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CN110455798A - The test method of devitrification of glass temperature - Google Patents

The test method of devitrification of glass temperature Download PDF

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Publication number
CN110455798A
CN110455798A CN201910765909.9A CN201910765909A CN110455798A CN 110455798 A CN110455798 A CN 110455798A CN 201910765909 A CN201910765909 A CN 201910765909A CN 110455798 A CN110455798 A CN 110455798A
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China
Prior art keywords
glass
temperature
devitrification
crystallization
test method
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CN201910765909.9A
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Inventor
李青
李赫然
胡正宜
刘再进
宫汝华
何根
张晓燕
刘宝石
陈佳佳
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Sichuan Hongke Innovation Technology Co ltd
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Dongxu Optoelectronic Technology Co Ltd
Sichuan Xuhong Optoelectronic Technology Co Ltd
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Priority to CN201910765909.9A priority Critical patent/CN110455798A/en
Publication of CN110455798A publication Critical patent/CN110455798A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/32Polishing; Etching
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/34Purifying; Cleaning
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/44Sample treatment involving radiation, e.g. heat
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention relates to glass properties detection fields, a kind of test method of devitrification of glass temperature are disclosed, this method comprises: glass particle is heat-treated by S1.;S2. glass particle after heat treatment is subjected to surface etching process;S3. the crystallization temperature of petrographic microscope test glass is utilized.The test method of devitrification of glass temperature provided by the invention, pattern can be eliminated and bring the influence that impurity tests crystallization temperature into the process, it is etched simultaneously by the surface to crystallization, it is apparent significantly to observe crystallization pattern, it avoids crystallization too small and generates and fail to judge, greatly improve the credibility of the test result of crystallization temperature.

Description

The test method of devitrification of glass temperature
Technical field
The present invention relates to glass properties detection fields, and in particular to a kind of test method of devitrification of glass temperature.
Background technique
The high product of clarity is capable of providing good visual experience, thus can more attract terminal client, and glass substrate As the key basic material of electronic display unit, the clarity shown with product is closely related.As terminal user is to electricity The promotion of sub- product display effect experience requirements, the requirement for glass substrate quality are also higher and higher.
Devitrification of glass is one of most common defect in process of glass, is the weight of glass production producer concern always Point.In glass production manufacturing process, crystallization temperature is needed as important one of physical function parameter according to its temperature range Reasonable technological parameter is formulated, the generation of devitrification of glass is avoided.
Test method one of of the temperature gradient furnace method as crystallization temperature, can not only test crystallization upper and lower bound temperature, The degree of crystallization and crystallization pattern under different temperatures can also be understood, provided to solve the devitrification defects source in product of production line Important evidence, most of existing glass production producer carry out the test of crystallization temperature using temperature gradient furnace method.
However, temperature gradient furnace method is readily incorporated impurity in sample making course, impurity can induce crystallization again, easily cause erroneous judgement, Influence the test result of crystallization temperature;In addition, being in stagnation temperature when the crystallization sample after heat treatment is analyzed under the microscope The crystallization quantity of degree is few, crystallization form is smaller, is easy to fail to judge.And a kind of measurement accurate detection side obvious it would therefore be desirable to have observation Method detects the crystallization temperature of glass.
Summary of the invention
The purpose of the invention is to overcome the above problem existing for existing technology, the present invention provides a kind of devitrification of glass temperature The test method of degree, this method comprises:
S1. glass particle is heat-treated;
S2. glass particle after heat treatment is subjected to surface etching process;
S3. the crystallization temperature of petrographic microscope test glass is utilized.
Preferably, the glass particle is prepared by the following method,
(1) glass to be measured melted, clarified, obtain glass metal;
(2) glass metal is subjected to Water Quenching in water, and sieves and obtains the glass particle.
Preferably, the partial size of the glass particle is 1-7mm, more preferably 2-5mm.
Preferably, in heat treatment process, the soaking time of the glass particle is 2-48h, more preferably 12-24h.
Preferably, the heat treatment is to be heat-treated the multistage.
Preferably, the heat treatment is to be heat-treated the two-stage.
Preferably, the condition of the two-stage heat treatment includes:
First stage: 700-900 DEG C is risen to 8-12 DEG C/min heating rate;
Second stage: 1180-1330 DEG C is risen to 4-6 DEG C/min heating rate, and keeps the temperature 2-48h.
Preferably, when heat treatment temperature is the highest point temperature of heat treatment, the viscosity of the glass is 103.2- 104.0DPas, more preferably 103.5-103.8dPa·s。
Preferably, the etching with a thickness of 1-15 μm, more preferably 2-10 μm.
Preferably, the etching solution for etching is HF and H2SO4Mixed solution.
Preferably, in mixed solution, the concentration of the HF is 2-6 weight %, the H2SO4Concentration be 4-10 weight %.
Preferably, in mixed solution, the concentration of the HF is 3-5 weight %, the H2SO4Concentration be 6-8 weight %.
Preferably, the etching solution is sprayed to the glass particle surface and is etched.
Preferably, the time of the spray etching is 1-5min.
Through the above technical solutions, the influence for bringing impurity in sample making course into crystallization temperature test result can be eliminated, And amplifies small crystallization, keeps crystallization preferably exposed in glass surface, avoid crystallization too small and generate and fail to judge, greatly improve The credibility of the test result of crystallization temperature;Meanwhile in the case where not separation of glasses and porcelain boat, crystallization feelings can be directly observed Condition is further simplified operation, saves process.
Other features and advantages of the present invention will the following detailed description will be given in the detailed implementation section.
Specific embodiment
The endpoint of disclosed range and any value are not limited to the accurate range or value herein, these ranges or Value should be understood as comprising the value close to these ranges or value.For numberical range, between the endpoint value of each range, respectively It can be combined with each other between the endpoint value of a range and individual point value, and individually between point value and obtain one or more New numberical range, these numberical ranges should be considered as specific open herein.
The present invention provides a kind of test methods of devitrification of glass temperature, this method comprises:
S1. glass particle is heat-treated;
S2. glass particle after heat treatment is subjected to surface etching process;
S3. the crystallization temperature of petrographic microscope test glass is utilized.
According to the present invention, by selecting glass particle to be tested, hand breaking step is saved, to avoid hand breaking When impurity introduce caused by erroneous judgement, ensure that the credibility of crystallization temperature test result;By carrying out surface to glass particle Etching process, so that crystallization quantity is few, crystallization form is smaller etc. is not easy observation or the incomplete crystallization of crystallization is exposed to glass Glass sample surfaces avoid failing to judge for small crystallization, ensure that the accuracy of crystallization temperature test, and in not separation of glasses and porcelain In the case where boat, crystallization situation directly can be obtained under the microscope in polarized light microscopy, to simplify operation, save process.
In the present invention, in order to further eliminate by the factors bring limitation such as mixability, shape of sample, preferably Ground, the glass particle are prepared by the following method,
(1) glass to be measured melted, clarified, obtain glass metal;
(2) glass metal is subjected to Water Quenching in water, and sieves and obtains the glass particle.
By melting, clarification after can all obtain ontology uniformly, the glass metal without internal flaw, eliminate sample state band The limitation come, further by Water Quenching, acquisition particle is uniform, and the sample of moderate in grain size eliminates hand breaking glass Operation, and any impurity will not be mixed into glass particle.
Preferably, in above-mentioned steps (2), the water is preferably deionized water.
For the temperature of above-mentioned melting, there is no particular limitation, can be adjusted according to the composition of specific glass to be measured, Such as can be 1350-1580 DEG C, it can also be carried out using split-level, such as can be for the heating of 8-12 DEG C/min speed Rate rises to 1400-1480 DEG C, after continuation rises to 1480-1520 DEG C with the heating rate of 6-10 DEG C/min, with 6-10 DEG C/min's The mode that heating rate rises to 1520-1550 DEG C carries out, during above-mentioned heating melting stage by stage, after the completion of each step-up temperature It can also carry out heat preservation operation.
In the present invention, above-mentioned steps (2) specifically: glass metal is poured into deionized water, Water Quenching is carried out, obtains Glass particle, then will be spare after glass particle drying screening.
In the present invention, in order to further ensure the accuracy of test result and confidence level, it is preferable that the glass particle Partial size be 1-7mm;It is highly preferred that the partial size of the glass particle is 2-5mm.
In the present invention, in order to further ensure the accuracy of test result and confidence level, it is preferable that heat treatment process In, the soaking time of the glass particle is 2-48h;It is highly preferred that in heat treatment process, the soaking time of the glass particle For 12-24h.
In the present invention, it is preferred to which the heat treatment is to be heat-treated the multistage.
For multistage heat treatment, there is no particular limitation, can be two-stage, three stages or four and the above stage Heat treatment, it is preferable that it is described heat treatment be the two-stage be heat-treated.
In the present invention, in order to further ensure the accuracy of test result and confidence level, it is preferable that the two-stage heat The condition of processing includes:
First stage: 700-900 DEG C is risen to 8-12 DEG C/min heating rate;
Second stage: 1180-1330 DEG C is risen to 4-6 DEG C/min heating rate, and keeps the temperature 2-48h.
In the prior art, before heat treatment, it in order to estimate test sample heating highest point temperature, needs to carry out more Secondary test, in the present invention, it is preferable that when heat treatment temperature be the highest point temperature of heat treatment, the viscosity of the glass is 103.2- 104.0DPas, more preferably 103.5-103.8dPa·s.By the way that highest point temperature setting will be heated in glass viscosity 103.5- 103.8When the corresponding temperature range of dPas, devitrification of glass ceiling temperature can accurately be found by a heat treatment test, Compared with the existing technology, reduce unnecessary test link.
In heat treatment step of the invention, specifically, glass particle is put into mullite porcelain boat, in thermal gradient furnace into Row heat treatment, charge weight are no more than 4/5ths of mullite porcelain boat boat wall.
In the present invention, it in order to make crystallization be fully exposed to glass sample surface, avoids failing to judge, it is preferable that the etching With a thickness of 1-15 μm, it is highly preferred that the etching with a thickness of 2-10 μm.
In the present invention, it is preferred to which the etching solution for etching is HF and H2SO4Mixed solution.
In the present invention, in order to guarantee etch effect, it is preferable that in mixed solution, the concentration of the HF is 2-6 weight Measure %, the H2SO4Concentration be 4-10 weight %;It is highly preferred that the concentration of the HF is 3-5 weight % in mixed solution, The H2SO4Concentration be 6-8 weight %.
In the present invention, in order to further ensure etch effect, it is preferable that by etching solution spray to the glass Grain surface is etched.
In the present invention, in order to further ensure etch effect, it is preferable that the time of the spray etching is 1-5min.
In the present invention, it will be etched by using the nitration mixture aqueous solution that etching solution is hydrofluoric acid and sulfuric acid and using spray mode Liquid spray is to crystallization sample surfaces, and spray etching 1-5min, etched thickness is 2-10 μm, it can be achieved that the optimal small crystallization of amplification Effect keeps crystallization preferably exposed in glass surface, so that crystallization pattern is clearer, is directly heat-treated compared to existing Sample is observing crystallization start region and when crystallization disappearance region, crystallization quantity is few, crystallization form is smaller, it is not easy to observation or Crystallization is not exclusively exposed to glass sample surface and causes failing to judge for small crystallization.
In the prior art, it usually needs it will be observed after crystallization sample and porcelain boat separation, and high-temperature heat treatment can make Sample and porcelain boat are adhered to each other, and cause the process separated after cooling to destroy crystallization sample, or even will cause the residual of crystallization sample Scarce or sample mixing.In crystallization temperature step using petrographic microscope test glass of the invention, by the crystallization after heat treatment Sample carries out surface etching process so that crystallization is easier to observe, can not separation of glasses and porcelain boat, directly make under petrographic microscope Crystallization situation can be clearly observed with reflection source.
For the glass ingredient in the present invention, there is no particular limitation, for example, with the total weight of the glass, glass can With the SiO containing 58-62 weight %2, 10-18 weight % Al2O3, 10-16 weight % Na2O, the K of 3-7 weight %2O、4-8 The ZrO of MgO, 0-3 weight % of weight %2With the CaO of 0-0.4 weight % or the glass of other components content.
The object of the present invention is to provide a kind of test methods of devitrification of glass temperature, can eliminate and bring impurity in sample making course into Influence to crystallization temperature test, while being etched by the surface to crystallization sample, apparent apparent observation analysis Crystalline form looks avoid crystallization too small and generate and fail to judge, greatly improve the credibility of the test result of crystallization temperature.
The present invention will be described in detail by way of examples below.It is unless otherwise instructed, used in following embodiment Each material can be commercially available, and unless otherwise instructed, method used is the conventional method of this field.
Embodiment 1
1) sample to be tested is a, and sample state is the special-shaped glass block without defect, and adding up to weight is 450g.
2) glass blocks is put into platinum-rhodium crucible, platinum-rhodium crucible is put into high temperature furnace using crucible tongs, high temperature furnace is with 10 DEG C/min rises to 1440 DEG C, 1h is kept the temperature, then rise to 1520 DEG C with 8 DEG C/min, keeps the temperature 1h, then rise to 1550 DEG C with 8 DEG C/min, protect Warm 2h melts glass blocks, is clarified.
3) glass metal is poured into the container equipped with pure water, obtains glass particle.
4) it will be fitted into sample disc after glass particle drainage, be put into baking oven and dry, oven temperature is 105 DEG C, keeps the temperature 2h. Sample disc is taken out, is sieved after glass particle is cooling, the glass particle that partial size is 2-5mm is chosen and is fitted into sample sack.
5) glass particle 45g is weighed, is uniformly fitted into mullite porcelain boat, charge weight is no more than the five of mullite porcelain boat boat wall / tetra-.
6) horizontal plane that mullite porcelain boat is slowly pushed into D- type pipe is hit exactly using thermal gradient furnace front plug, i.e. sample face thermoelectricity Even lower end.
7) heat treatment temperature system is arranged: thermal gradient furnace rises to 800 DEG C with 10 DEG C/min, then rises to 1200 DEG C with 8 DEG C/min, Heat preservation is for 24 hours.
8) porcelain boat is taken out after keeping the temperature, is cooled to room temperature.
9) use lower spray mode by the H of the HF of 2.6% weight and 5.7% weight2SO4Etching solution spray is mixed to sample Surface, spray etching 1.8min, etched thickness are 5.7 μm.With pure water cleaning sample 3 times, then dries, is cooling.
10) under petrographic microscope, using reflection source, the sample crystallization situation from porcelain boat one end to the other end is high Temperature area, critical-temperature is labeled as crystallization ceiling temperature to crystallization from scratch, and low-temperature region, crystallization is from the stagnation temperature having to nothing Scale is denoted as lower temperature of crystallization.
11) calculation formula of the temperature and thermocouple location corresponding relationship fitted according to thermal gradient furnace software, in conjunction with porcelain boat The crystallization upper and lower limit position of upper label calculates temperature value corresponding to porcelain boat mark, as the crystallization upper and lower limit of glass Temperature.
Embodiment 2
Other than following steps, other conditions carry out same as Example 1ly, obtain the crystallization upper and lower limit temperature of glass Degree.
1) sample to be tested is a, and sample state is the batch that various raw materials are uniformly mixed, and batch weight adds up to 550g.
2) batch is put into platinum-rhodium crucible, platinum-rhodium crucible is put into high temperature furnace using crucible tongs, high temperature furnace is with 10 DEG C/min rises to 1440 DEG C, 2h is kept the temperature, then rise to 1520 DEG C with 8 DEG C/min, keeps the temperature 2h, then rise to 1550 DEG C with 8 DEG C/min, protect Warm 3h melts batch, is clarified.
7) heat treatment temperature system is arranged: thermal gradient furnace rises to 800 DEG C with 10 DEG C/min, then rises to 1200 DEG C with 8 DEG C/min, Keep the temperature 18h.
9) use lower spray mode by the H of the HF of 3.2% weight and 6.8% weight2SO4Etching solution spray is mixed to sample Surface, spray etching 1.2min, etched thickness are 4.5 μm.With pure water cleaning sample 3 times, then dries, is cooling.
Embodiment 3
Other than following steps, other conditions carry out same as Example 1ly, obtain the crystallization upper and lower limit temperature of glass Degree.
1) sample to be tested is a, and sample state is the column finished glass without defect, and adding up to weight is 400g.
2) sheet finished glass is put into platinum-rhodium crucible, platinum-rhodium crucible is put into high temperature furnace using crucible tongs, high temperature Furnace rises to 1440 DEG C with 10 DEG C/min, keeps the temperature 1h, then rise to 1520 DEG C with 8 DEG C/min, keeps the temperature 2h, then rise to 8 DEG C/min 1550 DEG C, 2h is kept the temperature, sheet finished glass is melted, is clarified.
7) heat treatment temperature system is arranged: thermal gradient furnace rises to 800 DEG C with 10 DEG C/min, then rises to 1200 DEG C with 8 DEG C/min, Keep the temperature 23h.
9) use lower spray mode by the H of the HF of 3.8% weight and 6.2% weight2SO4Etching solution spray is mixed to sample Surface, spray etching 2.1min, etched thickness are 8.6 μm.With pure water cleaning sample 3 times, then dries, is cooling.
Embodiment 4
Other than following steps, other conditions carry out same as Example 1ly, obtain the crystallization upper and lower limit temperature of glass Degree.
1) sample to be tested is a, and sample state is the sheet finished glass without defect, and adding up to weight is 400g.
2) sheet finished glass is put into platinum-rhodium crucible, platinum-rhodium crucible is put into high temperature furnace using crucible tongs, high temperature Furnace rises to 1440 DEG C with 10 DEG C/min, keeps the temperature 1h, then rise to 1520 DEG C with 8 DEG C/min, keeps the temperature 2h, then rise to 8 DEG C/min 1550 DEG C, 2h is kept the temperature, sheet finished glass is melted, is clarified.
Embodiment 5
The glass particle that screening partial size is 7mm is tested, and other conditions are same as Example 1.
According to above embodiments testing procedure, respectively the sample crystallization temperature of four kinds of different components is carried out repeating to try three times It is averaged after testing, test result is shown in Table 1.
Table 1
The preferred embodiment of the present invention has been described above in detail, and still, the present invention is not limited thereto.In skill of the invention In art conception range, can with various simple variants of the technical solution of the present invention are made, including each technical characteristic with it is any its Its suitable method is combined, and it should also be regarded as the disclosure of the present invention for these simple variants and combination, is belonged to Protection scope of the present invention.

Claims (10)

1. a kind of test method of devitrification of glass temperature, which is characterized in that this method comprises:
S1. glass particle is heat-treated;
S2. glass particle after heat treatment is subjected to surface etching process;
S3. the crystallization temperature of petrographic microscope test glass is utilized.
2. the test method of devitrification of glass temperature according to claim 1, which is characterized in that the glass particle is through following Method is made,
(1) glass to be measured melted, clarified, obtain glass metal;
(2) glass metal is subjected to Water Quenching in water, and sieves and obtains the glass particle.
3. the test method of devitrification of glass temperature according to claim 1 or 2, which is characterized in that the glass particle Partial size is 1-7mm, preferably 2-5mm.
4. the test method of devitrification of glass temperature according to claim 1 or 2, which is characterized in that in heat treatment process, institute The soaking time for stating glass particle is 2-48h, preferably 12-24h.
5. the test method of devitrification of glass temperature according to claim 4, which is characterized in that the heat treatment is the multistage Heat treatment;
Preferably, the heat treatment is to be heat-treated the two-stage;
Preferably, the condition of the two-stage heat treatment includes:
First stage: 700-900 DEG C is risen to 8-12 DEG C/min heating rate;
Second stage: 1180-1330 DEG C is risen to 4-6 DEG C/min heating rate, and keeps the temperature 2-48h.
6. the test method of devitrification of glass temperature according to claim 1 or 2, which is characterized in that heat treatment temperature is heat When the highest point temperature of processing, the viscosity of the glass is 103.2-104.0DPas, preferably 103.5-103.8dPa·s。
7. the test method of devitrification of glass temperature according to claim 1 or 2, which is characterized in that the thickness of the etching It is 1-15 μm, preferably 2-10 μm.
8. the test method of devitrification of glass temperature according to claim 7, which is characterized in that the etching solution for etching is HF and H2SO4Mixed solution.
9. the test method of devitrification of glass temperature according to claim 8, which is characterized in that in mixed solution, the HF Concentration be 2-6 weight %, the H2SO4Concentration be 4-10 weight %;
Preferably, in mixed solution, the concentration of the HF is 3-5 weight %, the H2SO4Concentration be 6-8 weight %.
10. the test method of devitrification of glass temperature according to claim 8 or claim 9, which is characterized in that spray the etching solution The glass particle surface is poured to be etched;
Preferably, the time of the spray etching is 1-5min.
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WO2021082180A1 (en) * 2019-10-30 2021-05-06 惠州市清洋实业有限公司 Dt-star material laser cutting lens etchant and use method therefor
CN111812144A (en) * 2020-07-22 2020-10-23 湖北戈碧迦光电科技股份有限公司 Method for determining secondary pressing temperature range of optical glass
CN114518382A (en) * 2021-12-27 2022-05-20 清远南玻节能新材料有限公司 Glass liquidus temperature detection method
CN114518382B (en) * 2021-12-27 2023-06-06 清远南玻节能新材料有限公司 Glass liquidus temperature detection method

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