CN100386949C - Changable type carbon brush case for disc electric motor - Google Patents
Changable type carbon brush case for disc electric motor Download PDFInfo
- Publication number
- CN100386949C CN100386949C CNB2005100869959A CN200510086995A CN100386949C CN 100386949 C CN100386949 C CN 100386949C CN B2005100869959 A CNB2005100869959 A CN B2005100869959A CN 200510086995 A CN200510086995 A CN 200510086995A CN 100386949 C CN100386949 C CN 100386949C
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- China
- Prior art keywords
- carbon brush
- brush
- box body
- box
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 75
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 75
- 244000185238 Lophostemon confertus Species 0.000 claims abstract description 44
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052802 copper Inorganic materials 0.000 claims abstract description 15
- 239000010949 copper Substances 0.000 claims abstract description 15
- 241001147476 Cyclotella Species 0.000 claims description 4
- 235000012771 pancakes Nutrition 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Motor Or Generator Current Collectors (AREA)
- Motor Or Generator Frames (AREA)
Abstract
The present invention relates to a changeable carbon brush box for disc motors, which belongs to the field of the structural part design of electromechanical products. The present invention discloses a changeable carbon brush box for disc motors, which comprises a carbon brush box body which is detachably arranged in a narrow shell of a disc motor, two copper sleeves which are arranged on the front end of the carbon brush box body with set angles, two carbon brushes respectively arranged in the two copper sleeves, and a bracing spring arranged on the rear end of the carbon brush box body, wherein two rotary arms of the bracing spring are respectively provided with a small ring sheathed on a leading wire at each tail part of the carbon brushes, and the bracing spring is restricted by the leading wires; the end of one rotary arm of the bracing spring supports at the bottom of the carbon brushes, and the end of the other rotary arm supports on the carbon brush box body. The shell of the changeable carbon brush box for disc motors can also be covered by a carbon brush box cover to form a flat thin whole to be fixedly arranged in a motor shell. When the carbon brushes need replacing, the brush box can be conveniently and integrally taken out from or put in the motor shell without disconnecting the motor, and the carbon brushes can be conveniently assembled and replaced.
Description
Technical field
The present invention relates to a kind of disc type electric machine carbon brush fixing device for installing, be applicable to the disc type electric machine of various electric motor cars, belong to electronic product structural member design field.
Background technology
Domestic electric vehicle motor drive unit comprises two kinds of brush motor and brushless electric machines at present, in brush motor, must have carbon brush and commutator to contact, to realize the input and the commutation of electric current.The disc type electric machine of existing various electric motor cars, its body is flat thin type.Carbon brush holder is a fan-shaped insulation board, is fixed on the motor case when motor assembles, and can not take out or put into from the motor outside, therefore is not easy to check or change carbon brush.The employed spring of carbon brush mainly is a helical compression spring, is installed on the carbon brush holder, all can not change from the outside.Fig. 1 has shown the mounting means of carbon brush and carbon brush holder in the prior art, and wherein two copper sheathings 3 are arranged and are fixed on the carbon brush holder 1 by certain angle, and two carbon brush 4 are placed in the copper sheathing, and be pressed on the commutator 5 with stage clip 2.
Summary of the invention
Existing disc type electric machine can't not taken motor apart and change brush-box and carbon brush thereof from the outside, because disc type electric machine is flat structure, axial dimension is very little, if do not strengthen axial dimension, be difficult to that motor is not taken in realization apart and take out brush-box from the outside and change its carbon brush from narrow space, although a lot of people want to solve this technical barrier, do not see both at home and abroad that so far the someone realizes.
In order to address the above problem, the invention provides a kind of changable type carbon brush case for disc electric motor, it is characterized in that: described changable type carbon brush case for disc electric motor comprises the brush-box box body that is removably mounted in the narrow housing of disc type electric machine, is placed on two copper sheathings of described brush-box box body front end, is installed in two carbon brush in described two copper sheathings and the support spring that is located at described brush-box box body rear end respectively with set angle; Two pivoted arm ends of described support spring are equipped with little ring, and described cyclotella sleeve makes support spring be retrained by described lead-in wire on the lead-in wire of described carbon brush afterbody; The end portion supports of a pivoted arm of described support spring is in the carbon brush bottom, and the end portion supports of another pivoted arm is on the brush-box box body.
In the present invention, described brush-box box body can be pancake.
In the present invention, described interchangeable brush-box also comprises the carbon brush lid that is used to cover described support spring and copper sheathing, described carbon brush lid and carbon brush box body removably snap together, form flat thin integral body, be installed in the narrow housing of disc type electric machine, can take motor apart, from the motor outside brush-box be taken out easily or pack into.
Beneficial effect of the present invention is:
1) the brush-box box body is removably mounted in the electric machine casing of flat narrow, and it can be taken out easily or put into, to change carbon brush;
2) two carbon brush are installed in the same brush-box box body, the angle between can two carbon brush of strict guarantee, thus guarantee that when carbon brush is put in the outside angle strictness between two carbon brush is constant;
3) carbon brush is placed in the copper sheathing, guarantees that carbon brush is movable smoothly, and unlikely again have excessive becoming flexible, thereby guarantee that carbon brush can contact with commutator face in the wear process from growing to lacking all the time reliably closely;
4) support spring pivoted arm end is provided with little ring, on carbon brush lead-in wire, utilizes the carbon brush lead-in wire to connect and the constraint support spring cyclotella sleeve, can realize effectively that support spring to the stable support of carbon brush with exert pressure, is unlikely to the situation that slippage occurs or block;
5) the brush-box box body adopts flat pattern, with the space of the flat narrow of utilizing the disc type electric machine housing fully, makes things convenient for the taking-up of brush-box or puts into.
Description of drawings
Fig. 1 is the structural representation of carbon brush holder of the prior art;
Fig. 2 is the structural representation of the changable type carbon brush case for disc electric motor in one embodiment of the present of invention;
Fig. 3 is the schematic diagram of carbon brush lid in the embodiments of the invention;
Fig. 4 is the schematic diagram of the support spring in the embodiments of the invention;
Fig. 5 is the schematic diagram of disc type electric machine casing;
Wherein: the 1st, carbon brush holder or brush-box box body, the 2nd, compression spring or support spring, the 3rd, copper sheathing, the 4th, carbon brush, the 5th, commutator, the 6th, carbon brush lid.
Embodiment
Further specify the present invention below in conjunction with drawings and Examples.
In an exemplary embodiments of the present invention, as shown in Figure 2, changable type carbon brush case for disc electric motor comprises brush-box box body 1, be placed on set angle (as 45 ° or 60 °) as described in the brush-box box body two copper sheathings 3, respectively be movably arranged on as described in two carbon brush 4 in two copper sheathings, and the support spring 2 that is located at described brush-box box body bottom.Described brush-box box body is pancake in the present embodiment, and the cross sectional shape of brush-box box body is trapezoidal in the present embodiment.Described brush-box box body is detachably mounted in the narrow housing (see figure 5) of disc type electric machine, in the present embodiment, utilizes screw-driving on the narrow housing of disc type electric machine.
The end portion supports of a pivoted arm of support spring 2 is in carbon brush bottom, the end portion supports of another pivoted arm on the brush-box box body, thereby carbon brush is pressed on the commutator 5.Support spring 2 can be made by steel wire.Two pivoted arm ends of support spring 2 are equipped with little ring (seeing Fig. 4 for details), and described cyclotella sleeve utilizes the carbon brush lead-in wire to connect and the constraint support spring on the lead-in wire of described carbon brush 4 afterbodys, makes support spring withstand carbon brush reliably, and guarantees that carbon brush freely compresses and stretches.This structure has reached the purpose of reliable connection and constraint, is the new bind mode that did not all have both at home and abroad.
As shown in Figure 3, described interchangeable brush-box also comprises the carbon brush lid 6 that is used to cover described support spring and copper sheathing, and described carbon brush lid and carbon brush box body removably snap together, and forms flat thin integral body.After covering the carbon brush lid, brush-box becomes a flat thin integral body, need not take motor apart, can wholely from electric machine casing easily take out or put into, and is convenient to install and change carbon brush.
Changable type carbon brush case for disc electric motor of the present invention has been made sample, and has carried out long-term trying out in disc type electric machine, has realized predetermined imagination fully, uses reliably easy accessibility.
The present invention is not limited to above-mentioned execution mode, and to those skilled in the art, the concrete shape of brush-box can change, and does not break away from the protection range of spirit of the present invention and claim.
Claims (3)
1. changable type carbon brush case for disc electric motor, it is characterized in that: described changable type carbon brush case for disc electric motor comprises the brush-box box body that is removably mounted in the narrow housing of disc type electric machine, is placed on two copper sheathings of described brush-box box body front end, is installed in two carbon brush in described two copper sheathings and the support spring that is located at described brush-box box body rear end respectively with set angle; Two pivoted arm ends of described support spring are equipped with little ring, and described cyclotella sleeve makes support spring be retrained by described lead-in wire on the lead-in wire of described carbon brush afterbody; The end portion supports of a pivoted arm of described support spring is in the carbon brush bottom, and the end portion supports of another pivoted arm is on the brush-box box body; Described brush-box box body under the situation of not taking motor apart, can or be packed into from the outside taking-up of motor.
2. changable type carbon brush case for disc electric motor according to claim 1 is characterized in that: described brush-box box body is pancake.
3. changable type carbon brush case for disc electric motor according to claim 1 and 2, it is characterized in that: described interchangeable brush-box also comprises the carbon brush lid that is used to cover described support spring and copper sheathing, described carbon brush lid and brush-box box body removably snap together, form flat thin integral body, be installed in the narrow housing of disc type electric machine; The brush-box box body needn't be taken motor apart, takes out or packs into from motor is outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100869959A CN100386949C (en) | 2005-11-25 | 2005-11-25 | Changable type carbon brush case for disc electric motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100869959A CN100386949C (en) | 2005-11-25 | 2005-11-25 | Changable type carbon brush case for disc electric motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1787302A CN1787302A (en) | 2006-06-14 |
| CN100386949C true CN100386949C (en) | 2008-05-07 |
Family
ID=36784662
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100869959A Expired - Fee Related CN100386949C (en) | 2005-11-25 | 2005-11-25 | Changable type carbon brush case for disc electric motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100386949C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103427275A (en) * | 2012-05-17 | 2013-12-04 | 海门市海菱碳业有限公司 | Safety carbon brush of starting motor of automobile |
| CN103427274A (en) * | 2012-05-17 | 2013-12-04 | 海门市华联电碳有限公司 | Environment-friendly carbon brush of starting motor of automobile |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002240771A (en) * | 2001-02-14 | 2002-08-28 | Yamaha Motor Co Ltd | Motor unit for power assisted bicycle |
| JP2002369459A (en) * | 2001-06-06 | 2002-12-20 | Asmo Co Ltd | Brush device and motor |
| CN1402384A (en) * | 2002-09-29 | 2003-03-12 | 清华大学 | Constant pressure carbon brush hold-down device for electric machine |
| CN2598239Y (en) * | 2002-12-27 | 2004-01-07 | 张志良 | Brush motor of electric bicycle convenient to replace carbon brush |
| CN2645329Y (en) * | 2003-08-28 | 2004-09-29 | 宜兴市佳盛车轮制造有限公司 | Modified external rotor plane reversal brushed motor |
-
2005
- 2005-11-25 CN CNB2005100869959A patent/CN100386949C/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002240771A (en) * | 2001-02-14 | 2002-08-28 | Yamaha Motor Co Ltd | Motor unit for power assisted bicycle |
| JP2002369459A (en) * | 2001-06-06 | 2002-12-20 | Asmo Co Ltd | Brush device and motor |
| CN1402384A (en) * | 2002-09-29 | 2003-03-12 | 清华大学 | Constant pressure carbon brush hold-down device for electric machine |
| CN2598239Y (en) * | 2002-12-27 | 2004-01-07 | 张志良 | Brush motor of electric bicycle convenient to replace carbon brush |
| CN2645329Y (en) * | 2003-08-28 | 2004-09-29 | 宜兴市佳盛车轮制造有限公司 | Modified external rotor plane reversal brushed motor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1787302A (en) | 2006-06-14 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |