CN205270428U - Finish draw silk degrease belt cleaning device - Google Patents
Finish draw silk degrease belt cleaning device Download PDFInfo
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- CN205270428U CN205270428U CN201520977992.3U CN201520977992U CN205270428U CN 205270428 U CN205270428 U CN 205270428U CN 201520977992 U CN201520977992 U CN 201520977992U CN 205270428 U CN205270428 U CN 205270428U
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Abstract
The utility model provides a finish draw silk degrease belt cleaning device has set gradually dust removal unit, overflow tank, cooling trough, drainage board, multiunit high pressure air -blowing valve piece along the horizontal direction of motion of finish draw silk, dust removal unit lower part intercommunication dust absorption pipeline, the built -in body of cleaning of dust removal unit, the dust removal unit includes thick dirt dust collector, thin dirt dust collector, micronic dust dust collector, divide into butt and thin end around the high pressure air -blowing valve piece main part, open the main part center has a wire rod that link up to penetrate the mouth. Can realize the dust absorption in step and handle that the hydrologic cycle is handled, high -pressure air -blowing is dried, and equipment structure is simple, high -efficient, the practicality is strong, has effectively improved the surperficial cleanliness of silk, avoided the take -up pulley to cross the problem of heat altered shape.
Description
Technical field
The utility model relates to welding wire manufacture field, in particular to a kind of essence wire drawing cleaning by degreasing device.
Background technology
Current welding wire complete processing, by not treated for essence wire drawing direct take-up layer around in H-wheel after essence is drawn, owing to work in-process essence wire drawing surface attachment has hot candied powder, copper facing operation subsequently needs more acid, alkali to carry out skimming treatment, there is the problems such as soda acid consumption is many, removal efficiency is low, degreasing quality difference, in order to ensure degreasing effect, sometimes need to lengthen the length of skimming treatment line, increase the consumption of energy consumption and soda acid, it is unfavorable for environmental protection and energy-conservation. On the other hand, essence draw after smart wire drawing surface temperature higher, not only reduce next procedure production efficiency, and the temperature that rolls off the production line too high (expanding with heat and contract with cold) also causes Receiving wire wheel gross distortion.
Practical novel content
The utility model is for solving the problems of the technologies described above, it is provided that a kind of essence wire drawing cleaning by degreasing device, can synchronously realize dust suction process, and water cycle processes, and high pressure air-blowing is dried, and device structure is simple, efficient, practical; While effectively improving work in-process silk surface cleanliness, avoid the problem of Receiving wire wheel overheating deforming,
In existing weldprocedure, welding wire essence does not generally process direct take-up layer around in H-wheel after drawing, but due to the temperature of now essence wire drawing higher, easily cause Receiving wire wheel temperature distortion; On the other hand, the smart wire drawing after cooling needs more acid, alkali to carry out skimming treatment in copper facing operation subsequently, and degreasing efficiency is low; Therefore, the utility model proposes the improvement to essence wire drawing aftertreatment technology, after smart wire drawing skimming treatment after essence is drawn again take-up layer around in H-wheel, after utilizing essence to draw, the high-temperature residual heat of essence wire drawing removes the hot candied powder on its surface, not only reduce the soda acid consumption in follow-up copper facing process, also reduce the temperature of essence wire drawing simultaneously; When avoiding rear take-up layer in essence wire drawing to H-wheel, due to the overheated problem causing H-wheel expanded by heating to produce deformation.
For achieving the above object, the utility model adopts following technical scheme:
A kind of essence wire drawing cleaning by degreasing device, comprises frame, is arranged on dust removing units, the water unit that overflows, water coolant unit, filter water unit and air-blowing unit that in frame, smart wire drawing is passed successively; Described frame front end is provided with the dust removing units being connected with dust sucting pipeline, is provided with the excessive water unit for reclaiming water coolant between described dust removing units and the water coolant unit being connected with water inlet pipe, and described excessive water unit is connected with water circulation system by return water pipe; In described water coolant unit, one end away from excessive water unit is provided with filter water unit, the rear end of described frame is also provided with many group air-blowing unit, described air-blowing unit is connected with air feeder by pipeline, and described air-blowing unit is connected with overflow pipe respectively with the bottom of filter water unit.
Preferably, described dust removing units is made up of thick dirt cleaning apparatus, thin dirt cleaning apparatus, micronic dust cleaning apparatus; Described thick dirt cleaning apparatus, thin dirt cleaning apparatus, micronic dust cleaning apparatus are all cone tank, and three's level height is identical, arrange successively along essence wire drawing direction of motion.
Preferably, described wiping body is intersect to be arranged on two in dust removing units to para-curve wire brush wheel, transfers the de-oxide skin except essence wire drawing surface by high-speed rotary.
The utility model adopts Multi-stage dust removing device, and the dust produced carries out thick dirt dedusting, thin dirt dedusting and micronic dust dedusting successively, and the particle in dust is removed by this kind of dedusting method from big to small successively, and dust removing effects is fabulous, it is possible to effectively ensure that Working environment cleans. And every grade of cleaning apparatus is specially for the dust granules of different size designs the dedusting structure becoming different, compares traditional cleaning apparatus, the failure rate is low of native system, and long service life, it is achieved that welding wire rust cleaning is synchronous with purification of air.
Above-mentioned thick dirt cleaning apparatus comprises thick dirt settling box and impeller dust exhaust, and impeller dust exhaust is connected with the bottom of thick dirt settling box, and above-mentioned dust-storage chamber is connected with the bottom of impeller dust exhaust. Thick dirt settling box is the staving having blast inlet on it He going out air port; Impeller dust exhaust comprises shell and impeller, the upper end of the shell of impeller dust exhaust is connected with the bottom of thick dirt settling box, the lower end of the shell of impeller dust exhaust is connected with dust-storage chamber, impeller is arranged on the enclosure of impeller dust exhaust by axle, above-mentioned axle level is installed, and the impeller being arranged on axle can be made to play the effect of choke row's dirt with this.
Being provided with steel wire lump (namely hereafter described dust removing units is also provided with steel wire lump) in thick dirt settling box, described thick dirt settling box is the cone having blast inlet He going out air port.
Principle of work is: blower fan is thick dirt dedusting offer blast, making to be formed in thick dirt settling box enters from the air-flow going out air port outflow from blast inlet, dust enters in bucket from the blast inlet of thick dirt settling box, relatively small-particle in dust escapes and enter next stage cleaning apparatus with air-flow from the air port that goes out of thick dirt settling box, larger particles in dust is by the impeller being gravitationally fallen to impeller dust exhaust, impeller rotates by external drive, the big dust particle of upper impeller is brought into impeller bottom, dust is made to drop in dust-storage chamber, impeller plays again the effect of choke simultaneously, prevent air-flow from being taken out of by the dust in dust-storage chamber.
Thin dirt cleaning apparatus comprises thin dirt filtration unit and spiral dust exhaust, and spiral dust exhaust is connected with the bottom of thin dirt filtration unit. Thin dirt filtration unit comprises courage in staving, filtering net, central rotating shaft and interior courage brush, in above-mentioned filtering net, courage, central rotating shaft and interior courage brush are arranged on staving inside, staving has blast inlet and goes out air port, blast inlet on the staving of thin dirt filtration unit is connected with the air port that goes out of the thick dirt settling box of primary dust removing device, in filtering net, the blast inlet of staving is separated in air port with going out by courage in staving inside, and interior courage brush is arranged on central rotating shaft and contacts with courage in filtering net; Spiral dust exhaust comprises screw-blade, choke plate and choke spring, there is shell screw-blade, choke plate and choke spring outside, the top of this shell is connected the bottom of the staving of thin dirt filtration unit, the bottom of this shell is connected with dust-storage chamber, this shell can also be a part for the staving of thin dirt filtration unit, screw-blade is arranged on the bottom of central rotating shaft, and choke plate is positioned at the lower end of screw-blade, and choke spring is positioned at the lower section of choke plate and presses choke plate for pushing up.
Principle of work is: blower fan is thin dirt cleaning apparatus offer blast, making to be formed in the staving of thin dirt filtration unit enters from the air-flow going out air port outflow from blast inlet, dust enters in staving from the blast inlet of the staving of thin dirt filtration unit, relatively small-particle in dust enters next stage cleaning apparatus with air-flow by courage in filtering net and from the air port discharge that goes out of the staving of thin dirt filtration unit, larger particles in dust is blocked in filtering net on courage, in central rotating shaft drives by external drive, courage brush rotates, interior courage brush by be attached in filtering net on courage dust granules brush under, fallen on screw-blade by the dust granules under brush, screw-blade rotates with central rotating shaft and takes the dust granules on screw-blade top to its underpart, the dust granules of screw-blade bottom enters in dust-storage chamber from the gap produced between screw-blade and choke plate, gap between choke spring control choke plate and screw-blade, prevent air-flow from being taken out of by the dust in dust-storage chamber.
The above-mentioned concrete structure of micronic dust cleaning apparatus is: comprising the housing having blast inlet He going out air port, the blast inlet of housing is connected with the air port that goes out of the staving of thin dirt filtration unit, and the air port that goes out of housing is connected with the blast inlet of blower fan, has filter core in housing.
Principle of work is: blower fan is micronic dust cleaning apparatus offer blast, making to be formed in the housing of micronic dust cleaning apparatus enters from the air-flow going out air port outflow from blast inlet, through thick dirt cleaning apparatus and thin dirt cleaning apparatus filtered enter in housing with the gas of minute dusts particle from the blast inlet of the housing of micronic dust cleaning apparatus, after molecule in gas is thoroughly filtered by filter core, clean gas enters into blower fan from the air port that goes out of the housing of micronic dust cleaning apparatus, and discharges by blower fan.
Preferably, being also provided with steel wire lump in described dust removing units, the specification of described steel wire lump is: length 100mm, width 80mm, height 50mm, weight 0.3-0.5kg. Steel wire lump under this density range is best to the scraping effect of essence wire drawing, can ensure the effective elimination sending a powder and impurity on essence wire drawing surface, can not cause again the damage of essence wire drawing.
Especially for ER50-6 welding wire, when adopting the steel wire lump of the described specification of this patent to process, the smooth finish of welding wire surface and smoothness are the highest. The specification of described steel wire lump is: length 100mm, width 80mm, during height 50mm; If the weight of steel wire lump is less than 0.3kg, easily cause essence wire drawing surface cleaning unclean; If the weight of steel wire lump is more than 0.5kg, then there is a stroke wound on essence wire drawing surface.
Preferably, described overflow groove bottom is connected with return water pipe. Sewage carries out process Posterior circle utilize, it is achieved that the object of the recycle of middle water and saving water resources.
Preferably, described cooling trough bottom is connected with cold rinse bank water service pipe. Enough water coolants are provided, ensure the cooling efficiency of essence wire drawing.
Preferably, described water filter plate, high pressure air-blowing valve block take off the moisture removed and pass back into overflow pipe. Sewage after collection process carries out recycle, namely reduces environmental pollution and improves water utilization rate simultaneously.
Preferably, the diameter of the air nozzle of described high pressure air-blowing valve block is 1.08-1.12 times of essence wire drawing diameter. Water filter plate and high pressure air-blowing valve block cooperatively interact, and utilize the heat of essence wire drawing itself to blow the moisture doing its remained on surface, avoid altering mutually of groove liquid, ensure that essence wire drawing quality, utilize the cavity of isolation to increase air pressure inside, it is to increase to blow dry effect simultaneously, save the energy, reduce manufacturing cost.
By the flushing of water coolant, wash and remove by cleaning apparatus is de-, but still be attached to the dirt on essence wire drawing surface, wash the clean-out system of attachment removal on essence wire drawing surface simultaneously, make essence wire drawing thoroughly clean. Preferably, in described cooling trough, water cleaning speed is 15-20m/s. The temperature of water coolant: winter 5 DEG C 15 DEG C; Summer 20 DEG C 30 DEG C.
Preferably, described device process after smart wire-drawing temperature be 35-45 DEG C. When after essence wire drawing process, temperature is greater than 45 DEG C, silk thread temperature is too high, easily causes the distortion of Receiving wire wheel, and when temperature is lower than 35 DEG C, water coolant consumption is big, and essence wire drawing calorific loss is excessive, does not utilize high pressure gas to blow over the oven dry of wire surface in journey.
Preferably, the material of described water filter plate is dishcloth, by extruding filter water law, the water on essence wire drawing surface is removed.
Preferably, the diameter of described essence wire drawing is 0.8mm��1.6mm.
Preferably, in described cleaning process, essence wire drawing wire feed rate is 15-20m/s.
The beneficial effects of the utility model:
1. a kind of essence of the utility model wire drawing cleaning by degreasing device, can synchronously realize dust suction process, and water cycle processes, and high pressure air-blowing is dried, and device structure is simple, efficient, practical.
2. effectively improve essence wire drawing surface cleanliness, cleaning by degreasing processing mechanism, it is possible to the surface dirt that former process rolled off the production line all processes totally, alleviates the process again of next procedure. Copper facing quality significantly improves, and solves welding wire de-copper in use, gets rusty, and splashes big, and smog is big, the problem such as send silk not smooth.
3. fast cooling, the utility model has water to clean cooling function, and high pressure air-blowing is dried, and reaches cooling best effect.
4. solve the problem of essence wire drawing Receiving wire wheel overheating deforming, reduce essence wire-drawing temperature and prevent expanding with heat and contract with cold of H-wheel, decrease the damage distortion of H-wheel.
Accompanying drawing explanation
Fig. 1 is the utility model essence wire drawing cleaning by degreasing apparatus structure schematic diagram.
Fig. 2 is the vertical view of the utility model essence wire drawing cleaning by degreasing device.
Fig. 3 is the structural representation of the utility model cleaning apparatus.
Fig. 4 is the utility model air-blowing valve block structural representation.
Wherein, 1,2 is twice high pressure air-blowing valve block, 3 water filter plates, 4 cooling troughes, 5 overflow grooves, 6 dust sucting pipelines, 7 dust removing units, 8 return water pipes, 9 cold rinse bank water service pipes, 10 compressed air lines, 11 overflow pipes, 12 steel wire lumps.
A. air nozzle b. inlet mouth c. welding wire.
Embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail.
The utility model provides a kind of essence wire drawing cleaning by degreasing device, comprises frame, is arranged on dust removing units, the water unit that overflows, water coolant unit, filter water unit and air-blowing unit that in frame, smart wire drawing is passed successively; Described frame front end is provided with the dust removing units being connected with dust sucting pipeline, is provided with the excessive water unit for reclaiming water coolant between described dust removing units and the water coolant unit being connected with water inlet pipe, and described excessive water unit is connected with water circulation system by return water pipe; In described water coolant unit, one end away from excessive water unit is provided with filter water unit, the rear end of described frame is also provided with many group air-blowing unit, described air-blowing unit is connected with air feeder by pipeline, and described air-blowing unit is connected with overflow pipe respectively with the bottom of filter water unit.
Embodiment 1
A kind of essence wire drawing cleaning by degreasing device, comprises frame, and described frame is disposed with dust removing units 7, overflow groove 5, cooling trough 4, water filter plate 3, twice high pressure air-blowing valve block 1,2 along essence wire drawing direction of motion; Described dust removing units 7 bottom is connected dust sucting pipeline 6, and described dust removing units is built-in with wiping body, and described dust removing units is made up of thick dirt cleaning apparatus, thin dirt cleaning apparatus, micronic dust cleaning apparatus; Described thick dirt cleaning apparatus, thin dirt cleaning apparatus, micronic dust cleaning apparatus are all cone tank, and three's level height is identical, arrange successively along essence wire drawing direction of motion; Being divided into thick end and taper end before and after described high pressure air-blowing valve block 1/2 main body, main center position has a through wire rod and wears entrance.
When silk enters dust removing units 7, under silk surface dirt is hung at a high speed by dedusting mechanism, cooling trough 4 starts silk remained on surface dirt is carried out washing process, sewage is discharged from overflow groove 5, when silk is by water filter plate 3, water filter plate 3 can block a surface area water, more thoroughly blows dry by twice high pressure air-blowing by silk surface-moisture. In whole process, dust is focused on by suction cleaner, and water cycle purifies by pressure filter filtration treatment.
Embodiment 2
Being with the difference of embodiment 1, described overflow groove 5 bottom is connected with return water pipe 8. Sewage carries out process Posterior circle utilize, it is achieved that the object of the recycle of middle water and saving water resources.
Embodiment 3
Being with the difference of embodiment 1, described cooling trough 4 bottom is connected with cold rinse bank water service pipe 9. Enough water coolants are provided, ensure the cooling efficiency of essence wire drawing.
Embodiment 4
Being with the difference of embodiment 1, described water filter plate 3, the de-moisture removed of high pressure air-blowing valve block 1/2 pass back into overflow pipe 11, and the other end of described overflow pipe is connected with water circle device. Sewage after collection process carries out recycle, namely reduces environmental pollution and improves water utilization rate simultaneously.
Embodiment 5
Being with the difference of embodiment 1, the diameter of the air nozzle a of described high pressure air-blowing valve block 1/2 is 1.08-1.12 times of essence wire drawing diameter. Water filter plate 3 and high pressure air-blowing valve block 1/2 cooperatively interact, the heat of essence wire drawing itself is utilized to blow dry to the moisture of its remained on surface, avoid altering mutually of groove liquid, ensure that the quality of essence wire drawing, utilize the cavity of isolation to increase air pressure inside simultaneously, improve and blow dry effect, save the energy, reduce production cost. Air nozzle diameter is excessively little, and in essence wire drawing moving process, frictional force is relatively big, needs bigger tractive force, and easily draws wound essence wire drawing; Air nozzle diameter is excessive, cannot form effective air pressure inside in the cavity of isolation, essence wire drawing to blow dry effect poor.
Embodiment 6
Being with the difference of embodiment 1, essence wire drawing wire feed rate is 15-20m/s. The temperature of water coolant: winter 5 DEG C 15 DEG C; Summer 20 DEG C 30 DEG C. By the flushing of water coolant, wash and remove by cleaning apparatus is de-, but still be attached to the dirt on essence wire drawing surface, wash the clean-out system of attachment removal on essence wire drawing surface simultaneously, make welding wire thoroughly clean.
Embodiment 7
Being with the difference of embodiment 1, the smart wire-drawing temperature after the process of described device is 35-45 DEG C. When after essence wire drawing process, temperature is greater than 45 DEG C, silk thread temperature is too high, easily causes the distortion of Receiving wire wheel, and when temperature is lower than 35 DEG C, water coolant consumption is big, and essence wire drawing calorific loss is excessive, does not utilize high pressure gas to blow over the oven dry of wire surface in journey.
Embodiment 8
It is with the difference of embodiment 1, the material of described water filter plate 3 is dishcloth, under the water on essence wire drawing surface being kept off by extruding filter water law, the smart wire drawing of high temperature is after aforementioned processing, surface dirt and wire drawing powder take off except clean substantially, now, only need to provide suitable frictional force on essence wire drawing surface by dishcloth, the bright and clean, level and smooth of essence wire drawing surface can be ensured.
Embodiment 9
Being with the difference of embodiment 1, being also provided with steel wire lump in described dust removing units, the specification of described steel wire lump is: length 100mm, width 80mm, height 50mm, weight 0.3-0.5kg.
Steel wire lump under this density range is best to the scraping effect of essence wire drawing, can ensure the effective elimination sending a powder and impurity on essence wire drawing surface, can not cause again the damage of essence wire drawing.
By reference to the accompanying drawings embodiment of the present utility model is described although above-mentioned; but not to the restriction of the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.
Claims (9)
1. a smart wire drawing cleaning by degreasing device, it is characterised in that, comprise frame, it is arranged on dust removing units, the water unit that overflows, water coolant unit, filter water unit and air-blowing unit that in frame, smart wire drawing is passed successively; Described frame front end is provided with the dust removing units being connected with dust sucting pipeline, is provided with the excessive water unit for reclaiming water coolant between described dust removing units and the water coolant unit being connected with water inlet pipe, and described excessive water unit is connected with water circulation system by return water pipe; In described water coolant unit, one end away from excessive water unit is provided with filter water unit, the rear end of described frame is also provided with many group air-blowing unit, described air-blowing unit is connected with air feeder by pipeline, and described air-blowing unit is connected with overflow pipe respectively with the bottom of filter water unit.
2. device as claimed in claim 1, it is characterised in that, described dust removing units is made up of thick dirt cleaning apparatus, thin dirt cleaning apparatus, micronic dust cleaning apparatus; Described thick dirt cleaning apparatus, thin dirt cleaning apparatus, micronic dust cleaning apparatus are all cone tank, and three's level height is identical, arrange successively along essence wire drawing direction of motion.
3. device as claimed in claim 2, it is characterised in that, described thick dirt cleaning apparatus, thin dirt cleaning apparatus, micronic dust cleaning apparatus inner conical end are respectively arranged with wiping body.
4. device as claimed in claim 3, it is characterised in that, described wiping body is steel wire lump, and the specification of described steel wire lump is: length 100mm, width 80mm, height 50mm, weight 0.3-0.5kg.
5. device as claimed in claim 1, it is characterised in that, described filter water unit is water filter plate, described air-blowing unit is high pressure air-blowing valve block, and the two de-moisture removed passes back into overflow pipe, and the other end of described overflow pipe is connected with water circle device; Or described water coolant unit be cooling trough or described excessive water unit is overflow groove.
6. device as claimed in claim 5, it is characterised in that, the diameter of the air nozzle of described high pressure air-blowing valve block is 1.08-1.12 times of essence wire drawing diameter.
7. device as claimed in claim 1, it is characterised in that, described essence wire drawing tangential movement speed is 15-20m/s.
8. device as claimed in claim 1, it is characterised in that, the smart wire-drawing temperature after the process of described device is 35-45 DEG C.
9. device as claimed in claim 5, it is characterised in that, the material of described water filter plate is dishcloth, under the water on essence wire drawing surface being kept off by extruding filter water law.
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CN201520977992.3U CN205270428U (en) | 2015-11-30 | 2015-11-30 | Finish draw silk degrease belt cleaning device |
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CN201520977992.3U CN205270428U (en) | 2015-11-30 | 2015-11-30 | Finish draw silk degrease belt cleaning device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105327971A (en) * | 2015-11-30 | 2016-02-17 | 德州恒远焊材有限公司 | Finish drawn wire degreasing and cleaning device |
CN106191951A (en) * | 2016-08-30 | 2016-12-07 | 德州恒远焊材有限公司 | A kind of high speed copper plating production line |
-
2015
- 2015-11-30 CN CN201520977992.3U patent/CN205270428U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105327971A (en) * | 2015-11-30 | 2016-02-17 | 德州恒远焊材有限公司 | Finish drawn wire degreasing and cleaning device |
CN106191951A (en) * | 2016-08-30 | 2016-12-07 | 德州恒远焊材有限公司 | A kind of high speed copper plating production line |
CN106191951B (en) * | 2016-08-30 | 2018-02-27 | 德州市立尊焊丝有限公司 | A kind of high speed copper plating production line |
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