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CN113681929A - 装配式地暖模块及其制备方法 - Google Patents

装配式地暖模块及其制备方法 Download PDF

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CN113681929A
CN113681929A CN202111003216.XA CN202111003216A CN113681929A CN 113681929 A CN113681929 A CN 113681929A CN 202111003216 A CN202111003216 A CN 202111003216A CN 113681929 A CN113681929 A CN 113681929A
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肖建通
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Langfang Haosi New Energy Technology Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D33/00—Special measures in connection with working metal foils, e.g. gold foils
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/007—Forming single grooves or ribs, e.g. tear lines, weak spots
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/522—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
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Abstract

本发明公开了装配式地暖模块，所述保温基板的材质为高抗压XPS挤塑板、聚氨酯板和EPS聚苯板等膨胀型保温板，本发明中通过在铝箔压模成型与保温基板粘接后，再通过铝箔裁剪机，裁剪出与弧形槽相适配的弧形铝箔单片，借由弧形槽子母模具压模机再一次给弧形铝箔单片压模，并与相适配的弧线槽进行粘接，从而再借助预留的外边，更好的与保温基板及其上方的铝箔进行连接，以此可以有效提高地面均匀散热效果，有效降低热损耗，更环保节能，且使用上述工艺，地暖模块上只需使用1厘米厚的高强度水泥纤维板作为蓄热层，或直接使用地砖薄贴工艺，从而可以大大降低地暖层厚度并有效减少建筑重量。

Description

装配式地暖模块及其制备方法
技术领域
本发明涉及地暖模块制备技术领域，具体为装配式地暖模块及其制备方法。
背景技术
地暖是地板辐射采暖的简称，是以整个地面为散热器，通过地板辐射层中的热媒，均匀加热整个地面，通过地面以辐射和对流的传热方式向室内供热，达到舒适采暖目的，而地暖模块，是预制沟槽干式地暖模块的简称，利用保温板沟槽固定保护发热管并能均热的集成地暖板块，是地暖系统重要的均热辐射末端，用于取代传统地暖系统中的保温板、反射膜、卡钉等辅材，地暖模块可大幅简化的地暖安装程序，并降低地暖厚度，减少向下传热损失，让地暖更节能。
但现用的地暖模块还存在一定的缺陷，市场上的地暖模块在覆铝箔工艺中，其地暖管弯头部位在沟槽内，铝箔不能完整的将其进行包裹，导致地暖模块蓄热及持续保温均衡散热能力范围受限，现用的地暖模块隔热及保温性能差，从而产品热得快冷得也快，且传统地暖豆石混凝土回塡需要5至7厘米，大大增加地暖层厚度及提高建筑重量，为此，提出装配式地暖模块及其制备方法。
发明内容
本发明的目的在于提供装配式地暖模块及其制备方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：装配式地暖模块，所述保温基板的材质为高抗压XPS挤塑板、聚氨酯板或EPS聚苯板等膨胀型保温板。
装配式地暖模块的制备方法，包括以下步骤：
S1、根据采购方管规格的要求，使用数控雕刻机在保温基板上雕刻出与地暖管相适配的直沟槽或弧形沟槽；
S2、在S1中数控雕刻机进行雕刻时，通过一体化的自动吸尘床实时对开设直沟槽或弧形沟槽的保温基板表面的碎颗粒进行清理；
S3、使用直槽子母模具压模机和弧形槽子母模具压模机将一片铝箔与保温基板压膜成型，压模的铝箔尺寸与保温基板及保温基板上雕刻的直沟槽或弧形沟槽相适配；
S4、再使用铝箔裁剪机，根据弧形沟槽弧度裁剪成相适配的弧形铝箔单片，并使用弧形槽子母模具压模机再一次将弧形铝箔单片与保温基板上的弧形沟槽压膜成型；
S5、使用喷胶压模机分别给直沟槽保温基板和弧形沟槽保温基板喷涂环保型粘接胶，雕刻了直沟槽保温基板与压模成型的直沟槽铝箔进行粘接，弧形沟槽保温基板喷胶后先粘接压实的弧形沟槽铝箔，再在弧形沟槽保温基板表面上覆盖裁剪成弧形的铝箔单片，并再次进行压模和粘接；
S6、最后，去除及压平直沟槽和弧形沟槽内的平面铝箔，并露出保温基板上的弧形沟槽，以此完成生产并验收入库。
作为优选，在所述S1中，数控雕刻机所雕刻的沟槽深度需大于等于地暖管直径，通过设置的沟槽深度大于等于地暖管直径，以满足房屋设计需求及面层的铺设。
作为优选，在所述S3中，铝箔压模成型时铝箔厚度为0.01-3毫米，通过控制铝箔的厚度在0.01-3毫米之间，从而可以更好的与施工要求相匹配，以此满足导热系数。
作为优选，在所述S4中，裁剪的弧形铝箔宽度要大于弧形沟槽2至4厘米，弧形沟槽分为弧形双沟槽和弧形单槽，且弧形单槽两边分别有1至2厘米水平边与保温基板平面贴合，通过在弧形沟槽预留的2至4厘米的铝箔边，是为了更好的实现与各保温基板上的铝箔相连接，从而达到更好的散热效果，而通过弧形单槽设置的1至2厘米的铝箔边作用于保温基板平面上的铝箔，从而形成有效搭接，使预制的单沟槽铝箔和保温基板平面上的铝箔成为整体。
与现有技术相比，本发明的有益效果是：本发明中通过在铝箔压模成型与保温基板粘接后，再通过铝箔裁剪机，裁剪出与弧形槽相适配的弧形铝箔单片，借由弧形槽子母模具压模机再一次给弧形铝箔单片压模，并与相适配的弧线槽进行粘接，从而再借助预留的外边，更好的与保温基板及其上方的铝箔进行连接，以此可以有效提高地面均匀散热效果，有效降低热损耗，更环保节能，且使用上述工艺，地暖模块上只需使用1厘米厚的高强度水泥纤维板作为蓄热层，或直接使用地砖薄贴工艺，从而可以大大降低地暖层厚度并有效减少建筑重量。
附图说明
图1为本发明中的产品结构；
图2为本发明中的整体工艺流程图；
图3为本发明中的铝箔压模成型流程图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例
请参阅图1-3，本发明提供一种技术方案：装配式地暖模块，保温基板的材质为高抗压XPS挤塑板、聚氨酯板或EPS聚苯板等膨胀型保温板。
装配式地暖模块的制备方法，包括以下步骤：
S1、根据采购方管规格的要求，使用数控雕刻机在保温基板上雕刻出与地暖管相适配的直沟槽或弧形沟槽；
S2、在S1中数控雕刻机进行雕刻时，通过一体化的自动吸尘床实时对开设直沟槽或弧形沟槽的保温基板表面的碎颗粒进行清理；
S3、使用直槽子母模具压模机和弧形槽子母模具压模机将一片铝箔与保温基板压膜成型，压模的铝箔尺寸与保温基板及保温基板上雕刻的直沟槽或弧形沟槽相适配；
S4、再使用铝箔裁剪机，根据弧形沟槽弧度裁剪成相适配的弧形铝箔单片，并使用弧形槽子母模具压模机再一次将弧形铝箔单片与保温基板上的弧形沟槽压膜成型；
S5、使用喷胶压模机分别给直沟槽保温基板和弧形沟槽保温基板喷涂环保型粘接胶，雕刻了直沟槽保温基板与压模成型的直沟槽铝箔进行粘接，弧形沟槽保温基板喷胶后先粘接压实的弧形沟槽铝箔，再在弧形沟槽保温基板表面上覆盖裁剪成弧形的铝箔单片，并再次进行压模和粘接；
S6、最后，去除及压平直沟槽和弧形沟槽内的平面铝箔，并露出保温基板上的弧形沟槽，以此完成生产并验收入库。
在一个实施例中，在S1中，数控雕刻机所雕刻的沟槽深度需大于等于地暖管直径，通过设置的沟槽深度大于等于地暖管直径，以满足房屋设计需求及面层的铺设。
在一个实施例中，在S3中，铝箔压模成型时铝箔厚度为0.01-3毫米，通过控制铝箔的厚度在0.01-3毫米之间，从而可以更好的与施工要求相匹配，以此满足导热系数。
在一个实施例中，在所述S4中，裁剪的弧形铝箔宽度要大于弧形沟槽2至4厘米，弧形沟槽分为弧形双沟槽和弧形单槽，且弧形单槽两边分别有1至2厘米水平边与保温基板平面贴合，通过在弧形沟槽预留的2至4厘米的铝箔边，是为了更好的实现与各保温基板上的铝箔相连接，从而达到更好的散热效果，而通过弧形单槽设置的1至2厘米的铝箔边作用于保温基板平面上的铝箔，从而形成有效搭接，使预制的单沟槽铝箔和保温基板平面上的铝箔成为整体。
工作原理或者结构原理：工作人员首先根据所采购方管的边长和管间距，使用数控雕刻机在保温基板上雕刻出与地暖管相适配的直沟槽和弧形沟槽，并在数控雕刻机进行雕刻时，借由其一体化的自动吸尘床实时对开设直沟槽或弧形沟槽的保温基板表面上的碎颗粒进行清理，以此达到喷涂粘接胶要求，使用直槽子母模具压模机和弧形槽子母模具压模机给铝箔压模成型，压模的规格型号同开设在保温基板上的直沟槽和弧形沟槽相适配，且根据弧形沟槽基板规格型号，通过铝箔裁剪机，由弧形沟槽弧度裁剪成相适配的弧形铝箔单片，并使用弧形槽子母模具压模机再一次给弧形铝箔单片压模，上述铝箔压模成型后，再使用喷胶压模机给保温基板喷涂环保型粘接胶，直沟槽基板与压模成型的直沟槽铝箔进行粘接，弧形沟槽基板喷胶后先粘接压实的弧形沟槽铝箔，再在基板表面覆盖裁剪成弧形的铝箔单片，并二次进行压模和粘接，最后，去除及压平沟槽处的平面铝箔，露出基板雕刻的弧形沟槽，从而完成生产并验收入库。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (5)

1.装配式地暖模块，其特征在于：包括保温基板，所述保温基板的材质为高抗压XPS挤塑板、聚氨酯板或EPS聚苯板等膨胀型保温板。
2.装配式地暖模块的制备方法，其特征在于，包括以下步骤：
S1、根据采购方管规格的要求，使用数控雕刻机在保温基板上雕刻出与地暖管相适配的直沟槽或弧形沟槽；
S2、在S1中数控雕刻机进行雕刻时，通过一体化的自动吸尘床实时对开设直沟槽或弧形沟槽的保温基板表面的碎颗粒进行清理；
S3、使用直槽子母模具压模机和弧形槽子母模具压模机将一片铝箔与保温基板压膜成型，压模的铝箔尺寸与保温基板及保温基板上雕刻的直沟槽或弧形沟槽相适配；
S4、再使用铝箔裁剪机，根据弧形沟槽弧度裁剪成相适配的弧形铝箔单片，并使用弧形槽子母模具压模机再一次将弧形铝箔单片与保温基板上的弧形沟槽压膜成型；
S5、使用喷胶压模机分别给直沟槽保温基板和弧形沟槽保温基板喷涂环保型粘接胶，雕刻了直沟槽保温基板与压模成型的直沟槽铝箔进行粘接，弧形沟槽保温基板喷胶后先粘接压实的弧形沟槽铝箔，再在弧形沟槽保温基板表面上覆盖裁剪成弧形的铝箔单片，并再次进行压模和粘接；
S6、最后，去除及压平直沟槽和弧形沟槽内的平面铝箔，并露出保温基板上的弧形沟槽，以此完成生产并验收入库。
3.根据权利要求2所述的装配式地暖模块的制备方法，其特征在于：在所述S1中，数控雕刻机所雕刻的沟槽深度需大于等于地暖管直径。
4.根据权利要求2所述的装配式地暖模块的制备方法，其特征在于：在所述S3中，铝箔压模成型时铝箔厚度为0.01-3毫米。
5.根据权利要求2所述的装配式地暖模块的制备方法，其特征在于：在所述S4中，裁剪的弧形铝箔宽度要大于弧形沟槽2至4厘米，弧形沟槽分为弧形双沟槽和弧形单槽，且弧形单槽两边分别有1至2厘米水平边与保温基板平面贴合。
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