CN103531815A - Perforated foil used for current collector and its making method - Google Patents
Perforated foil used for current collector and its making method Download PDFInfo
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- CN103531815A CN103531815A CN201310514561.9A CN201310514561A CN103531815A CN 103531815 A CN103531815 A CN 103531815A CN 201310514561 A CN201310514561 A CN 201310514561A CN 103531815 A CN103531815 A CN 103531815A
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- perforated foil
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- metal forming
- collector
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- 239000011888 foil Substances 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 47
- 239000002184 metal Substances 0.000 claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 claims abstract description 29
- 238000007639 printing Methods 0.000 claims abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 44
- 239000011889 copper foil Substances 0.000 claims description 41
- 238000005530 etching Methods 0.000 claims description 41
- 239000000243 solution Substances 0.000 claims description 28
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 24
- 239000005030 aluminium foil Substances 0.000 claims description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000012895 dilution Substances 0.000 claims description 13
- 238000010790 dilution Methods 0.000 claims description 13
- 239000002270 dispersing agent Substances 0.000 claims description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 10
- 239000013530 defoamer Substances 0.000 claims description 10
- 238000003854 Surface Print Methods 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000005554 pickling Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 239000011259 mixed solution Substances 0.000 claims description 5
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 5
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 4
- 229910021578 Iron(III) chloride Inorganic materials 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 238000003763 carbonization Methods 0.000 claims description 3
- 239000000306 component Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- XEMZLVDIUVCKGL-UHFFFAOYSA-N hydrogen peroxide;sulfuric acid Chemical compound OO.OS(O)(=O)=O XEMZLVDIUVCKGL-UHFFFAOYSA-N 0.000 claims description 3
- 238000007650 screen-printing Methods 0.000 claims description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 abstract description 15
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 15
- 239000003990 capacitor Substances 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000001039 wet etching Methods 0.000 abstract description 4
- 238000010923 batch production Methods 0.000 abstract 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 20
- 238000004146 energy storage Methods 0.000 description 14
- 238000002360 preparation method Methods 0.000 description 12
- 239000002904 solvent Substances 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 239000007772 electrode material Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 238000004506 ultrasonic cleaning Methods 0.000 description 6
- 235000019441 ethanol Nutrition 0.000 description 5
- 230000002000 scavenging effect Effects 0.000 description 5
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 4
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000011031 large-scale manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- -1 polyoxypropylene Polymers 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000007788 roughening Methods 0.000 description 3
- 239000012498 ultrapure water Substances 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000000866 electrolytic etching Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 229920002907 Guar gum Polymers 0.000 description 1
- RCEAADKTGXTDOA-UHFFFAOYSA-N OS(O)(=O)=O.CCCCCCCCCCCC[Na] Chemical compound OS(O)(=O)=O.CCCCCCCCCCCC[Na] RCEAADKTGXTDOA-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- MDFFNEOEWAXZRQ-UHFFFAOYSA-N aminyl Chemical compound [NH2] MDFFNEOEWAXZRQ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001913 cellulose Chemical class 0.000 description 1
- 229920002678 cellulose Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- PHNWGDTYCJFUGZ-UHFFFAOYSA-N hexyl dihydrogen phosphate Chemical compound CCCCCCOP(O)(O)=O PHNWGDTYCJFUGZ-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/70—Carriers or collectors characterised by shape or form
- H01M4/80—Porous plates, e.g. sintered carriers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- ing And Chemical Polishing (AREA)
- Electric Double-Layer Capacitors Or The Like (AREA)
- Cell Electrode Carriers And Collectors (AREA)
Abstract
The invention relates to a making method of a perforated foil used for a current collector. The method includes: firstly employing a printing technology to print a figure on the surface of a metal foil used for a current collector, and then adopting a wet etching technology to etch the foil so as to make the perforated foil. With the characteristics of simplicity and low production cost, the making method is suitable for commercial batch production. The made perforated foil not only can be used for lithium ion capacitors, and also can be used in lithium ion batteries, super capacitors and other fields. In addition, the invention also relates to the perforated foil used for a current collector made by the method.
Description
Technical field
The present invention relates to the energy storage device technical fields such as lithium ion battery, lithium-ion capacitor or ultracapacitor, especially relate to perforated foil and preparation method thereof for a kind of collector.
Background technology
Along with social development, people are more and more higher to the energy density of energy storage device and power density requirement, and the energy storage devices such as conventional lithium ion battery, double electric layer capacitor can not satisfy the demands.Lithium-ion capacitor is a kind of new green environment protection energy storage device, integrate lithium ion battery and double electric layer capacitor advantage, there is the features such as power density is large, energy density is high, good cycle, long service life, miniaturization, at aspects such as electronic product, wind power generation, solar street light, electric automobiles, have a wide range of applications.
Collector perforated foil is one of part important and crucial in lithium-ion capacitor, not only for lithium-ion capacitor negative pole evenly and rapidly pre-doped lithium ion passage is provided, reduce negative pole current potential, improve energy density and the power density of lithium-ion capacitor, in addition compare with normally used smooth paper tinsel collector, perforated foil has larger surface area, can carry more electrode active material, increase the capacity of energy storage device, and can provide larger reaction interface for electrode material reaction, accelerating electric charge shifts, the electric current that electrode active material is produced collects the electric current that formation is larger and externally exports.In addition can also be for electrode active material provides larger volume cushion space, the adhesion between intensifier electrode active material and collector, and then the cycle performance of enhancing energy storage device, improve useful life.
Traditional has punching processing, laser processing, electrolytic etching processing etc. as collector by the manufacture method of perforated foil.The aperture of punching processing is larger, generally more than 300 μ m, and during coating electrode active material, easy spillage material.Laser processing can be made the less perforated foil in aperture, but laser processing cost of manufacture is expensive, and production efficiency is low.Electrolytic etching processing technology thereof more complicated, is not suitable for large-scale production.
Summary of the invention
Based on this, be necessary to provide a kind of and be applicable to scale of mass production, cost is lower and make the less manufacture method of perforated foil and the collector perforated foil that uses this manufacture method making for collector in aperture of the perforated foil obtaining.
A manufacture method for perforated foil for collector, comprises the steps:
Use dilution ink evenly to print one deck ink mask layer at a side surface of clean metal forming, the ink mask pattern being formed by described dilution ink at opposite side surface printing one deck of described metal forming, dry after solidifying, obtain the metal forming that ink adheres to, wherein, described dilution ink is that ink is mixed and obtained according to the ratio of mass ratio 100:3~8 with slow curing water, and described ink mask pattern is mesh-like structure;
The metal forming that described ink is adhered to is placed in etching liquid and carries out etching processing, forms perforation in described metal forming, obtains the perforated foil that ink adheres to;
Described ink mask layer and the described ink mask pattern removed on the perforated foil that described ink adheres to obtain described perforated foil.
In an embodiment, described manufacture method is also included in the step of before printing dilution ink, the metal forming of described cleaning being carried out to surface coarsening processing, specifically comprises the steps: therein
It is that the sulfuric acid solution pickling of 100~150g/L was taken out after 2~5 minutes that the metal forming of described cleaning is placed in to concentration, the mixed solution that is placed in again the sulfuric acid that ammonium persulfate that concentration is 130~170g/L and concentration are 8~12g/L soaks after 1~3 minute and takes out, after dry, with nitrogen, blow 3~10 minutes, obtain the clean metal forming of surface coarsening.
In an embodiment, what in described metal forming both side surface printing dilution ink process, use is screen printing mode therein.
In an embodiment, the process that is cured processing to being printed with the metal forming of described ink mask layer and described ink mask pattern is to use the ultraviolet ray described ink mask layer of irradiation and described ink mask pattern that described ink mask layer and described ink mask pattern are solidified therein.
In an embodiment, the thickness of described ink mask layer and described ink mask pattern is 10 μ m~20 μ m therein.
In an embodiment, the mesh aperture of described ink mask pattern is less than 200 μ m therein, and porosity is greater than 20%.
In an embodiment, the mesh on described ink mask pattern is uniformly distributed therein, and the mesh cycle is 300~500 μ m, and alternate angle is 30 °~60 °.
Therein in an embodiment, described etching liquid comprises principal component, dispersant and defoamer, wherein, described metal forming is Copper Foil, and the principal component of the described etching liquid of corresponding described Copper Foil is ferric chloride solution, hydrogen peroxide-sulfuric acid solution, ammonium persulfate solution or acid chlorization copper solution; Or
Described metal forming is aluminium foil, and the principal component of the described etching liquid of corresponding described aluminium foil is phosphoric acid solution, salpeter solution or acetum.
Therein in an embodiment, described in remove the perforated foil that described ink adheres to the ink mask layer of a side surface and the ink mask pattern on opposite side surface comprise the steps:
Service quality percentage is that 3~8% sodium hydrate aqueous solution is processed and removed described ink mask layer and described ink mask pattern, or heats the perforated foil that described ink adheres to and make automatically to remove after described ink mask layer and the carbonization of described ink mask pattern.
A kind of collector perforated foil that uses the collector described in above-mentioned arbitrary embodiment to make by the manufacture method of perforated foil.
Above-mentioned manufacture method has the advantages that cost is low, technique simple, be applicable to large-scale production, the perforated foil that making obtains can be widely used in the energy storage devices such as lithium ion battery and ultracapacitor, perforated foil can be mixed lithium in advance for the electrode of energy storage device provides passage, and lithium ion is doped in the electrode of energy storage device rapidly, uniformly.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of the manufacture method of perforated foil for the collector of an execution mode, and shown in figure, each structure is cutaway view;
Fig. 2 is the structural representation of ink mask pattern used in Fig. 1;
Fig. 3 is the optical microscope photograph that embodiment 1 makes the perforation Copper Foil obtaining.
Embodiment
Mainly in conjunction with the drawings and the specific embodiments collector is described in further detail with perforated foil and preparation method thereof below.
As shown in Figure 1, the collector of an execution mode comprises the steps: by the manufacture method of perforated foil
Step 1: ink is mixed and obtains diluting ink according to the ratio of mass ratio 100:3~8 with slow curing water.
Step 2: use dilution ink evenly to print one deck ink mask layer 120 at a side surface of clean metal forming 110, opposite side surface printing one deck is by the ink mask pattern 130 that dilutes ink and form, dry after solidifying, obtain the metal forming 100 that ink adheres to, wherein, ink mask pattern 130 is mesh-like structure.
Clean metal forming 110 can obtain by metal forming is carried out to oil removing and/or pickling processes successively, for example, metal forming can be carried out to ultrasonic solvent (as trichloroethylene solution and/or absolute ethyl alcohol) and clean, and removes the pollution of metal foil surface.
In the present embodiment, above-mentioned manufacture method is also included in the step of before printing dilution ink, clean metal forming 110 being carried out to surface coarsening processing, specifically comprises the steps:
It is that the sulfuric acid solution pickling of 100~150g/L was taken out after 2~5 minutes that clean metal forming is placed in to concentration, the mixed solution that is placed in again the sulfuric acid that ammonium persulfate that concentration is 130~170g/L and concentration are 8~12g/L soaks after 1~3 minute and takes out, after dry, with nitrogen, blow 3~10 minutes, obtain the clean metal forming of surface coarsening.Clean metal forming 110 is carried out to surface coarsening processing and can strengthen the adhesive force between follow-up ink mask layer 120 and ink mask pattern 130 and metal forming 110 surfaces, thereby further improve the uniformity that subsequent etching is processed.
In the present embodiment, clean metal forming 110 can be Copper Foil or aluminium foil.By Copper Foil, make and obtain the negative pole that perforated foil can be used as energy storage device, by aluminium foil, make the positive pole that the perforated foil obtaining can be used as energy storage device.
The thickness of ink mask layer 120 and ink mask pattern 130 is 10 μ m~20 μ m.As shown in Figure 2, ink mask pattern 130 is mesh-like structure, the shape of its mesh can be the various shapes such as circular, square, hexagon, but maximum diameter of hole R is less than 200 μ m, and porosity (volume of ink mask pattern or perforated foil internal void accounts for the percentage of its cumulative volume) is greater than 20%.The porosity of ink mask pattern 130 is relevant with the thickness of metal forming 110, generally, metal forming 110 thickness are thicker, porosity can be higher, metal forming 120 is thinner, porosity needs lower, and for the metal forming 110 of specific thicknesses, porosity need to be controlled in certain scope to guarantee that the mechanical strength of the follow-up perforated foil obtaining 210 can meet the needs of actual production.Mesh on ink mask pattern 130 is uniformly distributed, and mesh cycle T is 300~500 μ m, and alternate angle β is 30 °~60 °.
What present embodiment was used in metal forming both side surface printing dilution ink process is screen printing mode.The process that is cured processing to being printed with the metal forming of ink mask layer and ink mask pattern is to use ultraviolet ray irradiation ink mask layer and ink mask pattern that ink mask layer and ink mask pattern are solidified.
Step 3: the metal forming 110 that ink is adhered to is placed in etching liquid and carries out etching processing forms perforation in metal forming 110, obtains the perforated foil 200 that ink adheres to.
Etching liquid is generally comprised of principal component, dispersant and defoamer, and wherein, if metal forming is Copper Foil, the principal component of the etching liquid of corresponding Copper Foil is ferric chloride solution, hydrogen peroxide-sulfuric acid solution, ammonium persulfate solution or acid chlorization copper solution.If metal forming is aluminium foil, the principal component of the etching liquid of corresponding aluminium foil is phosphoric acid solution, salpeter solution or acetum.Dispersant can be the organic dispersing agents such as triethyl group hexyl phosphoric acid, lauryl sodium sulfate, methyl anyl alcohol, cellulose derivative, polyacrylamide, guar gum, fatty acid polyethylene glycol ester and polyethers nonionic surface active agent (as OP dispersant etc.), or the inorganic dispersant such as sodium phosphate trimer, calgon and sodium pyrophosphate.Defoamer can be ethanol, polyoxypropylene, polyoxyethylene or polyoxy propyl alcohol amidogen ether etc.
Step 4: the ink mask layer of a side surface and the ink mask pattern on opposite side surface of the perforated foil 200 adhering to except removal ink, obtain perforated foil 210 after cleaning and be dried processing.
The ink mask layer of one side surface and the ink mask pattern on opposite side surface of the perforated foil 200 adhering to except removal ink in the present embodiment, comprise the steps:
Service quality percentage is 3~8% sodium hydrate aqueous solution processing removal ink mask layer and ink mask pattern, or the perforated foil that heating ink adheres to makes automatically to remove after ink mask layer and the carbonization of ink mask pattern.
Above-mentioned manufacture method has the advantages that cost is low, technique simple, be applicable to large-scale production, the perforated foil that making obtains can be widely used in the energy storage devices such as lithium ion battery and ultracapacitor, perforated foil can be mixed lithium in advance for the electrode of energy storage device provides passage, and lithium ion is doped in the electrode of energy storage device rapidly, uniformly.
Be below specific embodiment part:
Embodiment 1
Embodiment 1 is perforation Copper Foil for a kind of collector.
The concrete manufacture craft of the present embodiment is as follows:
Step 1, surface preparation; By following program, collector is carried out to surface preparation with Copper Foil:
I) ultrasonic wave solvent cleans: unreel, Copper Foil is immersed in trichloroethylene solution and carries out Ultrasonic Cleaning, ultrasonic power is 60W, scavenging period 20 minutes, 24 ℃ of solvent temperatures; After cleaning, immerse again in absolute ethyl alcohol Ultrasonic Cleaning 20 minutes, 24 ℃ of temperature, ultrasonic power is 60W.The object that ultrasonic wave solvent cleans is the pollution of removing copper foil surface, improves mask and the adhesion of copper foil surface and the uniformity of etching.
Ii) surface coarsening: in order further to improve the adhesiveness of Copper Foil and mask, copper foil surface is carried out to micro-roughening treatment.Surface coarsening process is as follows: by the Copper Foil after surface preparation, in the sulfuric acid solution that immersion concentration is 150g/L, pickling is 2 minutes, then the ammonium persulfate that is 170g/L by concentration and concentration are that the sulfuric acid mixed solution of 12g/L carries out surface coarsening, 1 minute surface coarsening time.
Iii) dry: the Copper Foil by after surface coarsening, through baking oven, be dried, and dry up with nitrogen, 5 minutes time, temperature 60 C, obtains the clean Copper Foil of processing through surface coarsening after being dried.
Step 2, makes mask pattern; Ink and slow curing water are pressed to 100:5 mixing, and stir; Then adopt screen process press to print on a surface of clean Copper Foil, the thickness of printing-ink mask layer is 14 μ m left and right; Adopt ultra-violet curing machine to carry out ultra-violet curing, 2 minutes time; In insulating box, toast 80 ℃ of baking temperatures, 30 minutes time.To be cooled to room temperature, at the another one surface printing ink mask graph of Copper Foil, the thickness of figure is 15 μ m, and aperture is 180 μ m, and porosity is 25%; Adopt ultra-violet curing machine to carry out ultra-violet curing, 2 minutes time; In insulating box, toast 80 ℃ of baking temperatures, 30 minutes time; To be cooled to room temperature, obtain the Copper Foil that ink adheres to.
Step 3, wet etching; The etching liquid that the Copper Foil that ink is adhered to immerses in etching groove carries out etching, and stirs.The composition of etching liquid is by iron chloride (FeCl
3), hydrochloric acid (HCl), dispersant (OP) and defoamer (ethanol) form, design parameter is: FeCl
3concentration 450g/L, the concentration 8g/L of HCl, the addition of defoamer ethanol is that the addition of 5mL/1L etching liquid, dispersant OP is 1mL/1L etching liquid, etching temperature is 30 ℃, etch period is 160 seconds.
Step 4, except mask; With the sodium hydrate aqueous solution that concentration is 5%, mask is cleaned, scavenging period is 30 minutes, and temperature is 30 ℃.Except after mask, with high purity water, clean, 20 minutes time, then through baking oven, be dried, and dry up with nitrogen, 3 minutes time, temperature 60 C, finally carries out rolling, obtains the Copper Foil of boring a hole, and its optical microscope photograph is as shown in Figure 3.
It is that round tube hole by staggered netted arrangement forms that the present embodiment is made the perforation Copper Foil obtain, and alternate angle β is 60 °, and cycle T is 400 μ m, and aperture R is 190 μ m, and the thickness of perforated foil is 12 μ m.
Embodiment 2
The present embodiment is perforation Copper Foil for a kind of collector.
The concrete manufacture craft of the present embodiment is as follows:
Step 1, surface preparation; By following program, collector is carried out to surface preparation with Copper Foil:
I) ultrasonic wave solvent cleans: unreel, Copper Foil is immersed in trichloroethylene solution and carries out Ultrasonic Cleaning, ultrasonic power is 60W, scavenging period 20 minutes, 24 ℃ of solvent temperatures; After cleaning, immerse again in absolute ethyl alcohol Ultrasonic Cleaning 20 minutes, 24 ℃ of temperature, ultrasonic power is 60W.The object that ultrasonic wave solvent cleans is the pollution of removing copper foil surface, improves mask and the adhesion of copper foil surface and the uniformity of etching.
Ii) surface coarsening: in order further to improve the adhesiveness of Copper Foil and mask, copper foil surface is carried out to micro-roughening treatment.Surface coarsening process is as follows: by the Copper Foil after surface preparation, in the sulfuric acid solution that immersion concentration is 150g/L, pickling is 2 minutes, then the ammonium persulfate that is 170g/L by concentration and concentration are that the sulfuric acid mixed solution of 12g/L carries out surface coarsening processing, 1 minute surface coarsening time.
Iii) dry: the Copper Foil by showing after alligatoring, is dried through baking oven, and dries up with nitrogen, 5 minutes time, temperature 60 C.After dry, obtain the clean Copper Foil that surface coarsening is processed.
Step 2, makes mask pattern; Ink and slow curing water are pressed to 100:5 mixing, and stir; Then adopt screen process press to print on a surface of clean Copper Foil, the thickness of printing-ink mask layer is 14 μ m left and right; Adopt ultra-violet curing machine to carry out ultra-violet curing, 2 minutes time; In insulating box, toast 80 ℃ of baking temperatures, 30 minutes time.To be cooled to room temperature, at the another one surface printing ink mask graph of clean Copper Foil, the thickness of figure is 15 μ m, and aperture is 150 μ m; Adopt ultra-violet curing machine to carry out ultra-violet curing, 2 minutes time; In insulating box, toast 80 ℃ of baking temperatures, 30 minutes time; To be cooled to room temperature, obtain the Copper Foil that ink adheres to.
Step 3, wet etching; The etching liquid that the Copper Foil that the ink that is manufactured with mask graph is adhered to immerses in etching groove carries out etching, and stirs.The composition of etching liquid is by sulfuric acid (H
2sO
4), hydrogen peroxide (H
2o
2), phosphoric acid (H
3pO
4), dispersant (OP) and defoamer (ethanol) form, design parameter is: H
2sO
4concentration 150g/L, H
2o
2concentration 90g/L, H
3pO
4concentration 25g/L, the addition of defoamer ethanol is that the addition of 5mL/1L etching liquid, dispersant OP is 1mL/1L etching liquid, etching temperature is 30 ℃, etch period is 130 seconds.
Step 4, except mask; With the sodium hydrate aqueous solution that concentration is 5%, mask is cleaned, scavenging period is 30 minutes, and temperature is 30 ℃.Except after mask, with high purity water, clean, 20 minutes time, then through baking oven, be dried, and dry up with nitrogen, 3 minutes time, temperature 60 C, finally carries out rolling, obtains the Copper Foil of boring a hole.
It is that round tube hole by staggered netted arrangement forms that the present embodiment is made the perforation Copper Foil obtain, and alternate angle β is 45 °, and cycle T is 400 μ m, and aperture R is 150 μ m, and the thickness of perforated foil is 12 μ m.
Embodiment 3
The present embodiment is a kind of collector perforated aluminum foil.
The concrete manufacture craft of the present embodiment is as follows:
Step 1, surface preparation; By following program, collector is carried out to surface preparation with aluminium foil:
I) ultrasonic wave solvent cleans: unreel, aluminium foil is immersed in trichloroethylene solution and carries out Ultrasonic Cleaning, ultrasonic power is 60W, scavenging period 20 minutes, 24 ℃ of solvent temperatures; After cleaning, immerse again in absolute ethyl alcohol Ultrasonic Cleaning 20 minutes, 24 ℃ of temperature, ultrasonic power is 60W.The object that ultrasonic wave solvent cleans is the pollution of removing aluminium foil surface, improves mask and the adhesion of aluminium foil surface and the uniformity of etching.
Ii) surface coarsening: in order further to improve the adhesiveness of aluminium foil and mask, aluminium foil surface is carried out to micro-roughening treatment.Surface coarsening process is as follows: by the aluminium foil after surface preparation, in the sulfuric acid solution that immersion concentration is 15g/L, carry out surface coarsening processing, and 2 minutes time.
Iii) dry: the aluminium foil by showing after alligatoring, is dried through baking oven, and dries up with nitrogen, 5 minutes time, temperature 60 C.After dry, obtain the clean aluminium foil that surface coarsening is processed.
Step 2, makes mask pattern; Ink and slow curing water are pressed to 100:5 mixing, and stir; Then adopt screen process press to print on a surface of clean aluminium foil, the thickness of printing-ink mask layer is 14 μ m left and right; Adopt ultra-violet curing machine to carry out ultra-violet curing, 2 minutes time; In insulating box, toast 80 ℃ of baking temperatures, 30 minutes time.To be cooled to room temperature, at the another one surface printing ink mask graph of clean aluminium foil, the thickness of figure is 15 μ m, and aperture is 150 μ m; Adopt ultra-violet curing machine to carry out ultra-violet curing, 2 minutes time; In insulating box, toast 80 ℃ of baking temperatures, 30 minutes time; To be cooled to room temperature, obtain the aluminium foil that ink adheres to.
Step 3, wet etching; The etching liquid that the aluminium foil that the ink that is manufactured with mask graph is adhered to immerses in etching groove carries out etching, and stirs.The composition of etching liquid is by sulfuric acid (H
2sO
4), hydrogen peroxide (H
2o
2), phosphoric acid (H
3pO
4), dispersant (OP) and defoamer (ethanol) form, design parameter is: H
2sO
4concentration 150g/L, H
2o
2concentration 90g/L, H
3pO
4the addition of concentration 25g/L, defoamer ethanol be that the addition of 5mL/1L etching liquid, dispersant OP is 1mL/1L etching liquid, etching temperature is 30 ℃, etch period is 100 seconds.
Step 4, except mask; Aluminium foil after over etching is carried out to charing through vacuum drying oven, and 200 ℃ of temperature, 20 minutes time, clean with high purity water after charing, 20 minutes time, is then dried through baking oven, and dries up with nitrogen, 5 minutes time, 30 ℃ of temperature, finally carry out rolling, obtain perforated aluminum foil.
It is that round tube hole by staggered netted arrangement forms that the present embodiment is made the perforated aluminum foil obtain, and alternate angle β is 60 °, and cycle T is 400 μ m, and aperture R is 180 μ m, and the thickness of perforated foil is 20 μ m.
The above embodiment has only expressed several execution mode of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection range of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a manufacture method for perforated foil for collector, is characterized in that, comprises the steps:
Use dilution ink evenly to print one deck ink mask layer at a side surface of clean metal forming, the ink mask pattern being formed by described dilution ink at opposite side surface printing one deck of described metal forming, dry after solidifying, obtain the metal forming that ink adheres to, wherein, described dilution ink is that ink is mixed and obtained according to the ratio of mass ratio 100:3~8 with slow curing water, and described ink mask pattern is mesh-like structure;
The metal forming that described ink is adhered to is placed in etching liquid and carries out etching processing, forms perforation in described metal forming, obtains the perforated foil that ink adheres to;
Described ink mask layer and the described ink mask pattern removed on the perforated foil that described ink adheres to obtain described perforated foil.
2. the manufacture method of perforated foil for collector as claimed in claim 1, is characterized in that, is also included in the step of before printing dilution ink, the metal forming of described cleaning being carried out to surface coarsening processing, specifically comprises the steps:
It is that the sulfuric acid solution pickling of 30~150g/L was taken out after 2~5 minutes that the metal forming of described cleaning is placed in to concentration, the mixed solution that is placed in again the sulfuric acid that ammonium persulfate that concentration is 130~170g/L and concentration are 8~12g/L soaks after 1~3 minute and takes out, after dry, with nitrogen, blow 3~10 minutes, obtain the clean metal forming of surface coarsening.
3. the manufacture method of perforated foil for collector as claimed in claim 1 or 2, is characterized in that, what in described metal forming both side surface printing dilution ink process, use is screen printing mode.
4. the manufacture method of perforated foil for collector as claimed in claim 1 or 2, it is characterized in that, the process that is cured processing to being printed with the metal forming of described ink mask layer and described ink mask pattern is to use the ultraviolet ray described ink mask layer of irradiation and described ink mask pattern that described ink mask layer and described ink mask pattern are solidified.
5. the manufacture method of perforated foil for collector as claimed in claim 1 or 2, is characterized in that, the thickness of described ink mask layer and described ink mask pattern is 10 μ m~20 μ m.
6. the manufacture method of perforated foil for collector as claimed in claim 1 or 2, is characterized in that, the mesh aperture of described ink mask pattern is less than 200 μ m, and porosity is greater than 20%.
7. the manufacture method of perforated foil for collector as claimed in claim 6, is characterized in that, the mesh on described ink mask pattern is uniformly distributed, and the mesh cycle is 300~500 μ m, and alternate angle is 30 °~60 °.
8. the manufacture method of perforated foil for collector as claimed in claim 1 or 2, it is characterized in that, described etching liquid comprises principal component, dispersant and defoamer, wherein, described metal forming is Copper Foil, and the principal component of the described etching liquid of corresponding described Copper Foil is ferric chloride solution, hydrogen peroxide-sulfuric acid solution, ammonium persulfate solution or acid chlorization copper solution; Or
Described metal forming is aluminium foil, and the principal component of the described etching liquid of corresponding described aluminium foil is phosphoric acid solution, salpeter solution or acetum.
9. the manufacture method of perforated foil for collector as claimed in claim 1 or 2, is characterized in that, described in remove the perforated foil that described ink adheres to the ink mask layer of a side surface and the ink mask pattern on opposite side surface comprise the steps:
Service quality percentage is that 3~8% sodium hydrate aqueous solution is processed and removed described ink mask layer and described ink mask pattern, or heats the perforated foil that described ink adheres to and make automatically to remove after described ink mask layer and the carbonization of described ink mask pattern.
10. the collector perforated foil that the use collector as described in claim 1~9 any one is made by the manufacture method of perforated foil.
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