiled holes red needle
Motor is acted, so that adjustment position adjusting apparatus；The display unit is used for the display of ccd video camera image.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621470939.5U CN206415478U (en) | 2016-12-29 | 2016-12-29 | A kind of Sepecial holes type spinneret plate perforating press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621470939.5U CN206415478U (en) | 2016-12-29 | 2016-12-29 | A kind of Sepecial holes type spinneret plate perforating press |
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| CN206415478U true CN206415478U (en) | 2017-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621470939.5U Active CN206415478U (en) | 2016-12-29 | 2016-12-29 | A kind of Sepecial holes type spinneret plate perforating press |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107716700A (en) * | 2017-11-13 | 2018-02-23 | 东莞市兆丰精密仪器有限公司 | A kind of fully automatic high-speed perforating press |
| CN107900190A (en) * | 2016-12-29 | 2018-04-13 | 西安文祥智能科技有限公司 | A kind of Sepecial holes type spinneret plate perforating press and the positioning and processing method based on the perforating press |
| CN108580657A (en) * | 2018-07-16 | 2018-09-28 | 云旗（南京）生物技术有限公司 | A kind of metal sheet punching detent mechanism |
| CN110026474A (en) * | 2018-01-12 | 2019-07-19 | 昆山汉鼎精密金属有限公司 | Hole group's processing unit (plant) |
| CN111097762A (en) * | 2019-12-11 | 2020-05-05 | 深圳市协鼎兴自动化设备有限公司 | Process for cleaning waste |
| CN111570604A (en) * | 2020-05-20 | 2020-08-25 | 刘兆根 | Continuous punching device for surface of automobile sheet metal part |
| CN113083989A (en) * | 2021-04-02 | 2021-07-09 | 张翔 | Punching machine capable of automatically detecting action errors |
| CN113083997A (en) * | 2021-05-08 | 2021-07-09 | 湖南弥特精密机械有限公司 | Automatic punching device and processing method of annular Lyocell spinneret plate |
-
2016
- 2016-12-29 CN CN201621470939.5U patent/CN206415478U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900190A (en) * | 2016-12-29 | 2018-04-13 | 西安文祥智能科技有限公司 | A kind of Sepecial holes type spinneret plate perforating press and the positioning and processing method based on the perforating press |
| CN107716700A (en) * | 2017-11-13 | 2018-02-23 | 东莞市兆丰精密仪器有限公司 | A kind of fully automatic high-speed perforating press |
| CN110026474A (en) * | 2018-01-12 | 2019-07-19 | 昆山汉鼎精密金属有限公司 | Hole group's processing unit (plant) |
| CN108580657A (en) * | 2018-07-16 | 2018-09-28 | 云旗（南京）生物技术有限公司 | A kind of metal sheet punching detent mechanism |
| CN111097762A (en) * | 2019-12-11 | 2020-05-05 | 深圳市协鼎兴自动化设备有限公司 | Process for cleaning waste |
| CN111570604A (en) * | 2020-05-20 | 2020-08-25 | 刘兆根 | Continuous punching device for surface of automobile sheet metal part |
| CN111570604B (en) * | 2020-05-20 | 2022-01-18 | 武汉新途汽配制造有限公司 | Continuous punching device for surface of automobile sheet metal part |
| CN113083989A (en) * | 2021-04-02 | 2021-07-09 | 张翔 | Punching machine capable of automatically detecting action errors |
| CN113083997A (en) * | 2021-05-08 | 2021-07-09 | 湖南弥特精密机械有限公司 | Automatic punching device and processing method of annular Lyocell spinneret plate |
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