CN102074349A - Automatic winding machine - Google Patents
Automatic winding machine Download PDFInfo
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- CN102074349A CN102074349A CN 201010577465 CN201010577465A CN102074349A CN 102074349 A CN102074349 A CN 102074349A CN 201010577465 CN201010577465 CN 201010577465 CN 201010577465 A CN201010577465 A CN 201010577465A CN 102074349 A CN102074349 A CN 102074349A
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Abstract
The invention relates to an automatic winding machine. The automatic winding machine comprises a stand, and a flat cable mechanism, a fixing mechanism, a winding mechanism, a shifting mechanism and a programmable logic control (PLC) automatic control system which are arranged on the stand, wherein the flat cable mechanism comprises a bracket, a guide rod which is arranged on the bracket and a correction sensor roller which is arranged on the guide rod; the fixing mechanism comprises a fixed main shaft and a mounting and fixing block which is arranged on the fixed main shaft; the shifting mechanism comprises a shifting motor and a correction sensor roller shaft shifting piece which is connected with the shifting motor and into which a copper wire is inserted; both a winding motor and the shifting motor are electrically connected with the PLC automatic control system; the shifting mechanism is provided with a correction sensor which is connected with the PLC automatic control system; and under the coordination of the PLC automatic control system, the rotation speed of the winding motor and the shifting motor can be adjusted, the accumulative difference which is generated by a flat cable and a wound wire during multi-turn multi-layer winding can be randomly corrected, the flat cable is precise and attractive, and the working efficiency is improved.
Description
Technical field
The present invention relates to a kind of coil-winding machinery, particularly a kind of coiling automobile electromagnetic valve, automatic coil winding machine of solenoids such as electric motor of automobile of being used for.
Background technology
Along with the fast development of the science and technology and the market demand, the automobile electromagnetic valve, the application of solenoids such as electric motor of automobile is more and more widely.Big producing country as solenoid, the production automation degree of the present coiling of China is lower, and domestic existing solenoid spooling equipment is the semi-automatic artificial operation mostly, causes operating efficiency lower, the fraction defective of product is higher, and production cost is also higher.In addition, winding displacement is easy to generate accumulated deficiency with coiling in the multiturn sandwich wound, and it is inhomogeneous to cause winding the line.
Therefore need the various technical problems that a kind of automatic coil winding machine of exploitation improves present technique for coiling badly, raise the efficiency, reduce fraction defective and bad item.
Summary of the invention
The technical problem to be solved in the present invention provides attractive in appearance, the high efficiency of a kind of winding displacement precision, the automatic coil winding machine that the product fraction defective is low.The present invention is achieved through the following technical solutions:
A kind of automatic coil winding machine of the present invention comprises support and the wire-arranging mechanism, fixed mechanism, winding mechanism, shift mechanism and the PLC automatic control system that are arranged on the support; Described wire-arranging mechanism comprises support, and is arranged on the guide rod on the support, and is arranged on the correction inductor roller on the guide rod; Described fixed mechanism comprises fixed main shaft, and is arranged on the piece that installs and fixes on the fixed main shaft; Described winding mechanism comprises coiling electric motor, described coiling electric motor with install and fix piece and be connected; Described shift mechanism comprises the displacement motor, reaches and displacement motor correction inductor roller shaft that link to each other, that be interspersed with copper cash displacement member; Described PLC self-control system comprises PLC control and man-machine interface two parts automatically; Described coiling electric motor and displacement motor all are electrically connected with the PLC automatic control system; Described shift mechanism is provided with the correction inductor that links to each other with the PLC automatic control system.
As preferably, described support is provided with copper cash, and described copper cash passes correction inductor roller.
As preferably, described correction inductor is arranged on the correction inductor roller shaft displacement member.
As preferably, described wire-arranging mechanism also comprises the pressure bus cable device, and is used to depress the following air cylinder of forcing bus cable device.
A kind of automatic coil winding machine of the present invention, because described shift mechanism is provided with the correction inductor that links to each other with the PLC automatic control system, the position of correction inductor induction winding displacement, real-time detection practical winding displacement position and preset the deviation of reference position, under the cooperation by the PLC automatic control system, can realize adjusting the displacement rotating speed of motor, thereby realize the speed of control coiling and the swing speed of shift mechanism, can correct winding displacement and the accumulated deficiency that winds the line and in the multiturn sandwich wound, produce at any time, thereby finish as the automobile electromagnetic valve, the permutation of solenoids such as electric motor of automobile is close around coiling, breaks away from such coil and relies on the poor efficiency destabilizing factor that artificial winding displacement is produced.Therefore the winding displacement precision is attractive in appearance, has increased substantially operating efficiency, and product percent of pass also has very big lifting, also greatly reduces fraction defective, has reduced the generation of bad item; Need not participate in by staff in the whole production winding process, significantly reduce direct labor's labour intensity, guaranteed the magnetic core steady quality of producing simultaneously.With PLC and man-machine interface is the control core system, makes control circuit simple, operates simple and easyly, and stable performance only needs simple training, can be on top of.
Description of drawings
In order to be easy to explanation, the utility model is done to describe in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the stereogram of automatic coil winding machine of the present invention.
Embodiment
A kind of automatic coil winding machine of the present invention as shown in Figure 1, comprises support 1 and the wire-arranging mechanism 2, fixed mechanism 3, winding mechanism 4, shift mechanism 5 and the PLC automatic control system that are arranged on the support 1; Described wire-arranging mechanism 2 comprises support 20, and is arranged on the guide rod 21 on the support 20, and is arranged on the correction inductor roller 22 on the guide rod 21; Described fixed mechanism 3 comprises fixed main shaft 30, and is arranged on and installs and fixes piece 31 on the fixed main shaft 30; Described winding mechanism 4 comprises coiling electric motor 40, described coiling electric motor 40 with install and fix piece 31 and be connected; Described shift mechanism 5 comprises displacement motor (not shown), reaches and displacement motor correction inductor roller shaft that link to each other, that be interspersed with copper cash displacement member 50; Described PLC automatic control system comprises PLC control and man-machine interface 6 two parts automatically; Described coiling electric motor 40 and displacement motor all are electrically connected with the PLC automatic control system; Described shift mechanism 5 is provided with the correction inductor 7 that links to each other with the PLC automatic control system.Described correction inductor 7 is arranged on the correction inductor roller shaft displacement member 50.Wherein, described wire-arranging mechanism 2 also comprises forces bus cable device 23, and be used to depress the following air cylinder 24 of forcing bus cable device 23, following air cylinder 24 forces to have arranged ground floor formation residue coiling track forcing bus cable device 23 to be depressed, air cylinder 24 is forcing bus cable device 23 to be upspring down behind intact ground floor, and the coiling beginning is finished whole coiling under the effect of correction inductor 7.
Wherein, described support 20 is provided with copper cash 8, and described copper cash 8 passes correction inductor roller 22, arrives winding mechanism 4 through correction inductor 7 again.Described motor is a brushless electric machine, environmental protection and energy saving; Described PLC automatic control system adopts the screen displaying input, and data setting is easier, the permanent preservation data of shutting down, and stable performance is superior.The specific function design, the servomotor winding displacement is adjusted automatically, not influenced by fabric width and line footpath deflection; The winding displacement precision is attractive in appearance, and electromagnetic property is more excellent, and leakage field is little, and it is low to generate heat, and saves more obvious.
A kind of automatic coil winding machine of the present invention, because described shift mechanism is provided with the correction inductor that links to each other with the PLC automatic control system, the position of correction inductor induction winding displacement, real-time detection practical winding displacement position and preset the deviation of reference position, under the cooperation by the PLC automatic control system, can realize adjusting the displacement rotating speed of motor, thus the speed and the swing speed of shift mechanism, the row of correction at any time that realize the control coiling
Line and the accumulated deficiency that winds the line and in the multiturn sandwich wound, produce, thus finish as the automobile electromagnetic valve, and the permutation of solenoids such as electric motor of automobile is close around coiling, breaks away from such coil and relies on the poor efficiency destabilizing factor that artificial winding displacement is produced.Therefore the winding displacement precision is attractive in appearance, has increased substantially operating efficiency, and product percent of pass also has very big lifting, also greatly reduces fraction defective, has reduced the generation of bad item; Need not participate in by staff in the whole production winding process, significantly reduce direct labor's labour intensity, guaranteed the magnetic core steady quality of producing simultaneously.With PLC and man-machine interface is the control core system, makes control circuit simple, operates simple and easyly, and stable performance only needs simple training, can be on top of.
The foregoing description, just example of the present invention is not to be used for limiting interest field of the present invention, and is all according to equivalence variation and modification that the present invention did, all should be included in the patent claimed range of the present invention.
Claims (4)
1. an automatic coil winding machine is characterized in that: comprise support and the wire-arranging mechanism, fixed mechanism, winding mechanism, shift mechanism and the PLC automatic control system that are arranged on the support; Described wire-arranging mechanism comprises support, and is arranged on the guide rod on the support, and is arranged on the correction inductor roller on the guide rod; Described fixed mechanism comprises fixed main shaft, and is arranged on the piece that installs and fixes on the fixed main shaft; Described winding mechanism comprises coiling electric motor, described coiling electric motor with install and fix piece and be connected; Described shift mechanism comprises the displacement motor, reaches and displacement motor correction inductor roller shaft that link to each other, that be interspersed with copper cash displacement member; Described PLC automatic control system comprises PLC control and man-machine interface two parts automatically; Described coiling electric motor, displacement motor all are electrically connected with the PLC automatic control system; It is characterized in that: described shift mechanism is provided with the correction inductor that links to each other with the PLC automatic control system.
2. a kind of automatic coil winding machine according to claim 1 is characterized in that: described support is provided with copper cash, and described copper cash passes correction inductor roller shaft displacement member.
3. a kind of automatic coil winding machine according to claim 1 is characterized in that: described correction inductor is arranged on the correction inductor roller shaft displacement member.
4. a kind of automatic coil winding machine according to claim 1 is characterized in that: described wire-arranging mechanism also comprises the pressure bus cable device, forms the coiling main track, withdraws from winding displacement automatically after finishing track, and is used to depress the following air cylinder of forcing bus cable device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010577465 CN102074349A (en) | 2010-12-08 | 2010-12-08 | Automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010577465 CN102074349A (en) | 2010-12-08 | 2010-12-08 | Automatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102074349A true CN102074349A (en) | 2011-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010577465 Pending CN102074349A (en) | 2010-12-08 | 2010-12-08 | Automatic winding machine |
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| CN (1) | CN102074349A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102364837A (en) * | 2011-06-30 | 2012-02-29 | 无锡星诺电气有限公司 | Fully-automatic stator coil winding machine |
| CN103606454A (en) * | 2013-12-01 | 2014-02-26 | 浙江大学 | Automatic coil winding machine for single-layer flat coil |
| CN104743409A (en) * | 2015-02-07 | 2015-07-01 | 邹中霞 | Silk thread fiber reconditioner |
| CN105405647A (en) * | 2015-12-10 | 2016-03-16 | 合肥市菲力克斯电子科技有限公司 | Wire-storage apparatus for transformer production and processing equipment |
| CN105403600A (en) * | 2015-11-10 | 2016-03-16 | 江苏省无线电科学研究所有限公司 | Automatic ion bridge wire winding machine |
| CN106026562A (en) * | 2016-06-13 | 2016-10-12 | 陈怀海 | Winding technology of automobile generator rotor coil |
| CN106062908A (en) * | 2014-03-04 | 2016-10-26 | 日特机械工程株式会社 | Wire winding apparatus and wire winding method |
| CN106081725A (en) * | 2016-08-23 | 2016-11-09 | 苏州华冲精密机械有限公司 | Fully automatic wire winding machine |
| CN107068386A (en) * | 2017-06-12 | 2017-08-18 | 乐清柳航汽配有限公司 | A kind of numerical-control full-automatic voltage transformer winding machine |
| CN111488004A (en) * | 2020-04-08 | 2020-08-04 | 苏州格远电气有限公司 | Control method for two-axis coupling motion |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5240194A (en) * | 1989-12-20 | 1993-08-31 | Prosys S.A. Z.A.E. Findrol | Apparatus for controlling the tension of a wire fed to a winding machine |
| CN2161976Y (en) * | 1992-05-19 | 1994-04-13 | 地质矿产部重庆地质仪器厂 | Multiple spindle winding machine |
| US20030106956A1 (en) * | 2001-12-10 | 2003-06-12 | Moga Viorel N. | System and method for winding an ignition coil |
| CN201508770U (en) * | 2009-04-16 | 2010-06-16 | 蒋元华 | Automatic deviation rectifying device for foil winding machine |
-
2010
- 2010-12-08 CN CN 201010577465 patent/CN102074349A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5240194A (en) * | 1989-12-20 | 1993-08-31 | Prosys S.A. Z.A.E. Findrol | Apparatus for controlling the tension of a wire fed to a winding machine |
| CN2161976Y (en) * | 1992-05-19 | 1994-04-13 | 地质矿产部重庆地质仪器厂 | Multiple spindle winding machine |
| US20030106956A1 (en) * | 2001-12-10 | 2003-06-12 | Moga Viorel N. | System and method for winding an ignition coil |
| CN201508770U (en) * | 2009-04-16 | 2010-06-16 | 蒋元华 | Automatic deviation rectifying device for foil winding machine |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102364837A (en) * | 2011-06-30 | 2012-02-29 | 无锡星诺电气有限公司 | Fully-automatic stator coil winding machine |
| CN102364837B (en) * | 2011-06-30 | 2015-08-26 | 无锡星诺电气有限公司 | Full automatic stator coil winding machine |
| CN103606454A (en) * | 2013-12-01 | 2014-02-26 | 浙江大学 | Automatic coil winding machine for single-layer flat coil |
| CN106062908A (en) * | 2014-03-04 | 2016-10-26 | 日特机械工程株式会社 | Wire winding apparatus and wire winding method |
| CN104743409A (en) * | 2015-02-07 | 2015-07-01 | 邹中霞 | Silk thread fiber reconditioner |
| CN105403600A (en) * | 2015-11-10 | 2016-03-16 | 江苏省无线电科学研究所有限公司 | Automatic ion bridge wire winding machine |
| CN105405647A (en) * | 2015-12-10 | 2016-03-16 | 合肥市菲力克斯电子科技有限公司 | Wire-storage apparatus for transformer production and processing equipment |
| CN106026562A (en) * | 2016-06-13 | 2016-10-12 | 陈怀海 | Winding technology of automobile generator rotor coil |
| CN106026562B (en) * | 2016-06-13 | 2018-07-24 | 东莞市纵横机电科技有限公司 | A kind of automobile generator rotor coil winding process |
| CN106081725A (en) * | 2016-08-23 | 2016-11-09 | 苏州华冲精密机械有限公司 | Fully automatic wire winding machine |
| CN107068386A (en) * | 2017-06-12 | 2017-08-18 | 乐清柳航汽配有限公司 | A kind of numerical-control full-automatic voltage transformer winding machine |
| CN111488004A (en) * | 2020-04-08 | 2020-08-04 | 苏州格远电气有限公司 | Control method for two-axis coupling motion |
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Application publication date: 20110525 |