CN116604969A - Manufacturing equipment and manufacturing process for manufacturing paint craft painting by utilizing foam - Google Patents
Manufacturing equipment and manufacturing process for manufacturing paint craft painting by utilizing foam Download PDFInfo
- Publication number
- CN116604969A CN116604969A CN202310572323.7A CN202310572323A CN116604969A CN 116604969 A CN116604969 A CN 116604969A CN 202310572323 A CN202310572323 A CN 202310572323A CN 116604969 A CN116604969 A CN 116604969A
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- Prior art keywords
- plate
- foam
- conveyor belt
- paint
- turnover
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- 239000006260 foam Substances 0.000 title claims abstract description 153
- 239000003973 paint Substances 0.000 title claims abstract description 104
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 238000010422 painting Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 78
- 230000007306 turnover Effects 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 49
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 230000008602 contraction Effects 0.000 claims abstract description 6
- 239000004922 lacquer Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 238000004040 coloring Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 238000010428 oil painting Methods 0.000 claims description 6
- 244000226021 Anacardium occidentale Species 0.000 claims description 5
- 235000020226 cashew nut Nutrition 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 238000000059 patterning Methods 0.000 claims description 3
- 238000009877 rendering Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims 1
- 238000010923 batch production Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 14
- 230000005540 biological transmission Effects 0.000 description 11
- 244000309464 bull Species 0.000 description 9
- 238000007591 painting process Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0446—Ornamental plaques, e.g. decorative panels, decorative veneers bearing graphical information
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The application relates to the technical field of art painting manufacturing, and discloses manufacturing equipment for manufacturing paint art painting by utilizing foam, which comprises a thermal contraction machine body for heating a foam plate, wherein a discharge end of the thermal contraction machine body is provided with a turnover mechanism for turning the foam plate, the turnover mechanism comprises a rotating rod, a driving source for driving the rotating rod to rotate, a first turnover plate and a first bearing plate, one end of the first turnover plate is fixedly arranged on the rotating rod, the first bearing plate is arranged on the first turnover plate, the first bearing plate is close to the rotating rod, a plugbar is arranged on the first bearing plate, and a first conveyor belt is arranged on a frame; the first overturning plate is in an inclined material connection state and a horizontal material discharge state; when the first turnover plate is in a horizontal unloading state, the first conveyor belt is positioned below the first turnover plate and is parallel to each other. The application can realize batch production of the paint process painting, thereby reducing the cost of the paint process painting.
Description
Technical Field
The application relates to the technical field of art painting manufacturing, in particular to manufacturing equipment and a manufacturing process for manufacturing paint art painting by utilizing foam.
Background
The artistic painting is made of various materials through the processes of splicing, inlaying, colored drawing, casting and forging, decorative coating and the like. The art painting is a painting process with thicker commercial property, but has certain artistic value and ornamental value. The drawing process and the quality requirements are different due to different requirements of each drawing type. The stereoscopic artistic painting has a concave-convex stereoscopic impression visually, and the material also protrudes from the painting.
The stereo artistic painting is one kind of artistic painting, and the stereo pattern is formed through the processes of splicing, embedding, etc. and the paint is painted after the stereo pattern is formed with the material embedded on the bottom board. The manufacturing process of the paint craft picture comprises the following steps: plate making, copying, material embedding, paint filling, foil pasting, paint coating, spraying, polishing and polishing.
The steps for manufacturing the paint art picture are more, the time cost is higher, and the paint art picture on the market is more expensive.
Disclosure of Invention
In order to reduce the cost of the stereoscopic artistic painting, the application provides a manufacturing device and a manufacturing process for manufacturing the paint artistic painting by utilizing foam.
In a first aspect, the present application provides a manufacturing apparatus for manufacturing a paint craft picture by using foam, which adopts the following technical scheme:
the utility model provides a make equipment of paint craft painting with foam, includes the heat shrink machine organism that is used for heating the foam board, the tilting mechanism that is used for turning over the foam board is installed to the discharge end of heat shrink machine organism, tilting mechanism includes the bull stick, drives bull stick pivoted actuating source, first upset board and first board of accepting, the one end of first upset board fixed mounting in on the bull stick, first accepting the board install in on the first upset board, just first accepting the board and be close to the bull stick, install the inserted bar that is used for supplying the foam board to peg graft on the first board, install first conveyer belt in the frame of heat shrink machine organism;
the first overturning plate is in an inclined material connection state and a horizontal material discharge state, when the first overturning plate is in the inclined material connection state, the inclined upper end of the first overturning plate is close to the material outlet end of the heat shrinkage machine body, and the inclined lower end of the first overturning plate is far away from the heat shrinkage machine body; when the first turnover plate is in a horizontal unloading state, the first conveyor belt is positioned below the first turnover plate and is parallel to each other.
By adopting the technical scheme, the bottom plate of the paint process painting is made of foam materials, after the paint is painted on the foam plate, the paint selected has the characteristic of high temperature resistance, the paint process painting is sent into the machine body of the thermal contraction machine, the high-temperature environment in the machine body of the thermal contraction machine has the effect of heating the foam plate which is not painted with the paint, so that the foam plate has the partial concave condition, the pattern of the whole paint process painting protrudes out of the picture, the concave-convex stereoscopic impression is also provided for people, the pattern forming mode of the stereoscopic paint process painting is simplified, and materials are not required to be inlaid on the bottom plate any more, thereby saving the time cost, putting into mass production and further reducing the cost of the stereoscopic paint process painting;
after the paint process picture comes out of the heat shrinking machine body, the paint process picture gradually leaves the discharge end of the heat shrinking machine body, when more than half of the paint process picture leaves the discharge end, the paint process picture downwards overturns, the paint process picture is transferred into the first overturning plate and downwards slides along the first overturning plate, the inserting rod in the first receiving plate downwards slides to be inserted into the inserting hole at the edge of the paint process picture, then the first overturning plate can rotate with the paint process picture, the paint process picture can dissipate heat in the rotating process, the concave-convex part of the paint process picture is downwards caused by the rotation of the first overturning plate, when the first overturning plate rotates to be parallel to the first conveying belt, the paint process picture gradually leaves the first overturning plate along with the movement of the first conveying belt after the first conveying belt is started, the first overturning plate is conveyed into the lower process, and when a person takes the paint process picture manually, the paint process picture is mainly contacted with the concave-convex part of the paint process picture by the person, and the concave-convex part of the paint process picture is not broken by the person.
Optionally, tilting mechanism still includes second upset board and second and holds the board, the second upset board rotates and installs on the bull stick, the bull stick has the pivoted pushing part of promotion second upset board, the second accept the board install in the second upset board be close to on the one end of bull stick, works as first upset board rotates to the direction of keeping away from the discharge end to the state of unloading, the second upset board is in the slope and connects the material state, install spacing portion in the frame, second upset board butt in spacing portion when first upset board is in the slope and connects the material state, the second upset board is in the level state of unloading.
By adopting the technical scheme, when the first turnover plate in the inclined material receiving state rotates along with the rotary rod to be in the horizontal material discharging state, the rotation angle of the first turnover plate is an obtuse angle, and at the moment, the second turnover plate is in the inclined material receiving state, the first turnover plate and the second turnover plate at the discharging end can alternately receive materials to accelerate the material receiving speed, so that when a person continuously releases paint craft pictures at the feeding end of the heat shrinking machine body, the distance between two adjacent paint craft pictures can be properly reduced to accelerate the processing speed of the paint craft pictures, the mass production efficiency of the paint craft pictures is improved, and the integral cost of the paint craft pictures can be shortened;
when the first turnover plate rotates to return to an inclined material receiving state, the second turnover plate is pushed to a horizontal state by the pushing part of the rotating rod, and the limiting part on the frame limits the second turnover plate to continue rotating, so that the second turnover plate is in a horizontal unloading state.
Optionally, the receiving mechanism includes a second conveyor belt, and when the first flipping panel is in the receiving state, the second conveyor belt is located below the second flipping panel.
Through adopting above-mentioned technical scheme, when first upset board is in the material state of receiving, the second upset board is in the state of unloading, and the second upset board is brought the foam board and is rotated to the top of second conveyer belt, and the foam board on the second upset board can be with the contact of second conveyer belt, and the second conveyer belt can drive the foam board and leave the second upset board.
Optionally, the bearing surface of the second overturning plate is provided with a hollowed-out groove.
Through adopting above-mentioned technical scheme, the fretwork groove has been seted up to the second upset board, and when the second upset board was accompanied the bull stick and is rotated the unloading, the second upset board also had the radiating effect to paint process drawing, drives the air flow when the second upset board rotates, and the fretwork groove can increase the air that flows and paint process drawing contact, improves paint process drawing's radiating effect.
Optionally, when the second overturning plate is in a discharging state, the second conveying belt part is positioned in the hollowed-out groove, and the receiving mechanism further comprises a third conveying belt, and the input end of the third conveying belt is close to the output end of the second conveying belt.
By adopting the technical scheme, the contact surface between the second conveyor belt and the paint process painting can be enlarged when the second conveyor belt is positioned in the hollow groove, and the third conveyor belt can receive the paint process painting transmitted from the second conveyor belt.
Optionally, the receiving mechanism further comprises a fourth conveyor belt, the second conveyor belt is located between the third conveyor belt and the fourth conveyor belt, and a driving source for driving the second conveyor belt to forward and backward convey is installed on the frame.
Through adopting above-mentioned technical scheme, the second conveyer belt corotation or reversal can send lacquer technology picture into third conveyer belt or fourth conveyer belt, and when the output of third conveyer belt piles up more lacquer technology pictures, the reverse conveying of second conveyer belt is controlled to the actuating source, and the fourth conveyer belt begins to receive lacquer technology picture to make lacquer technology picture can be put by stack.
In a second aspect, the application provides a process for making paint craft pictures by using foam, which adopts the following technical scheme:
a manufacturing process for manufacturing a paint craft picture by utilizing foam adopts the manufacturing equipment to manufacture the paint craft picture, and comprises the following steps:
s1, plate making, namely selecting a material used as a bottom plate, and adopting a foam plate as the bottom plate;
s2, processing the foam board, firstly cutting the foam board into a required size, and then drilling holes on the side edges of the foam board at intervals;
s3, patterning the foam board, coating a base material on the foam board, forming a paint process painting pattern on the part of the foam board coated with the base material, and airing;
s4, heating the foam board, and conveying the foam board into a thermal contraction machine body to contract the part of the foam board which is not coated with the primer;
s5, receiving materials, and stacking foam plates;
after being conveyed out from the discharge end of the heat shrinkage machine body, the foam plate gradually enters a first overturning plate, and the first overturning plate overturns the foam plate to enable the concave-convex part of the foam plate to face downwards and then enters a first conveyor belt 3;
s6, coating or coloring the foam board, and rendering and drawing the foam board by using transparent paint or transparent colored paint or coloring the convex part of the foam board;
s7, airing the foam board.
By adopting the technical scheme, the foam board is selected as the bottom board, the part of the foam board, which is not coated with the coating, can be contracted in the high-temperature environment of the heat shrinking machine body, the concave-convex third dimension of the paint process picture can be highlighted in a short time, the production efficiency of the paint process picture is improved, the paint process picture with the third dimension can be produced in batches, the whole weight is greatly lightened, the paint process picture after heat shrinkage can dissipate heat in the overturning process of the overturning mechanism and can be transferred to the first conveyor belt to enter the next process, the concave part of the paint process picture after heat shrinkage is weaker, and when the paint process picture is moved away from the first conveyor belt by hands, the concave part of the paint process picture is mainly contacted with the concave part of the paint process picture, so the paint process picture also has a protection effect, and the weak part of the paint process picture is not easy to be pricked by fingers of people.
Optionally, the base material adopts oil painting molding paste.
By adopting the technical scheme, the oil painting molding paste is very thick, so that the fluidity is not strong, the oil painting molding paste is matt and opaque, is hard like stone after drying, is not easy to deform due to high temperature, and can further enhance the stereoscopic impression of the whole picture.
Optionally, the coloring material used in step S6 is cashew lacquer.
Through adopting above-mentioned technical scheme, can form the problem of bronze ware on the cystosepiment, go up green, grey cashew lacquer again, make the lacquer technology picture whole look very heavy, but it is very light to hold, and simulation effect is better.
In summary, the present application includes at least one of the following beneficial effects:
1. the lacquer art painting is processed into concave-convex three-dimensional effect in a short time, so that the time cost is reduced, the lacquer art painting can be produced in batches, and the cost of the lacquer art painting is further reduced;
2. when the turnover mechanism turns over the paint process painting, the radiating effect of the paint process painting can be improved, the concave-convex surface of the paint process painting can be downward, and the contact area between a human hand and the weak part of the paint process painting is reduced when the paint process painting is held by a hand Fang Bianren.
Drawings
FIG. 1 is a schematic view showing a first flipping panel in a tilt stock condition according to an embodiment of the present application;
FIG. 2 is a schematic view showing a first roll-over panel in a horizontal discharge position according to an embodiment of the present application;
FIG. 3 is a schematic view showing a second roll-over panel in a horizontal discharge position according to an embodiment of the present application;
FIG. 4 is a schematic view of a second flipping plate having a hollowed out groove according to an embodiment of the application;
FIG. 5 is a schematic representation of the relationship of a second conveyor belt and a third conveyor belt embodying an embodiment of the present application;
FIG. 6 is a schematic representation of the relationship of a third conveyor belt and a fourth conveyor belt embodying an embodiment of the present application;
fig. 7 is a process flow diagram of the production of a paint process painting according to an embodiment of the application.
Reference numerals illustrate: 1. a heat shrinking machine body; 11. a conveyor belt; 2. a turnover mechanism; 20. a rotating rod; 200. penetrating a groove; 201. a pushing part; 21. a first flipping plate; 22. a first receiving plate; 23. a rod; 24. a second flipping plate; 241. a hollow groove; 25. a second receiving plate; 30. a limit part; 3. a first conveyor belt; 4. a first transmission gear; 5. a second transmission gear; 6. a receiving mechanism; 61. a second conveyor belt; 62. a third conveyor belt; 63. and a fourth conveyor belt.
Detailed Description
The application is described in further detail below with reference to fig. 1-6.
The embodiment of the application discloses a manufacturing device for manufacturing a paint craft picture by utilizing foam. Referring to fig. 1, a manufacturing apparatus for manufacturing a paint art picture using a foam includes a heat-shrinking machine body 1 for heating a foam sheet and a conveyor belt 11 installed in the heat-shrinking machine body 1, the conveyor belt 11 is rotatably installed with conveyor rollers at uniform intervals, both ends of the conveyor belt 11 extend out of the heat-shrinking machine body 1, one end of the conveyor belt 11 is a feeding end, and the other end is a discharging end, and the foam sheet coated with a paint is fed into the heat-shrinking machine body 1, so that the heat-shrinking machine body 1 can heat the foam sheet, thereby shrinking and sinking a portion of the foam sheet which is not coated with the paint, and forming an uneven structure on one surface of the foam sheet, thereby enabling patterns on the foam sheet to have a three-dimensional effect.
The frame of the heat shrinkage machine body is provided with a turnover mechanism 2 for turning over the foam board, and the turnover mechanism 2 is close to the discharge end of the conveying belt 11. The turnover mechanism 2 comprises a rotating rod 20, and a driving source for driving the rotating rod 20 to rotate, wherein the driving source is a motor.
The turnover mechanism 2 further comprises a first turnover plate and a first bearing plate 22 arranged at one end of the first turnover plate 21, the first turnover plate 21 and the first bearing plate 22 are of rectangular structures, and one end of the first turnover plate 21, provided with the first bearing plate 22, is fixedly connected with the rotating rod 20. The rotation direction of the rotating lever 20 may be a direction away from the conveyor belt 11 or a direction toward the conveyor belt 11.
Referring to fig. 1 and 2, the first flipping plate 21 has a tilt stock receiving state and a horizontal discharge state, being tilted downward when the first flipping plate 21 is in the stock receiving state, the tilted upper end of the first flipping plate 21 being close to the discharge end of the conveyor belt 11.
The first receiving plate 22 is provided with a plug rod 23, and the edge of the foam board is provided with a jack for being matched with the plug rod 23. After the foam board is conveyed out after being heated from the inside of the heat shrinkage machine body 1, when the foam board gradually leaves the conveying belt 11, and after the foam board leaves the conveying belt 11 in more than half area, the foam board downwards rotates to enter the first overturning plate 21 in an inclined material connection state, the first overturning plate 21 is in an inclined state to receive the foam board, the first receiving plate 22 is positioned at the lower end of the inclined direction of the first overturning plate 21, the foam board downwards slides along the first overturning plate 21, and when the foam board is inserted into the insertion holes, the insertion holes at the edge of the foam board are inserted into the inserting rods 23.
Still install first conveyer belt 3 in the frame, when bull stick 20 carries first turnover plate 21 to the direction rotation of keeping away from conveyer belt 11, make first turnover plate 21 be in the horizontal discharge state, first turnover plate 21 level is located first conveyer belt 3 top, the foam board contacts with first conveyer belt 3, after first conveyer belt 3 opens, the direction of transfer of first conveyer belt 3 is to the direction transport of keeping away from the conveying end, first conveyer belt 3 drives the foam board and leaves inserted bar 23, first conveyer belt 3 carries the foam board to next process.
Referring to fig. 2, a motor driving the rotation of the rotation lever 20 is connected with a first transmission gear 4, the rotation lever 20 is coaxially installed with a second transmission gear 5, and the first transmission gear 4 and the second transmission gear 5 are engaged with each other. The outer diameter of the second transmission gear 5 is more than three times that of the first transmission gear 4. When the motor drives the first transmission gear 4 to rotate, the second transmission gear 5 rotates along with the first transmission gear 4. Since the foam board needs to rotate with the first and second flipping boards 21 and 24, the rotating lever 20 is slowly rotated so that the foam board can be smoothly placed on the first or second flipping board 21 or 24.
In an embodiment, referring to fig. 3, the turnover mechanism 2 further includes a second turnover plate 24 and a second receiving plate 25, the second turnover plate 24 is rotatably mounted on the rotating rod 20, and the second receiving plate 25 is vertically and fixedly mounted on an end of the second turnover plate 24 near the rotating rod 20. The second turnover plate 24 is fixedly connected with a rotating shaft, a rotating groove for rotating the rotating shaft is formed in the rotating rod 20, a penetrating groove 200 for rotating the second turnover plate 24 is formed in the rotating rod 20, the rotating rod 20 is provided with a pushing part 201 for pushing the second turnover plate 24 to rotate, and the pushing part 201 is arranged at two opposite ends of the penetrating groove 200 in the arc direction.
If the first overturning plate 21 is in a horizontal state along with the rotation of the rotating rod 20 from the inclined material receiving state, the first overturning plate is rotated for 120 DEG, and the second overturning plate 24 is only rotated for 30 DEG from the horizontal unloading state to the inclined material receiving state; when the first turnover plate 21 rotates 90 °, the pushing portion 201 of the rotating rod 20 contacts with the second turnover plate 24, so that the first turnover plate 21 and the second turnover plate 24 rotate 90 ° respectively, the second turnover plate 24 is in an inclined receiving state, and the first turnover plate 21 is in a horizontal receiving state.
The cross section of the second roll-over plate 24 is also rectangular in structure, but the area of the second roll-over plate 24 is smaller than that of the first roll-over plate 21. When the rotating lever 20 rotates with the first flipping plate 21 in a direction away from the conveyor belt 11, the second flipping plate 24 rotates upward in a direction toward the conveyor belt 11, and when the first flipping plate 21 rotates to a horizontal state, the second flipping plate 24 is in a state of receiving a foam plate, and the second flipping plate 24 tilts downward.
When the foam board enters the second overturning plate 24 from the conveyor belt 11, the foam board is abutted against the second bearing plate 25. When the foam sheet on the first flipping plate 21 is received by the first conveyor 3, the rotating lever 20 rotates in a direction approaching the conveyor 11, the first flipping plate 21 rotates with the rotation of the rotating lever 20, and the second flipping plate 24 rotates downward when the pushing portion 201 contacts the second flipping plate 24. The frame is provided with a limiting part 30, when the first turnover plate 21 rotates to receive the foam plate, the second turnover plate 24 is pushed by the pushing part 201 to be in a horizontal state and then is abutted against the limiting part 30, so that the second turnover plate 24 can be in a horizontal unloading state. The second roll-over panel 24 is mounted on the frame with a receiving mechanism 6 for receiving the foam panels on the second roll-over panel 24.
It should be noted that, there is a friction force between the rotating shaft and the rotating rod 20, and the rotating rod 20 can drive the rotating shaft to rotate relatively in the rotating rod 20 only through the pushing portion 201.
In one embodiment, referring to fig. 3, the receiving mechanism 6 includes a second conveyor belt 61, and when the first inversion plate 21 rotates to receive the foam sheet, the second inversion plate 24 is positioned above the second conveyor belt 61, the second conveyor belt 61 contacts a portion of the foam sheet on the second inversion plate 24, and the second conveyor belt 61 transports the foam sheet to the next process.
The directions of the first conveyor belt 3 and the second conveyor belt 61 are perpendicular to each other, the rotation of the first and second inversion plates 21 and 24 can shorten the interval at which the foam plates are arranged on the conveyor belt 11, and the foam plates can be stacked in two places, thereby accelerating the mass production efficiency of the foam plates.
In an embodiment, referring to fig. 4, a surface of the second overturning plate 24 contacting the foam plate is provided with a plurality of hollowed grooves 241 therethrough. When the first overturning plate 21 rotates to be in the inclined material receiving state, the second conveying belts 61 are partially positioned in the hollowed grooves 241, and the second conveying belts 61 are in one-to-one correspondence with the hollowed grooves 241. The hollowed out groove 241 also helps the foam deck dissipate heat when the second roll-over deck 24 rotates.
In an embodiment, referring to fig. 5, the length direction of the hollowed-out groove 241 is the same as the length direction of the second conveyor belt 61, and two ends of the hollowed-out groove 241 in the length direction are closed ends. The receiving mechanism 6 further comprises a third conveying belt 62 for receiving the foam boards on the second conveying belt 61, when the second overturning plate 24 is in the unloading state, the second conveying belt 61 is located in the hollow groove 241, two ends of the second conveying belt 61 are respectively close to two ends of the hollow groove 241 in the length direction, and the conveying direction of the second conveying belt and the conveying direction of the first conveying belt 3 are mutually perpendicular. After the second conveyor 61 drives the foam deck out of the second inversion plate 24, the third conveyor 62 receives the foam deck that has exited from the second conveyor 61.
In an embodiment, referring to fig. 6, the receiving mechanism 6 further includes a fourth conveyor belt 63, the second conveyor belt 61 is located between the third conveyor belt 62 and the fourth conveyor belt 63, and a driving source for driving the second conveyor belt 61 to forward or backward is mounted on the frame, and the driving source is a forward or backward motor. The conveying direction of the second conveyor belt 61 is the same as that of the third conveyor belt 62 when the second conveyor belt 61 is conveyed in the forward direction, and the conveying direction of the fourth conveyor belt 63 when the second conveyor belt 61 is conveyed in the reverse direction. When the second inversion plate 24 conveys the foam boards to the second conveyor belt 61, the second conveyor belt 61 is driven forward for a period of time, and when the foam boards at the third conveyor belt 62 are piled up, the second conveyor belt 61 starts to drive in the direction, so that the foam boards are conveyed to another piling place by the fourth conveyor belt 63.
The embodiment of the application provides a manufacturing device for manufacturing paint craft pictures by utilizing foam, which comprises the following implementation principles:
the foam board is selected as a bottom board, after the pattern is coated on the foam board, the foam board is sent into the heat shrinking machine body 1, the part which is not coated with the pattern is shrunk and sunken by the high-temperature environment in the heat shrinking machine body 1, so that the three-dimensional effect of the paint process picture is highlighted, the time for forming the three-dimensional pattern is greatly shortened, the paint process picture can be produced in batches, after the three-dimensional effect of the foam board comes out, the material receiving time for receiving the foam board can be shortened by the cooperation of the first overturning plate 21 and the second overturning plate 24, and the paint process picture can be placed in a pile, so that the whole time of the paint process picture is greatly shortened, and the production cost of the paint process picture is further reduced.
The application also discloses a manufacturing process for manufacturing the paint craft painting by utilizing the foam.
A manufacturing process for manufacturing a paint craft picture by utilizing foam adopts the manufacturing equipment to manufacture the paint craft picture, and comprises the following steps:
s1, plate making, namely selecting a material used as a bottom plate, and adopting a foam plate as the bottom plate;
s2, processing the foam board, firstly cutting the foam board into a required size, and then drilling holes on the side edges of the foam board at intervals;
s3, patterning the foam board, coating a base material on the foam board, forming a paint process painting pattern on the part of the foam board coated with the base material, and airing the paint process painting pattern, wherein the airing treatment is mainly carried out for 3-5 hours;
s4, heating the foam board, and conveying the foam board into a heat shrinking machine body 1 to shrink the part of the foam board, which is not coated with the primer, wherein the temperature in the heat shrinking machine body 1 is set to be 200-300 ℃;
s5, receiving materials, and stacking foam plates;
after being conveyed out from the discharge end of the heat shrinkage machine body 1, the foam board gradually enters the first overturning plate 21, and the first overturning plate 21 overturns the foam board so that the concave-convex part of the foam board faces downwards and then enters the first conveyor belt 3;
s6, coating or coloring the foam board, and rendering and drawing the foam board by using transparent paint or transparent colored paint or coloring the convex part of the foam board;
s7, drying the foam board, wherein the foam board can be naturally dried or dried by a dryer.
In step S3, the paint may be a paint-pattern paste. The oil painting molding paste is very thick, so that the fluidity is not strong, the oil painting molding paste is matt and opaque, is hard like stone after being dried, is not easy to deform due to high temperature, and can also enhance the stereoscopic impression of the whole picture. The pattern on the foam board may be printed using screen printing.
In step S6, the raised portions of the foam board are colored with cashew lacquer. Texture of bronze ware can be drawn on the foam board, and after the foam board is heated to be sunken, the third dimension of texture of drawing on the foam board can be highlighted, then green and grey cashew nut lacquer is gone up, in order to have more lifelike effect, can also carry out tile ash to the foam board that the coloring has been accomplished and remove light, go up the gold powder in bellied handing-over department.
The stereoscopic decorative effect of archaizing copper, stone-like material and various metal engraving can be realized by the process of adding the colored paint to the stereoscopic foam process. The whole painting is very heavy and very light when being taken on hand. And the method also can realize low-cost and batch production, and has good simulation effect and excellent decorative effect.
The sides of the foam board are drilled and the foam board is generally rectangular in configuration with four sides, at least one of which is drilled. When the foam board is mounted by the frame, the frame can be provided with the protruding part, and the protruding part is inserted into the hole, so that the foam board can be stably mounted in the frame.
In an embodiment, the second turnover plate 24 and the receiving plate mounted on the second turnover plate 24 are further mounted on the rotating rod 20, when the first turnover plate 21 is in the unloading state to make the foam plate contact with the first conveyor belt 3, a little time is required for the first conveyor belt 3 to take the foam plate away from the first turnover plate 21, at this time, the second turnover plate 24 is in the receiving state, and the next decoration plate can enter the second turnover plate 24, so that the interval between two adjacent decoration plates in the heat shrinking machine body 1 can be shortened. When the second flipping plate 24 is in the unloading state, the first flipping plate 21 continues to be in the receiving state.
In one embodiment, a material receiving mechanism for receiving the painting process painting on the second turnover plate 24 is mounted on the frame, and the material receiving mechanism includes a second conveyor belt 61, and the second conveyor belt 61 is located at the lower end of the heat shrinking machine body 1. When the second flipping plate 24 is in the unloading state, the second conveyor 61 is located below the first, the second conveyor 61 contacts the paint process painting on the second flipping plate 24, and the conveying of the second conveyor 61 drives the paint process painting away from the second flipping plate 24.
In one embodiment, the receiving mechanism further comprises a third conveyor belt 62, one end of the third conveyor belt 62 is close to the second conveyor belt 61, and paint process images coming out of the second conveyor belt 61 can enter the third conveyor belt 62.
In an embodiment, the second overturning plate 24 is provided with a plurality of elongated hollow grooves 241, and when the second overturning plate 24 is in the unloading state, the second conveyor belt 61 is located in the hollow grooves 241, and the hollow grooves 241 are in one-to-one correspondence with the second conveyor belt 61. The cooperation of the second conveyor belt 61 and the hollowed-out groove 241 increases the contact area between the second conveyor belt 61 and the paint process painting, so that the second conveyor belt 61 can better drive the paint process painting away from the second flipping plate 24.
In one embodiment, a fourth conveyor belt 63 is also mounted on the frame, and the second conveyor belt 61 is positioned between the third conveyor belt 62 and the fourth conveyor belt 63. A forward and reverse rotation motor for driving the second conveyor belt 61 to rotate forward or reverse is mounted on the frame. The length directions of the second conveyor belt 61, the third conveyor belt 62 and the fourth conveyor belt 63 are the same, when the second conveyor belt 61 rotates positively, decorative plates on the second conveyor belt 61 enter the third conveyor belt 62, after more decorative plates are stacked at the output end of the third conveyor belt 62, the second conveyor belt 61 is driven to rotate reversely by a positive and negative rotating motor, and the decorative plates enter the fourth conveyor belt 63, so that the decorative plates can be stacked in three parts. The forward and reverse rotation motor can drive the second conveyor belt 61 to rotate forward and reverse again in turn, so that the painting process is alternately carried into the third conveyor belt 62 and the fourth conveyor belt 63.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (9)
1. The utility model provides a preparation equipment that utilizes foam to make lacquer technology picture which characterized in that: the heat shrinkage machine comprises a heat shrinkage machine body (1) for heating a foam plate, wherein a turnover mechanism (2) for turnover of the foam plate is arranged at the discharge end of the heat shrinkage machine body (1), the turnover mechanism (2) comprises a rotating rod (20), a driving source for driving the rotating rod (20) to rotate, a first turnover plate (21) and a first bearing plate (22), one end of the first turnover plate (21) is fixedly arranged on the rotating rod (20), the first bearing plate (22) is arranged on the first turnover plate (21), the first bearing plate (22) is close to the rotating rod (20), a plug rod (23) for plugging the foam plate is arranged on the first bearing plate (22), and a first conveyor belt (3) is arranged on a frame of the heat shrinkage machine body (1);
the first overturning plate (21) is in an inclined material connection state and a horizontal material discharge state, when the first overturning plate (21) is in the inclined material connection state, the inclined upper end of the first overturning plate (21) is close to the discharge end of the heat shrinkage machine body (1), and the inclined lower end of the first overturning plate (21) is far away from the heat shrinkage machine body (1); when the first overturning plate (21) is in a horizontal unloading state, the first conveyor belt (3) is positioned below the first overturning plate (21) and is parallel to each other.
2. A manufacturing apparatus for making paint artwork using foam as defined in claim 1, wherein: the turnover mechanism (2) further comprises a second turnover plate (24) and a second bearing plate (25), the second turnover plate (24) is rotatably mounted on the rotating rod (20), the rotating rod (20) is provided with a pushing part (201) for pushing the second turnover plate (24) to rotate, the second bearing plate (25) is mounted on one end, close to the rotating rod (20), of the second turnover plate (24), when the first turnover plate (21) rotates to a discharging state in a direction away from a discharging end, the second turnover plate (24) is in an inclined material receiving state, a limiting part (30) is mounted on the frame, when the first turnover plate (21) is in the inclined material receiving state, the second turnover plate (24) is abutted to the limiting part (30), the second turnover plate (24) is in a horizontal discharging state, and a receiving mechanism (6) is mounted on the frame.
3. A manufacturing apparatus for making paint artwork using foam as defined in claim 2, wherein: the receiving mechanism (6) comprises a second conveyor belt (61), and when the first overturning plate (21) is in a receiving state, the second conveyor belt (61) is positioned below the second overturning plate (24).
4. A manufacturing apparatus for making paint artwork using foam as defined in claim 3, wherein: the bearing surface of the second overturning plate (24) is provided with a hollowed-out groove (241).
5. The manufacturing equipment for manufacturing paint craft pictures by utilizing foam according to claim 4, wherein: when the second overturning plate (24) is in a discharging state, the second conveying belt (61) is partially positioned in the hollowed-out groove (241), the receiving mechanism (6) further comprises a third conveying belt (62), and the input end of the third conveying belt (62) is close to the output end of the second conveying belt (61).
6. The manufacturing equipment for manufacturing paint craft pictures by utilizing foam according to claim 5, wherein: the receiving mechanism (6) further comprises a fourth conveyor belt (63), the second conveyor belt (61) is located between the third conveyor belt (62) and the fourth conveyor belt (63), and a driving source for driving the second conveyor belt (61) to forward and backward convey is arranged on the frame.
7. A process for making paint art painting by using foam, which is made by using the making equipment as set forth in any one of claims 1-6, and is characterized in that: the method comprises the following steps:
s1, plate making, namely selecting a material used as a bottom plate, and adopting a foam plate as the bottom plate;
s2, processing the foam board, firstly cutting the foam board into a required size, and then drilling holes on the side edges of the foam board at intervals;
s3, patterning the foam board, coating a base material on the foam board, forming a paint process painting pattern on the part of the foam board coated with the base material, and airing;
s4, heating the foam board, and conveying the foam board into a thermal contraction machine body (1) to enable the part of the foam board, which is not coated with the primer, to contract;
s5, receiving materials, and stacking foam plates;
after being conveyed out from the discharge end of the heat shrinkage machine body (1), the foam plate gradually enters a first overturning plate (21), and the first overturning plate (21) overturns the foam plate to enable the concave-convex part of the foam plate to face downwards and then enter a first conveyor belt (3);
s6, coating or coloring the foam board, and rendering and drawing the foam board by using transparent paint or transparent colored paint or coloring the convex part of the foam board;
s7, airing the foam board.
8. The process for making paint process pictures by using foam according to claim 7, wherein the process comprises the following steps of: the bottom material adopts oil painting molding paste.
9. The process for making paint process pictures by using foam according to claim 7, wherein the process comprises the following steps of: the coloring material adopted in the step S6 is cashew lacquer.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310572323.7A CN116604969A (en) | 2023-05-20 | 2023-05-20 | Manufacturing equipment and manufacturing process for manufacturing paint craft painting by utilizing foam |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310572323.7A CN116604969A (en) | 2023-05-20 | 2023-05-20 | Manufacturing equipment and manufacturing process for manufacturing paint craft painting by utilizing foam |
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| CN116604969A true CN116604969A (en) | 2023-08-18 |
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| CN202310572323.7A Pending CN116604969A (en) | 2023-05-20 | 2023-05-20 | Manufacturing equipment and manufacturing process for manufacturing paint craft painting by utilizing foam |
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| CN (1) | CN116604969A (en) |
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