The clamping tooling eliminated rust for Gear by Laser
Technical field
The utility model is related to field of machining, more particularly to a kind of clamping tooling eliminated rust for Gear by Laser.
Background technology
At present, during the Gear Processing of Gear Factory, it is difficult to which the situation for avoiding gear from getting rusty occurs.Traditional gear is removed
Rust, the particularly flank of tooth eliminate rust, and all need manually to be brushed corrosion with iron brush.Descaling process consumes substantial amounts of manpower and materials.
Tradition rust cleaning shortcoming be:First, instrument must be attached to finished surface by workman, and workman must reach over to band corrosion
The medicament of property and with very big dangerous instrument or finished surface;2nd, conventional clean mode often attaches substantial amounts of muscle power
Work, labor strength is high, and productivity effect is low;3rd, conventional clean mode such as manually shave mill, fluid particle spary with
And Chemical cleaning, the substantial amounts of artificial and cleaning material of input is required for, considerable cleaning cost can be accumulated for a long time.
Gear by Laser rust removalling equipment is intended to substitute conventional gears rust cleaning.Relative to tradition rust cleaning, the advantage of away rust by laser exists
In:1 laser cleaning efficiency high, saves the time, reduces labor strength;2 laser cleanings can disposably remove various materials
Various types of pollutants on surface, reach the cleannes routinely cleaned and be unable to reach.But also can be in not attacking material table
The selectively pollutant on cleaning material surface in the case of face;3 away rust by laser are without extra auxiliary material.
But, laser exists to human body to be injured, and in order to which end face and the flank of tooth to gear eliminate rust, then must go to conversion
The position of gear, according to artificial operation, then people can be dangerous, and if after to end face or flank of tooth rust cleaning, closing down equipment, changing
Speed gear position, is then turned on equipment, then can increase the gear rust cleaning time, influence efficiency.
Utility model content
To solve above technical problem, the utility model provides a kind of clamping tooling eliminated rust for Gear by Laser.Two dimension
The laser that the linear module of laser two-dimensional above rotation clamping device is sent is radiated at gear, and Two Dimensional Rotating clamping device makes gear
End face rotates, so as to remove the rusty stain of gear.Laterally turning-over device drives the upset of Two Dimensional Rotating clamping device, makes the flank of tooth against laser,
Two Dimensional Rotating clamping device rotates again, removes the rusty stain of the flank of tooth.
Technical scheme is as follows:
A kind of to be used for the clamping tooling that Gear by Laser eliminates rust, its key is:Including Two Dimensional Rotating clamping device and rollover
Device, the positioning disk horizontal rotation of the Two Dimensional Rotating clamping device, the Two Dimensional Rotating clamping device passes through trip shaft and rollover
Device is connected, and the laterally turning-over device drives the Two Dimensional Rotating clamping device flip vertical, the Two Dimensional Rotating clamping device
Top is provided with the linear module of laser two-dimensional, positioning disk described in the laser alignment that the linear module of the laser two-dimensional is sent.
Using said structure, gear is lain in a horizontal plane on Two Dimensional Rotating clamping device, and Two Dimensional Rotating clamping device drives tooth
Wheel rotation, makes the inswept gear face of laser, removes the rusty stain on end face.After the completion of end face removing, laterally turning-over device makes two automatically
Dimension rotation clamping device, which is turned over, to be turn 90 degrees, and makes the flank of tooth against laser, so as to remove the rusty stain on the flank of tooth.Arrestment is not required to, is improved
Operating efficiency.After Two Dimensional Rotating clamping device is turned over and turn 90 degrees, the linear module of laser two-dimensional can automatically adjust the focal length of laser,
The focus of laser is set to throw on gear.
Further, the Two Dimensional Rotating clamping device includes erecting bed, one end of the erecting bed and the upset
One end of axle is fixed, and the rotary shaft of the other end of the trip shaft and the laterally turning-over device is fixed, and is provided with the erecting bed
Electric rotating motivation, the rotating shaft of the electric rotating motivation passes erecting bed and the positioning disk with being placed on the erecting bed is fixed.
Positioning disk can fix the fixture of a variety of different models.
Said structure is used, because positioning disk can fix the fixture of different model, Two Dimensional Rotating clamping device energy
Clamp the gear of different model.
Further, decelerator is additionally provided between the electric rotating motivation and positioning disk, the electric rotating motivation
Rotating shaft is also connected with decelerator, and the rotating shaft of the decelerator is fixed with the positioning disk.
Using said structure, the speed of gear rotation can be reduced using decelerator, be easy to control gear rotary speed
System.
Further, the both sides of the erecting bed are respectively arranged with first support and second support, and the trip shaft is worn
Cross the first support to fix with the rotary shaft, the erecting bed is connected by gyroaxis with second support.The gyroaxis,
The axial line of rotary shaft and trip shaft is overlapped.
Using said structure, support can be such that erecting bed more stablizes when working, and be conducive to the linear module regulation of laser two-dimensional
Focal length.
Further, clutch shaft bearing and second bearing are respectively arranged with the first support and second support, it is described
Trip shaft is fixed through the clutch shaft bearing with the rotary shaft, and the gyroaxis is connected with the second bearing.
Using said structure, trip shaft can be reduced with installing the friction of groove sidewall, horizontal rotation is more stably carried out
Rotation, it is to avoid influence equipment controls the focal length of laser, and can extend the service life of trip shaft and gyroaxis.
Further, the rotary shaft of the trip shaft and the laterally turning-over device is fixed by shaft coupling.
Using said structure, when Two Dimensional Rotating clamping device or laterally turning-over device damage, it is easy to carry out more to one of
Change maintenance.
Further, the laterally turning-over device includes servomotor and decelerator, the power transmission shaft and decelerator of servomotor
Connection, the rotary shaft of the decelerator is fixed with the trip shaft.
Using said structure, decelerator can reduce the rotating speed of servomotor, make the motor and most of motors of equipment general,
Device fabrication cost is reduced, and decelerator can control the rotating speed of servomotor, be easy to the anglec of rotation to horizontally selected device
It is controlled.
Beneficial effect:, can be in not arrestment using the clamping tooling of the present utility model eliminated rust for Gear by Laser
In the case of accomplish the automatic conversion of gear face and the flank of tooth, improve the operating efficiency of away rust by laser.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model;
Fig. 2 is top view of the present utility model;
Fig. 3 is Fig. 2 profile.
Embodiment
With reference to embodiment and accompanying drawing, the utility model is described in further detail.
As Figure 1-3, a kind of clamping tooling eliminated rust for Gear by Laser, including Two Dimensional Rotating clamping device 1 and side
Turning-up devices 2, the positioning disk 8 of the Two Dimensional Rotating clamping device 1 is horizontally rotated, and the laterally turning-over device 2 drives the Two Dimensional Rotating to press from both sides
Hold the flip vertical of mechanism 1.
The Two Dimensional Rotating clamping device 1 includes erecting bed 6, one end of the erecting bed 6 and one end of the trip shaft 3
Fixed, the other end of the trip shaft 3 is fixed with the rotary shaft 4, and electric rotating motivation 7 is provided with the erecting bed 6, described
The rotating shaft of electric rotating motivation 7 is connected with decelerator 9, and the rotating shaft of the decelerator 9 passes erecting bed 6 and with being placed on the installation
Positioning disk 8 on platform 6 is fixed.
The top of the Two Dimensional Rotating clamping device 1 is provided with the linear module 5 of laser two-dimensional, the linear module of the laser two-dimensional
The 5 laser alignment positioning disks 8 sent.
The both sides of the erecting bed 6 are respectively arranged with first support 10 and second support 11, first support 10 and second
Clutch shaft bearing 13 and second bearing 14 are respectively arranged with frame 11.
The rotary shaft 4 of the trip shaft 3 through the clutch shaft bearing 13 and the laterally turning-over device 2 is solid by shaft coupling 15
Fixed, the gyroaxis 12 is connected with the second bearing 14.
The laterally turning-over device 2 includes servomotor 16 and decelerator 17, and power transmission shaft and the decelerator 17 of servomotor 16 connect
Connect, the rotary shaft 4 of the decelerator 17 is fixed with the trip shaft 3.
During work, rust cleaning gear is fixed on corresponding fixture, then fixture is horizontally fixed on positioning disk 8.Then
Starting device, laser is radiated on gear face, and electric rotating motivation 7 drives positioning disk 8 to rotate, and gear horizontally rotates, and makes gear
End face it is each place pass through laser, so as to remove the rusty stain of gear face.
After the rusty stain of gear face is removed, servomotor 16 starts, and makes to be horizontally mounted the deflection of platform 6 90 by decelerator 17
Degree, so that the gear of gear is against laser, the linear module 5 of laser two-dimensional automatically adjusts the focal length of laser, makes the focus of laser
Throw on the flank of tooth.Then electric rotating motivation 7 starts, and rotates gear, removes the rusty stain of the flank of tooth.
The fixed disk 8 not only can also fix the fixture of other machine components with fixed gear fixture.
Finally it should be noted that foregoing description is only preferred embodiment of the present utility model, the common skill of this area
Art personnel on the premise of without prejudice to the utility model objective and claim, can make under enlightenment of the present utility model
Represented as multiple types, such conversion is each fallen within protection domain of the present utility model.