CN114535883B - Clamping jaw assembly and clamping method of welding strip - Google Patents
Clamping jaw assembly and clamping method of welding strip Download PDFInfo
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- CN114535883B CN114535883B CN202210325252.6A CN202210325252A CN114535883B CN 114535883 B CN114535883 B CN 114535883B CN 202210325252 A CN202210325252 A CN 202210325252A CN 114535883 B CN114535883 B CN 114535883B
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- 238000003466 welding Methods 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 43
- 229910000679 solder Inorganic materials 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005452 bending Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 8
- 210000000078 claw Anatomy 0.000 description 6
- 239000013013 elastic material Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 241001083847 Berberis Species 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Clamps And Clips (AREA)
Abstract
The application relates to the technical field of photovoltaic solar energy, in particular to a clamping jaw assembly and a clamping method of a welding strip, wherein the clamping jaw assembly comprises the following components: a first jaw; the second clamping jaw is provided with a clamping groove at a part close to the first clamping jaw, and the clamping groove comprises a first clamping surface; the clamping piece comprises a connecting part and a clamping part which are connected, and the connecting part is connected with the first clamping jaw; the connecting part and/or the clamping part can rotate relative to the first clamping jaw; the clamping part is provided with a second clamping surface; when the clamping jaw assembly clamps the welding strip, the upper surface and the lower surface of the welding strip are respectively abutted with the first clamping surface and the second clamping surface. The clamping jaw assembly provided by the application can be compatible with the clamping process of a round wire welding strip or a flat welding strip, and when the welding strip is clamped by moving and matching the first clamping jaw, the second clamping jaw and the clamping piece, the first clamping surface and the second clamping surface can apply forces in the upper direction and the lower direction to the surface of the welding strip, so that the side turning of the welding strip in the clamping process can be avoided, and the welding effect is ensured.
Description
Technical Field
The application relates to the technical field of photovoltaic solar energy, in particular to a clamping jaw assembly and a welding strip clamping method.
Background
Solar energy is regarded as a renewable energy source, attention is paid to the solar energy all over the world from the initial stage of the invention, and more solar cell power generation technologies are developed after the solar energy enters the 21 st century, wherein the development of the photovoltaic industry is particularly rapid, and the power of a photovoltaic module is frequently created and increased. The photovoltaic module power is contributed to, and besides the efficiency of the battery piece, various technologies at the module end are applied with the Mahonia which cannot be ground out.
The photovoltaic welding strip is an important raw material adopted in the welding process of the photovoltaic module, in the production process of the module, the welding strip is used for guiding out the current of the battery piece in the welding process, and the led-out electrode is effectively connected with the junction box in a serial or parallel mode. The photovoltaic welding strip can be divided into a flat welding strip and a round wire welding strip according to the cross section shape, and the photovoltaic welding strip is pulled to the battery piece for welding through the clamping mechanism of the traction device. But the existing clamping mechanism is only suitable for the clamping process of the round wire welding strip, when the flat welding strip is clamped, the clamping jaw applies an acting force to the left and right of the flat welding strip to easily cause side turnover of the welding strip, and finally the welding effect is affected. Therefore, optimizing the clamping process to avoid overturning or shifting during the solder strip pulling process is a problem to be solved urgently by those skilled in the art.
Disclosure of Invention
In view of the above, the clamping jaw assembly and the clamping method of the welding strip are provided, can be compatible with the clamping process of round wire welding strips or flat welding strips, avoid side turning of the welding strip in the clamping process, and ensure the welding effect.
In a first aspect, the present application provides a jaw assembly for pulling a photovoltaic module solder strip, the jaw assembly comprising:
a first jaw;
the second clamping jaw is provided with a clamping groove at a part close to the first clamping jaw, and the clamping groove comprises a first clamping surface; and
The clamping piece comprises a connecting part and a clamping part which are connected, and the connecting part is connected with the first clamping jaw; the connecting part and/or the clamping part can rotate relative to the first clamping jaw; the clamping part is provided with a second clamping surface;
when the clamping jaw assembly clamps the welding strip, the upper surface and the lower surface of the welding strip are respectively abutted with the first clamping surface and the second clamping surface.
In a possible implementation manner, the first clamping jaw comprises a base and a clamping jaw portion which are connected, the clamping jaw portion is provided with a containing cavity, and at least part of the connecting portion is contained in the containing cavity.
In one possible embodiment, the jaw assembly further comprises a first spindle;
the side wall of the accommodating cavity is provided with a first mounting hole, and one end of the connecting part, which is far away from the clamping part, is provided with a second mounting hole; the first rotating shaft is connected with the first mounting hole and the second mounting hole, and the connecting part can rotate along the axial direction of the first rotating shaft.
In one possible embodiment, when the clamping member is accommodated in the engagement groove, a distance between the first clamping surface and the second clamping surface is 0.17mm to 0.23mm.
In a possible embodiment, the connecting portion is disposed at an angle with respect to the sidewall of the first jaw when the clamping member rotates to abut against the sidewall of the first jaw.
In a possible implementation manner, when the clamping piece rotates to be in abutting contact with the side wall of the first clamping jaw, an included angle between the connecting portion and the side wall of the first clamping jaw is 45 degrees, and the side wall of the clamping portion extends along the vertical direction.
In a possible implementation manner, the clamping jaw assembly further comprises a clamping ring, and the clamping ring is sleeved at least one end of the first rotating shaft, so that the first rotating shaft can be prevented from falling off.
In a possible embodiment, the jaw assembly further comprises a drive assembly providing a driving force for rotation of the grip and/or movement of the second jaw.
In one possible embodiment, the jaw assembly further comprises a second spindle;
the connecting part is connected with the clamping part through the second rotating shaft, and the clamping part can rotate relative to the connecting part through the second rotating shaft.
In a second aspect, the present application provides a method for clamping a solder strip, when any one of the clamping jaw assemblies in the first aspect clamps the solder strip, the first clamping jaw is close to the second clamping jaw, the second clamping jaw abuts against the clamping member and drives the connecting portion and/or the clamping portion to rotate until the clamping member is accommodated in the clamping groove, and two sides of the solder strip abut against the first clamping surface and the second clamping surface respectively.
The technical scheme of the application has at least the following beneficial effects:
The clamping jaw assembly provided by the application can be compatible with the clamping process of a round wire welding strip or a flat welding strip, when the clamping jaw assembly clamps the welding strip, the first clamping jaw is close to the second clamping jaw, the second clamping jaw drives the connecting part and/or the clamping part to rotate until the clamping piece is accommodated in the clamping groove, at the moment, the first clamping surface and the second clamping surface can apply forces in the upper direction and the lower direction to the surface of the welding strip, side turnover of the welding strip in the clamping process can be avoided, and the welding effect is ensured.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic view of a clamping jaw assembly according to an embodiment of the present application;
FIG. 2 is an enlarged schematic view of a part of a jaw assembly according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of a first clamping jaw of a clamping jaw assembly according to an embodiment of the present application;
fig. 4 is a schematic structural view of a clamping member of a clamping jaw assembly according to an embodiment of the present application;
Fig. 5 is a schematic structural view of a snap ring of a clamping jaw assembly according to an embodiment of the present application;
FIG. 6 is a schematic diagram of a second jaw of the jaw assembly according to an embodiment of the present application;
The attached drawings are identified:
1-a first clamping jaw; 11-a base; 12-clamping claw parts; 121-an accommodating cavity;
2-a second jaw; 21-a clamping groove; 211-a first clamping surface;
3-clamping members; 31-a connection; 32-a clamping part; 321-a second clamping surface;
4-a first rotating shaft.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
For a better understanding of the technical solution of the present application, the following detailed description of the embodiments of the present application refers to the accompanying drawings.
It should be understood that the described embodiments are merely some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The terminology used in the embodiments of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be understood that the term "and/or" as used herein is merely one relationship describing the association of the associated objects, meaning that there may be three relationships, e.g., a and/or B, may represent: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
Solar energy is regarded as a renewable energy source, attention is paid to the solar energy all over the world from the initial stage of the invention, and more solar cell power generation technologies are developed after the solar energy enters the 21 st century, wherein the development of the photovoltaic industry is particularly rapid, and the power of a photovoltaic module is frequently created and increased. The photovoltaic module power is contributed to, and besides the efficiency of the battery piece, various technologies at the module end are applied with the Mahonia which cannot be ground out.
The photovoltaic welding strip is an important raw material adopted in the welding process of the photovoltaic module, in the production process of the module, the welding strip is used for guiding out the current of the battery piece in the welding process, and the led-out electrode is effectively connected with the junction box in a serial or parallel mode. The photovoltaic welding strip can be divided into a flat welding strip and a round wire welding strip according to the cross section shape, and the photovoltaic welding strip is pulled to the battery piece for welding through the clamping mechanism of the traction device. But the existing clamping mechanism is only suitable for the clamping process of the round wire welding strip, when the flat welding strip is clamped, the clamping jaw applies an acting force to the left and right of the flat welding strip to easily cause side turnover of the welding strip, and finally the welding effect is affected. Therefore, optimizing the clamping process to avoid overturning or shifting during the solder strip pulling process is a problem to be solved urgently by those skilled in the art.
In view of this, the present application provides a clamping jaw assembly for pulling a welding strip of a photovoltaic assembly, fig. 1 is a schematic structural diagram of the clamping jaw assembly provided by the embodiment of the present application, and fig. 2 is an enlarged schematic partial structural diagram of the clamping jaw assembly provided by the embodiment of the present application, as shown in fig. 1 and 2, the clamping jaw assembly includes:
A first jaw 1;
The second clamping jaw 2 is provided with a clamping groove 21 at a part close to the first clamping jaw 1, and the clamping groove 21 comprises a first clamping surface 211; and
The clamping piece 3 comprises a connecting part 31 and a clamping part 32 which are connected, and the connecting part 31 is connected with the first clamping jaw 1; the connecting part 31 and/or the clamping part 32 can rotate relative to the first clamping jaw 1; the clamping part 32 is provided with a second clamping surface 321;
when the clamping jaw assembly clamps the welding strip, the upper surface and the lower surface of the welding strip are respectively abutted with the first clamping surface 211 and the second clamping surface 321.
In the above scheme, the clamping jaw assembly is matched with the movement of the first clamping jaw 1, the second clamping jaw 2 and the clamping piece 3, when the welding strip is clamped, the first clamping surface 211 and the second clamping surface 321 can apply forces in the upper and lower directions to the surface of the welding strip, and the clamping process of the circular wire welding strip or the flat welding strip can be compatible; meanwhile, side turning of the welding strip in the clamping process can be avoided, and the welding effect is guaranteed.
In some embodiments, fig. 3 is a schematic structural diagram of a first clamping jaw of a clamping jaw assembly according to an embodiment of the present application, as shown in fig. 3, the first clamping jaw 1 includes a base 11 and a clamping jaw portion 12 connected to each other, and the base 11 provided by the present application is provided with a plurality of clamping jaw portions 12, where the clamping jaw portion 12 extends along a vertical direction and is perpendicular to the base 11. The plurality of clamping claw parts 12 are arranged on the base 11 at a certain distance, and the clamping claw parts 12 and the base 11 are integrally formed or detachably connected. Specifically, when the jaw portion 12 and the base 11 are integrally formed, the base 11 and the jaw portion 12 of the first jaw 1 may be integrally formed after being pressed by a mold, and the jaw portion 12 and the base 11 may not be detachable and move together with the base 11. When the clamping claw part 12 and the base 11 are detachably formed, a plurality of mounting positions can be arranged on the base 11, and the clamping claw part 12 and the mounting positions are connected through fasteners such as screws or adhesion; preferably, a sliding groove may be disposed on the mounting position, the sliding groove extends along a horizontal direction, and the clamping jaw portion 12 is slidably connected with the base 11 through the sliding groove, so that the clamping jaw portion 12 and the base 11 can move relatively, that is, the clamping jaw portion 12 can move on the base 11 in a direction approaching or separating from the second clamping jaw 2, so that a clamping process can be controlled more accurately. The connection manner of the clamping claw portion 12 and the base 11 can be selected according to actual needs, and is not limited herein.
The clamping jaw portion 12 connected to the base 11 is provided with a containing cavity 121, the volume of the containing cavity 121 occupies at least part of the volume of the clamping jaw portion 12, and preferably, the clamping jaw portion 12 can be provided with a completely hollow structure, so that the clamping jaw portion 12 is lighter in weight, the clamping jaw assembly is lighter in weight, and the stability of the clamping jaw assembly is improved.
Further, the side wall of the jaw portion 12, which is close to the second jaw 2, is provided with an opening, and the area of the opening occupies at least part of the area of the side wall, so that the accommodating cavity 121 is communicated with the outside through the opening. The opening comprises an initial end and a tail end which are arranged along the vertical direction, and the initial end is positioned above the tail end. When the clamping piece 3 rotates to the initial end, the upper surface of the clamping piece 3 is abutted with the initial end, and the initial position of the rotation of the clamping piece 3 is obtained at the moment; when the clamp 3 rotates to the end, the side surface of the clamp 3 abuts against the side surface of the clamping jaw portion 12, which is close to the clamp 3, and at this time, the end position of the rotation of the clamp 3 is set. Meanwhile, an inclined surface part inclined with the horizontal plane is arranged in the accommodating cavity, an accommodating groove is formed in the inclined surface part, an elastic piece is arranged in the accommodating groove and is in butt joint with the clamping piece 3, when the clamping piece 3 moves from the initial position to the final position, the clamping piece 3 continuously compresses the elastic piece, and after the acting force is removed from the clamping piece 3, the elastic piece enables the clamping piece 3 to return to the initial position from the final position. The included angle between the inclined surface part and the horizontal plane is 45 degrees, and the elastic piece used in the application is a spring, can be other types of elastic pieces, can be specifically selected according to actual needs, and is not limited herein.
In some embodiments, fig. 4 is a schematic structural diagram of a clamping member of a clamping jaw assembly according to an embodiment of the present application, as shown in fig. 4, a clamping member 3 connected to a first clamping jaw 1 includes a connecting portion 31 and a clamping portion 32, a bottom surface of the clamping portion 32 is a second clamping surface 321, and during a welding strip clamping process, the second clamping surface 321 abuts against a welding strip and provides a downward force to an upper surface of the welding strip. Simultaneously, connecting portion 31 is the angle setting with clamping part 32 for welding strip presss from both sides the in-process, and clamping piece 3 is bigger to the effort that the welding strip was exerted, and the welding strip presss from both sides the in-process more stable. Preferably, when the connecting portion 31 is connected with the clamping portion 32, an included angle between two sides of the connecting portion 31, that is, the clamping portion 32, close to the first clamping jaw 1 is 135 degrees, that is, when the clamping member 3 is at the last position, an included angle between the connecting portion 31 and the horizontal plane is 45 degrees, the clamping portion 32 extends along the vertical direction, and the second clamping surface 321 is located at the position of the horizontal plane, so that the clamping member 3 applies the greatest acting force to the welding strip in the clamping process, and the welding strip is prevented from falling in the clamping process.
The connecting part 31 and the clamping part 32 used in the application are integrally formed, and are of solid or hollow structures, and the cross sections of the connecting part and the clamping part are rectangular. Preferably, the cross section of the clamping portion 32 is square, and the side length of the square is 1.5mm, that is, the second clamping surface 321 is square with the side length of 1.5mm, so that a wider clamping range can be provided in the welding strip clamping process, and the clamping process can still be performed when the welding strip is deviated in position.
Further, at least part of the connecting portion 31 of the clamping member 3 is connected to the accommodating cavity 121 through the opening, and the clamping portion 32 is connected to the first clamping jaw 1 through the connecting portion 31. Specifically, the clamping jaw assembly comprises a first rotating shaft 4, the first rotating shaft 4 is arranged above the inclined surface part, the first rotating shaft 4 comprises a rotating shaft main body and clamping concave parts at two ends, at least two first mounting holes are formed in the side wall of the accommodating cavity 121 of the first clamping jaw 1, and the length of the first rotating shaft 4 is larger than the distance between the first mounting holes. The second mounting hole has been seted up to the one end that clamping part 32 was kept away from to connecting part 31, and the second mounting hole is the through-hole on connecting part 31, and the aperture of first mounting hole that is the second mounting hole slightly is greater than the diameter of pivot main part. When the first clamping jaw 1 and the clamping piece 3 are installed, the first installation hole, the second installation hole and the first rotating shaft 4 are positioned on the same straight line, the rotating shaft main body of the first rotating shaft 4 penetrates through and connects the first installation hole and the second installation hole, and the clamping piece 3 can be stably installed in the accommodating cavity 121 of the first clamping jaw 1 through the cooperation of the clamping concave part and the first installation hole. The mounted clamping element 3 can be rotated relative to the first clamping jaw 1 between an initial position and a final position by means of a first rotation shaft 4.
In addition to providing the first rotation shaft 4 to connect the clamping member 3 to the first jaw 1, two protruding stub shafts may be formed to extend to the connection portion 31. When the clamping piece 3 is installed, the protruding short shaft is matched with the first installation hole, so that the clamping piece 3 is stably connected with the first clamping jaw 1, and the clamping piece 3 can rotate relative to the first clamping jaw 1. The connection manner of the clamping member 3 and the first clamping jaw 1 can be selected according to actual needs, and is not limited herein.
In order to make the installation of the first rotating shaft 4 more stable, the clamping jaw assembly further comprises a clamping ring, and fig. 5 is a schematic structural diagram of the clamping ring of the clamping jaw assembly provided by the embodiment of the application, as shown in fig. 5, the clamping ring is of an annular structure with a notch, and the clamping ring can be sleeved on a clamping concave part of the first rotating shaft 4 or one end of a protruding short shaft through the notch, so that the clamping piece 3 can be further prevented from falling off in the rotating process. Specifically, when the first shaft 4 passes through the first mounting hole to connect the clamping member 3 with the first clamping jaw 1, the clamping ring is disposed on a side of the first mounting hole away from the accommodating cavity 121, and is sleeved on the protruding short shaft of the engaging recess or the connecting portion 31 of the first shaft 4, so as to further prevent the clamping member 3 from falling off due to the offset of the first shaft 4 or the protruding short shaft during the rotation process. The clamping ring used in the application is made of elastic materials, so that the clamping ring can be elastically deformed in the installation process, the installation is more convenient, and the clamping ring can also be made of other materials, and the clamping ring is not limited herein.
Further, the connecting portion 31 and the holding portion 32 may be rotatably connected. Specifically, the clamping jaw assembly further comprises a second rotating shaft, one end of the connecting portion 31, which is connected with the clamping portion 32, is provided with a hole structure, after the connecting portion 31 is in butt joint with the clamping portion 32, the hole structures of the connecting portion 31 and the clamping portion 32 are located on the same horizontal line, the second rotating shaft is connected with the hole structures of the clamping portion 32, the clamping portion 32 can rotate around the second rotating shaft relative to the connecting portion 31, so that the clamping portion 32 can rotate to a proper position faster in the clamping process, and the clamping process is accelerated.
In some embodiments, the second jaw 2, which cooperates with the first jaw 1 and the clamping member 3, is arranged in a vertical direction, parallel to the jaw portion 12 of the first jaw 1, and is movable relative to the first jaw 1, i.e. towards or away from the first jaw 1. Fig. 6 is a schematic structural diagram of a second clamping jaw of the clamping jaw assembly according to the embodiment of the application, as shown in fig. 6, the second clamping jaw 2 includes a main body portion and a bending portion, and the bending portion is disposed at one end of the main body portion and extends in a direction approaching to the first clamping jaw 1. The second clamping jaw 2 is further provided with a clamping groove 21, and the volume of the clamping groove 21 is larger than that of the clamping piece 3, so that the clamping piece 3 can be accommodated in the clamping groove 21. The top surface of the clamping groove 21 is a 45-degree inclined abutting surface for applying a force to push the clamping piece 3 to rotate; the bottom surface is a first clamping surface 211, the first clamping surface 211 is arranged along the horizontal direction, and when the welding strip is clamped, the first clamping surface 211 can apply upward acting force on the lower surface of the welding strip.
The main body part of the second clamping jaw 2 is integrally formed with the bending part or detachably connected with the bending part. Specifically, when the main body and the bending portion are integrally formed, the second clamping jaw 2 provided with the clamping groove 21 may be prepared by a specific mold, or the clamping groove 21 with a specific shape may be formed by a tapping device after the main body is prepared. When the main body portion is detachably connected with the bending portion, the main body portion and the bending portion can be connected by using an elastic material, so that the bending portion can move along a vertical direction relative to the main body portion, that is, when an acting force is applied to the first clamping surface 211 of the bending portion, the bending portion slightly moves in a direction away from the main body portion, and when the acting force applied to the first clamping surface 211 is removed, the bending portion returns to an initial position. In the application process, when welding strips with different thicknesses are clamped, the bending parts can move relatively, so that the welding strips with different thicknesses can be adapted, and the surface of the welding strips is prevented from being damaged due to overlarge clamping pressure. The connection mode of the main body part and the bending part can be selected according to actual needs, and is not limited herein.
Further, the engaging groove 21 is formed between the bottom end of the main body portion and the upper surface of the bending portion, when the welding strip is clamped, the second clamping jaw 2 moves to be matched with the first clamping jaw 1 and the clamping member 3, and a part of the surface of the engaging groove 21 is abutted against the clamping portion 32, so as to push the connecting portion 31 and/or the clamping portion 32 to rotate until the clamping portion 32 is accommodated in the engaging groove 21, that is, the clamping member 3 is at the last position, at this time, the first clamping surface 211 of the engaging groove 21 is opposite to and parallel to the second clamping surface 321 of the clamping portion 32, and the upper surface and the lower surface of the welding strip are respectively abutted against the second clamping surface 321 and the first clamping surface 211.
The shape of the engaging groove 21 may be actually selected according to the shape of the holder 3, for example, the cross sections of the engaging groove 21 and the holder 3 may be trapezoidal, or may have a hemispherical shape, or may have other shapes, so that the engaging groove 21 may accommodate the holder 3, and the first clamping surface 211 and the second clamping surface 321 may apply forces in the up-down direction to the solder strip.
When the clip 3 is accommodated in the engaging groove 21, the distance between the first clamping surface 211 and the second clamping surface 321 is 0.17mm to 0.23mm, and alternatively, the distance between the first clamping surface 211 and the second clamping surface 321 may be specifically 0.17mm, 0.18mm, 0.19mm, 0.20mm, 0.21mm, 0.22mm, 0.23mm, or the like. The first clamping surface 211 and the second clamping surface 321 can slightly deform the welding strip in the process of applying an acting force to the welding strip, and if the distance between the first clamping surface 211 and the second clamping surface 321 is too large, the upper surface and the lower surface of the welding strip are not sufficiently stressed in the process of clamping the welding strip, and the welding strip is easy to fall off in the process of clamping the welding strip; if the distance between the first clamping surface 211 and the second clamping surface 321 is too small, the acting force applied to the upper and lower surfaces of the solder strip is too large in the clamping process, so that the deformation of the solder strip is too large, and the solder strip is easy to damage. The distance between the first clamping surface 211 and the second clamping surface 321 can be selected according to practical needs, which is not limited herein.
In the present application, the material of the clamping portion 32 includes an alloy and/or an elastic material, and it should be noted that, when the clamping portion 32 is made of an elastic material, the distance between the first clamping surface 211 and the second clamping surface 321 may be reduced, and in particular, when the clamping jaw assembly clamps the welding strip, the elastic material abuts against the welding strip and applies a pressure to the welding strip, unlike the alloy material, and the elastic material may also deform, so that the distance between the first clamping surface 211 and the second clamping surface 321 may be properly reduced. The material of the clamping portion 32 may be selected according to actual needs, and is not limited herein.
In some embodiments, the jaw assembly further comprises a drive assembly that can provide a driving force for the jaw assembly to operate, such as a driving force for the rotation of the connection 31 and/or the movement of the grip portion 32, a driving force for the second jaw 2 to approach the first jaw 1, etc.
In the practical application process, when the clamping jaw assembly clamps the round wire welding strip, the driving assembly drives the clamping jaw assembly to move to the round wire welding strip, and the round wire welding strip is positioned between the first clamping jaw 1, the second clamping jaw 2 and the clamping piece 3. The driving assembly drives the first clamping jaw 1 and the second clamping jaw 2 to approach each other, the top surface of the clamping groove 21 abuts against the clamping piece 3 and drives the connecting portion 31 and/or the clamping portion 32 to rotate, and at this time, the first clamping surface 211 and the second clamping surface 321 are respectively in point contact with the round wire bonding belt. The second clamping jaw 2 continues to move until the clamping piece 3 is accommodated in the clamping groove 21, an included angle between the connecting portion 31 and the side wall of the first clamping jaw 1 is 45 degrees, the side surface of the clamping portion 32 extends along the vertical direction, at this time, the acting force of the first clamping surface 211 and the second clamping surface 321 makes the round wire welding strip to be partially elastically deformed in the vertical direction, and the round wire welding strip is clamped from point contact to surface contact with the first clamping surface 211 and the second clamping surface 321.
When the clamping jaw assembly clamps the flat welding strip, the driving assembly drives the clamping jaw assembly to move to the flat welding strip, and the flat welding strip is positioned between the first clamping jaw 1, the second clamping jaw 2 and the clamping piece 3. The driving assembly drives the first clamping jaw 1 and the second clamping jaw 2 to approach each other, the top surface of the clamping groove 21 abuts against the clamping piece 3 and drives the connecting portion 31 and/or the clamping portion 32 to rotate, and at this time, the first clamping surface 211 and the second clamping surface 321 abut against the upper surface and the lower surface of the flat welding strip respectively. The second clamping jaw 2 continues to move until the clamping piece 3 is accommodated in the clamping groove 21, an included angle between the connecting portion 31 and the side wall of the first clamping jaw 1 is 45 degrees, the side surface of the clamping portion 32 extends along the vertical direction, and at the moment, the acting force of the first clamping surface 211 and the second clamping surface 321 enables the upper surface and the lower surface of the flat welding strip to be elastically deformed in the same vertical direction, so that the clamping of the flat welding strip is completed.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present application, and are not limiting. Although the application has been described in detail with reference to the foregoing embodiments, it will be appreciated by those skilled in the art that variations may be made to the embodiments described, or equivalents may be substituted for elements thereof in part or in whole. Such modifications and substitutions do not depart from the spirit of the application.
Claims (6)
1. A jaw assembly for clamping a solder strip, the jaw assembly comprising:
the first clamping jaw (1) comprises a base (11) and a clamping jaw part (12) which are connected, wherein the clamping jaw part (12) is provided with a containing cavity (121), an inclined surface part which is inclined with a horizontal plane is arranged in the containing cavity (121), a containing groove is formed in the inclined surface part, and an elastic piece is arranged in the containing groove;
The second clamping jaw (2) is provided with a clamping groove (21) at a part close to the first clamping jaw (1), the clamping groove (21) comprises a first clamping surface (211), and the top surface of the clamping groove (21) is a 45-degree inclined abutting surface;
The clamping piece (3) comprises a connecting part (31), a second rotating shaft and a clamping part (32) which are connected, wherein the connecting part (31) is connected with the first clamping jaw (1), at least part of the connecting part (31) is contained in the containing cavity (121), and the connecting part (31) is connected with the clamping part (32) through the second rotating shaft so that the clamping part (32) can rotate relative to the first clamping jaw (1) through the second rotating shaft and rotate relative to the connecting part (31); when the clamping piece (3) rotates to be in abutting connection with the side wall of the first clamping jaw (1), the connecting part (31) is arranged at an angle relative to the side wall of the first clamping jaw (1); the clamping part (32) is provided with a second clamping surface (321); and
A drive assembly providing a driving force for rotation of the clamp (3) and movement of the second jaw (2);
When the clamping jaw assembly clamps a welding strip, the driving assembly drives the clamping piece (3) and the second clamping jaw (2) to move, the abutting surface of the clamping groove (21) is abutted against the clamping part (32), the connecting part (31) and the clamping part (32) rotate until the clamping part (32) is accommodated in the clamping groove (21), the elastic piece is abutted against the clamping piece (3), at the moment, the clamping piece (3) moves from an initial position to a final position, the clamping piece (3) continuously compresses the elastic piece, the first clamping surface (211) of the clamping groove (21) is opposite to and parallel to the second clamping surface (321) of the clamping part (32), and the upper surface and the lower surface of the welding strip are respectively abutted against the first clamping surface (211) and the second clamping surface (321); when the clamping is completed, the clamping piece (3) returns to the initial position from the final position through the elastic piece.
2. A jaw assembly according to claim 1, characterized in that it further comprises a first rotation shaft (4);
a first mounting hole is formed in the side wall of the accommodating cavity (121), and a second mounting hole is formed in one end, away from the clamping part (32), of the connecting part (31); the first rotating shaft (4) is connected with the first mounting hole and the second mounting hole, and the connecting part (31) can rotate along the axial direction of the first rotating shaft (4).
3. The clamping jaw assembly according to claim 1, wherein when the clamping piece (3) is accommodated in the clamping groove (21), the distance between the first clamping surface (211) and the second clamping surface (321) is 0.17-0.23 mm.
4. A jaw assembly according to claim 1, characterized in that the angle between the connecting portion (31) and the side wall of the first jaw (1) is 45 degrees and the side wall of the clamping portion (32) extends in the vertical direction when the clamping member (3) rotates to abut against the side wall of the first jaw (1).
5. A jaw assembly according to claim 2, characterized in that the jaw assembly further comprises a snap ring, which is arranged around at least one end of the first shaft (4) to prevent the first shaft (4) from falling off.
6. The welding strip clamping method is characterized in that the clamping jaw assembly according to any one of claims 1-5 is used for clamping the welding strip, the first clamping jaw (1) is close to the second clamping jaw (2) during clamping, the second clamping jaw (2) is abutted with the clamping piece (3) and drives the connecting portion (31) and the clamping portion (32) to rotate until the clamping piece (3) is accommodated in the clamping groove (21), and the upper surface and the lower surface of the welding strip are respectively abutted with the first clamping surface (211) and the second clamping surface (321).
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CN114986004A (en) * | 2022-06-23 | 2022-09-02 | 泰德激光惠州有限公司 | Press claw mechanism and battery welding FPC equipment |
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