CN102059460A - Adhesive jointing and electric arc spot welding combined connection method for metals - Google Patents
Adhesive jointing and electric arc spot welding combined connection method for metals Download PDFInfo
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- CN102059460A CN102059460A CN 201010585476 CN201010585476A CN102059460A CN 102059460 A CN102059460 A CN 102059460A CN 201010585476 CN201010585476 CN 201010585476 CN 201010585476 A CN201010585476 A CN 201010585476A CN 102059460 A CN102059460 A CN 102059460A
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- Prior art keywords
- welding
- arc
- joint
- overlap
- spot welding
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- 238000003466 welding Methods 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000853 adhesive Substances 0.000 title claims abstract description 11
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 10
- 238000010891 electric arc Methods 0.000 title claims description 10
- 229910052751 metal Inorganic materials 0.000 title abstract description 26
- 239000002184 metal Substances 0.000 title abstract description 26
- 150000002739 metals Chemical class 0.000 title abstract 4
- 239000000463 material Substances 0.000 claims abstract description 37
- 229910000765 intermetallic Inorganic materials 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 3
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000003292 glue Substances 0.000 abstract description 5
- 239000000945 filler Substances 0.000 abstract description 2
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 239000012790 adhesive layer Substances 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 abstract 1
- 238000010008 shearing Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 8
- 229910000679 solder Inorganic materials 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 238000009864 tensile test Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000000280 densification Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
The invention belongs to the technical field of material engineering and relates to a connection technique for metals, in particular to a welding and adhesive jointing combined connection technique for metals, which comprises: applying adhesive for structural curing on the joint surfaces of materials to be welded; jointing the materials; and welding. The technique is characterized in that: an adhesive layer which is 0.02 to 1 millimeter thick is uniformly applied between the jointing surfaces of the materials to be connected; after joining, through holes with an aperture of 3 to 10 millimeters are formed on a jointed part at 15 to 50 millimeter intervals along a joint, and performing double-sided filler wire spot welding at the holed part with an arc weld; and heating the jointed parts between which a glue layer is applied to 50 to 500 DEG C before welding and after welding, and keeping the temperature for 10 to 180 minutes. The method can increase the strengths of the welded spots, avoid surface collapse caused by other adhesive bonding, improve the bearing load, fatigue strength and shearing performance of difficult-to-weld welded structure made of one kind of metal and different kinds of metals, and meet actual engineering needs.
Description
Technical field
The invention belongs to field of material engineering technology, relate to the interconnection technique between the metal, particularly the interconnection technique that welding combines with splicing between the metal.
Background technology
The extensive use of new material be unable to do without advanced interconnection technique and carries out technical support and guarantee.Because the exploitation and the application of new material, connect inevitable between the dissimilar metal of heterogeneity, performance, but for difficult wlding material, adopt traditional handicraft to be difficult to realize good connection, the for example melting welding between magnesium/aluminium, secondly, properties of its welded joints is difficult to reach requirement of actual application, has limited the practical application of material.
Arc welding is the welding method of industrial extensive use, but for the welding between the dissimilar metal, because of being easy to generate intermetallic compound, is difficult to the effect that reaches good.Splicing is as a kind of interconnection technique, have fatigue behaviour good, advantage such as big failure load can be provided, in the bridging arrangement spare in fields such as Aero-Space, traffic, be widely used, but its stripping performance is poor, heat resistance difference and drawbacks limit such as easily aging its extensive application.For this reason, people adopt the glue welding technology, i.e. welding combines with splicing, improve the performance of joint, as the resistance spot-weld bonding, high energy beam glueds joint weldering, these two kinds of process using are directly carried out resistance spot welding or high energy beam welding to the welding position before or after adhesive curing, but these two kinds of welding methods all can not be filled welding material by butt welded seam/solder joint, there is welding defective such as subside, and to the requirement on machining accuracy height, the practical operation complexity, both sides are welded mother metal and are melted the formation weld seam simultaneously during these two kinds of technology welding simultaneously, when dissimilar metal connects, form intermetallic compound between the sheet material, affect the mechanical properties.
Summary of the invention
The purpose of this invention is to provide the technology that a kind of splicing and arc welding combine, can realize that effective overlap joint of welding-resistant metal, dissimilar metal connects, property of welded joint is significantly improved.
Technical scheme of the present invention is, a kind of intermetallic glueds joint the method for attachment that adds electric arc silk filling spot welding, earlier the faying surface of material to be connected is coated the consolidated structures adhesive, overlap, weld again, it is characterized in that, evenly scribble the glue-line that gross thickness is 0.02~1mm between the faying surface of material to be connected, the overlap joint back directly is the through hole of 3~10mm every 15~50mm apart from perforate at overlap along the seam direction, splits the place, hole with arc welding again and carries out two-sided silk filling spot-welded on; Before welding or welding back the overlap that the centre scribbles glue-line is heated to 50~500 ℃, and be incubated 10~180 minutes glue-line be cured.
Overlap is generally edge of materials, and lap width can be 15~40mm, can open an exhausting hole every 15~50mm distance along the seam direction behind the overlap joint, carries out two-sided silk filling spot-welded on again; When overlap at other positions, the length and width direction of material is the seam direction, when lap width was bigger, the 15~50mm distance of can being separated by was opened the above through hole of two rows and is welded.
The present invention splits bore portion with electric arc and carries out two-sided silk filling spot welding, the welding wire of fusing is inner mother metal with the fusing formation solder joint that is fused in the hole, thereby connect by the weldering metal, can realize between the metal of the same race or dissimilar metal, connection as magnesium alloy, aluminium alloy, titanium alloy, iron and steel etc. between the of the same race or dissimilar metal obtains the high-performance jointing.Can fill the welding wire identical or different during welding with mother metal.By filling welding material, the surface that can avoid the welding of resistance spot welding or high energy beam to be produced subsides, and when dissimilar metal welded, this method made the position of intermetallic deposits yields, transfer to sheet material inside by the stress raiser between the sheet material, therefore can effectively increase Joint Strength.And the method that spot welding combines with splicing can further improve the stability of joint, the reinforcing joint performance, and can the homogeneous state of stress, increase fatigue strength, reduce extent of corrosion, sealed test piece.
Welding heat source can adopt gas metal-arc welding thermal source, gas tungstun arc welding thermal source or plasma arc welding (PAW) thermal source.When adopting the gas metal-arc welding thermal source, welding condition can be arc current 20~300A, distance 2~20mm between nozzle and the workpiece, shield gas flow rate 5~20L/min, wire feed rate 3~12m/min; When adopting the gas tungstun arc welding thermal source, welding condition can be arc current 20~200A, arc length 1~5mm, shield gas flow rate 5~20L/min, wire feed rate 1~6m/min; When adopting the plasma arc welding (PAW) thermal source, welding condition can be arc current 40~500A, distance 3~15mm between nozzle and the workpiece; gas flow of ions amount 0.5~5L/min; electrode neck-in 2~6mm, shield gas flow rate 5~20L/min, wire feed rate 2~10m/min.
Can be coated with general consolidated structures adhesive between the two-layer material overlap to be welded, as epoxy resin, phenolic resins, Lauxite, furane resins, melamine-adhesives such as formaldehyde tree.
The present invention makes bearing load, fatigue strength, cutting performance, the stripping performance of welding structural element that raising by a relatively large margin all be arranged, thereby solve the connectivity problem of difficult weldering metal of the same race and dissimilar metal, reduce spillage of material, improve stock utilization, satisfy actual engineering demand.
Description of drawings
Fig. 1 is the generalized section with the inventive method welding material.
1 and 5 is soldered sheet material among the figure, and 2 is through hole and welding point, and 3 is welding heat source, and 4 is glue-line.
Fig. 2 is the schematic top plan view with the inventive method welding material.
6 is overlap among the figure, and W is a lap width, and D is the distance between the through hole.
The specific embodiment
The invention will be further described for knot embodiment below.
The sheet material overlap is of a size of 15 * 300mm, and sheet metal thickness is 1.5mm, and welding step is as follows:
1, remove surface and oil contaminant with the acetone washed samples before the weldering, dry back cleaning faying surface is removed oxide-film.
2, as shown in Figure 1 and Figure 2, be coated with upper glue layer 4 between the overlap 6 of material 1,5 to be welded, lap width W is 15mm, and the glue-line gross thickness is 0.1mm, and glue-line adopts the glutinous agent of epoxy resin structural adhesive.
3, with Clamp for welding sheet material 1,5 is compressed, open a round in lap-joint along the seam direction and directly be the through hole 2 of 3mm, the distance D=25mm between each through hole.
4, adopt welding technology, carry out the single face spot welding that fills silk by through hole, again with the test specimen upset to the spot welding that fills silk of the another side of through hole.Technological parameter is arc current 50A, and apart from 10mm, shield gas flow rate 15L/min adopts aluminium alloy welding wire between nozzle and the workpiece, and wire feed rate is 5.0m/min, the final connection that realizes densification.
5, overlap is heated to 180 ℃, is incubated 30 minutes, glue-line is cured.
Material after the welding is cut to the mechanical test test specimen of the wide 25mm of seam direction, carries out tension test, have single solder joint, result of the test in each tensile test specimen: the stretching failure load is 6.0kN, and peeling off failure load is 560N.
The sheet material overlap is of a size of 20 * 300mm, and sheet metal thickness is 1.5mm, and welding step is as follows;
1, pre-welding treatment is with embodiment 1.
2, the faying surface of material to be welded is coated with upper glue layer, and lap width is 20mm, and the glue-line gross thickness is 0.15mm, adopts the phenolic resins structural adhesive.
3, with Clamp for welding overlap is compressed, open a round in lap-joint along the seam direction and directly be the through hole of 4mm, the distance between each through hole is 45mm.
4, adopt gas tungstun arc welding technology, through hole carried out the single face spot welding that fills silk, again with the test specimen upset to the spot welding that fills silk of the another side of through hole.The welding condition that adopts is: arc current 70A, arc length 3mm, shield gas flow rate 10L/min.Adopt magnesium alloy solder wire, wire feed rate is 3m/min, the final connection that realizes densification.
5, overlap is heated to 160 ℃, is incubated 40 minutes, glue-line is cured.
Material after the welding is cut to the mechanical test test specimen of the wide 25mm of seam direction, carries out tension test, have single solder joint, result of the test in each tensile test specimen: the stretching failure load is 8.5kN, and peeling off failure load is 670N.
The sheet material overlap is of a size of 35 * 300mm, and sheet metal thickness is 2.0mm, and welding step is as follows:
1, pre-welding treatment is with embodiment 1.
2, the faying surface of material to be welded is coated with upper glue layer, and lap width is 35mm, and the glue-line gross thickness is 0.5mm, adopts the Lauxite structural adhesive.
3, with Clamp for welding overlap is compressed, lap-joint opens a round along the seam direction and directly is the through hole of 6mm, and the distance between each through hole is 50mm.
4, adopt plasma arc welding (PAW) technology, through hole carried out the single face spot welding that fills silk, again with the test specimen upset to the spot welding that fills silk of the another side of through hole.Arc current 180A, between nozzle and the workpiece apart from 5mm, gas flow of ions amount 3L/min, electrode neck-in 3mm, shield gas flow rate 15L/min, filler wire are the steel welding wire, wire feed rate 4m/min final realizes fine and close connection.
5, joint is heated to 120 ℃, is incubated 90 minutes, glue-line is cured.
Material after the welding is cut to the mechanical test test specimen of the wide 25mm of seam direction, carries out tension test, have single solder joint, result of the test in each tensile test specimen: the stretching failure load is 15kN, and peeling off failure load is 7kN.
Claims (6)
1. an intermetallic glueds joint the method for attachment that adds electric arc silk filling spot welding, earlier the faying surface of material to be connected is coated the consolidated structures adhesive, overlap, weld again, it is characterized in that, evenly scribble the glue-line that gross thickness is 0.02~1mm between the faying surface of material to be connected, the overlap joint back directly is the through hole of 3~10mm every 15~50mm apart from perforate at overlap along the seam direction, splits the place, hole with arc welding again and carries out two-sided silk filling spot-welded on; Before welding or welding back the overlap that the centre scribbles glue-line is heated to 50~500 ℃, and be incubated 10~180 minutes glue-line be cured.
2. intermetallic as claimed in claim 1 glueds joint and adds the fill silk method of attachment of spot welding of electric arc, it is characterized in that, when overlap was an edge of materials to be connected, lap width was 15~40mm.
3. intermetallic as claimed in claim 2 glueds joint the method for attachment that adds electric arc silk filling spot welding, it is characterized in that material to be connected is one or both in magnesium alloy, aluminium alloy, titanium alloy, the iron and steel.
4. glued joint the method for attachment that adds electric arc silk filling spot welding as claim 1 or 2 or 3 described intermetallics; it is characterized in that; when arc welding adopts the gas metal-arc welding thermal source; welding condition is: arc current 20~300A; distance 2~20mm between nozzle and the workpiece; shield gas flow rate 5~20L/min, wire feed rate 3~12m/min.
5. glued joint the method for attachment that adds electric arc silk filling spot welding as claim 1 or 2 or 3 described intermetallics; it is characterized in that; when arc welding adopts the gas tungstun arc welding thermal source; welding condition is: arc current 20~200A; arc length 1~5mm; shield gas flow rate 5~20L/min, wire feed rate 1~6m/min.
6. glued joint the method for attachment that adds electric arc silk filling spot welding as claim 1 or 2 or 3 described intermetallics; it is characterized in that; when arc welding adopts the plasma arc welding (PAW) thermal source; welding condition is: arc current 40~500A; distance 3~15mm between nozzle and the workpiece, gas flow of ions amount 0.5~5L/min, electrode neck-in 2~6mm; shield gas flow rate 5~20L/min, wire feed rate 2~10m/min.
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Cited By (17)
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US20100224599A1 (en) * | 2009-03-03 | 2010-09-09 | Simpson David L | Welded Lap Joint with Corrosive-Protective Structure |
CN102500869A (en) * | 2011-11-01 | 2012-06-20 | 上海交通大学 | Novel metal material arc spot welding method |
CN105033421A (en) * | 2015-03-23 | 2015-11-11 | 上海交通大学 | Arc weld bonding connecting system and method for dissimilar metals |
CN105065628A (en) * | 2015-08-02 | 2015-11-18 | 衢州市优德工业设计有限公司 | Sheet part combined gear |
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CN1706585A (en) * | 2004-06-11 | 2005-12-14 | 株式会社神户制钢所 | Dissimilar material weld joint formed by joining iron type material and aluminum type material, and weld joining method |
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