CN111017521A - Full-automatic dehydrogenation production equipment - Google Patents
Full-automatic dehydrogenation production equipment Download PDFInfo
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- CN111017521A CN111017521A CN201911426151.2A CN201911426151A CN111017521A CN 111017521 A CN111017521 A CN 111017521A CN 201911426151 A CN201911426151 A CN 201911426151A CN 111017521 A CN111017521 A CN 111017521A
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- dehydrogenation
- material basket
- conveying device
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- conveying
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- 238000006356 dehydrogenation reaction Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 47
- 239000001257 hydrogen Substances 0.000 claims abstract description 47
- 230000007306 turnover Effects 0.000 claims description 9
- 230000001174 ascending effect Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000032258 transport Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 239000000956 alloy Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
The invention discloses full-automatic dehydrogenation production equipment which comprises a material basket, a transverse conveying device, a plurality of dehydrogenation devices, a plurality of longitudinal conveying devices, a plurality of stacking devices and a plurality of transfer mechanisms, wherein the material basket is used for loading workpieces needing dehydrogenation; the transverse conveying device is used for conveying the material basket back and forth; the hydrogen removal device removes hydrogen from the conveyed workpieces in the material basket; the longitudinal transportation device is arranged between one side of the transverse transportation device and the inlet of the dehydrogenation device; the stacking device is arranged above the longitudinal conveying device so as to vertically stack a plurality of material baskets; the transfer mechanism is arranged below the transverse conveying device so as to transfer the material basket on the transverse conveying device to the longitudinal conveying device. The full-automatic dehydrogenation production equipment has the advantages of full-automatic production, great improvement on production efficiency, benefit for mass production and reduction in production cost.
Description
Technical Field
The invention relates to dehydrogenation production equipment, in particular to full-automatic dehydrogenation production equipment.
Background
Automobile structural parts are generally made of alloy materials, and the alloy materials are provided with hydrogen after being processed, and the hydrogen can cause the alloy materials to be brittle and easy to break, so that the safety of automobiles is affected. Therefore, the automobile structural member needs to be subjected to dehydrogenation treatment after being processed. The dehydrogenation treatment is a method of removing hydrogen from a steel material by heat treatment in order to prevent white point (cracking) defects caused by hydrogen in the alloy. In the existing dehydrogenation mode, a dehydrogenation furnace is generally used for treatment, an automobile structural part is placed into the dehydrogenation furnace through a worker, and then various parameters of the dehydrogenation furnace are set for dehydrogenation treatment. And after the treatment is finished, the automobile structural part is manually moved out and transferred to the next station for processing. However, the above-mentioned dehydrogenation method requires manual operation due to the large volume and heavy weight of the structural member of the automobile, which makes manual transportation very difficult and labor-intensive, and the transportation speed is slow, resulting in low production efficiency and being very unfavorable for mass production.
Disclosure of Invention
The invention aims to provide full-automatic dehydrogenation production equipment which can be used for full-automatic production and greatly improves the production efficiency.
In order to achieve the purpose, the full-automatic dehydrogenation production equipment provided by the invention comprises a material basket, a transverse conveying device, a plurality of dehydrogenation devices, a plurality of longitudinal conveying devices, a plurality of stacking devices and a plurality of transfer mechanisms, wherein the material basket is used for loading workpieces needing dehydrogenation; the transverse conveying device is used for conveying the material basket back and forth; the hydrogen removal device removes hydrogen from the conveyed workpieces in the material basket; the longitudinal transportation device is arranged between one side of the transverse transportation device and the inlet of the dehydrogenation device; the stacking device is arranged above the longitudinal conveying device so as to vertically stack a plurality of material baskets; the transfer mechanism is arranged below the transverse transportation device and is positioned at the input end of the longitudinal transportation device so as to transfer the material basket on the transverse transportation device to the longitudinal transportation device.
Compared with the prior art, the automobile structure hydrogen removing device has the advantages that the material baskets are arranged, the automobile structure members are loaded by the material baskets, and the material baskets are conveyed to the stacking devices through the transverse conveying device and the longitudinal conveying device, so that the material baskets are stacked through the stacking devices, a single hydrogen removing device can simultaneously remove hydrogen from the automobile structure members in the material baskets at one time, and the production efficiency is greatly improved. In addition, the whole process from feeding to discharging of the automobile structural part is transferred through the transverse conveying device, the longitudinal conveying device and the transferring mechanism, manual operation is not needed, the labor intensity of workers is reduced to the maximum extent, full-automatic production is realized, long-time mass production is facilitated, and the production cost is effectively reduced.
Preferably, the lifting mechanism is arranged below the transfer mechanism to drive the transfer mechanism to ascend from the lower part of the transverse transportation device to the height aligned with the longitudinal transportation device.
Preferably, the material basket conveying device further comprises a limiting mechanism, wherein the limiting mechanism is arranged on one side of the transfer mechanism, so that the material basket moving on the transverse conveying device stays above the transfer mechanism.
Preferably, the limiting mechanism comprises a swing rod, a swing arm and a limiting cylinder, the output end of the limiting cylinder is pivoted with one end of the swing arm, the other end of the swing arm is fixedly connected with the swing rod, the swing rod is pivoted on the frame body of the transverse transportation device, a limiting part is arranged on the swing rod, and the limiting part can swing along with the rotation of the swing rod and extend out of the conveying plane of the transverse transportation device so as to block the movement of the material basket.
Preferably, the stacking device comprises a support, a lifting machine, a cylinder and lifting arms located on two opposite sides, an output end of the lifting machine is connected with the cylinder and drives the cylinder to vertically lift, a telescopic end of the cylinder is connected with the lifting arms and drives the lifting arms to horizontally stretch, clamping lugs are arranged on two sides of the material basket in a protruding mode, and the lifting arms are clamped with the clamping lugs when ascending so as to drive the material basket to ascend.
Specifically, the upper portion of the material basket is equipped with all around and bears the ear, the bottom that bears the ear is higher than the upside edge of material basketball, the upper end edge of bearing the ear extends to the outside slope.
Specifically, a connecting arm is arranged between the telescopic end of the air cylinder and the lifting arm.
Specifically, the lifting machine includes motor, driving gear, driven gear and chain, driving gear and driven gear be upper and lower set up in on the support, the chain twine in between driving gear and the driven gear, the chain with the cylinder is connected, the output of motor with the driving gear is connected.
Preferably, the transverse transporting device comprises an upper transporting layer and a lower transporting layer, the same end of the two transporting layers is provided with a lifting device for lifting the material basket from the lower transporting layer to the upper transporting layer, and the other end of the two transporting layers is provided with a descending device for descending the material basket from the upper transporting layer to the lower transporting layer.
Specifically, still include unloader, unloader set up in the one end of horizontal conveyer.
Preferably, the dehydrogenation device comprises a dehydrogenation bin body and an automatic door mechanism, wherein an opening of the dehydrogenation bin body is over against the longitudinal conveying device, and the automatic door mechanism is arranged at the opening to automatically open or close the opening.
Specifically, the automatically-controlled door mechanism includes first promotion cylinder, slider, guide rail, guide bar, second promotion cylinder and door plant first promotion cylinder set up in on the dehydrogenation storehouse body and the output set up in the slider, the guide rail set up in on the dehydrogenation storehouse body, the slider set up with sliding in the guide rail, the one end of guide bar is fixed in the slider, the center pin direction of guide bar with the direction that the guide rail extends is perpendicular, the door plant set up with sliding in on the guide bar, the cylinder body setting of second promotion cylinder on the door plant, the second promote the cylinder the output with the slider is connected.
Preferably, a turning device is arranged at one end of the longitudinal transportation device, which is close to the hydrogen removal device, the turning device is provided with a transportation assembly and a turning mechanism, the transportation assembly can be connected between the output end of the longitudinal transportation device and the hydrogen removal device, and the turning device can drive the transportation assembly to turn over so as to open a space for closing the hydrogen removal device.
Drawings
FIG. 1 is a perspective view of the fully automatic dehydrogenation production facility of the present invention.
FIG. 2 is a top view of the fully automatic dehydrogenation production facility of this invention.
FIG. 3 is a side view of the fully automatic dehydrogenation production facility of this invention.
FIG. 4 is a left side view of the fully automatic dehydrogenation production facility of this invention.
FIG. 5 is a structural diagram of a limiting mechanism in the fully automatic dehydrogenation production equipment of the invention.
FIG. 6 is a structural view of a stacking apparatus in the fully automatic dehydrogenation production apparatus according to the present invention.
FIG. 7 is a structural view of the inside of a stacking device in the fully automatic dehydrogenation producing apparatus according to the present invention.
FIG. 8 is a structural view of a basket in the fully automatic dehydrogenation production facility of the present invention.
FIG. 9 is a structural view of a dehydrogenation unit in the fully automatic dehydrogenation production facility of the present invention.
Fig. 10 is a structural view of an automatic door mechanism in the fully automatic dehydrogenation production apparatus of the present invention.
Detailed Description
In order to explain technical contents, structural features, and effects achieved by the present invention in detail, the following detailed description is given with reference to the embodiments and the accompanying drawings.
As shown in fig. 1 to 4, the fully automatic dehydrogenation production equipment 100 of the present invention comprises a material basket 1, a transverse transportation device 2, a plurality of dehydrogenation devices 3, a plurality of longitudinal transportation devices 4, a plurality of stacking devices 5 and a plurality of transfer mechanisms 6, wherein the material basket 1 is used for loading workpieces requiring dehydrogenation; the transverse conveying device 2 is used for conveying the material basket 1 back and forth; the dehydrogenation device 3 is used for dehydrogenation of the conveyed workpieces in the material basket 1; the longitudinal transportation device 4 is arranged between one side of the transverse transportation device 2 and the inlet of the dehydrogenation device 3; the transport direction of the longitudinal transport means 4 is perpendicular to the transport direction of the transverse transport means 2. The stacking device 5 is arranged above the longitudinal conveying device 4 so as to vertically stack a plurality of material baskets 1; the transfer mechanism 6 is arranged below the transverse transporting device 2 and at the input end of the longitudinal transporting device 4 to transfer the material basket 1 on the transverse transporting device 2 to the longitudinal transporting device 4. The invention can arrange a plurality of dehydrogenation devices 3, and longitudinal transportation devices 4, stacking devices 5 and transfer mechanisms 6 which are in one-to-one correspondence with the dehydrogenation devices 3 on a transverse transportation device 2 so as to improve the production efficiency. The full-automatic hydrogen removal production equipment 100 further comprises a feeding and discharging device 7, wherein the feeding and discharging device 7 is arranged at one end of the transverse conveying device 2 and used for feeding workpieces in the material basket 1 on the transverse conveying device 2 or feeding empty material baskets 1 on the transverse conveying device 2. In particular to
Referring to fig. 3, the fully automatic hydrogen removal production apparatus 100 further includes a jacking mechanism 8, wherein the jacking mechanism 8 is disposed below the transferring mechanism 6 to drive the transferring mechanism 6 to ascend from below the transverse transporting device 2 to a height aligned with the longitudinal transporting device 4. The jacking mechanism 8 comprises a jacking cylinder 81 and a jacking support 82, the telescopic end of the jacking cylinder 81 can be upwards telescopic to jack the jacking support 82, and the transfer mechanism 6 is arranged on the jacking support 82 and can ascend or descend along with the jacking support 82.
The transfer mechanism 6 comprises a motor, a gear set and a chain, the length extension direction of the chain is perpendicular to the conveying direction of the transverse conveying device 2, and the chain is arranged at the input end of the longitudinal conveying device 4. Through motor drive gear train makes the gear train drive the chain operation, the chain can drive the material basket 1 removes.
As shown in fig. 5, the fully automatic hydrogen removal production apparatus 100 further includes a limiting mechanism 9, and the limiting mechanism 9 is disposed at one side of the transfer mechanism 6, so that the material basket 1 moving on the transverse transport device 2 stays above the transfer mechanism 6. Stop gear 9 includes pendulum rod 91, swing arm 92 and spacing cylinder 93, spacing cylinder 93's output with the one end pin joint of swing arm 92, the other end of swing arm 92 with pendulum rod 91 fixed connection, pendulum rod 91 pin joint in on the support body of horizontal conveyer 2, be equipped with locating part 94 on the pendulum rod 91, locating part 94 can be followed the rotation swing of pendulum rod 91 and stretch out on the plane of transport of horizontal conveyer 2, in order to block basket 1 removes.
As shown in fig. 6 to 8, the stacking device 5 includes a support 51, a lifter 52, a cylinder 53 and lifting arms 54 at two opposite sides, the support 51 is in a gantry-shaped structure, and the front side and the rear side are open, so that the longitudinal transport device 4 can drive the material basket 1 to pass through the rear side from the front side. A limiting mechanism 9 is arranged below the longitudinal conveying device 4 below the stacking device 5, the limiting mechanism 9 has the same structure and the same function as the limiting mechanism 9 arranged on one side of the transfer mechanism 6, and the functions are the same, so that the material basket 1 is stopped, and the stacking device 5 can conveniently stack the material basket 1. The output end of the lifting machine 52 is connected with the air cylinder 53 and drives the air cylinder 53 to vertically lift, the telescopic end of the air cylinder 53 is provided with a connecting arm 55, two ends of the connecting arm 55 are connected with the lifting arm 54, and the lifting arm 54 can be driven to horizontally stretch under the telescopic action of the air cylinder 53. Clamping lugs 11 are convexly arranged on two sides of the material basket 1, and the lifting arm 54 is clamped with the clamping lugs 11 when rising so as to drive the material basket 1 to rise. The engaging lug 11 is open at the lower side for the lifting arm 54 to enter, and closed at the upper side for engaging with the lifting arm 54, and the engaging lug 11 is in an upward triangular shape, i.e. gradually narrowed from the lower side to the upper side. The periphery of the upper part of the material basket 1 is provided with a bearing lug 12, the bearing lug is provided with a bearing sheet, and the bearing sheet of the bearing lug 12 is higher than the edge of the upper side of the ball of the material basket 1, so that a ventilation gap is formed between two adjacent material baskets 1 when the material baskets are stacked; the upper end edge 121 of the carrying lug 12 extends obliquely outwards to guide the material basket 1 above into the carrying lug when stacking, so that stacking accuracy is guaranteed.
Referring to fig. 6 and 7, the elevator 52 includes a motor 521, a driving gear 522, a driven gear 523 and a chain 524, the driving gear 522 and the driven gear 523 are disposed on the bracket 51 vertically, the chain 524 is wound between the driving gear 522 and the driven gear 523, the chain 524 is connected to the cylinder 53, and an output end of the motor 521 is connected to the driving gear 522.
As shown in fig. 3, the transverse transporting device 2 includes an upper transporting layer 21 and a lower transporting layer 22, and the upper transporting layer 21 and the lower transporting layer are transported by rollers in opposite directions. The same end of the two conveying layers is provided with a lifting device 24 for lifting the material basket 1 from the lower conveying layer 22 to the upper conveying layer 21, and the other end of the two conveying layers is provided with a descending device 23 for descending the material basket 1 from the upper conveying layer 21 to the lower conveying layer 22. The circulation operation of the material basket 1 is realized through the upper conveying layer 21 and the lower conveying layer 22, so that the material basket 1 can be continuously and repeatedly utilized, and the automatic transportation is realized.
As shown in fig. 9 and 10, the hydrogen removing device 3 includes a hydrogen removing bin 31 and an automatic door mechanism 32, an opening of the hydrogen removing bin 31 faces the longitudinal transportation device 4, and the automatic door mechanism 32 is disposed at the opening to automatically open or close the opening. Specifically, the automatic door mechanism 32 includes a first pushing cylinder 321, a slider 322, a guide rail 323, a guide rod 324, a second pushing cylinder 325 and a door plate 326, which are disposed in an up-down symmetrical manner, the first pushing cylinder 321 is disposed on the upper side of the hydrogen removal bin body 31, and an output end of the first pushing cylinder is disposed on the slider 322, the guide rail 323 is disposed on the upper side of the hydrogen removal bin body 31, the slider 322 is slidably disposed on the guide rail 323, one end of the guide rod 324 is fixed on the slider 322, a central axis direction of the guide rod 324 is perpendicular to an extending direction of the guide rail 323, the door plate 326 is slidably disposed on the guide rod 324, a cylinder body of the second pushing cylinder 325 is disposed on the door plate 326, and an output end of the second pushing cylinder 325 is connected to the slider 322. Utilize automatic door mechanism 32 can realize automatic switch door operation, need not manual operation, reduces intensity of labour, improves degree of automation to improve production efficiency.
Referring to fig. 1, a turning device 41 is disposed at an end of the longitudinal transportation device 4 close to the hydrogen removal device 3, the turning device 41 has a transportation component and a turning mechanism, the transportation component is connectable between an output end of the longitudinal transportation device 4 and the hydrogen removal device 3, and the turning device 41 can drive the transportation component to turn over to open a space for closing the door 326 of the hydrogen removal device 3. Therefore, the purpose of smooth transportation can be achieved, and the opening or closing of the door body is not hindered.
In combination with the above description and with reference to fig. 2 and fig. 3, the following detailed description will be made on the working principle of the fully automatic dehydrogenation production facility 100 according to the present invention, as follows:
firstly, the loading and unloading device 7 firstly places the automobile structural part on the empty material basket 1 on the upper conveying layer 21, then the upper conveying layer 21 drives the material basket 1 to be transported forwards, and in the process, the control system distributes the material basket 1 to the dehydrogenation device 3 which is in the idle state at present according to the production requirement. Therefore, the limiting mechanism 9 corresponding to the hydrogen removing device 3 is started and the limiting member 94 extends out of the upper conveying layer 21, and at this time, the material basket 1 stays at the input end of the longitudinal conveying device 4 corresponding to the hydrogen removing device 3. At the moment, the jacking device starts to jack the transfer mechanism 6, so that the conveying plane of the transfer mechanism is flush with the conveying plane of the longitudinal conveying device 4; the transfer mechanism 6 is then activated to push the baskets 1 onto the longitudinal transport means 4. The limiting mechanism 9 positioned below the hydrogen removing device 3 is started to enable the limiting piece 94 to extend, and when the longitudinal transportation device 4 transports the material basket 1 to the position below the stacking device 5, the material basket 1 stays below the stacking device 5 under the limitation of the limiting mechanism 9. At this time, the air cylinder 53 is started to drive the lifting arm 54 to extend, and then the lifter 52 is started to drive the air cylinder 53 to ascend, so that the lifting arm 54 is clamped with the clamping lug 11, and the basket 1 is lifted. Then, when the second basket 1 is stopped under the stacking device 5, the lifting arm 54 lowers the first basket 1, so that the first basket 1 is stacked on the carrying lug 12 of the second basket 1. Then the lifting arm 54 is clamped on the clamping lug 11 of the second basket 1 and lifts the second basket 1 and the first basket 1. By analogy, a plurality of material baskets 1 can be continuously stacked. When a certain number of the hydrogen removing bin bodies are stacked, the limiting mechanism 9 on the longitudinal conveying device 4 is opened, the automatic door mechanism 32 is opened, and the conveying assembly of the overturning device 41 is overturned, unfolded and connected into the opening of the hydrogen removing bin body 31. The longitudinal transportation device 4 sends the stacked baskets 1 into the dehydrogenation bin body 31, and then the automatic door is closed and the transportation component of the turnover device 41 is turned over and folded. Specifically, the first pushing cylinder 321 is started to drive the sliding block 322 to slide laterally on the guide rail 323, so that the second pushing cylinder 325 and the door plate 326 slide laterally, when the door plate 326 slides to a position right in front of the opening of the hydrogen removal bin body 31, the second pushing cylinder 325 is started to drive the door plate 326 to slide longitudinally, so that the door plate 326 is attached to the edge of the opening of the hydrogen removal bin body 31 to seal the hydrogen removal bin body 31. The dehydrogenation bin body 31 can heat and dehydrogenate the automobile structural part in the material basket 1.
After the hydrogen removal is completed, the door body is automatically opened, the conveying assembly of the turnover device 41 is turned over and unfolded and is connected to the opening of the hydrogen removal bin body 31, at this time, the hydrogen removal bin body 31 sends the basket 1 to the longitudinal conveying device 4, the longitudinal conveying device 4 conveys the basket 1 back to the upper conveying layer 21 of the transverse conveying device 2 in an original way, the upper conveying layer 21 conveys the basket 1 to the tail end, the descending device 23 transfers the basket 1 from the upper conveying layer 21 to the lower conveying layer 22, the lower conveying layer 22 reversely conveys the basket 1 to the other end, and the ascending device 24 lifts the basket 1 of the lower conveying layer 22. And finally, the loading and unloading device 7 unloads the automobile structural part in the material basket 1, and places the empty material basket 1 on the upper conveying layer 21, so that the material basket 1 can carry out the next loading and dehydrogenation operation again. When a plurality of material baskets 1 are uninterruptedly circulated in the mode, the hydrogen can be continuously removed from the automobile structural part in a connected mode, and large-batch treatment is realized.
Compared with the prior art, the automobile structure piece hydrogen removing device has the advantages that the material basket 1 is arranged, the automobile structure pieces are loaded by the material basket 1, the material basket 1 is conveyed to each stacking device 5 through the transverse conveying device 2 and the longitudinal conveying device 4, so that the material baskets 1 are stacked through the stacking devices 5, a single hydrogen removing device 3 can simultaneously remove hydrogen from a plurality of automobile structure pieces in the material baskets 1 at one time, and the production efficiency is greatly improved. In addition, the whole process from feeding to discharging of the automobile structural part is transferred through the transverse conveying device 2, the longitudinal conveying device 4 and the transferring mechanism 6, manual operation is not needed, the labor intensity of workers is reduced to the maximum extent, full-automatic production is realized, long-time mass production is facilitated, and the production cost is effectively reduced.
The above disclosure is only a preferred embodiment of the present invention, and certainly should not be taken as limiting the scope of the present invention, which is therefore intended to cover all equivalent changes and modifications within the scope of the present invention.
Claims (13)
1. The utility model provides a full-automatic dehydrogenation production facility which characterized in that: comprises that
The material basket is used for loading workpieces needing dehydrogenation;
the transverse conveying device is used for conveying the material basket back and forth;
the hydrogen removal devices are used for removing hydrogen from the workpieces in the conveyed material basket;
the longitudinal conveying devices are arranged between one side of the transverse conveying device and the inlet of the dehydrogenation device;
a plurality of stacking devices arranged above the longitudinal conveying device so as to vertically stack the material baskets;
and the transfer mechanisms are arranged below the transverse conveying device and positioned at the input end of the longitudinal conveying device so as to transfer the material baskets on the transverse conveying device to the longitudinal conveying device.
2. The fully automatic dehydrogenation production apparatus of claim 1, wherein: the lifting mechanism is arranged below the transfer mechanism to drive the transfer mechanism to ascend from the lower part of the transverse conveying device to the height aligned with the longitudinal conveying device.
3. The fully automatic dehydrogenation production apparatus of claim 1, wherein: the material basket conveying device is characterized by further comprising a limiting mechanism, wherein the limiting mechanism is arranged on one side of the transferring mechanism, so that the material basket moving on the transverse conveying device is stopped above the transferring mechanism.
4. The fully automatic dehydrogenation production apparatus of claim 1, wherein: stop gear includes pendulum rod, swing arm and spacing cylinder, the output of spacing cylinder with the one end pin joint of swing arm, the other end of swing arm with pendulum rod fixed connection, the pendulum rod pin joint in on the support body of horizontal conveyer, be equipped with the locating part on the pendulum rod, the locating part can follow the rotation swing of pendulum rod is stretched out on the plane of delivery of horizontal conveyer, in order to block the basket removes.
5. The fully automatic dehydrogenation production apparatus of claim 1, wherein: the stacking device comprises a support, a lifting machine, a cylinder and lifting arms located on two opposite sides, the output end of the lifting machine is connected with the cylinder and drives the cylinder to vertically lift, the telescopic end of the cylinder is connected with the lifting arms and drives the lifting arms to horizontally stretch, clamping lugs are arranged on two sides of the material basket in a protruding mode, and the lifting arms are clamped with the clamping lugs when ascending so as to drive the material basket to ascend.
6. The fully automatic dehydrogenation production apparatus of claim 5, wherein: the material basket is characterized in that bearing lugs are arranged on the periphery of the upper portion of the material basket, the bottoms of the bearing lugs are higher than the upper side edge of the material basket, and the upper end edge of each bearing lug extends towards the outer side in an inclined mode.
7. The fully automatic dehydrogenation production apparatus of claim 5, wherein: and a connecting arm is arranged between the telescopic end of the air cylinder and the lifting arm.
8. The fully automatic dehydrogenation production apparatus of claim 5, wherein: the lifting machine includes motor, driving gear, driven gear and chain, driving gear and driven gear be upper and lower set up in on the support, the chain twine in between driving gear and the driven gear, the chain with the cylinder is connected, the output of motor with the driving gear is connected.
9. The fully automatic dehydrogenation production apparatus of claim 1, wherein: the transverse conveying device comprises an upper conveying layer and a lower conveying layer, the same end of the two conveying layers is provided with a lifting device for lifting the material basket from the lower conveying layer to the upper conveying layer, and the other end of the two conveying layers is provided with a descending device for descending the material basket from the upper conveying layer to the lower conveying layer.
10. The fully automatic dehydrogenation production apparatus of claim 9, wherein: still include unloader, unloader set up in the one end of horizontal conveyer.
11. The fully automatic dehydrogenation production apparatus of claim 1, wherein: the hydrogen removal device comprises a hydrogen removal bin body and an automatic door mechanism, wherein an opening of the hydrogen removal bin body is over against the longitudinal conveying device, and the automatic door mechanism is arranged at the opening to automatically open or close the opening.
12. The fully automatic dehydrogenation production apparatus of claim 11, wherein: the automatic door mechanism comprises a first pushing cylinder, a sliding block, a guide rail, a guide rod, a second pushing cylinder and a door plate, wherein the first pushing cylinder is arranged on the hydrogen removal bin body, the output end of the first pushing cylinder is arranged on the sliding block, the guide rail is arranged on the hydrogen removal bin body, the sliding block is slidably arranged on the guide rail, one end of the guide rod is fixed on the sliding block, the center shaft direction of the guide rod is perpendicular to the extending direction of the guide rail, the door plate is slidably arranged on the guide rod, the cylinder body of the second pushing cylinder is arranged on the door plate, and the output end of the second pushing cylinder is connected with the sliding block.
13. The fully automatic dehydrogenation production apparatus of claim 1, wherein: the end of the longitudinal transportation device, which is close to the dehydrogenation device, is provided with a turnover device, the turnover device is provided with a transportation assembly and a turnover mechanism, the transportation assembly can be connected between the output end of the longitudinal transportation device and the dehydrogenation device, and the turnover device can drive the transportation assembly to turn over so as to open a space for closing the dehydrogenation device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911426151.2A CN111017521A (en) | 2019-12-31 | 2019-12-31 | Full-automatic dehydrogenation production equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911426151.2A CN111017521A (en) | 2019-12-31 | 2019-12-31 | Full-automatic dehydrogenation production equipment |
Publications (1)
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CN111017521A true CN111017521A (en) | 2020-04-17 |
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Cited By (4)
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CN111644248A (en) * | 2020-06-23 | 2020-09-11 | 东莞市五全机械有限公司 | Honeycomb mill device |
CN111647934A (en) * | 2020-05-22 | 2020-09-11 | 太仓市海峰电镀有限公司 | Automatic barrel plating production line |
CN112064099A (en) * | 2020-09-08 | 2020-12-11 | 太仓市新惠电镀有限公司 | Aluminum alloy barrel plating hard chromium production line and production process thereof |
CN113477455A (en) * | 2021-07-16 | 2021-10-08 | 平显智能装备(深圳)有限责任公司 | OCR full-lamination assembly process production line |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111647934A (en) * | 2020-05-22 | 2020-09-11 | 太仓市海峰电镀有限公司 | Automatic barrel plating production line |
CN111647934B (en) * | 2020-05-22 | 2021-05-18 | 太仓市海峰电镀有限公司 | Automatic barrel plating production line |
CN111644248A (en) * | 2020-06-23 | 2020-09-11 | 东莞市五全机械有限公司 | Honeycomb mill device |
CN112064099A (en) * | 2020-09-08 | 2020-12-11 | 太仓市新惠电镀有限公司 | Aluminum alloy barrel plating hard chromium production line and production process thereof |
CN112064099B (en) * | 2020-09-08 | 2023-04-04 | 太仓市新惠电镀有限公司 | Aluminum alloy barrel plating hard chromium production line and production process thereof |
CN113477455A (en) * | 2021-07-16 | 2021-10-08 | 平显智能装备(深圳)有限责任公司 | OCR full-lamination assembly process production line |
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