CN114939995A

CN114939995A - Winding device of steel wire reinforced hose

Info

Publication number: CN114939995A
Application number: CN202210322968.0A
Authority: CN
Inventors: 彼得·卡尔·恩德斯
Original assignee: Changxing Vankes Hose Technology Co Ltd
Current assignee: Changxing Vankes Hose Technology Co Ltd
Priority date: 2022-03-30
Filing date: 2022-03-30
Publication date: 2022-08-26

Abstract

The invention relates to a winding device of a steel wire reinforced hose, which comprises a frame, a mounting seat arranged on the frame and a film material output assembly arranged on the mounting seat, wherein a steel wire output assembly, a forming assembly and a film material output assembly are sequentially arranged on the plane of the frame from left to right, a heating assembly is arranged above the forming assembly, the forming assembly comprises a central wheel, a pressing wheel a and a pressing wheel b, a steering wheel is also arranged below the forming assembly and can be adjusted up and down and back and forth, the pipe diameter adjusting device is used for adjusting the pipe diameter, the steel wire is wound to the central wheel through the steel wire output assembly, the membrane material covers the steel wire and is wound together under the matching rotation of the central wheel, the pressing wheel a and the pressing wheel b after passing through the membrane material output assembly, the working efficiency is improved, certain working time is saved, and the produced steel wire reinforced hose has the characteristics of high aesthetic property, longer service life and better finished product quality.

Description

Winding device of steel wire reinforced hose

Technical Field

The invention relates to the technical field of hose production equipment, in particular to a winding device for a steel wire reinforced hose.

Background

The steel wire reinforced hose is a structure with a middle layer reinforced by steel wires, the steel wire reinforced hose is made of a novel reinforced material, the compression resistance and hardness are improved very well, the ring stiffness of the steel wire reinforced hose is enhanced, and the steel wire reinforced hose can be applied to various industries, such as wind power generation, smoke absorption and exhaust, and has the advantages of high elasticity, low aging tendency, long service life and the like.

But present wire hose wind only strengthens the winding to the hose of an internal diameter, and the hose of every production internal diameter need be changed an equipment, and it is long to consume time, and work efficiency is low, and in addition, current equipment steel wire cladding is tight enough, pleasing to the eye degree is relatively poor, and the distance of wire winding on the hose is great, and it carries out water promptly after extruding to drench the cooling winding and leads to the wire to rust easily.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the winding device of the steel wire reinforced hose, the reinforced hose with consistent and reasonable steel wire spacing on the reinforced hose is produced by arranging the forming assembly under the matched rotation of the central wheel, the pressing wheel a and the pressing wheel b, the steel wires are wrapped more tightly, the appearance is more attractive, the service life is long, the quality of finished products is better, in addition, the adjustment assembly is arranged, the spacing between the steering wheel and the central wheel is adjusted, the hoses with various inner diameters are adjusted and produced, the universality of equipment is improved, and the winding device has the function of producing reducer pipes. And the steering wheel can be automatically and repeatedly lifted within a certain height range by adding the functional module, so that the inner diameter of the manufactured hose is regularly changed, the hose with different (inner) diameters is obtained, and the requirement of special purposes is met.

The technical solution of the invention is as follows:

the utility model provides a hose's wind is strengthened to steel wire, includes the frame and sets up the mount pad in the frame, the frame is equipped with steel wire output assembly, shaping subassembly and coating material output assembly from a left side to the right side in proper order, the top of shaping subassembly is provided with heating element, the shaping subassembly includes centre wheel, pinch roller an and pinch roller b, the below of shaping subassembly still is provided with the steering wheel, the steering wheel can be from top to bottom and front and back regulation, and it is used for adjusting the pipe diameter size, the steel wire twines to the centre wheel through steel wire output assembly, the coating material covers the steel wire and twines into the pipe together under centre wheel, pinch roller an and pinch roller b's cooperation rotation behind coating material output assembly.

As a preferred, the steel wire output subassembly is including the fixed support base that sets up in the frame, the lateral surface that supports the base is provided with the spacing arch of a plurality of, a plurality of spacing draw-in groove has been seted up on the spacing arch, be provided with the threading board on the support base, the through-hole has been seted up on the threading board, and the position when making the steel wire transmission is more accurate.

As a preferred choice, pinch roller a is located the left side of centre wheel, pinch roller b is located the right side of centre wheel, still be provided with the sliding sleeve on the pinch roller b, the circular slot has been seted up to the front end of sliding sleeve, be provided with the circle piece in the circular slot, fixedly connected with threaded rod on the circle piece, be provided with the nut on the threaded rod, the sliding sleeve follows pinch roller b and rotates together to but the back-and-forth movement on pinch roller b realizes the effect that supports the plastic skin through setting up the sliding sleeve back-and-forth movement when rotating, through setting up the position of circular slot adjustment membrane material, prevent to cause the hose cladding steel wire to produce the deviation because of the skew of membrane material position.

Preferably, the film material output assembly comprises a base fixedly arranged on the rotating seat plate b, an adjusting rod arranged on the base in a sliding mode, a bearing seat arranged on the adjusting rod in a sliding mode and a rotating shaft arranged on the base in a rotating mode, the position of the bearing seat is adjusted through the adjusting rod, the position of the round wheel is adjusted, the path of a steel wire is adapted/matched, and otherwise, the film material is cut or the steel wire is not well coated.

Preferably, the heating assembly comprises a slide rod fixedly arranged on the mounting seat, a bottom plate slidably arranged on the slide rod, a slide block slidably arranged on the bottom plate, a bottom frame fixedly arranged on the slide block, a rotating plate rotatably arranged on the bottom frame, a connecting block connected to the rotating plate and an air outlet pipe connected to the connecting block, wherein the air outlet pipe is provided with at least two air blowing nozzles at the bottom and used for blowing hot air to the membrane material between the central wheel and the pressing wheel b, the membrane material is hot-melted by aligning the air blowing nozzles to the membrane material, the surface of the membrane material is melted, and the steel wire is wrapped by the central wheel and the round wheel b

As an optimization, the steering wheel is fixedly arranged on a sliding seat on a supporting plate, the steering wheel is adjusted front and back by rotating a bolt arranged on the sliding seat, the supporting plate is fixedly arranged on a sliding plate, a screw rod is arranged on the sliding plate in a penetrating manner, the lower end of the screw rod is fixedly connected with a driving motor, the sliding plate is driven by the driving motor to move up and down and drive the steering wheel to adjust up and down, the pipe diameter can be adjusted by adjusting the distance between the steering wheel and a center wheel, hoses with different inner diameters are produced, and a motor is further arranged below the steering wheel and used for adjusting the angle of the motor, so that a wire groove on the steering wheel adapts to/coincides with a path of a steel wire to go, or the path of the steel wire to go is adjusted.

Preferably, a guide wheel fixedly arranged on the mounting seat is further arranged above the center wheel, and a plurality of limiting grooves are formed in the guide wheel, so that the effect of limiting the steel wire is achieved, and the steel wire is prevented from moving upwards in the conveying process.

Preferably, the central wheel, the pinch roller a and the pinch roller b rotate at the same speed.

As still another preferred, the heating assembly is arranged to be adjustable, and the heating form is hot air blowing, and the adjustable structure can be arranged to blow and heat the film materials at different positions, so that the film materials become soft and have increased elasticity.

The invention has the beneficial effects that:

1. the invention is provided with the forming assembly, the central wheel, the pressing wheel a and the pressing wheel b are arranged to cover and wind the membrane material on the steel wires, in addition, because the rotating speeds of the central wheel, the pressing wheel a and the pressing wheel b are consistent, the space between the steel wires on the hose is always consistent in a constant rotating state, and the space between the steel wires on the hose produced by the equipment is reasonable, the rust is not easy to happen, the service life is long, the quality of a finished product is better, meanwhile, the steel wires can be more tightly covered, and the appearance is more attractive.

The invention is provided with the adjusting assembly, can produce hoses with different inner diameters by adjusting the distance between the steering wheel and the central wheel, is suitable for producing hoses with various inner diameters, does not need to replace equipment, saves the time for replacing the equipment, improves the working efficiency, can produce reducing hoses, and can adjust the amplitude of reducing and the speed of reducing by adjusting the distance between the steering wheel and the central wheel, thereby leading the same hose to be capable of producing different-diameter hoses and meeting the requirements of special application.

The invention is also provided with a sliding sleeve, if the position of the film material is deviated in the process of transmitting the rotating shaft to the pressing wheel b, the sliding sleeve is driven to rotate when the pressing wheel b rotates by arranging the sliding sleeve on the pressing wheel b, and the threaded rod is driven to move the sliding sleeve back and forth by rotating the screw cap when the pressing wheel b rotates, so that the position of the film material is adjusted, and the position of the film material is more accurate when the film material is coated with the steel wire.

In conclusion, the invention has the functions of high production quality, capability of producing hoses with various inner diameters and the like, and is suitable for the technical field of hose production equipment.

Drawings

The invention is further described with reference to the accompanying drawings:

FIG. 1 shows a steel hose winding apparatus;

FIG. 2 is a schematic structural view of a molding assembly, a film material output assembly and an adjusting assembly;

FIG. 3 is a schematic structural view of a wire take-off assembly;

FIG. 4 is a schematic sectional view of the sliding sleeve;

FIG. 5 is a schematic view of the molding assembly, the heating assembly and the rotating shaft in operation;

FIG. 6 is a schematic view showing a state of a process for forming a wire reinforced hose;

FIG. 7 is a schematic view showing a state after completion of the wire reinforced hose;

FIG. 8 is a schematic view of the position of the film material being adjusted when the sliding sleeve moves.

Detailed Description

The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.

Example one

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

As shown in fig. 1 to 7, a winding device for a steel wire reinforced hose includes a frame 1 and a mounting seat 11 disposed on the frame 1, the frame 1 is sequentially provided with a steel wire output assembly 2, a forming assembly 3 and a film material output assembly 4 from left to right, a heating assembly 5 is disposed above the forming assembly 3, the forming assembly 3 includes a central wheel 31, a pinch roller a32 and a pinch roller b33, a steering wheel 12 is further disposed below the forming assembly 3, the steering wheel 12 can be adjusted up and down and back and forth for adjusting the pipe diameter, the steel wire 13 is wound to the central wheel 31 through the steel wire output assembly 2, and the film material 14 is wound into a pipe through the film material output assembly 4 and then covered with the steel wire 13 under the matching rotation of the central wheel 31, the pinch roller a32 and the pinch roller b 33.

As shown in fig. 3, the steel wire output assembly 2 includes a support base 21 fixedly disposed on the frame 1, a plurality of limiting protrusions 22 are disposed on an outer side surface of the support base 21, limiting clamping grooves 23 are disposed on the plurality of limiting protrusions 22, a wire threading plate 24 is disposed on the support base 21, through holes 25 are disposed on the wire threading plate 24, at least two rows of limiting protrusions 22 are disposed, the steel wires 13 pass through the through holes 25 and are clamped between the two rows of limiting protrusions 22, and the steel wires 13 are wound on the center wheel 31 to perform limiting conveying.

As shown in fig. 2 and 4, the pressure roller a32 is located on the left side of the central wheel 31, the pressure roller b33 is located on the right side of the central wheel 31, the pressure roller b33 is further provided with a sliding sleeve 34, the front end of the sliding sleeve 34 is provided with a circular groove 35, a circular block 36 is arranged in the circular groove 35, a threaded rod 37 is fixedly connected to the circular block 36, a nut 38 is arranged on the threaded rod 37, the sliding sleeve 34 rotates along with the pressure roller b33 and can move back and forth on the pressure roller b33, the membrane 14 passes through the membrane output assembly 4, the steel wire wound on the central wheel 31 is covered under the rotation of the pressure roller b33, the steel wire 13 is wound on the inner wall of the membrane 14 under the matching rotation of the central wheel 31, the pressure roller a32 and the pressure roller b33 to form a steel wire hose to play a role of reinforcing the hose, the sliding sleeve 34 is arranged, the sliding sleeve 34 rotates along with the pressure roller b33, the circular block 36 moves back and forth in the circular groove 35 and forth movement of the pressure roller b33 by screwing the nut 38 in the rotation process, for adjusting the position of the membrane material 14.

As shown in fig. 2, the film material output assembly 4 comprises an adjusting rod 42 slidably disposed on the base 41, a receptacle 43 slidably disposed on the adjusting rod 42, and a rotating shaft 44 rotatably disposed on the base 41, the film material 14 is firstly placed on the pressing wheel b33 through the receptacle 43 and the rotating shaft 44, and the position of the receptacle 43 is adjusted by the adjusting rod 42, so that the receptacle 43 can be slightly adjusted according to the position of the film material 14, and the subsequent winding work is more accurate.

As shown in fig. 1, the heating assembly 5 includes a sliding rod 51 fixedly disposed on the mounting base 11, a bottom plate 52 slidably disposed on the sliding rod 51, a sliding block 53 slidably disposed on the bottom plate 52, a bottom frame 54 fixedly disposed on the sliding block 53, a rotating plate 55 rotatably disposed on the bottom frame 54, a connecting block 56 connected to the rotating plate 55, and an air outlet pipe 57 connected to the connecting block 56, at least two air blowing nozzles 58 are disposed at the bottom of the air outlet pipe 57, the air blowing nozzles 58 are used for blowing hot air to the film 14 between the central wheel 31 and the pinch roller b33, when the film 14 is conveyed to the pinch roller b33, the air blowing nozzles 57 blow the hot air to the film 14 to blow the film 14 soft, the film 14 is wound after being blown soft, and the heating assembly 5 can move left and right or move left and right.

As shown in fig. 2, the steering wheel 12 is fixedly arranged on a slide 62 on a support plate 61, the steering wheel 12 is adjusted back and forth by rotating a bolt 62 arranged on the slide 62, the support plate 61 is fixedly arranged on a slide 63, a lead screw 64 is arranged on the slide 63 in a penetrating manner, a driving motor 65 is fixedly connected to the lower end of the lead screw 64, the slide 63 is driven by the driving motor 65 to move up and down and drive the steering wheel 12 to adjust up and down, firstly, the slide 63 is driven by the driving motor 65 to move up and down along with the lead screw 64, the steering wheel 12 also moves up and down simultaneously, the steering wheel 12 can move back and forth by rotating the bolt 62, hoses with different inner diameters can be produced by adjusting the distance between the steering wheel 12 and a central wheel 31 in the moving process, the hoses with various inner diameters can be adapted to production, the equipment does not need to be replaced, the time for replacing the equipment is saved, and the working efficiency is improved, meanwhile, the reducing hose can be produced, and the amplitude and the speed of reducing are adjusted by adjusting the distance between the steering wheel 12 and the central wheel 31, so that the universality of the same equipment is improved.

As shown in fig. 2, the guide wheel 7 fixedly arranged on the mounting seat 11 is further arranged above the center wheel 31, the guide wheel 7 is provided with a plurality of limiting grooves 8, the steel wire 13 is positioned below the guide wheel 7 after passing through the steel wire output assembly 2 and is clamped in the limiting grooves 8, and then the steel wire 13 is wound on the center wheel 31, and the steel wire 13 has certain hardness, so that the limiting assembly can be bounced off to other places, and the limiting effect is achieved by arranging the limiting grooves 8.

As shown in fig. 5, the rotation speeds of the center wheel 31, the pressure roller a32 and the pressure roller b33 are the same, so that the steel wires 13 can be uniformly coated in the hose under the condition of the same rotation speed, and the space between the steel wires 13 on the hose is kept the same.

As shown in FIG. 1, the heating assembly 5 is set to be an adjustable structure, the heating form is hot air blowing, the adjustable structure can be adapted to the film materials 14 at different positions, the film materials 14 are rapidly softened by the hot air blowing form, and the elasticity is increased, so that the steel wire 13 can be better coated.

Example two

As shown in fig. 8, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience; the second embodiment is different from the first embodiment in that: the front end of the threaded rod 37 is provided with a sliding ring 15, a connecting rod 16 is fixedly connected between the adjusting rod 42 and the sliding ring 15, and the front side and the rear side of the sliding ring 15 are both provided with limiting rings 17.

Here, in the present embodiment, the connecting rod 16 is fixedly connected between the adjusting rod 42 and the sliding ring 15, so that the position of the film material 14 can be adjusted more accurately by adjusting the position of the sliding sleeve 34 back and forth and moving the receiving base 43 back and forth by the connecting rod 16 provided on the sliding ring 15.

In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.

Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.

While the present invention has been described with reference to the preferred embodiments, it is to be understood that the present invention is not limited to the above-described embodiments, and that various changes and modifications may be made by those skilled in the art without departing from the scope of the invention.

Claims

1. The utility model provides a winding device of hose is strengthened to steel wire, includes frame (1) and mount pad (11) of setting in frame (1), its characterized in that: frame (1) is equipped with steel wire output assembly (2), shaping subassembly (3) and coating material output assembly (4) from a left side to the right side in proper order, the top of shaping subassembly (3) is provided with heating element (5), shaping subassembly (3) are including centre wheel (31), pinch roller a (32) and pinch roller b (33), the below of shaping subassembly (3) still is provided with steering wheel (12), steering wheel (12) can be adjusted from top to bottom and front and back, and it is used for adjusting the pipe diameter size, steel wire (13) twine to centre wheel (31) through steel wire output assembly (2), coating material (14) cover steel wire (13) and twine into the pipe together under the cooperation rotation of centre wheel (31), pinch roller a (32) and pinch roller b (33) behind coating material output assembly (4).

2. The winding device of a wire-reinforced hose according to claim 1, wherein: the steel wire output assembly (2) comprises a support base (21) fixedly arranged on a rack (1), a plurality of limiting protrusions (22) and a plurality of limiting clamping grooves (23) are formed in the limiting protrusions (22), a wire threading plate (24) is arranged on the support base (21), a through hole (25) is formed in the wire threading plate (24), and at least two rows of limiting protrusions (22) are arranged.

3. The winding device of a wire-reinforced hose according to claim 1, wherein: pinch roller a (32) are located the left side of centre wheel (31), pinch roller b (33) are located the right side of centre wheel (31), still be provided with sliding sleeve (34) on pinch roller b (33), circular slot (35) have been seted up to the front end of sliding sleeve (34), be provided with circle piece (36) in circular slot (35), fixedly connected with threaded rod (37) are gone up in circle piece (36), be provided with nut (38) on threaded rod (37), threaded rod (37) front end still is provided with slip ring (15), but sliding sleeve (34) are followed pinch roller b (33) and are rotated together to but the back-and-forth movement on pinch roller b (33).

4. The winding device of a wire-reinforced hose according to claim 1, wherein: the membrane material output assembly (4) comprises an adjusting rod (42) arranged on a base (41) in a sliding mode, a bearing seat (43) arranged on the adjusting rod (42) in a sliding mode and a rotating shaft (44) arranged on the base (41) in a rotating mode, a connecting rod (16) is fixedly connected between the adjusting rod (42) and a sliding ring (15), and the sliding ring (15).

5. The winding device of a wire-reinforced hose according to claim 1, wherein: the heating assembly (5) comprises a sliding rod (51) fixedly arranged on the mounting seat (11), a bottom plate (52) slidably arranged on the sliding rod (51), a sliding block (53) slidably arranged on the bottom plate (52), a bottom frame (54) fixedly arranged on the sliding block (53), a rotating plate (55) rotatably arranged on the bottom frame (54), a connecting block (56) connected to the rotating plate (55) and an air outlet pipe (57) connected to the connecting block (56), wherein at least two air blowing nozzles (58) are arranged at the bottom of the air outlet pipe (57), and the air blowing nozzles (58) are used for blowing hot air to the film materials (14) between the central wheel (31) and the pressing wheel b (33).

6. The winding device of a wire-reinforced hose according to claim 1, wherein: the utility model discloses a steering wheel, including steering wheel, screw rod, guide screw (64), lower extreme fixedly connected with driving motor (65) of guide screw (64), slide (63) reciprocate and drive steering wheel (12) and adjust from top to bottom under driving motor's (65) drive, steering wheel (12) are fixed to be set up on slide (61) slide (62), steering wheel (12) are through rotating bolt (62) of setting on slide (62) regulation from top to bottom, fixed the setting on slide (63) of backup pad (61), wear to be equipped with guide screw (64) on slide (63), slide (63) reciprocate and drive steering wheel (12) and adjust from top to bottom under driving motor's (65) drive.

7. The winding device of a wire-reinforced hose according to claim 1, wherein: the guide wheel (7) fixedly arranged on the mounting seat (11) is further arranged above the center wheel (31), and a plurality of limiting grooves (8) are formed in the guide wheel (7).

8. The winding device of a wire-reinforced hose according to claim 1, wherein: the central wheel (31), the press wheel a (32) and the press wheel b (33) have the same rotating speed.

9. The winding device of a wire-reinforced hose according to claim 1, wherein: the heating assembly (5) is of a position-adjustable structure, and the heating form is hot air blowing.