CN117773441A - Bridge beam plate reinforcement welding equipment and welding method - Google Patents
Bridge beam plate reinforcement welding equipment and welding method Download PDFInfo
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- CN117773441A CN117773441A CN202410205424.5A CN202410205424A CN117773441A CN 117773441 A CN117773441 A CN 117773441A CN 202410205424 A CN202410205424 A CN 202410205424A CN 117773441 A CN117773441 A CN 117773441A
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- 238000003466 welding Methods 0.000 title claims abstract description 67
- 230000002787 reinforcement Effects 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000000712 assembly Effects 0.000 claims abstract description 58
- 238000000429 assembly Methods 0.000 claims abstract description 58
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 238000002347 injection Methods 0.000 claims description 77
- 239000007924 injection Substances 0.000 claims description 77
- 230000003014 reinforcing effect Effects 0.000 claims description 46
- 230000010405 clearance mechanism Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 2
- 230000008094 contradictory effect Effects 0.000 claims 1
- 230000007246 mechanism Effects 0.000 abstract description 12
- 210000001503 joint Anatomy 0.000 description 10
- 230000001105 regulatory effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
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Abstract
The invention relates to the technical field of beam plate welding equipment, in particular to bridge beam plate reinforcement welding equipment and a welding method, comprising a bottom plate, a bearing frame, a welding frame, a cleaning mechanism, a welding assembly, two supporting frames and two adjusting and placing assemblies.
Description
Technical Field
The invention relates to the technical field of beam plate welding equipment, in particular to bridge beam plate reinforcement welding equipment and a welding method.
Background
The bridge beam slab is a thick steel plate special for manufacturing bridge structural members, and is manufactured by carbon steel and low alloy steel for the special steel type bridge construction; the bridge slabs with proper size are welded together in advance before being put into use.
The Chinese patent with the publication number of CN113601078B discloses bridge beam plate reinforcing and welding equipment, relates to the technical field of welding equipment, and solves the problems that the prior welding equipment has relatively trivial steps for fixing the bridge plate and cannot automatically limit and fix the bridge plate. The bridge beam plate reinforcement welding equipment comprises a frame body, wherein a bracket is arranged in the middle of the top of the frame body; a motor is arranged at the top of the front side of the bracket; a guide piece is arranged at the front side of the top of the bracket; the frame body includes: the two hydraulic cylinders are respectively arranged at two sides of the inside of the frame body; the two sliding plates are slidably arranged in the frame body, and the outer sides of the two sliding plates are respectively connected with the inner ends of the two hydraulic cylinders; the tops of the two sliding plates are provided with a group of brackets, and the tops of the two groups of brackets are provided with a supporting plate. The invention utilizes the weight of the bridge plate to automatically complete the work of fixing and limiting the bridge plate, thereby saving the trivial procedures of manually fixing the bridge plate.
However, the above-mentioned patent has the following disadvantages in the actual use process: the circumference outer wall of this patent clearance wheel rubs with the butt joint face of two bridge boards, clears up the butt joint face of two bridge boards, and this kind of clearance mode clearance wheel owing to can rub with two bridge boards butt joint faces, and the clearance wheel can take place wearing and tearing, need change the clearance wheel regularly, in case wearing and tearing too big change untimely, then seriously influences the effect of clearance.
Disclosure of Invention
The invention aims to provide bridge beam plate reinforcement welding equipment and a welding method, which are used for solving the problems that in the background technology, a cleaning wheel is rubbed with the butt joint surfaces of two bridge plates, the cleaning wheel is worn and needs to be replaced regularly, and the cleaning effect is seriously affected once the cleaning wheel is excessively worn and is not replaced timely.
The technical scheme of the invention is as follows:
the utility model provides a bridge beam slab consolidates welding equipment, including bottom plate, loading frame, welding frame, clearance mechanism, welding subassembly, two support frames and two regulation place the subassembly, two the support frame symmetry sets up at the top of bottom plate, the loading frame is installed at the top of bottom plate, and the loading frame is located between two support frames, the welding frame erects on the top outer wall of loading frame, clearance mechanism installs in the loading frame, the welding subassembly is installed on the top of welding frame, two the regulation place the subassembly symmetry sets up at the top of two support frames, clearance mechanism includes diaphragm, adjustment subassembly, movable frame, lifting assembly, lifting frame, drive shaft, driving cam, driving motor, action wheel, follow driving wheel, belt, movable assembly, two vertical rails, two movable rails, two universal driving axles, two universal driving cams and two jet-propelled assemblies, two the vertical rails symmetry sets up on the inner wall of loading frame, the diaphragm level sets up in the loading frame to the both sides of diaphragm respectively with two vertical rails sliding fit, the adjustment subassembly is installed on the inner wall of loading frame, and the movable frame is used for the movable frame is installed at the top of two vertical rails, the lifting assembly is used for the movable frame, the top of two vertical lifting assembly is installed to the top of movable frame, the top of the movable frame is extended, the top is moved to the top of the movable frame is moved, and the top is moved to the top of the movable frame is moved and the top is moved to the top of the movable frame and is moved, the driving motor is horizontally arranged on the outer wall of the bottom end of the movable frame, the driving wheel is arranged on the output shaft of the driving motor, the driving wheel is positioned on the inner wall of the movable frame, the driven wheel is arranged on the driving shaft, the belt is sleeved outside the driving wheel and the driven wheel, the two linkage shafts are respectively arranged at two ends of the driving shaft, the two linkage cams are respectively arranged on the two linkage shafts, the movable assembly is arranged on the top of the transverse plate, one end of the movable assembly is connected with the end of one linkage shaft, the movable assembly is used for driving the movable frame to horizontally move, the two air injection assemblies are symmetrically arranged on the outer wall of the movable frame, the bottom ends of the two air injection assemblies are respectively abutted against the top ends of the two linkage cams, the top ends of the two air injection assemblies extend to the outer wall of the lifting frame, each air injection assembly comprises a reinforcing block, an air cylinder, a piston, a pushing rod, a pushing block, a pushing seat, a pushing wheel, a second spring, an air injection pipe, a hose, two brackets and two adjusting shafts, the reinforcing block is arranged on the outer wall of the movable frame, the reinforcing block is vertically arranged on the outer wall of the movable frame, the air cylinder is arranged on the outer wall of the movable frame, the piston rod is arranged on the bottom of the sliding seat, the piston rod is arranged on the two pushing rods, the two brackets are respectively, and the piston rods are respectively arranged on the bottom the two side of the piston rods and are respectively in the two brackets, and are rotatably connected with the top of the piston rods, and the piston rod respectively, and the piston rod is arranged on the bottom the two brackets and the top ends of the piston rod and the piston rod respectively in the driving rod and the driving rod respectively by the top rod and the top and the driving rod. The two regulating shafts are respectively rotatably arranged on the two supports, two ends of the air ejector pipe are respectively connected with the two regulating shafts, a plurality of air outlet pipes communicated with the inside of the air ejector pipe are arranged on the outer wall of the air ejector pipe, air nozzles are arranged at the end parts of the air outlet pipes, two ends of the hose are respectively communicated with the inside of the air cylinder and the inside of the air ejector pipe, the air inlet pipe is vertically arranged at the top of the air ejector pipe, the bottom end of the air inlet pipe is communicated with the inside of the air ejector pipe, and one-way valves are arranged on the air inlet pipe and the air outlet pipes.
Further, the movable assembly comprises a movable gear, a mounting frame and a movable rack, wherein the movable gear is mounted at the end part of one of the linkage shafts, the mounting frame is arranged at the top of the transverse plate, the movable rack is horizontally arranged at the top of the mounting frame, and the movable gear is meshed with the movable rack.
Further, the lifting assembly comprises a lifting block, a sliding rod, a first spring, a lifting seat, lifting wheels and two guide rails, wherein the two guide rails are symmetrically arranged on the inner wall of the movable frame, the lifting block is slidably arranged on the two guide rails, the sliding rod is slidably arranged at the top end of the movable frame, the bottom of the sliding rod is connected with the top of the lifting block, the sliding rod penetrates through the top end of the movable frame, the top of the sliding rod is connected with the bottom of the lifting frame, the first spring is sleeved outside the sliding rod, two ends of the first spring are respectively connected with the movable frame and the lifting block, the lifting seat is arranged at the bottom of the lifting block, the lifting wheel is rotatably arranged in the lifting seat, and the bottom end of the lifting wheel is in conflict with the top of the driving cam.
Further, be equipped with the symmetry on the top outer wall of removing the frame and be provided with two swing subassembly, two swing subassembly is arranged in driving the jet-propelled pipe in two jet-propelled subassemblies respectively and carries out reciprocating oscillation, every swing subassembly includes reinforcement frame, swing rack and swing gear, the one end of reinforcement frame is installed on the top outer wall of removing the frame, the vertical top that sets up at the reinforcement frame other end of swing rack, swing gear installs the tip at the regulating spindle that is close to reinforcement frame one end, swing gear and swing rack meshing.
Further, the adjusting assembly comprises a first screw rod sliding table and a connecting plate, the first screw rod sliding table is vertically arranged on the inner wall of the bearing frame, the connecting plate is arranged on the moving end of the first screw rod sliding table, and the connecting plate is connected with the outer wall of the transverse plate.
Further, adjust and place the subassembly and include base plate, sliding table, reinforcing plate, place platform, support body, first pneumatic cylinder, two enhancement frames and four spacing parts, the base plate is installed at the top of support frame, the top symmetry of base plate is provided with two spouts, the sliding table sets up at the top of base plate to the bottom and two spouts sliding fit of sliding table, two the enhancement frame symmetry sets up at the top of sliding table, the top at two enhancement frames is installed to the reinforcing plate, place the platform setting at the top of reinforcing plate, the top at the base plate is installed to the support body is located between two spouts, first pneumatic cylinder level sets up at the top of support body to the output of first pneumatic cylinder and the outer wall connection of sliding table, four spacing parts are the rectangle and distribute at the top of reinforcing plate.
Further, the limiting component comprises a support, an L-shaped limiting frame, an adjusting frame, a second hydraulic cylinder, a limiting block, a third hydraulic cylinder, a first rotating shaft, a second rotating shaft and an angle locking piece, wherein the support is arranged at the top of the reinforcing plate, the first rotating shaft and the second rotating shaft are rotatably arranged on the support, one end of the first rotating shaft extends to the outside of the support, two sides of the L-shaped limiting frame are respectively connected with the first rotating shaft and the second rotating shaft, a through groove is formed in a vertical plate of the L-shaped limiting frame, a horizontal plate of the L-shaped limiting frame faces a beam plate, the adjusting frame is slidably arranged in the through groove, one end of the adjusting frame extends to the outside of the through groove, the second hydraulic cylinder is horizontally arranged at the bottom of the adjusting frame, the limiting block is arranged at the output end of the second hydraulic cylinder, the third hydraulic cylinder is vertically arranged at the top of the L-shaped limiting frame, the output end of the third hydraulic cylinder is connected with the top of the adjusting frame, the angle locking piece is arranged at the top of the reinforcing plate, and the angle locking piece extends to the outside of the first rotating shaft.
Further, the angle locking piece includes locking dish, arc guide slot, connecting block and guide block, the top at the reinforcing plate is installed to the locking dish, the arc guide slot is offered on the outer wall of one side that the locking dish is close to first rotation axis, the one end that extends to the support outside at first rotation axis is installed to the connecting block, the guide block is installed on the outer wall of one side that the first rotation axis was kept away from to the connecting block to guide block and arc guide slot sliding fit, when the guide block slides to arc guide slot minimum, the vertical board of L type spacing is in vertical state, the rotation angle of L type spacing is locked to the arc guide slot.
Further, the welding assembly comprises a second screw rod sliding table, a fourth hydraulic cylinder, a descending disc and a welder, wherein the second screw rod sliding table is horizontally arranged on the inner wall of the top end of the welding frame, the fourth hydraulic cylinder is vertically arranged on the moving end of the second screw rod sliding table, the descending disc is arranged at the output end of the fourth hydraulic cylinder, and the welder is arranged at the bottom of the descending disc.
A bridge beam plate reinforcement welding method comprises the following steps:
s1, respectively hoisting two beam plates on a placing table in two adjusting and placing assemblies, wherein the beam plates are hoisted on the placing table, the bottom of each beam plate presses down the horizontal plate of each L-shaped limiting frame, the L-shaped limiting frames are stressed by utilizing a first rotating shaft and a second rotating shaft, the first rotating shaft drives a connecting block to rotate at the same time, the connecting block drives a guide block to slide on an arc-shaped guide groove, and when the guide block slides to the lowest position on the arc-shaped guide groove, the vertical plate of each L-shaped limiting frame rotates to be in a vertical state, and the horizontal plate of each L-shaped limiting frame is matched with the placing table to support the bottom of each beam plate;
S2, the second hydraulic cylinder drives the limiting block to move, the limiting block moves to the upper side of the beam plate, then the third hydraulic cylinder drives the adjusting frame to move downwards, the adjusting frame drives the limiting block to move downwards to be in contact with the top of the beam plate, and the limiting block limits the beam plate;
s3, the first hydraulic cylinder drives the sliding table to slide on the base plate, the sliding table drives the beam plates to move, and the beam plates in the two adjusting and placing assemblies are mutually close to each other and move to a proper cleaning interval;
s4, the first screw rod sliding table drives the connecting plate to move upwards, the connecting plate drives the transverse plate to move upwards on the two vertical rails, and the transverse plate drives the two air injection assemblies to move upwards to a proper cleaning height;
s5, a driving motor drives a driving wheel to rotate, the driving wheel drives a driven wheel to rotate by using a belt, the driven wheel drives a driving shaft and a driving cam to rotate, the driving shaft drives two linkage shafts and two linkage cams to synchronously rotate, further, a moving gear also rotates along with the driving shaft, the moving gear drives a moving frame to horizontally move on two moving rails by using a moving rack, meanwhile, the driving cam drives a lifting block to reciprocally lift and move on two guide rails by using a lifting wheel to a certain distance, the lifting block drives the lifting frame to reciprocally lift and move by using a sliding rod to a certain distance, the lifting frame drives the top ends of two air injection assemblies to reciprocally lift and move for a certain distance, the air injection range of the two air injection assemblies is enlarged, and the two linkage cams respectively drive the two air injection assemblies to work while the driving cam rotates, and the two air injection assemblies respectively perform air injection operation on the abutting surfaces of two beam plates;
S6, the first screw rod sliding table continues to work, the connecting plate is utilized to drive the transverse plate to move downwards, the transverse plate drives the two air injection assemblies to move downwards to reset, the first hydraulic cylinders in the two adjusting and placing assemblies drive the sliding table to horizontally slide on the base plate, the two beam plates continue to move close to each other until the butt joint surfaces of the two beam plates are attached, the second screw rod sliding table and the fourth hydraulic cylinders are matched to drive the descending disc and the welder to realize horizontal and vertical movement, and the welder performs welding operation on the butt joint positions of the two beam plates.
The invention provides bridge beam plate reinforcement welding equipment and a welding method through improvement, and compared with the prior art, the bridge beam plate reinforcement welding equipment has the following improvement and advantages:
the method comprises the following steps: according to the invention, the driving motor is used for driving the driving wheel to rotate, the driving wheel is used for driving the driven wheel to rotate, the driven wheel is used for driving the driving shaft and the driving cam to rotate, the driving shaft is used for driving the two linkage shafts and the two linkage cams to synchronously rotate, the movable gear further rotates along with the driving shaft, the movable rack is driven by the movable gear to horizontally move on the two movable rails, meanwhile, the driving cam is used for driving the lifting block to reciprocally lift and move on the two guide rails by the lifting wheel for a certain distance, the lifting block further uses the sliding rod to reciprocally lift and move the lifting frame for a certain distance, the lifting frame drives the top ends of the two air injection assemblies to reciprocally lift and move for a certain distance, the air injection range of the two air injection assemblies is enlarged, the two linkage cams respectively drive the two air injection assemblies to work while the driving cam rotates, the two air injection assemblies respectively perform air injection operation on the abutting surfaces of the two beam plates, the ejected air blows away impurities, no impurities at the abutting joint positions, the welding quality is further improved, the two air injection assemblies do not need to be in contact with the abutting surfaces of the two beam plates, the two air injection assemblies do not wear down, the abutting surfaces, the phenomenon of the two beam plates are further wear down.
And two,: according to the invention, the pushing seat and the pushing block are driven by the linkage cam to reciprocate and move for a certain distance by utilizing the pushing wheel, the pushing block drives the piston to reciprocate and slide in the air cylinder by utilizing the pushing rod, when the piston moves upwards, the piston extrudes air in the air cylinder into the air injection pipe through the hose, then the air in the air injection pipe is sprayed to the butt joint surface of the beam plate through the air outlet pipe and the air nozzle, the sprayed air blows out impurities, when the piston moves downwards, the piston pumps the outside air into the air cylinder through the air inlet pipe, the air injection pipe and the hose, the air supplementing operation is realized, the one-way valve controls the air in the air inlet pipe to flow to the air injection pipe only in one way, the air in the air outlet pipe can flow to the air nozzle only in one way, the swinging assembly drives one adjusting shaft to reciprocate in a certain angle range when the lifting frame drives the air injection pipe to reciprocate and rotate in the other adjusting shaft, and then the air injection pipe and the other adjusting shaft reciprocate in a certain angle range are synchronously rotated, and the air outlet pipe and the air nozzle reciprocate in a certain angle range are rotated to form swinging range, so that the air injection range of the air nozzle is cleaned, and the air injection efficiency of the air nozzle is increased.
And thirdly,: in the invention, the bottom of the beam plate presses down the horizontal plate of the L-shaped limiting frame in the process of being hoisted on the placing table, the L-shaped limiting frame is stressed by utilizing a first rotating shaft and a second rotating shaft to rotate, the first rotating shaft drives an angle locking piece to rotate at the same time, the angle locking piece can limit the rotating angle of the first rotating shaft, the vertical plate of the L-shaped limiting frame is ensured to be locked after rotating to be in a vertical state, then the second hydraulic cylinder drives the limiting block to move, the limiting block moves to the upper side of the beam plate, then the third hydraulic cylinder drives the adjusting frame to move downwards, the adjusting frame drives the limiting block to move downwards to be in contact with the top of the beam plate, and the limiting block limits the beam plate.
Drawings
The invention is further explained below with reference to the drawings and examples:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a schematic perspective view of a cleaning mechanism of the present invention;
FIG. 4 is a schematic view of a partial perspective of a cleaning mechanism of the present invention;
FIG. 5 is a schematic view of a cleaning mechanism according to a second embodiment of the present invention;
FIG. 6 is a partial cross-sectional view of the cleaning mechanism of the present invention;
FIG. 7 is a schematic view of a cleaning mechanism of the present invention in a partial perspective view;
FIG. 8 is a schematic view of a partial perspective view of a cleaning mechanism of the present invention;
FIG. 9 is a schematic perspective view of the adjustment placement assembly of the present invention;
FIG. 10 is a schematic perspective view of a spacing member of the present invention;
FIG. 11 is a schematic perspective view of a limiting member according to the present invention;
FIG. 12 is a partial perspective view of a spacing member of the present invention;
FIG. 13 is a schematic perspective view of a lock plate of the present invention;
fig. 14 is a schematic perspective view of a welding assembly of the present invention.
Reference numerals illustrate:
the base plate 1, the carrier 2, the welding frame 3, the cleaning mechanism 4, the cross plate 41, the first screw slider 42, the connection plate 43, the vertical rail 45, the moving frame 46, the lifting block 461, the slide rod 462, the lifting frame 463, the first spring 464, the lifting seat 465, the lifting wheel 466, the driving shaft 467, the driving cam 468, the driving motor 469, the driving wheel 47, the driven wheel 471, the belt 472, the moving gear 473, the mounting frame 474, the moving rack 475, the moving rail 476, the guide rail 477, the linkage shaft 478, the linkage cam 479, the air jetting assembly 48, the reinforcement block 481, the air cylinder 482, the piston 483, the push rod 484, the push block 485, the push seat 486, the push wheel 487, the second spring 488, the air jetting tube 4881, the hose 4882, the air inlet tube 4883, the swinging assembly 489, support 4891, adjusting shaft 4892, air outlet tube 4893, air tap 4894, check valve 4895, reinforcing frame 4896, swing rack 4897, swing gear 4898, welding assembly 5, second lead screw slide table 51, fourth hydraulic cylinder 52, lowering tray 53, welder 54, support frame 6, adjusting and placing assembly 7, base plate 71, sliding table 72, reinforcing plate 73, placing table 74, frame body 75, first hydraulic cylinder 76, reinforcing frame 77, limiting member 78, support 781, l-shaped limiting frame 782, adjusting frame 783, second hydraulic cylinder 784, limiting block 785, third hydraulic cylinder 786, first rotating shaft 787, second rotating shaft 788, angle locking member 789, locking tray 7891, arc-shaped guide groove 7892, connecting block 7893, guide block 7894.
Detailed Description
The following detailed description of the present invention clearly and fully describes the technical solutions of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a bridge beam plate reinforcing welding device through improvement, as shown in fig. 1-14, comprising a bottom plate 1, a bearing frame 2, a welding frame 3, a cleaning mechanism 4, a welding assembly 5, two supporting frames 6 and two adjusting and placing assemblies 7, wherein the two supporting frames 6 are symmetrically arranged at the top of the bottom plate 1, the bearing frame 2 is positioned between the two supporting frames 6, the welding frame 3 is arranged on the outer wall of the top end of the bearing frame 2, the cleaning mechanism 4 is arranged in the bearing frame 2, the welding assembly 5 is arranged at the top end of the welding frame 3, the two adjusting and placing assemblies 7 are symmetrically arranged at the top of the two supporting frames 6, the cleaning mechanism 4 comprises a transverse plate 41, an adjusting assembly, a moving frame 46, a lifting assembly, a lifting frame 463, a driving shaft 467, a driving cam 468, a driving motor 469, a driving wheel 47, a driven wheel 471, a belt 472, a moving assembly, two vertical rails 45, two moving rails 476, two linkage shafts 478, two cams 479 and two air jetting assemblies 48, the two vertical rails 45 are symmetrically arranged on the inner wall of the bearing frame 2, the transverse plate 41 is horizontally arranged in the bearing frame 2, two sides of the transverse plate 41 are respectively in sliding fit with the two vertical rails 45, the adjusting component is arranged on the inner wall of the bearing frame 2 and is used for driving the transverse plate 41 to vertically move on the two vertical rails 45, the two moving rails 476 are symmetrically arranged on the top of the transverse plate 41, the moving frame 46 is slidably arranged on the two moving rails 476, the lifting component is arranged on the inner wall of the moving frame 46, the top end of the lifting component extends to the upper part of the top of the moving frame 46, the lifting frame 463 is arranged on the top end of the lifting component, the driving shaft 467 is rotatably arranged at the bottom end of the moving frame 46, and both ends of the driving shaft 467 are extended to the outside of the moving frame 46, the driving cam 468 is installed on the driving shaft 467, and the top end of the driving cam 468 is abutted against the bottom end of the lifting assembly, the driving motor 469 is horizontally disposed on the outer wall of the bottom end of the moving frame 46, the driving wheel 47 is installed on the output shaft of the driving motor 469, and the driving wheel 47 is located on the inner wall of the moving frame 46, the driven wheel 471 is installed on the driving shaft 467, the belt 472 is sleeved outside the driving wheel 47 and the driven wheel 471, two linkage shafts 478 are respectively provided at both ends of the driving shaft 467, two linkage cams 479 are respectively provided on the two linkage shafts 478, the moving assembly is installed at the top of the cross plate 41, and one end of the moving assembly is connected with the end of one of the linkage shafts 478, the moving assembly is used for driving the moving frame 46 to horizontally move, the two air jetting assemblies 48 are symmetrically disposed on the outer wall of the moving frame 46, the bottom ends of the two air jet assemblies 48 respectively collide with the top ends of the two linkage cams 479, and the top ends of the two air jet assemblies 48 extend to the outer wall of the lifting frame 463, each air jet assembly 48 includes a reinforcement block 481, an air cylinder 482, a piston 483, a push rod 484, a push block 485, a push seat 486, a push wheel 487, a second spring 488, an air jet 4881, a hose 4882, an air intake 4883, two brackets 4891 and two adjusting shafts 4892, the reinforcement block 481 is mounted on the outer wall of the moving frame 46, the air cylinder 482 is vertically disposed on the reinforcement block 481, the piston 483 is slidably mounted in the air cylinder 482, the push rod 484 is slidably mounted at the bottom of the air cylinder 482, and the top end of the push rod 484 penetrates to the inside of the air cylinder 482 to be connected with the piston 483, the push block 485 is mounted at the bottom of the push rod 484, the push seat 486 is mounted at the bottom of the push block 485, the push wheel 487 is rotatably mounted in the push seat 486, the bottom end of the push wheel 487 is abutted against the top end of the linkage cam 479, a second spring 488 is sleeved outside the push rod 484, two ends of the second spring 488 are respectively connected with the air cylinder 482 and the push block 485, two brackets 4891 are symmetrically arranged on the outer wall of the lifting frame 463, two adjusting shafts 4892 are respectively rotatably arranged on the two brackets 4891, two ends of the air injection pipe 4881 are respectively connected with the two adjusting shafts 4892, a plurality of air outlet pipes 4893 communicated with the inside of the air injection pipe 4881 are arranged on the outer wall of the air injection pipe 4881, air nozzles 4894 are arranged at the ends of the air outlet pipes 4893, two ends of a flexible pipe 4882 are respectively communicated with the inside of the air cylinder 482 and the inside of the air injection pipe 4881, an air inlet pipe 4883 is vertically arranged at the top of the air injection pipe 4881, the bottom end of the air inlet pipe 4883 is communicated with the inside of the air injection pipe 4881, the air inlet pipe 4883 and the air outlet pipe 4893 are respectively provided with one-way valves 4895, the moving assemblies comprise moving gears 473, the mounting frames 474 and moving 475, the moving gears 473 are arranged at the end parts of one of the linkage shafts 4892, 474 are arranged at the top of the transverse plate 41, the moving assembly 475 is horizontally arranged at the top of the sliding plate 475, the sliding plate 43 is horizontally arranged at the top of the sliding plate 43, the sliding plate 43 is horizontally arranged at the inner wall of the sliding plate 43 and the sliding plate 43, the inner wall 43 is arranged at the inner wall 43 and the connecting plate 43 is meshed with the first end of the sliding plate 43, and is arranged at the connecting plate 43; by respectively hoisting the two beam plates in the two adjusting and placing assemblies 7, then the two adjusting and placing assemblies 7 respectively support and limit the two beam plates, then the two adjusting and placing assemblies 7 drive the two beam plates to move close to each other to a proper cleaning distance, the first screw sliding table 42 works, the connecting plate 43 is used for driving the transverse plate 41 to move upwards on the two vertical rails 45, the transverse plate 41 drives the air injection tube 4881 to move upwards to a proper cleaning height, the driving motor 469 works for driving the driving wheel 47 to rotate, the driving wheel 47 drives the driven wheel 471 to rotate by the belt 472, the driven wheel 471 drives the driving shaft 467 and the driving cam 468 to rotate, the driving shaft 467 drives the two linkage shafts 478 and the two linkage cams 479 to synchronously rotate, one of the linkage shafts 478 drives the moving gear 473 to rotate, the moving gear 473 drives the moving rack 46 to horizontally move on the two moving rails 476 by the moving rack 475, the driving cam 468 drives the lifting frame 463 to reciprocate a certain distance by the lifting assembly, the lifting frame 4881 to reciprocate a certain distance by the lifting frame 4881 synchronously, the air injection range of the air injection nozzle 4894 is enlarged, the air injection valve 4894 rotates while the driving cams 469 drives the two air injection blocks to move upwards by the lifting frame 4882 to move the air injection tube 4882 by the distance of the sliding blocks 4882 when the two air injection tube 4882 are pushed by the sliding the two air injection tube 483, and the air injection tube 4882 to move the air injection tube 4893 in the reciprocating valve 4893 when the two air injection tube 4882 is pushed up by the sliding joint shafts 483, and the air injection tube 4893 is pushed up by the moving piston 483. The piston 483 pumps external gas into the air cylinder 482 through the air inlet pipe 4883, the air injection pipe 4881 and the flexible pipe 4882, the operation of supplementing gas to the inside of the air cylinder 482 is achieved, the check valve 4895 controls the gas in the air inlet pipe 4883 to flow to the air injection pipe 4881 only in one direction, the gas in the air outlet pipe 4893 can flow to the air nozzle 4894 only in one direction, further, the effect of cleaning the abutting surfaces of two beam plates is achieved, the abutting surfaces of the two beam plates do not need to be contacted with each other, the phenomenon of abrasion cannot occur when the cleaning mechanism 4 is used, the situation that the abutting surfaces of the two beam plates need to be replaced in time once the abrasion is avoided, the cleaning effect is stable, after all the abutting surfaces of the two beam plates are cleaned, the first screw rod sliding table 42 continues to work, the transverse plate 41 is driven to move downwards by the connecting plate 43, the air injection pipe 4881 is driven to move downwards, and finally, the two adjusting and placing components 7 drive the two beam plates to move continuously to be close to each other until the abutting surfaces of the two beam plates are attached, and the welding components 5 work to the abutting surfaces of the two beam plates to perform welding operation.
Specifically, the lifting assembly includes a lifting block 461, a sliding rod 462, a first spring 464, a lifting seat 465, a lifting wheel 466, and two guide rails 477, the two guide rails 477 are symmetrically disposed on the inner wall of the moving frame 46, the lifting block 461 is slidably mounted on the two guide rails 477, the sliding rod 462 is slidably mounted at the top end of the moving frame 46, the bottom of the sliding rod 462 is connected with the top of the lifting block 461, the sliding rod 462 penetrates through the top end of the moving frame 46, the top of the sliding rod 462 is connected with the bottom of the lifting frame 463, the first spring 464 is sleeved outside the sliding rod 462, and both ends of the first spring 464 are respectively connected with the moving frame 46 and the lifting block 461, the lifting seat 465 is mounted at the bottom of the lifting block 461, the lifting wheel 466 is rotatably mounted in the lifting seat 465, and the bottom end of the lifting wheel 466 is in contact with the top end of the driving cam 468; the lifting block 461 is driven to reciprocate on the two guide rails 477 by the lifting wheel 466 through the driving cam 468 to move for a certain distance, the lifting block 461 further drives the lifting frame 463 to reciprocate for a certain distance by the sliding rod 462, the lifting frame 463 drives the air spraying pipe 4881 to reciprocate for a certain distance synchronously, and the air spraying range of the air nozzle 4894 is enlarged.
Specifically, two swinging assemblies 489 are symmetrically arranged on the outer wall of the top end of the movable frame 46, the two swinging assemblies 489 are respectively used for driving the air injection pipes 4881 in the two air injection assemblies 48 to swing reciprocally, each swinging assembly 489 comprises a reinforcing frame 4896, a swinging rack 4897 and a swinging gear 4898, one end of the reinforcing frame 4896 is arranged on the outer wall of the top end of the movable frame 46, the swinging rack 4897 is vertically arranged on the top of the other end of the reinforcing frame 4896, the swinging gear 4898 is arranged at the end part of the adjusting shaft 4892 close to one end of the reinforcing frame 4896, and the swinging gear 4898 is meshed with the swinging rack 4897; through when crane 463 utilized two support 4891 to drive the air jet 4881 reciprocating lift removal, swing gear 4898 synchronous reciprocating lift removal, swing gear 4898 utilizes swing rack 4897 and also can be in the reciprocal rotation of certain angle within range when reciprocating lift removal, and then drive one of them regulating shaft 4892 and reciprocate in certain angle within range, this regulating shaft 4892 then drives air jet 4881 and the synchronous reciprocal rotation of another regulating shaft 4892 in certain angle within range, and then outlet duct 4893 and air cock 4894 realize reciprocating rotation in certain angle within range and form the swing, increase air cock 4894's jet range, improved cleaning efficiency.
Specifically, the adjusting and placing assembly 7 includes a base plate 71, a sliding table 72, a reinforcing plate 73, a placing table 74, a frame body 75, a first hydraulic cylinder 76, two reinforcing frames 77 and four limiting components 78, the base plate 71 is installed at the top of the supporting frame 6, two sliding grooves are symmetrically arranged at the top of the base plate 71, the sliding table 72 is arranged at the top of the base plate 71, the bottom end of the sliding table 72 is in sliding fit with the two sliding grooves, the two reinforcing frames 77 are symmetrically arranged at the top of the sliding table 72, the reinforcing plate 73 is installed at the top of the two reinforcing frames 77, the placing table 74 is arranged at the top of the reinforcing plate 73, the frame body 75 is installed at the top of the base plate 71, the frame body 75 is located between the two sliding grooves, the first hydraulic cylinder 76 is horizontally arranged at the top of the frame body 75, the output end of the first hydraulic cylinder 76 is connected with the outer wall of the sliding table 72, and the four limiting components 78 are distributed at the top of the reinforcing plate 73 in a rectangular shape; the beam plate is hoisted on the placing table 74, four bottom corners of the beam plate respectively press down four limiting components 78 in the hoisting process, the four limiting components 78 are pressed down to be in a vertical state by the beam plate, then the four limiting components 78 work to limit four corners of the beam plate, the first hydraulic cylinder 76 works to drive the sliding table 72 to horizontally slide on the base plate 71, and the sliding table 72 is convenient to drive the beam plate to horizontally move to a proper cleaning position and a proper welding position.
Specifically, the limiting member 78 includes a support 781, an L-shaped limiting frame 782, an adjusting frame 783, a second hydraulic cylinder 784, a limiting block 785, a third hydraulic cylinder 786, a first rotating shaft 787, a second rotating shaft 788 and an angle locking member 789, the support 781 is mounted on the top of the reinforcing plate 73, the first rotating shaft 787 and the second rotating shaft 788 are rotatably mounted on the support 781, one end of the first rotating shaft 787 extends to the outside of the support 781, both sides of the L-shaped limiting frame 782 are respectively connected with the first rotating shaft 787 and the second rotating shaft 788, a vertical plate of the L-shaped limiting frame 782 is provided with a through groove, a horizontal plate of the L-shaped limiting frame 782 faces the beam plate, the adjusting frame 783 is slidably mounted in the through groove, and one end of the adjusting frame 783 extends to the outside of the through groove, the second hydraulic cylinder 784 is horizontally disposed at the bottom of the adjusting frame 783, the limiting block 785 is mounted on the output end of the second hydraulic cylinder 784, the third hydraulic cylinder 786 is vertically disposed at the top of the L-shaped limiting frame 787, and the angle locking member 786 is connected with the top of the reinforcing plate 783 to the outside of the reinforcing plate, and the angle locking member is connected with the top of the first end 783; the beam slab is in the hoist and mount at the in-process of placing the platform 74, the bottom of beam slab pushes down the horizontal plate of L type limit 782, L type limit 782 atress utilizes first rotation axis 787 and second rotation axis 788 to rotate, first rotation axis 787 drives angle lock 789 simultaneously and rotates, angle lock 789 can restrict first rotation axis 787 turned angle, ensure that the vertical plate of L type limit 782 is locked after rotating to being vertical state, then second pneumatic cylinder 784 drives stopper 785 and removes, stopper 785 removes to the top of beam slab, then third pneumatic cylinder 786 drives adjustment frame 783 and moves down, adjustment frame 783 drives stopper 785 and moves down to the top contact with the beam slab, stopper 785 carries out spacingly to the beam slab.
Specifically, the angle locking member 789 includes a locking plate 7891, an arc-shaped guide groove 7892, a connecting block 7893 and a guide block 7894, the locking plate 7891 is mounted at the top of the reinforcing plate 73, the arc-shaped guide groove 7892 is formed in the outer wall of one side of the locking plate 7891 close to the first rotating shaft 787, the connecting block 7893 is mounted at one end of the first rotating shaft 787 extending to the outside of the support 781, the guide block 7894 is mounted on the outer wall of one side of the connecting block 7893 far from the first rotating shaft 787, and the guide block 7894 is in sliding fit with the arc-shaped guide groove 7892, when the guide block 7894 slides to the lowest position of the arc-shaped guide groove 7892, the vertical plate of the L-shaped limiting frame 782 is in a vertical state, and the arc-shaped guide groove 7892 locks the rotating angle of the L-shaped limiting frame 782; the first rotation shaft 787 drives the connection block 7893 to rotate, the connection block 7893 drives the guide block 7894 to slide on the arc-shaped guide groove 7892, when the guide block 7894 slides to the lowest position on the arc-shaped guide groove 7892, the vertical plate of the L-shaped limiting frame 782 is in a vertical state, and the rotation angle of the L-shaped limiting frame 782 can limit locking.
Specifically, the welding assembly 5 includes a second screw rod sliding table 51, a fourth hydraulic cylinder 52, a descending disc 53 and a welder 54, the second screw rod sliding table 51 is horizontally arranged on the inner wall of the top end of the welding frame 3, the fourth hydraulic cylinder 52 is vertically arranged on the moving end of the second screw rod sliding table 51, the descending disc 53 is arranged on the output end of the fourth hydraulic cylinder 52, and the welder 54 is arranged at the bottom of the descending disc 53; through the cooperation work of second lead screw slip table 51 and fourth pneumatic cylinder 52, drive the dip pan 53 and welder 54 realization horizontal and vertical removal, make things convenient for welder 54 work to weld the operation to two beam slab butt joints.
The invention also provides a bridge beam plate reinforcement welding method, which comprises the following steps:
s1, respectively hoisting two beam plates on the placing tables 74 in the two adjusting and placing assemblies 7, wherein the bottom of the beam plates presses down the horizontal plates of the L-shaped limiting frames 782 in the process of hoisting the beam plates on the placing tables 74, the L-shaped limiting frames 782 are stressed to rotate by utilizing a first rotating shaft 787 and a second rotating shaft 788, the first rotating shaft 787 drives the connecting blocks 7893 to rotate at the same time, the connecting blocks 7893 drive the guide blocks 7894 to slide on the arc-shaped guide grooves 7892, and when the guide blocks 7894 slide to the lowest position on the arc-shaped guide grooves 7892, the vertical plates of the L-shaped limiting frames 782 rotate to be in a vertical state, and the horizontal plates of the L-shaped limiting frames 782 are matched with the placing tables 74 to support the bottoms of the beam plates;
s2, a second hydraulic cylinder 784 drives a limiting block 785 to move, the limiting block 785 moves to the upper side of the beam plate, then a third hydraulic cylinder 786 drives an adjusting frame 783 to move downwards, the adjusting frame 783 drives the limiting block 785 to move downwards to be in contact with the top of the beam plate, and the limiting block 785 limits the beam plate;
s3, a first hydraulic cylinder 76 drives a sliding table 72 to slide on the base plate 71, the sliding table 72 drives the beam plates to move, and the beam plates in the two adjusting and placing assemblies 7 are mutually close to each other and move to a proper cleaning interval;
S4, the first screw rod sliding table 42 drives the connecting plate 43 to move upwards, the connecting plate 43 drives the transverse plate 41 to move upwards on the two vertical rails 45, and the transverse plate 41 drives the two air injection assemblies 48 to move upwards to a proper cleaning height;
s5, a driving motor 469 drives a driving wheel 47 to rotate, the driving wheel 47 drives a driven wheel 471 to rotate by using a belt 472, the driven wheel 471 drives a driving shaft 467 and a driving cam 468 to rotate, the driving shaft 467 drives two linkage shafts 478 and two linkage cams 479 to synchronously rotate, further, a moving gear 473 also rotates along with the driving shaft, the moving gear 473 drives a moving frame 46 to horizontally move on two moving rails 476 by using a moving rack 475, meanwhile, the driving cam 468 drives a lifting block 461 to reciprocally lift and move on the two guide rails 477 for a certain distance by using a lifting wheel 466, and then the lifting block 461 drives a lifting frame 463 to reciprocally lift and move for a certain distance by using a sliding rod 462, the lifting frame 463 drives the top ends of two air injection assemblies 48 to reciprocally lift and move for a certain distance, the air injection range of the two air injection assemblies 48 is enlarged, and the two linkage cams 479 respectively drive the two air injection assemblies 48 to work while the driving cams 468 rotate, and the two air injection assemblies 48 work respectively to perform air injection operation on the abutting surfaces of two beam plates;
S6, the first screw rod sliding table 42 continues to work, the connecting plate 43 is utilized to drive the transverse plate 41 to move downwards, the transverse plate 41 drives the two air injection assemblies 48 to move downwards for resetting, the first hydraulic cylinders 76 in the two adjusting and placing assemblies 7 drive the sliding table 72 to horizontally slide on the base plate 71, the two beam plates continue to move close to each other until the butt joint surfaces of the two beam plates are attached, the second screw rod sliding table 51 and the fourth hydraulic cylinders 52 are matched to drive the descent disk 53 and the welder 54 to move transversely and vertically, and the welder 54 performs welding operation on the butt joint positions of the two beam plates.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. Bridge beam slab consolidates welding equipment, its characterized in that: including bottom plate (1), bear frame (2), welding frame (3), clearance mechanism (4), welding subassembly (5), two support frames (6) and two regulation place subassembly (7), two support frames (6) symmetry sets up at the top of bottom plate (1), bear frame (2) and install at the top of bottom plate (1) to bear frame (2) and lie in between two support frames (6), welding frame (3) erect on the top outer wall of bearing frame (2), clearance mechanism (4) install in bearing frame (2), welding subassembly (5) install on the top of welding frame (3), two regulation place subassembly (7) symmetry sets up at the top of two support frames (6), clearance mechanism (4) are including diaphragm (41), adjustment subassembly, movable frame (46), lifting unit, lifting frame (463), drive shaft (467), driving cam (468), driving motor (469), action wheel (47), follow driving wheel (471), belt (45) movable assembly, two perpendicular rails (45), two movable rails (47478), two linkage assemblies (4748) and two linkage assemblies (48), the two vertical rails (45) are symmetrically arranged on the inner wall of the bearing frame (2), the transverse plate (41) is horizontally arranged in the bearing frame (2), the two sides of the transverse plate (41) are respectively in sliding fit with the two vertical rails (45), the adjusting component is arranged on the inner wall of the bearing frame (2), the adjusting component is used for driving the transverse plate (41) to vertically move on the two vertical rails (45), the two moving rails (476) are symmetrically arranged on the top of the transverse plate (41), the moving frame (46) is slidably arranged on the two moving rails (476), the lifting component is arranged on the inner wall of the moving frame (46), the top end of the lifting component extends to the upper side of the top of the moving frame (46), the lifting frame (463) is arranged on the top end of the lifting component, the driving shaft (467) is rotatably arranged on the bottom end of the moving frame (46), the two ends of the driving shaft (467) extend to the outside the moving frame (46), the driving cam (467) is arranged on the driving shaft (468) and is arranged on the top end of the driving shaft (46) and is arranged on the outer wall (46) of the driving wheel (46) and is arranged on the horizontal driving wheel (46), the driven wheel (471) is arranged on the driving shaft (467), the belt (472) is sleeved outside the driving wheel (47) and the driven wheel (471), the two linkage shafts (478) are respectively arranged at two ends of the driving shaft (467), the two linkage cams (479) are respectively arranged on the two linkage shafts (478), the moving assembly is arranged on the top of the transverse plate (41), one end of the moving assembly is connected with the end of one linkage shaft (478), the moving assembly is used for driving the moving frame (46) to horizontally move, the two air injection assemblies (48) are symmetrically arranged on the outer wall of the moving frame (46), the bottom ends of the two air injection assemblies (48) are respectively abutted with the top ends of the two linkage cams (479), and the top ends of the two air injection assemblies (48) extend to the outer wall of the lifting frame (463), each air injection assembly (48) comprises a reinforcing block (481), a piston (483), a pushing rod (484), a pushing block (485), a pushing wheel (487), a second air injection spring (4882), two air injection tubes (4882) and two air injection tubes (4882) which are arranged on the outer wall of the moving frame (481), and the two air injection tubes (4882) are respectively arranged on the two air injection tubes (481) respectively, the utility model discloses a gas-filled pump, which comprises a reinforced block (481), a gas cylinder (482), a piston (483), a push rod (484), two brackets (4891) and an air outlet pipe (4892), wherein the gas cylinder (482) is vertically arranged on the reinforced block (481), the piston (483) is slidably arranged in the gas cylinder (482), the top end of the push rod (484) penetrates through the bottom of the gas cylinder (482) and is connected with the piston (483) inside the gas cylinder (482), the push rod (485) is arranged at the bottom of the push rod (484), the push rod (486) is rotatably arranged in the push rod (486), the bottom of the push rod (485), the bottom end of the push rod (487) is abutted against the top end of a linkage cam (479), the second spring (488) is sleeved outside the push rod (484), the two ends of the second spring (488) are respectively connected with the gas cylinder (482) and the push rod (485), the two brackets (4891) are symmetrically arranged on the outer walls of a lifting bracket (463), the two air adjusting shafts (4892) are respectively rotatably arranged on the outer walls of the lifting bracket (4891), the two air outlet pipes (4892) are respectively connected with the inner air outlet pipes (4893) and the inner ends of the two air outlet pipes (4892), the both ends of hose (4882) are linked together with the inside of inflator (482) and the inside of jet-propelled pipe (4881) respectively, intake pipe (4883) vertical setting is at the top of jet-propelled pipe (4881) to the bottom of intake pipe (4883) is linked together with the inside of jet-propelled pipe (4881), all be equipped with check valve (4895) on intake pipe (4883) and outlet duct (4893).
2. The bridge beam slab reinforcement welding apparatus of claim 1, wherein: the movable assembly comprises a movable gear (473), a mounting frame (474) and a movable rack (475), wherein the movable gear (473) is mounted at the end of one of the linkage shafts (478), the mounting frame (474) is arranged at the top of the transverse plate (41), the movable rack (475) is horizontally arranged at the top of the mounting frame (474), and the movable gear (473) is meshed with the movable rack (475).
3. The bridge beam slab reinforcement welding apparatus of claim 2, wherein: lifting assembly includes lifter (461), slide bar (462), first spring (464), lifting seat (465), lifting wheel (466) and two guide rail (477), two guide rail (477) symmetry sets up on the inner wall of movable frame (46), lifter (461) slidable mounting is on two guide rail (477), slide bar (462) slidable mounting is on the top of movable frame (46) to the bottom of slide bar (462) is connected with the top of lifter (461), top that slide bar (462) runs through movable frame (46), the top of slide bar (462) is connected with the bottom of lifting frame (463), first spring (464) cover is established in the outside of slide bar (462) to the both ends of first spring (464) are connected with movable frame (46) and lifting block (461) respectively, the bottom at lifter (465) is installed in the bottom of lifter (461), lifting wheel (466) rotates the bottom of installing in lifting seat (466) and contradicting with the drive cam (468).
4. A bridge beam slab reinforcement welding apparatus according to claim 3, wherein: the utility model discloses a swing rack is characterized by comprising a movable frame (46), wherein the top outer wall of the movable frame (46) is provided with two swing assemblies (489) symmetrically, two swing assemblies (489) are respectively used for driving air injection pipes (4881) in two air injection assemblies (48) to swing reciprocally, each swing assembly (489) comprises a reinforcing frame (4896), a swing rack (4897) and a swing gear (4898), one end of the reinforcing frame (4896) is installed on the top outer wall of the movable frame (46), the swing rack (4897) is vertically arranged at the top of the other end of the reinforcing frame (4896), the swing gear (4898) is installed at the end part of an adjusting shaft (4892) close to one end of the reinforcing frame (4896), and the swing gear (4898) is meshed with the swing rack (4897).
5. The bridge beam slab reinforcement welding apparatus of claim 4, wherein: the adjusting assembly comprises a first screw rod sliding table (42) and a connecting plate (43), wherein the first screw rod sliding table (42) is vertically arranged on the inner wall of the bearing frame (2), the connecting plate (43) is arranged on the moving end of the first screw rod sliding table (42), and the connecting plate (43) is connected with the outer wall of the transverse plate (41).
6. The bridge beam slab reinforcement welding apparatus of claim 5, wherein: the utility model provides an adjust and place subassembly (7) includes base plate (71), sliding table (72), reinforcing plate (73), places platform (74), support body (75), first pneumatic cylinder (76), two reinforcing frame (77) and four spacing parts (78), the top at support frame (6) is installed to base plate (71), the top symmetry of base plate (71) is provided with two spouts, sliding table (72) set up at the top of base plate (71) to the bottom and two spouts sliding fit of sliding table (72), two reinforcing frame (77) symmetry set up at the top of sliding table (72), reinforcing plate (73) are installed at the top of two reinforcing frame (77), place the top at reinforcing plate (73) of platform (74), support body (75) are installed at the top of base plate (71) to support body (75) are located between two spouts, first pneumatic cylinder (76) level sets up at the top of support body (75) to the output of first pneumatic cylinder (76) is with the top of four rectangular connection of sliding plate (72) at spacing parts (73).
7. The bridge beam slab reinforcement welding apparatus of claim 6, wherein: the limiting component (78) comprises a support (781), an L-shaped limiting frame (782), an adjusting frame (783), a second hydraulic cylinder (784), a limiting block (785), a third hydraulic cylinder (786), a first rotary shaft (787), a second rotary shaft (788) and an angle locking piece (789), wherein the support (781) is installed at the top of the reinforcing plate (73), the first rotary shaft (787) and the second rotary shaft (788) are rotatably installed on the support (781), one end of the first rotary shaft (787) extends to the outside of the support (781), two sides of the L-shaped limiting frame (782) are respectively connected with the first rotary shaft (787) and the second rotary shaft (788), a through groove is formed in a vertical plate of the L-shaped limiting frame (782), a horizontal plate of the L-shaped limiting frame (782) faces a beam plate, the adjusting frame (783) is slidably installed in the through groove, one end of the adjusting frame (783) extends to the outside of the through groove, the second rotary shaft (788) is connected with the third hydraulic cylinder (786) at the top of the third hydraulic cylinder (786), the angle locking member (789) is mounted on top of the reinforcing plate (73), and the angle locking member (789) is connected with one end of the first rotating shaft (787) extending to the outside of the support (781).
8. The bridge beam slab reinforcement welding apparatus of claim 7, wherein: the angle locking piece (789) includes locking dish (7891), arc guide slot (7892), connecting block (7893) and guide block (7894), the top at reinforcing plate (73) is installed to locking dish (7891), arc guide slot (7892) are offered on the outer wall of one side that locking dish (7891) is close to first rotation axis (787), connecting block (7893) are installed and are extended to the outside one end of support (781) at first rotation axis (787), guide block (7894) are installed on one side outer wall that first rotation axis (787) was kept away from in connecting block (7893) to guide block (7894) and arc guide slot (7892) sliding fit, when guide block (7894) slides to arc guide slot (7892) minimum, the vertical board of L type spacing (7892) is in vertical state, arc guide slot (7892) locks the rotation angle of L type spacing (782).
9. The bridge beam slab reinforcement welding apparatus of claim 8, wherein: the welding assembly (5) comprises a second screw rod sliding table (51), a fourth hydraulic cylinder (52), a descending disc (53) and a welder (54), wherein the second screw rod sliding table (51) is horizontally arranged on the inner wall of the top end of the welding frame (3), the fourth hydraulic cylinder (52) is vertically arranged at the moving end of the second screw rod sliding table (51), the descending disc (53) is arranged at the output end of the fourth hydraulic cylinder (52), and the welder (54) is arranged at the bottom of the descending disc (53).
10. A method for reinforcing and welding a bridge beam slab, characterized in that the bridge beam slab reinforcing and welding equipment as claimed in claim 9 is adopted, comprising the following steps:
s1, respectively hoisting two beam plates on a placing table (74) in two adjusting and placing assemblies (7), wherein the beam plates are hoisted on the placing table (74), the bottom of each beam plate presses down the horizontal plate of each L-shaped limiting frame (782), the L-shaped limiting frames (782) are stressed by using a first rotating shaft (787) and a second rotating shaft (788) to rotate, the first rotating shaft (787) drives a connecting block (7893) to rotate at the same time, the connecting block (7893) drives a guide block (7894) to slide on an arc-shaped guide groove (7892), when the guide block (7894) slides to the lowest position on the arc-shaped guide groove (7892), the vertical plate of each L-shaped limiting frame (782) rotates to be in a vertical state, and the horizontal plate of each L-shaped limiting frame (782) is matched with the placing table (74) to support the bottom of each beam plate;
s2, a second hydraulic cylinder (784) drives a limiting block (785) to move, the limiting block (785) moves to the upper side of the beam plate, then a third hydraulic cylinder (786) drives an adjusting frame (783) to move downwards, the adjusting frame (783) drives the limiting block (785) to move downwards to be in contact with the top of the beam plate, and the limiting block (785) limits the beam plate;
S3, a first hydraulic cylinder (76) drives a sliding table (72) to slide on the base plate (71), the sliding table (72) drives the beam plates to move, and the beam plates in the two adjusting and placing assemblies (7) are mutually close to each other and move to a proper cleaning interval;
s4, the first screw rod sliding table (42) drives the connecting plate (43) to move upwards, the connecting plate (43) drives the transverse plate (41) to move upwards on the two vertical rails (45), and the transverse plate (41) drives the two air injection assemblies (48) to move upwards to a proper cleaning height;
s5, a driving motor (469) drives a driving wheel (47) to rotate, the driving wheel (47) drives a driven wheel (471) to rotate by using a belt (472), the driven wheel (471) drives a driving shaft (467) and a driving cam (468) to rotate, the driving shaft (467) drives two linkage shafts (478) and two linkage cams (479) to synchronously rotate, further, a moving gear (473) also rotates along with the two linkage shafts, the moving gear (473) drives a moving frame (46) to horizontally move on the two moving rails (476) by using a moving rack (475), meanwhile, the driving cam (468) drives a lifting block (461) to reciprocally lift and move on the two guide rails (477) by using a lifting wheel (466) for a certain distance, the lifting block (461) drives the lifting frame (463) to reciprocally lift and move for a certain distance by using a sliding rod (462), the top ends of two air injection assemblies (48) are reciprocally lifted and moved for a certain distance, and the two air injection assemblies (48) are respectively driven by the two cams (479) to respectively move on the two air injection beams (48) while the driving cam (468) rotates, and the two air injection assemblies are respectively operated to be abutted;
S6, the first screw rod sliding table (42) continues to work, the connecting plate (43) is used for driving the transverse plate (41) to move downwards, the transverse plate (41) drives the two air injection assemblies (48) to move downwards for resetting, the first hydraulic cylinders (76) in the two adjusting and placing assemblies (7) drive the sliding table (72) to horizontally slide on the base plate (71), the two beam plates continue to move close to each other until the abutting surfaces of the two beam plates are attached, the second screw rod sliding table (51) and the fourth hydraulic cylinders (52) are matched for driving the descending disc (53) and the welder (54) to move transversely and vertically, and the welder (54) performs welding operation on the abutting positions of the two beam plates.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118003437A (en) * | 2024-04-09 | 2024-05-10 | 甘肃省建设设计咨询集团有限公司 | Wallboard processing and forming device for assembled building |
| CN118357617A (en) * | 2024-04-15 | 2024-07-19 | 无锡法维莱机械有限公司 | Water-cooling plate welding device and welding method |
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| CN118003437B (en) * | 2024-04-09 | 2024-06-11 | 甘肃省建设设计咨询集团有限公司 | Wallboard processing and forming device for assembled building |
| CN118357617A (en) * | 2024-04-15 | 2024-07-19 | 无锡法维莱机械有限公司 | Water-cooling plate welding device and welding method |
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