CN101699177B - Regenerative dehumidification heat exchanger - Google Patents
Regenerative dehumidification heat exchanger Download PDFInfo
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- CN101699177B CN101699177B CN2009103097987A CN200910309798A CN101699177B CN 101699177 B CN101699177 B CN 101699177B CN 2009103097987 A CN2009103097987 A CN 2009103097987A CN 200910309798 A CN200910309798 A CN 200910309798A CN 101699177 B CN101699177 B CN 101699177B
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- 238000007791 dehumidification Methods 0.000 title claims abstract description 164
- 230000001172 regenerating effect Effects 0.000 title claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 104
- 230000008929 regeneration Effects 0.000 claims abstract description 32
- 238000011069 regeneration method Methods 0.000 claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 30
- 230000001105 regulatory effect Effects 0.000 claims description 30
- 238000007664 blowing Methods 0.000 claims 1
- 239000002274 desiccant Substances 0.000 abstract description 80
- 229910052751 metal Inorganic materials 0.000 abstract description 25
- 239000002184 metal Substances 0.000 abstract description 25
- 238000000576 coating method Methods 0.000 abstract description 12
- 238000012546 transfer Methods 0.000 abstract description 7
- 238000005057 refrigeration Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000000498 cooling water Substances 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 description 29
- 230000001070 adhesive effect Effects 0.000 description 29
- 238000001035 drying Methods 0.000 description 24
- 239000007787 solid Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 13
- 239000002245 particle Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 239000000843 powder Substances 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000000741 silica gel Substances 0.000 description 8
- 229910002027 silica gel Inorganic materials 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000001179 sorption measurement Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000003507 refrigerant Substances 0.000 description 4
- 238000005728 strengthening Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
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- 239000011295 pitch Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
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Abstract
本发明涉及一种制冷技术领域的再生式除湿换热器,所述除湿换热器包括冷却系统、加热系统、除湿换热系统,除湿换热系统又分为处理区和再生区,三个系统通过管道连接起来,除湿换热系统处理区与冷却系统通过管道连接,再生区通过管道与加热系统连接,通过除湿区和再生区的相互切换可以实现连续除湿。本发明分别通过对换热器或金属片进行干燥剂涂布处理,然后得到再生式除湿换热器,该除湿换热器采用内管的冷却水和热水对干燥剂进行冷却和加热,水的对流换热系数远高于气体对流换热系数,有利于干燥剂的除湿和再生,装置尺寸也更加紧凑,能提高除湿换热器的综合性能。
The invention relates to a regenerative dehumidification heat exchanger in the technical field of refrigeration. The dehumidification heat exchanger includes a cooling system, a heating system, and a dehumidification heat exchange system. The dehumidification heat exchange system is further divided into a treatment area and a regeneration area. Three systems It is connected by pipes, the treatment area of the dehumidification heat exchange system is connected with the cooling system through pipes, and the regeneration area is connected with the heating system through pipes. Continuous dehumidification can be realized by switching between the dehumidification area and the regeneration area. In the present invention, the desiccant coating process is carried out on the heat exchanger or the metal sheet respectively, and then a regenerative dehumidification heat exchanger is obtained. The dehumidification heat exchanger uses the cooling water and hot water in the inner pipe to cool and heat the desiccant. The convective heat transfer coefficient is much higher than the gas convective heat transfer coefficient, which is beneficial to the dehumidification and regeneration of the desiccant, and the device size is more compact, which can improve the overall performance of the dehumidification heat exchanger.
Description
本发明是由专利申请号为:200910045066.1,专利申请名称为:“再生式除湿换热器及其制作方法”,专利申请人为:上海交通大学,专利申请日为:2009年1月8日的专利分案申请。The present invention is based on the patent application number: 200910045066.1, the patent application name is: "regenerative dehumidification heat exchanger and its manufacturing method", the patent applicant is: Shanghai Jiaotong University, and the patent application date is: January 8, 2009. Divisional application.
技术领域 technical field
本发明涉及一种制冷技术领域的换热器,具体是一种再生式除湿换热器。The invention relates to a heat exchanger in the technical field of refrigeration, in particular to a regenerative dehumidification heat exchanger.
背景技术 Background technique
空气除湿技术主要包括冷冻除湿、压缩空气除湿和干燥剂除湿几种方法。压缩空气除湿方法需要将空气进行压缩,提高水蒸气分压,水蒸气凝结后进行分离获得干燥空气,这种方法在风量小的场合有效,但不适宜于大风量。冷冻除湿是将空气温度降低到露点温度,使空气中水分冷凝,达到除湿的目的。这种方法性能稳定、可靠、可连续性工作,在高温、高湿地区应用效率较高。在露点为8℃~10℃以上的场合有效。但是冷冻除湿也存在以下缺点:(1)受限于冷却介质的温度,冷却除湿无法提供低露点或超低露点的送风工况;(2)温度、湿度不能实现单独控制,为了达到较低的湿度往往需要将空气首先处理到较低的温度,然后再将空气加热,到达送风的温湿度要求,这样更浪费了能源;(3)当送风要求的露点低于-4℃以下时,因常规制冷系统蒸发器结霜问题,设备运行效率将大幅降低,能耗大大增加。Air dehumidification technology mainly includes several methods of freezing dehumidification, compressed air dehumidification and desiccant dehumidification. The compressed air dehumidification method needs to compress the air, increase the partial pressure of water vapor, and separate the water vapor to obtain dry air after condensation. This method is effective for small air volumes, but it is not suitable for large air volumes. Freezing dehumidification is to reduce the air temperature to the dew point temperature, so that the moisture in the air is condensed to achieve the purpose of dehumidification. The performance of this method is stable, reliable, and can work continuously, and its application efficiency is high in high temperature and high humidity areas. Effective when the dew point is above 8°C to 10°C. However, refrigeration dehumidification also has the following disadvantages: (1) limited by the temperature of the cooling medium, cooling and dehumidification cannot provide low or ultra-low dew point air supply conditions; (2) temperature and humidity cannot be controlled separately. Humidity often needs to treat the air to a lower temperature first, and then heat the air to meet the temperature and humidity requirements of the air supply, which wastes more energy; (3) When the dew point required by the air supply is lower than -4°C , due to the frosting problem of the evaporator of the conventional refrigeration system, the operating efficiency of the equipment will be greatly reduced, and the energy consumption will be greatly increased.
干燥剂除湿主要是利用干燥剂优良的吸湿特性来满足除湿的目的。干燥剂除湿主要包括固体除湿和液体除湿。固体除湿是利用多孔介质的毛细作用将空气中的水分吸附到干燥剂上的。固体除湿又包括固定床除湿和转轮除湿。固体除湿设备简单,在低湿下仍能有良好的除湿效果,能够将空气处理到较低的露点,能够达到-40℃~-60℃,而且将干燥剂除湿技术与冷盘管结合起来可以实现温湿度单独控制,改善了室内空气品质。液体除湿采用氯化锂等液体干燥剂水溶液的喷雾吸收水分。干燥剂除湿能够利用太阳能、废热等低品位热能,它克服了冷冻除湿和压缩空气除湿共有的电耗大的缺点,系统具有较大的通风量以及干燥剂能除去空气中污染物而能保证室内空气品质。但干燥除湿也存在不足:在除湿过程,干燥剂吸收水分时会放出大量的吸附热,吸附热使干燥剂的温度升高而导致干燥剂的吸收水分的能力下降,同样,吸附热也会使处理风的温度升高,这样就增加了对处理风降温的能耗。Desiccant dehumidification mainly uses the excellent hygroscopic properties of desiccant to meet the purpose of dehumidification. Desiccant dehumidification mainly includes solid dehumidification and liquid dehumidification. Solid dehumidification uses the capillary action of porous media to absorb moisture in the air onto the desiccant. Solid dehumidification includes fixed bed dehumidification and rotary dehumidification. The solid dehumidification equipment is simple, and it can still have a good dehumidification effect under low humidity. It can treat the air to a lower dew point, which can reach -40 ° C ~ -60 ° C, and the combination of desiccant dehumidification technology and cold coil can achieve The temperature and humidity are controlled separately, which improves the indoor air quality. Liquid dehumidification adopts the spraying of liquid desiccant aqueous solution such as lithium chloride to absorb moisture. Desiccant dehumidification can use low-grade heat energy such as solar energy and waste heat. It overcomes the shortcomings of large power consumption shared by refrigeration dehumidification and compressed air dehumidification. The system has a large ventilation volume and the desiccant can remove pollutants in the air. air quality. However, drying and dehumidification also have disadvantages: in the dehumidification process, when the desiccant absorbs water, it will release a large amount of heat of adsorption. The heat of adsorption will increase the temperature of the desiccant and cause the ability of the desiccant to absorb water. The temperature of the processing air increases, which increases the energy consumption for cooling the processing air.
经对现有技术的文献检索发现,为了解决吸附热使干燥剂的温度升高而导致干燥剂的吸收水分的能力下降的问题,北京航空航天大学袁卫星、郑毅等人【内冷却紧凑式固体除湿器实验研究,北京航天航空大学学报,2006年9月,第1101页】研究制造了粘贴型内冷却紧凑式叉流除湿器。该除湿器结构形式和换热原理与属于紧凑式换热器的叉流板翅式换热器相似,是普通固定床式除湿器的改进形式,其将硅胶颗粒粘贴在除湿器主边处理气流流道的翅片上,考虑到硅胶吸收水分时具有较高的吸附热,在除湿器次边通过气流对主边流道进行冷却,与转轮除湿器相比,次边的冷却作用是明显的,有效地解决了吸湿剂的吸附热问题,实验表明,该除湿器中硅胶的动态吸湿率高达12.4%。但这种除湿器体积较大,与常规干燥剂除湿设备比,单位体积的上胶量少(金属结构总质量18.6kg,硅胶的总质量为1.9kg)以及叉流除湿器安装难度较大。此外,气体对流换热系数较低,这也不利于干燥剂的除湿/再生。After searching the literature of the prior art, it was found that in order to solve the problem that the adsorption heat increases the temperature of the desiccant and causes the desiccant’s ability to absorb moisture to decrease, Yuan Weixing, Zheng Yi, et al. of Beihang University [Internal Cooling Compact Type Experimental research on solid dehumidifiers, Journal of Beijing University of Aeronautics and Astronautics, September 2006, p. 1101] Research and manufacture of paste-type internal cooling compact cross-flow dehumidifiers. The structural form and heat exchange principle of the dehumidifier are similar to the cross-flow plate-fin heat exchanger belonging to the compact heat exchanger. It is an improved form of the ordinary fixed-bed dehumidifier. It pastes silica gel particles on the main side of the dehumidifier to process the airflow. On the fins of the flow channel, considering that silica gel has a high heat of adsorption when it absorbs moisture, the flow channel on the main side is cooled by airflow on the secondary side of the dehumidifier. Compared with the rotary dehumidifier, the cooling effect of the secondary side is obvious , which effectively solves the problem of heat of adsorption of the moisture absorbent. Experiments show that the dynamic moisture absorption rate of the silica gel in the dehumidifier is as high as 12.4%. However, this kind of dehumidifier has a large volume. Compared with conventional desiccant dehumidifiers, the amount of gluing per unit volume is less (the total mass of the metal structure is 18.6kg, and the total mass of silica gel is 1.9kg), and the installation of the cross-flow dehumidifier is more difficult. In addition, the gas convective heat transfer coefficient is low, which is also not conducive to the dehumidification/regeneration of the desiccant.
发明内容 Contents of the invention
本发明的目的在于克服上述技术的不足,提供一种再生式除湿换热器。本发明采用金属表面干燥剂涂层技术,具有加工容易,成本低廉,易于安装等特点,同时能够用作冷却换热器,在对处理空气进行除湿过程同时,还能起到降温的作用,整个装置综合能源利用效率高,还能有效改善室内空气品质,是一种节能环保的除湿换热技术。The object of the present invention is to overcome the above-mentioned deficiencies in the technology and provide a regenerative dehumidification heat exchanger. The invention adopts metal surface desiccant coating technology, which has the characteristics of easy processing, low cost, easy installation, etc., and can be used as a cooling heat exchanger at the same time, and can also play a cooling role while dehumidifying the treated air. The comprehensive energy utilization efficiency of the device is high, and it can also effectively improve the indoor air quality. It is an energy-saving and environmentally friendly dehumidification and heat exchange technology.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明所涉及的再生式除湿换热器的制作方法为以下两种中的任一种:The manufacturing method of the regenerative dehumidification heat exchanger involved in the present invention is any one of the following two types:
第一种:再生式除湿换热器的制作方法包括如下工序:The first type: the manufacturing method of the regenerative dehumidification heat exchanger includes the following steps:
①将粘合剂涂布在清洁干净的管翅换热器上,并通过压缩空气机去掉多余的粘合剂,使管翅除湿器表面形成一层均匀的粘合剂薄层。①Apply the adhesive on the clean tube-fin heat exchanger, and remove the excess adhesive through a compressed air machine, so that a uniform thin layer of adhesive is formed on the surface of the tube-fin dehumidifier.
②把固体粉末干燥剂均匀涂布在粘合剂上面,其目的是在换热翅片表面固化干燥剂颗粒,满足吸湿要求。②Apply the solid powder desiccant evenly on the adhesive, the purpose is to solidify the desiccant particles on the surface of the heat exchange fins to meet the moisture absorption requirements.
③对涂布了干燥剂颗粒的换热器进行烘干处理,以保证粘合剂和固体粉末干燥剂很好结合。③Dry the heat exchanger coated with desiccant particles to ensure that the adhesive and solid powder desiccant are well combined.
④根据设定的除湿效果,可选择对换热器再次进行干燥剂涂布处理,以生成强化干燥剂吸湿表面。在此,干燥剂可采用不同于②中干燥剂的材料,通过使用第二类干燥剂表面强化处理,用以提高除湿部件的吸湿性以求提高部件的除湿性能。④According to the set dehumidification effect, the heat exchanger can be selected to be coated with desiccant again to generate a strengthened desiccant hygroscopic surface. Here, the desiccant can be made of a material different from the desiccant in ②, and the second type of desiccant is used for surface strengthening treatment to improve the hygroscopicity of the dehumidification component in order to improve the dehumidification performance of the component.
⑤对经过所述工艺的换热器进行烘干处理,以保证干燥剂颗粒固定在换热器上面,得到除湿换热器。⑤ Perform drying treatment on the heat exchanger after the process to ensure that the desiccant particles are fixed on the heat exchanger to obtain a dehumidification heat exchanger.
第二种:再生式除湿换热器的制作方法包括如下工序:The second type: the manufacturing method of the regenerative dehumidification heat exchanger includes the following steps:
①将粘合剂涂布在清洁干净的金属片上,使金属片表面形成一层均匀的粘合剂薄层。①Apply the adhesive on a clean metal sheet to form a uniform thin layer of adhesive on the surface of the metal sheet.
②把固体粉末干燥剂均匀涂布在粘合剂上面,其目的在于在换热翅片表面固化干燥剂粒子,满足吸湿要求。②Apply the solid powder desiccant evenly on the adhesive, the purpose is to solidify the desiccant particles on the surface of the heat exchange fins to meet the moisture absorption requirements.
③对涂布了干燥剂的金属片进行烘干处理,以保证粘合剂和固体粉末干燥剂固定在金属片上面。③Dry the metal sheet coated with desiccant to ensure that the adhesive and solid powder desiccant are fixed on the metal sheet.
④根据设定的除湿效果,可选择对处理后的金属片再次进行干燥剂涂布处理,以生成强化干燥剂吸湿表面。在此,干燥剂可采用不同于②中干燥剂的材料,通过使用第二类干燥剂表面强化处理,用以提高除湿部件的吸湿性以求提高部件的除湿性能。④According to the set dehumidification effect, you can choose to apply desiccant to the treated metal sheet again to generate a strengthened desiccant hygroscopic surface. Here, the desiccant can be made of a material different from the desiccant in ②, and the second type of desiccant is used for surface strengthening treatment to improve the hygroscopicity of the dehumidification component in order to improve the dehumidification performance of the component.
⑤对经过所述工艺的金属片进行烘干处理,以保证干燥剂颗粒固定在金属片上面。⑤ Carry out drying treatment to the metal sheet that has passed through the process, to ensure that the desiccant particles are fixed on the metal sheet.
⑥把金属片和金属管制成除湿换热器,所制成的除湿换热器结构形式和换热原理与属于紧凑式换热器的管翅换热器相同。⑥The dehumidification heat exchanger is made of metal sheets and metal tubes, and the structural form and heat exchange principle of the dehumidification heat exchanger are the same as those of the tube-fin heat exchanger belonging to the compact heat exchanger.
以上两种制作方法中所述的粘合剂可以是乳胶粘结剂,但应用不仅限于此粘合剂。The adhesive described in the above two production methods can be a latex adhesive, but the application is not limited to this adhesive.
以上两种制作方法中所述的干燥剂材料可以是硅胶、分子筛、氧化铝,但应用不仅限于上述干燥剂。The desiccant material described in the above two production methods can be silica gel, molecular sieve, alumina, but the application is not limited to the above desiccant.
通过本发明上述方法所制造的除湿换热器,在对处理空气进行除湿同时,还能起到降温冷却的作用,装置综合能源利用效率高,还能有效改善室内空气品质,是一种节能环保的除湿换热技术。The dehumidification heat exchanger manufactured by the above method of the present invention can also play the role of cooling down while dehumidifying the treated air. The comprehensive energy utilization efficiency of the device is high, and the indoor air quality can be effectively improved. It is an energy-saving and environmentally friendly Dehumidification and heat exchange technology.
通过采用以上两种方法,可以用简单的步骤完成除湿换热器的制造,所述的除湿换热器除湿效果好,结构简单,价格便宜。By adopting the above two methods, the manufacture of the dehumidification heat exchanger can be completed in simple steps. The dehumidification heat exchanger has good dehumidification effect, simple structure and low price.
本发明中,除湿换热器使用的干燥剂可采用低品位热源(50~90℃)进行再生,空调冷凝器余热、太阳能热水和热空气等均可用于装置再生。常用的干燥剂包括硅胶、分子筛、氧化铝等。In the present invention, the desiccant used in the dehumidification heat exchanger can be regenerated with a low-grade heat source (50-90° C.), and the waste heat of the air conditioner condenser, solar hot water and hot air can be used for device regeneration. Commonly used desiccants include silica gel, molecular sieves, alumina, etc.
本发明所涉及的再生式除湿换热器,分为三个系统:冷却系统、加热系统、除湿换热系统,三个系统通过管道连接起来,除湿换热系统处理区与冷却系统通过管道连接,再生区通过管道与加热系统连接。The regenerative dehumidification heat exchanger involved in the present invention is divided into three systems: a cooling system, a heating system, and a dehumidification heat exchange system. The three systems are connected through pipelines, and the treatment area of the dehumidification heat exchange system is connected with the cooling system through pipelines. The regeneration zone is connected to the heating system through pipes.
所述的除湿换热系统包括处理区和再生区。The dehumidification heat exchange system includes a treatment area and a regeneration area.
所述的处理区包括:双向风机、除湿换热器和调风阀。连接方式为:双向风机的一端通向室外,另一端通过风管与除湿换热器相连,除湿换热器另一端与调风阀相连,调风阀的另一端与送风口相连,除湿后的处理风或混合风在双向风机的作用下被送入室内。The treatment area includes: a two-way fan, a dehumidification heat exchanger and an air regulating valve. The connection method is: one end of the two-way fan leads to the outside, the other end is connected to the dehumidification heat exchanger through the air pipe, the other end of the dehumidification heat exchanger is connected to the air regulating valve, and the other end of the air regulating valve is connected to the air supply port. The processing wind or mixed wind is sent into the room under the action of the two-way fan.
所述的再生区包括:双向风机、除湿换热器和调风阀。连接方式为:双向风机的一端通向室外,另一端通过风管与除湿换热器相连,除湿换热器另一端与调风阀相连,调风阀的另一端与回风口相连,排风吸收除湿换热器蒸发出来的水分,并在双向风机的作用下被排到室外。The regeneration zone includes: a two-way fan, a dehumidification heat exchanger and an air regulating valve. The connection method is: one end of the two-way fan leads to the outside, the other end is connected to the dehumidification heat exchanger through the air pipe, the other end of the dehumidification heat exchanger is connected to the air regulating valve, the other end of the air regulating valve is connected to the return air port, and the exhaust air absorbs The moisture evaporated from the dehumidification heat exchanger is discharged to the outside under the action of the two-way fan.
所述的双向风机为通过开关切换可以实现正反两个方向送风的风机,每个双向风机亦可以由两个单向风机代替,但两个单向风机的安装位置决定于风管的布置情况。The two-way fan described above is a fan that can supply air in both positive and negative directions through switch switching, and each two-way fan can also be replaced by two one-way fans, but the installation positions of the two one-way fans are determined by the arrangement of the air ducts Condition.
本发明的工作原理是:(1)空调降温季节,在除湿换热器内管通以热介质而对干燥剂持续加热,干燥剂的水分被释放出来并被排风带走,即再生作用;在再生完全后的除湿换热器内管通以冷却介质,冷却介质能带走干燥剂吸附水分时放出的吸附热以维持干燥剂表面较低的水蒸气分压力来吸附空气中水分,即除湿作用。在标准夏季工况下,经过除湿换热器处理的送风,可以达到降低温度及合适的含湿量。(2)取暖季节,把再生风调整到合适的温湿度状态,送入室内;处理风排到室外。The working principle of the present invention is: (1) During the cooling season of the air conditioner, the heat medium is passed through the tube in the dehumidification heat exchanger to continuously heat the desiccant, and the moisture of the desiccant is released and taken away by the exhaust, that is, regeneration; After the regeneration is complete, the inner tube of the desiccant heat exchanger is connected with a cooling medium, which can take away the heat of adsorption released by the desiccant when it absorbs water, so as to maintain a lower partial pressure of water vapor on the surface of the desiccant to absorb moisture in the air, that is, dehumidification effect. Under the standard summer working conditions, the air supply treated by the dehumidification heat exchanger can achieve lower temperature and proper moisture content. (2) During the heating season, adjust the regeneration air to a suitable temperature and humidity state and send it indoors; the processing air is discharged outdoors.
本发明除湿换热器采用内管的冷却水和热水对干燥剂进行冷却和加热,水的对流换热系数远高于气体对流换热系数,有利于干燥剂的除湿和再生,装置尺寸也更加紧凑,能提高除湿换热器的综合性能。The desiccant heat exchanger of the present invention uses the cooling water and hot water in the inner tube to cool and heat the desiccant. The convective heat transfer coefficient of water is much higher than the gas convective heat transfer coefficient, which is beneficial to the dehumidification and regeneration of the desiccant. The size of the device is also small. It is more compact and can improve the overall performance of the dehumidification heat exchanger.
本发明相对于现有干燥剂除湿技术具有如下的优点及效果:(1)除湿换热器制作工艺简单,价格便宜。(2)换热器除湿系统结构简单,易于安装,设备投资费用低。(3)结构紧凑,提高了除湿换热器单位体积的干燥剂涂覆量。(4)在同等工况和几何结构条件下,水的对流换热系数远高于气体对流换热系数,这都有利于干燥剂的除湿和再生,从而能提高除湿换热器系统的综合性能。Compared with the existing desiccant dehumidification technology, the present invention has the following advantages and effects: (1) The manufacturing process of the dehumidification heat exchanger is simple and the price is cheap. (2) The heat exchanger dehumidification system has a simple structure, is easy to install, and has low equipment investment costs. (3) The structure is compact, and the desiccant coating amount per unit volume of the dehumidification heat exchanger is increased. (4) Under the same working conditions and geometric structure conditions, the convective heat transfer coefficient of water is much higher than the gas convective heat transfer coefficient, which is beneficial to the dehumidification and regeneration of the desiccant, thereby improving the overall performance of the dehumidification heat exchanger system .
附图说明 Description of drawings
图1为除湿换热器的制造方法一工序示意图。Fig. 1 is a schematic diagram of a manufacturing method of a dehumidification heat exchanger.
图2为除湿换热器的制造方法二工序示意图。Fig. 2 is a schematic diagram of the second process of the manufacturing method of the dehumidification heat exchanger.
图3为图1、图2所述除湿换热器的翅片涂层截面示意图。Fig. 3 is a schematic cross-sectional view of the fin coating of the dehumidification heat exchanger shown in Fig. 1 and Fig. 2 .
图4为本发明所述可利用低品位热源的基于再生式除湿换热器的除湿过程示意图。Fig. 4 is a schematic diagram of a dehumidification process based on a regenerative desiccant heat exchanger that can utilize a low-grade heat source according to the present invention.
图5为本发明所述可利用低品位热源的基于再生式除湿换热器的热泵除湿过程示意图。Fig. 5 is a schematic diagram of the heat pump dehumidification process based on a regenerative dehumidification heat exchanger that can utilize low-grade heat sources according to the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明的实施例作详细说明:本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings: this embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following the described embodiment.
实施例1Example 1
本实施例所涉及的再生式除湿换热器制作方法如图1、3所示:The manufacturing method of the regenerative dehumidification heat exchanger involved in this embodiment is shown in Figures 1 and 3:
在清洁烘干工序(S1),把规格为202×168×25mm、翅片间距为1mm管翅换热器1和规格为202×168×25mm、翅片间距为0.5mm管翅换热器2清洁干净并用电热恒温鼓风干燥箱对其烘干,烘干温度为40℃±0.2℃,烘干后换热器1和换热器2的质量分别为483.58g和513.78g。把烘干后的管翅换热器置于室内自然冷却后,在涂布粘合剂工序(S2),对其涂布粘合剂,涂布后,用压缩空气机去掉多余的粘合剂以免堵塞换热通气道,使管翅除湿器表面形成一层均匀的厚度约为0.1mm的粘合剂薄层。将涂布粘合剂工序(S2)处理后的管翅换热器暴露于空气约10分钟,使粘合剂中的部分水分蒸发掉,然后进行涂布固体干燥剂粉末工序(S3),可把硅胶固体粉末均匀洒在粘合剂上面,其目的是在换热翅片表面固化干燥剂颗粒,满足吸湿要求。然后通过第一烘干工序(S4)对涂布了干燥剂颗粒的换热器进行烘干处理,以保证粘合剂和固体粉末干燥剂很好结合,烘干温度为100℃±0.2℃,直到质量保持不变为止。经过第一烘干工序(S4)烘干后换热器1和换热器2的质量分别为520.29g和553.87g。In the cleaning and drying process (S1), the tube-
根据设定的除湿效果,对换热器施行涂布第二类干燥剂工序(S5):把经过第一干燥工序(S4)处理后的换热器进一步通过涂布粘合剂固化干燥剂,其目的在于通过使用第二类干燥剂(可以与第一类干燥剂相同或不同)表面强化处理,用以提高除湿部件的吸湿性以求提高部件的除湿性能。最后,通过第二烘干工序(S6)对经过所述工艺的换热器进行烘干处理,烘干温度为100℃±0.2℃,以保证干燥剂颗粒固定在换热器上面,从而得到除湿换热器成品。According to the set dehumidification effect, apply the second type of desiccant to the heat exchanger (S5): the heat exchanger after the first drying process (S4) is further coated with an adhesive to cure the desiccant, Its purpose is to use the second type of desiccant (which can be the same as or different from the first type of desiccant) for surface strengthening treatment to improve the hygroscopicity of the dehumidification component so as to improve the dehumidification performance of the component. Finally, the heat exchanger that has passed through the process is dried through the second drying process (S6), and the drying temperature is 100°C ± 0.2°C to ensure that the desiccant particles are fixed on the heat exchanger, thereby obtaining dehumidification. Finished heat exchanger.
根据设定的干燥剂量,须对涂布第二类干燥剂工序(S5)和第二烘干工序(S6)反复多次。由于所述的两个换热器的翅片间距不同,最后,上完干燥剂的换热器1和换热器2的质量分别为673.54g和638.97g。According to the set amount of desiccant, the process of applying the second type of desiccant (S5) and the second drying process (S6) must be repeated several times. Due to the difference in the fin pitches of the two heat exchangers, finally, the masses of
通过把用上述方法制成的除湿换热器1和除湿换热器2串联安装在风管中,实验表明:当室外温、湿度分别为26.2℃和65.5%,除湿时在除湿换热器1和除湿换热器2内管通以25.5℃的冷水,风量为183.24m3和h,再生温度为60℃、70℃和80℃的最大除湿量风别为6.266g和kg、10.972g和kg和11.167g和kg。By installing the
实施例2Example 2
本实施例所涉及的再生式除湿换热器制作方法如图2.3所示:The manufacturing method of the regenerative dehumidification heat exchanger involved in this embodiment is shown in Figure 2.3:
在清洁烘干工序(S1),把厚度约为0.2mm、质量为1.00g的金属片清洁干净并用电热恒温鼓风干燥箱对其烘干,烘干温度为40℃±0.2℃。把烘干后的管翅换热器置于室内自然冷却后,再进行涂布粘合剂工序(S2),之后用压缩空气机去掉多余的粘合剂,使金属片表面形成一层均匀的厚度约为0.1mm的粘合剂薄层。将涂布粘合剂工序(S2)处理后的金属片暴露于空气约10分钟,使粘合剂中的部分水分蒸发掉,然后进行涂布固体干燥剂粉末工序(S3),把硅胶固体粉末均匀洒在粘合剂上面,其目的是在金属片表面固化干燥剂颗粒,满足吸湿要求。然后通过第一烘干工序(S4)对涂布了干燥剂颗粒的金属片进行烘干处理,以保证粘合剂和固体粉末干燥剂很好结合,烘干温度为100℃±0.2℃,直到质量保持不变为止。经过第一烘干工序(S4)烘干后金属片的质量2.07g。In the cleaning and drying process (S1), the metal sheet with a thickness of about 0.2mm and a mass of 1.00g is cleaned and dried in an electric constant temperature blast drying oven at a drying temperature of 40°C±0.2°C. Put the dried tube-fin heat exchanger in the room to cool naturally, and then carry out the adhesive coating process (S2), and then use a compressed air machine to remove the excess adhesive to form a uniform layer on the surface of the metal sheet. A thin layer of adhesive with a thickness of approximately 0.1 mm. Expose the metal sheet after the process of coating the adhesive (S2) to the air for about 10 minutes to evaporate part of the moisture in the adhesive, and then carry out the process of coating the solid desiccant powder (S3), and the silica gel solid powder Evenly sprinkled on the adhesive, the purpose is to solidify the desiccant particles on the surface of the metal sheet to meet the moisture absorption requirements. Then through the first drying process (S4), the metal sheet coated with desiccant particles is dried to ensure that the adhesive and the solid powder desiccant are well combined. The drying temperature is 100°C ± 0.2°C until quality remains the same. The mass of the metal sheet after drying through the first drying process (S4) is 2.07g.
根据设定的除湿效果,对换热器施行涂布第二类干燥剂工序(S5):进一步通过涂布粘合剂固化干燥剂,其目的在于通过使用第二类干燥剂(可以与第一类干燥剂相同或不同)表面强化处理,用以提高除湿部件的吸湿性以求提高部件的除湿性能。最后,通过第二烘干工序(S6)对经过所述工艺的金属片进行烘干处理,烘干温度为100℃±0.2℃,以保证干燥剂颗粒固定在金属片上面。According to the set dehumidification effect, apply the second type of desiccant to the heat exchanger (S5): further solidify the desiccant by coating the adhesive, the purpose is to use the second type of desiccant (which can be The same or different desiccant) surface strengthening treatment is used to improve the hygroscopicity of the dehumidification component in order to improve the dehumidification performance of the component. Finally, the second drying process (S6) is used to dry the metal sheet through the process, and the drying temperature is 100°C±0.2°C, so as to ensure that the desiccant particles are fixed on the metal sheet.
根据设定的干燥剂量,须对涂布第二类干燥剂工序(S5)和第二烘干工序(S6)反复多次。最后,上完干燥剂后金属片的质量为2.90g。According to the set amount of desiccant, the process of applying the second type of desiccant (S5) and the second drying process (S6) must be repeated several times. Finally, the mass of the metal sheet after the desiccant is applied is 2.90 g.
所述的金属片大小及形状可以根据需要而定,通过工序(S7),把金属片和金属管组装成除湿换热器成品。The size and shape of the metal sheet can be determined according to the needs, and the metal sheet and the metal tube are assembled into a finished dehumidification heat exchanger through the process (S7).
实验表明,用以上方法制造的金属片的吸湿率高达13.33%。Experiments show that the moisture absorption rate of the metal sheet manufactured by the above method is as high as 13.33%.
实施例3Example 3
本实施例所涉及的再生式除湿换热器,具体结构如图4所示,冷却系统为冷却塔系统1,加热系统为太阳能集热器系统2。The specific structure of the regenerative dehumidification heat exchanger involved in this embodiment is shown in FIG. 4 , the cooling system is a
本实施例包括:冷却塔系统1、太阳能集热器系统2、除湿换热系统3,其中除湿换热系统3又分为再生区33和处理区32,三个系统通过水管连接。This embodiment includes: a
所述冷却塔系统1包括:冷却塔4,水泵5,喷淋器6,水泵7,阀门8,冷水箱9。其连接关系为:水泵5一端与冷水箱9通过水管相连,水泵5的另一端与冷却塔4相连接,冷却塔4的另一端与阀门8相连,阀门8的另一端与冷水箱9相连,冷水箱9的水在水泵5的作用下经过冷却塔4冷却后再回到冷水箱9,形成一个回路;冷却塔4里的冷却水通过水泵6抽到冷却塔4的上方由喷淋器6喷向盘管。The
所述的太阳能集热器系统2包括:太阳能集热器10,水泵11,阀门12,太阳能水箱13。其连接关系为:阀门12的一端与太阳能水箱13相连,另一端通过水管与水泵11相连,水泵11的另一端与太阳能集热器10相连接,太阳能集热器10的另一端通过水管与太阳能水箱13相连,太阳能水箱13的水在水泵11的作用下经过太阳能集热器10加热后回到太阳能水箱13里面,形成一个回路。The solar
所述的除湿换热系统3又分为再生区33和处理区32,其设备包括:阀门14,阀门15,阀门16,阀门17,阀门18,阀门19,阀门20,阀门21,双向风机22,除湿换热器23,调风阀24,水泵25,水泵26,调风阀27,除湿换热器28,双向风机29,回风口30,送风口31。处理区32分为水循环子系统和处理风子系统,处理风子系统连接关系为:双向风机22一端通向室外,另一端通过风管与除湿换热器23连接,除湿换热器23的另一端与调风阀24相连接,调风阀24使通向送风口31的风管处于开启状态。水循环子系统的连接关系为:除湿换热器23通过水管与阀门17相连接,阀门17的另一端与冷水箱9相连接,冷水箱9的出水口与阀门16相连接,阀门16的另一端通过水管与水泵25相连接,水泵25与除湿换热器23连接,冷水箱9的水在水泵25的作用下依次通过阀门16、水泵25、除湿换热器23和阀门17后再回到冷水箱9中,形成一个回路。再生区33分为水循环子系统和再生风子系统,再生风子系统连接关系为:双向风机29一端通向室外,另一端通过风管与除湿换热器28连接,除湿换热器28的另一端与调风阀27相连接,调风阀27使通向回风口30的风道处于开启状态。水循环子系统的连接关系为:除湿换热器28通过水管与阀门21相连接,阀门21的另一端与太阳能水箱13相连接,太阳能水箱13的出水口与阀门20相连接,阀门20的另一端通过水管与水泵26相连接,水泵26与除湿换热器28连接,太阳能水箱13的水在水泵26的作用下依次通过阀门20、水泵26、除湿换热器28和阀门21后再回到太阳能水箱13中,形成一个回路。The dehumidification
本实施例还可以通过以下切换使得原来的处理区32和再生区33的功能切换,也就是,原来的处理区32变为再生区,具有再生功能,原来的再生区33变为处理区,具有除湿功能。所述的切换方式为:关闭阀门16、阀门17,开启阀门14、阀门15,在水泵25的作用下太阳能水箱13的热水通过除湿换热器23再回到太阳能水箱13,形成一个回路;关闭阀门20和阀门21,开启阀门18和阀门19,冷水箱9的水在水泵26的作用下经过除湿换热器28再回到冷水箱9中,形成一个回路。与此同时,调风阀24使通向回风口30的风道处于开启状态,来自回风口30的回风在双向风机22的作用下经过除湿换热器23后排到室外;调风阀27使通向送风口31的风道处于开启状态,室外新风或新风和回风的混合风在双向风机29的作用下经过除湿换热器28后被送到送风口31。In this embodiment, the functions of the
所述的双向风机为通过开关切换可以实现正反两个方向送风的风机,每个双向风机亦可以由两个单向风机代替,但两个单向风机的安装位置决定于风管的布置情况。The two-way fan described above is a fan that can supply air in both positive and negative directions through switch switching, and each two-way fan can also be replaced by two one-way fans, but the installation positions of the two one-way fans are determined by the arrangement of the air ducts Condition.
通过对再生区和处理区的功能切换可以保证上述系统能连续地除湿。The continuous dehumidification of the above system can be ensured by switching the functions of the regeneration zone and the treatment zone.
在冬季,可将再生风引入室内,实现向室内供暖,并增湿。处理风排出室外。In winter, regenerative wind can be introduced into the room to heat and humidify the room. The processing wind is exhausted to the outside.
实施例4Example 4
本实施例所涉及的再生式除湿换热器,具体结构如图5所示,该系统为热泵除湿系统,其包括:双向风机1、8,第除湿换热器2、7,调风阀3、6,还包括外围设备--压缩机9,四通阀10,膨胀阀11,风道12、13。The specific structure of the regenerative dehumidification heat exchanger involved in this embodiment is shown in Figure 5. The system is a heat pump dehumidification system, which includes: two-
所述的双向风机为通过开关切换可以实现正反两个方向送风的风机,每个双向风机亦可以由两个单向风机代替,但两个单向风机的安装位置决定于风管的布置情况。The two-way fan described above is a fan that can supply air in both positive and negative directions through switch switching, and each two-way fan can also be replaced by two one-way fans, but the installation positions of the two one-way fans are determined by the arrangement of the air ducts Condition.
所述的调风阀起切换风道的作用。The air regulating valve plays the role of switching the air duct.
如图5(a)所示:制冷剂经过压缩机9压缩以后温度升高并经过除湿换热器7对其加热,此时除湿换热器7在热泵系统中作为冷凝器;制冷剂经过膨胀阀11以后温度下降,并经过除湿换热器2,此时除湿换热器2在热泵系统中作为蒸发器,最后制冷剂再回到压缩机9,形成一个封闭的回路。As shown in Figure 5(a): the temperature of the refrigerant rises after being compressed by the compressor 9 and is heated by the dehumidification heat exchanger 7. At this time, the dehumidification heat exchanger 7 acts as a condenser in the heat pump system; the refrigerant expands After the valve 11, the temperature drops and passes through the
首先调整调风阀3使通向送风口4的风管处于开启状态和调整调风阀6使通向回风口5的风管处于开启状态。除湿换热器2安装在风道13中,室外风或排风和回风的混合风在双向风机1的作用下经过除湿换热器2并被除去水分,然后被送到送风口4;除湿换热器7安装在风道12中,排风在双向风机8的作用下经过除湿换热器7并吸收其蒸发出来的水分,然后被排到室外。First adjust the
如图5(b)所示:切换热泵系统中制冷剂的流动方向,同时调整调风阀3使通向回风口5的风管处于开启状态和调整调风阀6使通向送风口4的风管处于开启状态,此时,此时除湿换热器7在热泵系统中作为蒸发器,此时除湿换热器2在热泵系统中作为冷凝器。排风在双向风机1的作用下经过除湿换热器2并吸收其蒸发出来的水分,然后被排到室外;室外风或排风和回风的混合风在双向风机8的作用下经过除湿换热器7并被除去水分,然后被送到送风口4。As shown in Figure 5(b): switch the flow direction of the refrigerant in the heat pump system, and at the same time adjust the
通过对所述的(a)、(b)两种模式相互切换可以实现连续除湿。Continuous dehumidification can be realized by switching between the two modes (a) and (b).
在冬季,可将再生风引入室内,实现向室内供暖,并增湿,处理风排出室外。In winter, the regenerative wind can be introduced into the room to heat and humidify the room, and the treated wind can be discharged outside.
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