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CN102092230B - Process for finely manufacturing resin for Peking opera masks as well as products thereof - Google Patents

Process for finely manufacturing resin for Peking opera masks as well as products thereof Download PDF

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Publication number
CN102092230B
CN102092230B CN 201010588929 CN201010588929A CN102092230B CN 102092230 B CN102092230 B CN 102092230B CN 201010588929 CN201010588929 CN 201010588929 CN 201010588929 A CN201010588929 A CN 201010588929A CN 102092230 B CN102092230 B CN 102092230B
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resin
parts
unit
facial makeup
type
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CN102092230A (en
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庄佑昆
庄煜
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Abstract

The invention discloses a process for finely manufacturing resin for Peking opera masks as well as products thereof, belonging to the technical field of fine craft production. The process disclosed by the invention is implemented through the following steps: (1) drawing a structure chart of a mask to be manufactured; (2) determining a required decomposed basic unit and a plurality of subsidiary units; (3) manufacturing a soft elastic latex mould for manufacturing each unit; (4) making up a prescription of the resin comprising the following compositions in parts by weight: 100 parts of unsaturated polyester resin, 1-2 parts of cyclohexanone peroxide and 1-4 parts of cobalt naphthenate; (5) coating the prepared resin on the inner cavity wall of the mould, and after the prepared resin is dried, stripping the dried resin so as to obtain each unit of the mask; and (6) carrying out colored drawing on each unit, then assembling the units so as to obtain the mask. The process and products thereof disclosed by the invention have the beneficial effects that the manufactured mask is delicate in appearance, smooth in surface, thin in wall, light in weight, and high in strength; the process can be used for manufacturing vimineous and small objects; the manufactured Peking opera masks are delicate, exquisite and glorious; and the process creates the conditions for efficiently manufacturing Peking opera masks in bulk.

Description

Meticulous manufacture craft of resin of type of facial makeup in Beijing opera and products thereof
Technical field
The invention belongs to the manufacture technology field of hand work product.
Background technology
Several thousand come out of the play on Beijing opera stage, unnumbered paint face role, and each role has the cover technique of painting of oneself, Here it is the said types of facial makeup in Beijing operas.The types of facial makeup in Beijing operas be it seems colourful, and are multifarious, and an own cover art of composition that is to say each have their own spectrum in fact.If from lines and layout, be broadly divided into whole face, griffith woodsorrel herb face, cross shop front, broken face, wry face, white powder face, eunuch's face and small flowery face's thumbnail.Though this each types of facial makeup in Beijing operas technique of painting is different, all be face position, the character trait from the people, with exaggerate, beautify, the gimmicks such as distortion, symbol reside and pass judgement on, minute good and evil, thus make the people very clear.
Have existed since ancient times in China for type of facial makeup in Beijing opera.But up to today of 21 century, type of facial makeup in Beijing opera handicraft on the market, be that commodity class or the technique of expression are all not ideal enough, it makes material and technique still follows ancient tradition basically, adopts that clay sculpture, potter's clay are fired, gypsum cast, woodcut, stone inscription and paper sticks with paste.Be subjected to material and process technology limit, personage's hairdo, headwear, artificial beard or whiskers worn by traditional opera actors and towel, cap, hat and jewelry etc. are all too simple, and Beijing opera personage who shows is exquisite not, and some distinctive Beijing opera figure images can't represent.
Summary of the invention
The objective of the invention is to overcome the shortcoming of prior art, meticulous manufacture craft of resin of type of facial makeup in Beijing opera and products thereof is provided, to promote commodity class and the artistic expression of type of facial makeup in Beijing opera.
The inventive method may further comprise the steps:
1, the structure chart of the type of facial makeup in Beijing opera of the work of drawing up is drawn in design.When design is drawn, should be loyal to the actual moulding of Beijing opera personage on the stage, determine first the style that the types of facial makeup in Beijing operas are made.If making is bust, just need to determine that its dress ornament comprises the shape of which position and barrier portion, draw in proportion again, assort various jewelrys as far as possible.
2, according to structure chart, determine base unit and a plurality of adjunct unit that the made types of facial makeup in Beijing operas need to resolve into.The adjunct unit of the types of facial makeup in Beijing operas after by colored drawing is assembled on the base unit and forms.
3, make the mould that is used for producing unit:
(1) with puddling or other can be used for making the mould tire material (as gypsum, wood, can be solid rubber cement etc.) make the mould tire of unit.Preferably make of puddling.When using puddling to make the mould tire, puddling is wanted pure and is not contained microlith, and preferably adds fiber in the puddling to prevent solid rear cracking.
(2) latex on mould tire appearance layered coated, last layer just is coated with lower one deck after doing, and the emulsion layer gross thickness of last gained is 2~8 millimeters.
(3) coated with resins outside emulsion layer, the coating gross thickness of resin is 1~3 millimeter, also sticks glass fabric in the coated with resins process, forms resin holder shell after doing.
(4) emulsion layer is stripped down from the mould tire together together with the holder shell, obtain soft elastic mould.
Technical scheme as further optimization, said latex is preferably the latex of special preparation, its prescription (weight quota) is: 1000 parts of natural emulsions, 25~35 parts in sulphur, 10~20 parts of antioxidant Ds, 5~15 parts of anti-aging agent RDs, 15~25 parts in zinc oxide, 5~15 parts of Vulcanization accelerator TMTDs, 5~15 parts of caseins, 1~3 part of KOH; Compound method is: add also stirring of casein first in natural emulsion, add KOH again and also stir, then add other components and stirring.Optimum formula (weight quota) is: 1000 parts of natural emulsions, 30 parts in sulphur, 15 parts of antioxidant Ds, 10 parts of anti-aging agent RDs, 10 parts in zinc oxide, 10 parts of Vulcanization accelerator TMTDs, 10 parts of caseins, 2 parts of KOH.The latex for preparing leaves in the container that can seal and can use for a long time.
4, the resin of unit is done in preparation, and its prescription (weight quota) is: 100 parts of unsaturated polyester resins, 1~2 part of cyclohexanone peroxide, 1~4 part of cobalt naphthenate; Compound method is: add cyclohexanone peroxide to unsaturated polyester resin first, add cobalt naphthenate again.Said unsaturated polyester resin is preferably the FL-885 unsaturated polyester resin.
5, make unit.The resin layered coated of preparation to the inner chamber wall of mould, just is coated with lower one deck after last layer is done, and the resin bed gross thickness of last gained is 1~3 millimeter.When making adjunct unit, the relevant position in the resin bed also presss from both sides iron wire.Be preferably in the process of coated with resins and also paste glass fabric.Can apply certain one deck resin, before this layer is not yet dried, stick layer of glass cloth, then be coated with lower one deck after doing.When making adjunct unit, iron wire on the folder when pasting glass fabric.Iron wire is for assembly and connection subsequently.After resin bed is solid, resin bed is stripped down from the dies cavity wall, obtain the unit that resin is made.
6, unit is carried out colored drawing, and each adjunct unit is assembled on the base unit by structure chart, make at last type of facial makeup in Beijing opera.The most handy acrylic paints of colored drawing, thus available water is washed gently when long-term placement surface falls dust is arranged.
Product of the present invention is the type of facial makeup in Beijing opera that makes as stated above.
The inventive method is made the type of facial makeup in Beijing opera except being used for, and also can be used for making other relief handicrafts.
Beneficial effect of the present invention:
The present invention has changed the traditional integral making pattern that China is handed down in the successive dynasties, adopt new mode, namely for Beijing opera personage's that will make the types of facial makeup in Beijing operas specific features, configuring condition according to personage's hairdo, headwear, artificial beard or whiskers worn by traditional opera actors, towel, cap, hat, helmet and other jewelrys, first the types of facial makeup in Beijing operas are carried out structural design, the types of facial makeup in Beijing operas are separated into each independently unit, adopt diverse method to carry out delicate execution.After each separate unit colored drawing is finished, be assembled into a complete high-grade type of facial makeup in Beijing opera.
The unit of type of facial makeup in Beijing opera of the present invention is made with unsaturated polyester resin, outer table skeleton is exquisite, smooth surface, the thin lightweight intensity of wall is high, elongated, small and exquisite object can be produced, thereby indispensable pheasant tail feather in Beijing opera character moulding, face board, Ci Ruye, perching knife head, partially flower, the small article such as ball partially can be produced.This reaches exquisite, skilful, the beautiful degree of the tinkling of pieces of jade to the type of facial makeup in Beijing opera that makes and has played decisive role.The unit that the present invention makes the types of facial makeup in Beijing operas does not use traditional die, but uses the soft elastic mould of latex.Die must have pattern draft could take out embryo spare, really can't make exquisite embryo spare and come; And soft elastic mould does not only need pattern draft, but also the in-profile of moulding is fallen in, thereby allows the unit of the types of facial makeup in Beijing operas can do very exquisitely.The present invention does not use conventional pigment, but uses acrylic paints to carry out colored drawing, and is not only bright in luster, and solid rear water insoluble, makes the types of facial makeup in Beijing operas not clap hands wet with perspiration and pinches and bump, and available water is washed gently when falling dust is arranged.Can make exquisite complete, colorful, brilliant type of facial makeup in Beijing opera with the inventive method.The inventive method is also efficiently made the condition created for the batch of type of facial makeup in Beijing opera.
Description of drawings:
Fig. 1 is the structure chart of the Jiang Wei types of facial makeup in Beijing operas among the embodiment 1, and wherein (a) is main looking, and (b) analyses and observe for A-A.
Fig. 2 is a kind of colored bobbles adjunct unit front view among the embodiment 4.
Fig. 3 is the another kind of colored bobbles adjunct unit front view among the embodiment 4.
Fig. 4 is the Ci Ruye adjunct unit view among the embodiment 4, and wherein (a) is main looking, and (b) looks for a left side.
Fig. 5 is a pair of disjunctor pearly-lustre ball adjunct unit front view among the embodiment 4.
Fig. 6 is another the colored bobbles adjunct unit front view among the embodiment 4.
Fig. 7 is the monomer pearly-lustre ball adjunct unit front view among the embodiment 4.
Fig. 8 is the binary pearly-lustre ball adjunct unit front view among the embodiment 4.
Fig. 9 is the perching knife head adjunct unit view among the embodiment 4, and wherein (a) is main looking, and (b) looks for a left side.
Figure 10 to Figure 13 is several not in specie face board adjunct unit views among the embodiment 4, and wherein (a) is main looking, and (b) looks for a left side.
Figure 14 is a pair of pheasant tail feather adjunct unit front view among the embodiment 4.
Figure 15 is two peach whisker artificial beard or whiskers worn by traditional opera actors adjunct unit views among the embodiment 4, and wherein (a) is main looking, (b) for overlooking.
Figure 16 is a pair of two hair worn in a bun or coil adjunct unit views of sending out among the embodiment 4, and wherein (a) is main looking, (b) for overlooking.
Figure 17 is the flat handle colour bobbles adjunct unit view of being with among the embodiment 4, and wherein (a) is main looking, and (b) looks for a left side.
Figure 18 is a kind of helmet decoration adjunct unit view among the embodiment 4, and wherein (a) is main looking, and (b) looks for a left side.
Figure 19 is a pair of temples adjunct unit front view that flies among the embodiment 4.
Figure 20 is a kind of skullcap jewelry adjunct unit view among the embodiment 4, and wherein (a) is main looking, and (b) looks for a left side.
Figure 21 is with the beading gadget adjunct unit front view of knitting wool on the helmet among the embodiment 4.
The specific embodiment
Embodiment 1: make the types of facial makeup in Beijing operas of Beijing opera personage Jiang Wei, carry out according to the following steps:
1, the structure chart of the Jiang Wei types of facial makeup in Beijing operas is drawn in design.The structure chart of the Jiang Wei types of facial makeup in Beijing operas is seen Fig. 1 and Fig. 2.
2, according to structure chart, a base unit 11 and a plurality of adjunct unit that when making the types of facial makeup in Beijing operas, will resolve into have been determined.Base unit 11 has comprised personage's facial surface modeling, artificial beard or whiskers worn by traditional opera actors moulding and the handsome helmet moulding of part of Clothing and Modeling, full whisker.1 is the colored bobbles adjunct unit of the flat handle of handsome helmet top band among the figure, and 2,3,5 is respectively the colored bobbles adjunct unit of several different sizes on the handsome helmet, the 4th, and face board adjunct unit.The 6th, when the types of facial makeup in Beijing operas use separately, be used for hanging the metal button member that the types of facial makeup in Beijing operas are used in the inner chamber of types of facial makeup in Beijing operas both sides.Metal button member 6 usefulness resins and base unit 11 stick together.The 7th, lightweight filler can add with small piece of foam and insert after water, land plaster and 107 glue mix, and also can fill with other light materials, to reach the purpose of weight reduction and enhancing rigidity.The 8th, the gripper shoe the when types of facial makeup in Beijing operas are put separately can be released the support types of facial makeup in Beijing operas by hinge, then regains in the groove of types of facial makeup in Beijing operas inner chamber when the types of facial makeup in Beijing operas hang.There is easy self-locking device the lower end of gripper shoe 8, does not note when preventing from putting colliding and topple in the Support Position when emitting with lock support plate 8.The 9th, binary pearly-lustre ball adjunct unit, the 10th, monomer pearly-lustre ball adjunct unit.
3, make the production mould of unit:
(1) latex of mould is made in preparation.Prescription (weight quota) is: 1000 parts of natural emulsions, 30 parts in sulphur, 15 parts of antioxidant Ds, 10 parts of anti-aging agent RDs, 20 parts in zinc oxide, 10 parts of Vulcanization accelerator TMTDs, 10 parts of caseins, 2 parts of KOH; Compound method is: add also stirring of casein first in natural emulsion, add KOH again and also stir, then add other components and stirring.
(2) make the mould tire of unit of puddling.The pure microlith that do not contain of puddling adds flaxen fiber to prevent solid rear cracking in puddling.Put a thin paper at smooth plank when making the mould tire, the mould tire is made on the paper, so that solid take off easily afterwards.Also to consider " shrink " factor during making, be of the required size with assurance.
(3) bottom of the mould tire after solid is sand flat, bottom appearance varnish coating is on the smooth plank with mould tire conglutinate moderate dimensions.In the about half centimetre periphery of distance mould tire periphery, build one width and highly about one centimetre shelves limit with puddling or other materials along periphery, for the coating latex is prepared.Available gypsum water transfer mends if ftracture in the shelves limit.Then the latex for preparing at mould tire appearance layered coated, last layer just is coated with lower one deck after doing.Gutter down on the shelves limit can to collect with interior unnecessary latex and re-use.In order to make latex solid soon, available hair dryer dries up after having applied one deck.Different according to mould tire size and its position, the emulsion layer gross thickness of gained is 3~8 millimeters at last.
(4) although latex mould ductility and elasticity are fine, whole soft.For the ease of using the latex mould, need to be emulsion layer outside coated with resins, different according to concrete position, the coating gross thickness of resin is 1~3 millimeter, also sticks glass fabric in the process of coated with resins, formation resin holder shell after doing.
(5) emulsion layer is stripped down from the mould tire together together with the holder shell, obtain soft elastic mould.
4, the resin of unit is done in preparation.Prescription (weight quota) is: 100 parts of FL-885 unsaturated polyester resins, 2 parts of cyclohexanone peroxides, 3 parts of cobalt naphthenates; Compound method is: add cyclohexanone peroxide to unsaturated polyester resin first, add cobalt naphthenate again.
5, make unit.The resin-coating of preparation to the inner chamber wall of mould, is applied 3 layers altogether, just be coated with lower one deck after last layer is done.Size according to mould is different with the position, and the resin bed gross thickness of last gained is 1~3 millimeter.Stick layer of glass cloth when not yet dried having applied the second layer, then be coated with the 3rd layer after doing.The 3rd layer as back-up coat.When making each adjunct unit, all when pasting glass fabric, be added with iron wire in the relevant position.
Pack into after making according to types of facial makeup in Beijing operas picture frame or use is separately processed the inner chamber of gained base unit again.If pack picture frame into, the inner chamber of base unit filling with light material not then, but will be when assigned position be stained with the dress picture frame with resin for the wood particle of screw-driving.The bonding of wood particle will be used a simple instrument: one little laminate or batten.Wood particle selects a more smooth face and batten or laminate to fit, the cardboard of therebetween 1~2 millimeters thick, with tingle they are pegged slightly, batten or laminate are placed upside down in the bottom surface of base unit, cement with the inner chamber of resin with wood particle and base unit, solid rear batten or laminate are taken off gets final product.If the types of facial makeup in Beijing operas will use separately, then be stained with for the metal button member that hangs tether and the standing part of gripper shoe with resin in the relevant position of base unit inner chamber, behind the space that stays tether space and gripper shoe contraction return, remainder foamed plastics fragment is filled, specific practice is first the foamed plastics fragment to be added water, land plaster and 107 glue, inserts after the mixing.
6, unit is carried out colored drawing with acrylic paints.
7, behind the colored drawing, each adjunct unit is assembled on the base unit by structure chart.To get out in the relevant position of base unit the aperture than the iron wire slightly larger in diameter on the attached unit during assembling, the iron wire on the adjunct unit be coated behind the resin inserted in the corresponding aperture.Several iron wires on the larger adjunct unit can wring mutually.After adjunct unit is loaded onto, before the resin on the iron wire is solid, can the position of each adjunct unit slightly be adjusted, make the position of relevant all parts (being adjunct unit) just right.During adjustment, in order to make some little adjunct units very desirable position is arranged, can hold in the palm lining with objects such as the scraps of paper, spitballs.After the resin on the iron wire was solid, all parts just can be locked on the ideal position like this.
Embodiment 2: the latex formula (weight quota) of special preparation is: 1000 parts of natural emulsions, 35 parts in sulphur, 12 parts of antioxidant Ds, 15 parts of anti-aging agent RDs, 12 parts in zinc oxide, 15 parts of Vulcanization accelerator TMTDs, 8 parts of caseins, 3 parts of KOH.The prescription (weight quota) of doing the resin of unit is: 100 parts of FL-885 unsaturated polyester resins, 1 part of cyclohexanone peroxide, 2 parts of cobalt naphthenates.
Embodiment 3: the latex formula (weight quota) of special preparation is: 1000 parts of natural emulsions, 25 parts in sulphur, 20 parts of antioxidant Ds, 8 parts of anti-aging agent RDs, 22 parts in zinc oxide, 6 parts of Vulcanization accelerator TMTDs, 15 parts of caseins, 1 part of KOH.The prescription (weight quota) of doing the resin of unit is: 100 parts of unsaturated polyester resins, 3 parts of cyclohexanone peroxides, 4 parts of cobalt naphthenates.
Embodiment 4: see Fig. 2 to Figure 21.All be latex formula and the resin formula with embodiment 2 among the figure, the many general adjunct unit of making by the inventive method.These general adjunct units can be used for making different Beijing opera personages' the types of facial makeup in Beijing operas.
Above embodiment is only for the invention will be further described, and scope of the present invention is not subjected to the limitation of illustrated embodiment.

Claims (10)

1. the meticulous manufacture craft of the resin of a type of facial makeup in Beijing opera is characterized in that may further comprise the steps:
(1) structure chart of the type of facial makeup in Beijing opera of the work of drawing up is drawn in design;
(2) according to structure chart, determine base unit and a plurality of adjunct unit that the made types of facial makeup in Beijing operas need to resolve into;
(3) make the mould that is used for producing unit:
(a) material that can be used for making the mould tire with puddling or other is made the mould tire of unit;
(b) latex on mould tire appearance layered coated, the emulsion layer gross thickness of last gained is 2~8 millimeters;
(c) coated with resins outside emulsion layer, the coating gross thickness of resin is 1 ~ 3 millimeter, also sticks glass fabric in the coated with resins process, forms resin holder shell after doing;
(d) emulsion layer is stripped down from the mould tire together together with the holder shell, obtain soft elastic mould;
(4), preparation does the resin of unit, its prescription weight share is: 100 parts of unsaturated polyester resins, 1~2 part of cyclohexanone peroxide, 1~4 part of cobalt naphthenate; Compound method is: add cyclohexanone peroxide to unsaturated polyester resin first, add cobalt naphthenate again;
(5), with the resin layered coated of preparation to the inner chamber wall of mould, just be coated with lower one deck after last layer is done, the resin bed gross thickness of last gained is 1~3 millimeter, when making adjunct unit, the relevant position in the resin bed also presss from both sides iron wire; After resin bed is solid, resin bed is stripped down from the dies cavity wall, obtain the unit that resin is made;
(6), unit is carried out colored drawing, and each adjunct unit is assembled on the base unit by structure chart, makes at last type of facial makeup in Beijing opera.
2. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 1 is characterized in that: make the mould tire of unit with puddling, add fiber in the puddling to prevent solid rear cracking.
3. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 1, it is characterized in that: the prescription weight share of said latex is: 1000 parts of natural emulsions, 25~35 parts in sulphur, 10~20 parts of antioxidant Ds, 5~15 parts of anti-aging agent RDs, 15~25 parts in zinc oxide, 5~15 parts of Vulcanization accelerator TMTDs, 5~15 parts of caseins, 1~3 part of KOH; Compound method is: add also stirring of casein first in natural emulsion, add KOH again and also stir, then add other components and stirring.
4. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 3, it is characterized in that: the latex formula weight share is: 1000 parts of natural emulsions, 30 parts in sulphur, 15 parts of antioxidant Ds, 10 parts of anti-aging agent RDs, 10 parts in zinc oxide, 10 parts of Vulcanization accelerator TMTDs, 10 parts of caseins, 2 parts of KOH.
5. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 1, it is characterized in that: said unsaturated polyester resin is the FL-885 unsaturated polyester resin.
6. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 1 is characterized in that: when the resin layered coated of preparation is to the inner chamber wall of mould, also paste glass fabric in the process of coated with resins.
7. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 6 is characterized in that: applying certain one deck resin, stick layer of glass cloth before this layer is not yet dried, then be coated with lower one deck after doing.
8. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 1, it is characterized in that: colored drawing uses acrylic paints.
9. the meticulous manufacture craft of the resin of type of facial makeup in Beijing opera as claimed in claim 1, it is characterized in that: get out the aperture than the iron wire slightly larger in diameter on the attached unit during assembling in the relevant position of base unit, insert in the corresponding aperture after the iron wire on the adjunct unit is coated resin.
10. the type of facial makeup in Beijing opera of making by the meticulous manufacture craft of the resin of the said a kind of type of facial makeup in Beijing opera of claim 1.
CN 201010588929 2010-12-15 2010-12-15 Process for finely manufacturing resin for Peking opera masks as well as products thereof Expired - Fee Related CN102092230B (en)

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Application Number Priority Date Filing Date Title
CN 201010588929 CN102092230B (en) 2010-12-15 2010-12-15 Process for finely manufacturing resin for Peking opera masks as well as products thereof

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CN102092230B true CN102092230B (en) 2013-01-02

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CN110949046B (en) * 2019-11-05 2021-06-08 清华大学 Sculpture making method and sculpture product

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2322804Y (en) * 1997-12-19 1999-06-09 张子英 Vertical artistic types of facial makeup in operas
CN1736735A (en) * 2005-09-09 2006-02-22 孙福泉 Technique for making metal traditional opera facial mask
CN2813336Y (en) * 2004-08-06 2006-09-06 张靖 Transparent body with internal types of facial makeup in operas and producing equipment thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7993722B2 (en) * 2007-03-08 2011-08-09 Glow-Mark Technologies, Llc Substrate such as paving brick with non-powered photoluminescent portion

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2322804Y (en) * 1997-12-19 1999-06-09 张子英 Vertical artistic types of facial makeup in operas
CN2813336Y (en) * 2004-08-06 2006-09-06 张靖 Transparent body with internal types of facial makeup in operas and producing equipment thereof
CN1736735A (en) * 2005-09-09 2006-02-22 孙福泉 Technique for making metal traditional opera facial mask

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