CN109895175A - Mattress automatic cutting device for disassembling - Google Patents
Mattress automatic cutting device for disassembling Download PDFInfo
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- CN109895175A CN109895175A CN201910244151.4A CN201910244151A CN109895175A CN 109895175 A CN109895175 A CN 109895175A CN 201910244151 A CN201910244151 A CN 201910244151A CN 109895175 A CN109895175 A CN 109895175A
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- mattress
- plane
- rack
- cutter
- disassembling
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- 238000005520 cutting process Methods 0.000 title claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 230000007306 turnover Effects 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000004744 fabric Substances 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000013461 design Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 231100000678 Mycotoxin Toxicity 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 244000000010 microbial pathogen Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002636 mycotoxin Substances 0.000 description 1
- 238000010417 needlework Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The present invention discloses a kind of mattress automatic cutting device for disassembling, including rack, transmission device, cutter device, sensing device, rotating device, power device and control device；Rack is equipped with the supporting table to place mattress, and transmission device drives mattress to translate between the both ends of supporting table；Cutter device is in the middle part of supporting table between destination terminal；Sensing device fills on the rack, and sensing device is electrically connected at control device to control rotating device, and rotating device is articulated on the rack, and between cutter device and the destination terminal of supporting table;Power device is connected to other mechanical device；Control device controls whole equipment.The present invention may be implemented cutting dismantling mattress and accomplish resource recycling so that spring, steel wire are separated with fabric, have good market popularization value；And realizing automatic flow, staff uses operating in a key, largely reduces manual operation amount, improves the efficiency of mattress dismantling, and reduce cost.
Description
Technical field
The present invention relates to field of garbage disposal, particularly relate to a kind of mattress automatic cutting device for disassembling.
Background technique
Mattress is common household goods, and there are certain service life to need replacing new bed after using the several years
Pad, and waste and old mattress volume is big, communications and transportation is inconvenient, artificial dismantling is difficult, resident does not know how this is handled again, typically with
Meaning abandons, is placed in public domain, causes baneful influence to environmental sanitation, pathogenic microorganism easy to breed, mycotoxin etc.
Harmful substance, the processing of these mattresses are just becoming a great problem of puzzlement community.
If waste and old mattress is handled by the broken method decomposed, after a large amount of springs, the steel wire contained in mattress is broken
It will be wound with other fabrics, it is difficult to be completely separated, can not accomplish resource utilization, therefore mostly using dismantling in practical operation
Mode handles waste and old mattress.It is artificial to disassemble used personnel's number since there are the marginal position of mattress closeer needlework to tie up
Amount is big, high labor cost, disassembles low efficiency；And in the prior art by the marginal position of equipment cutting mattress to realize dismantling,
And need manually or mechanically turn-over bed mattress carry out secondary or even multiple cutting, cannot achieve automation, low efficiency and disassemble at
This height.
In view of this, the present inventor, which is directed in said structure design not attain, improves caused many missings and inconvenience, and
Deeply design, and actively research improvement has a fling at and develops and design the present invention.
Summary of the invention
The purpose of the present invention is to provide a kind of mattress device for disassembling, realize the marginal position of automation cutting mattress, with
It improves dismantling efficiency, reduce cost of labor.
In order to achieve the above objectives, solution of the invention is:
A kind of mattress automatic cutting device for disassembling, including it is rack, transmission device, cutter device, sensing device, rotating device, dynamic
Power device and control device；The rack is equipped with the supporting table to place mattress, and supporting table includes to above and below support mattress
First plane on surface and the second plane to support mattress side, the lower end of the first plane is connected to the second plane, and
One plane and the second plane are orthogonal；Transmission device is mounted on the rack and mattress is driven to put down between the both ends of supporting table
It moves；The cutter device is installed in the rack between the middle part and destination terminal of the second plane, and cutter device is provided at least two
Cutter, the cutter is arranged in a staggered manner up and down to cut the bottom and top two corners of mattress side；The sensing device is mounted on the rack,
Cutter device is located at the induction point of sensing device, and sensing device is electrically connected at control of the control device realization to rotating device；
The rotating device is articulated in rack, and the articulated section of rotating device and rack is located at the destination terminal of cutter device and the second plane
Between;The power device is connected to the other mechanical device of this equipment；Work of the control device to control whole equipment
Make.
First plane favours horizontal plane setting.
The angle of first plane and horizontal plane is 20 °.
The transmission device includes conveyer belt and the pushing block to push mattress mobile, conveyer belt be mounted on the first plane or
In second plane, and the direction of transfer of conveyer belt is horizontally disposed；Pushing block is fixed on a moving belt and the two of supporting table
It is moved back and forth between end.
The cutter is arranged in a staggered manner on the translation direction of mattress.
The cutter is water knife.
The cutter device is equipped with to suppress the locating piece of mattress fitting on the first plane.
It is equipped in the rack and turns over bracket, turn over the initial end that bracket is located at the second plane；Turn over bracket in
Rack turns over bracket and the first plane opening and closing campaign to realize.
Be equipped with down in the rack and turn over bracket, under turn over the destination terminal that bracket is located at the second plane；Under turn over bracket in
Rack turns over bracket and the first plane opening and closing campaign to realize down, turned under corresponding in the first plane bracket position be provided with it is flexible
Bar.
The rotational plane of the rotating device is parallel with the first plane.
After adopting the above structure, the present invention passes through shift to install more and cutter while cutting up and down the two of mattress side
Angle realizes that dismantling mattress accomplishes resource recycling so that spring, steel wire and fabric are completely separated, there is good market to push away
Wide value；Cutter device is fixed on the rack by the present invention, drives the mattress to be cut to move by conveyer belt and rotating device
Dynamic and fixed point rotary makes cutter device continue to cut the edge of mattress, realizes automatic flow, and staff uses one-touch behaviour
Make, largely reduce manual operation amount, improve the efficiency of mattress dismantling, and reduces cost.
In addition, upper small angle of the cutter to mattress sidewalls is cut simultaneously using more in cutting process, without overturning again
Mattress greatly improves treatment effeciency；And used cutter is water knife, meets the objective of resource recycling of the present invention,
Realizing reduces energy consumption, energy conservation and environmental protection.
Detailed description of the invention
Fig. 1 is the front view of the specific embodiment of the invention；
Fig. 2 is the top view of the specific embodiment of the invention；
Fig. 3 is the side view of the specific embodiment of the invention.
Drawing reference numeral explanation:
1. rack；11. supporting table；111. the first plane；1111. telescopic rod；112. the second plane；2. transmission device；21. transmission
Band；22. pushing block；3. cutter device；31. cutter；32. 4. sensing device of locating piece；5. rotating device；6. power device；7. control
Device processed；8. turning over bracket；9. bracket is turned under.
Specific embodiment
In order to further explain the technical solution of the present invention, being explained in detail below by specific embodiment the present invention
State, direction hereinafter is subject to illustrate in direction, " initial end " " destination terminal " represents the initial and whole of mattress cutting process
Point position.
As shown in Figure 1 to Figure 3, the present invention be a kind of mattress automatic cutting device for disassembling, including rack 1, transmission device 2,
Cutter device 3, sensing device 4, rotating device 5, power device 6 and control device 7.
Above-mentioned rack 1 is equipped with the supporting table 11 to place mattress, and supporting table 11 includes to support mattress upper and lower surface
The first plane 111 and the second plane 112 to support mattress side, the lower end of the first plane 111 is connected to the second plane
112, and the first plane 111 and the second plane 112 are orthogonal.The first plane 111 favours horizontal plane setting in the present embodiment,
The angle of the two is 20 °.After then mattress is placed in supporting table 11, the inclined state in horizontal plane of mattress, and by gravity
Effect, which can consolidate, fits in the first plane 111 and the second plane 112, and mattress is avoided to cause in the process of moving because of shaking
Mattress topples over and is detached from supporting table 11, influences subsequent cutting effect.
Above-mentioned transmission device 2 is mounted on rack 1 and mattress is driven to translate between the both ends of supporting table 11；In the present embodiment
Transmission device 2 includes conveyer belt 21 and the pushing block 22 to push mattress mobile, and conveyer belt 21 is mounted on the first plane 111 or the
In two planes 112, conveyer belt 21 is to be mounted in the second plane 112 in diagram；The direction of transfer of conveyer belt 21 is in the horizontal direction
Setting, pushing block 22 are fixed on conveyer belt 21 and move back and forth between the both ends of supporting table 11.
Above-mentioned cutter device 3 is installed in the rack 1 between the middle part and destination terminal of the second plane 112, and cutter device 3 is set
At least two cutters 31 are equipped with, above-mentioned about 31 cutter is arranged in a staggered manner to cut the bottom and top two corners of mattress side；Above-mentioned cutter 31
It is arranged in a staggered manner on the translation direction of mattress, to prevent cutting causes to damage mutually between cutter 31.Above-mentioned cutter in the present embodiment
31 be water knife, so that the present invention is more energy-saving and environmentally friendly；And cutter device 3 is equipped with and is fitted in the first plane 111 to suppress mattress
On locating piece 32, prevent mattress when passing through the position of cutter 31 because cutting generates excessively fierce shaking.
Above-mentioned sensing device 4 is mounted in rack 1, and cutter device 3 is located at the induction point of sensing device 4；Sensing device 4
It is electrically connected at control of the realization of control device 7 to rotating device 5;Whether sensing device 4 has mattress by cutting to incude
Device 3, and the corresponding starting rotating device 5 when non-inductive.
Above-mentioned rotating device 5 is articulated in rack 1, and the articulated section of rotating device 5 and rack 1 is located at cutter device 3 and the
Between the destination terminal of two planes 112；The rotational plane of rotating device 5 is parallel with the first plane 111.
It is equipped in above-mentioned rack 1 and turns over bracket 8, turn over the initial end that bracket 8 is located at the second plane 112；Turn over bracket 8
It is articulated in rack 1 and turns over the 111 opening and closing campaign of bracket 8 and the first plane to realize.Then when mattress, which is lain against, turns over bracket 8, on
The support for turning over bracket 8 is rotated towards the first plane 111, so that mattress be made to be fitted in the first plane 111.
Be equipped with down in above-mentioned rack 1 and turn over bracket 9, under turn over the destination terminal that bracket 9 is located at the second plane 112；Under turn over bracket 9
Rack 1 is articulated in turn over the 111 opening and closing campaign of bracket 9 and the first plane under realization, turns over bracket 9 under corresponding in the first plane 111
Position is provided with telescopic rod 1111.Then when mattress has been cut, telescopic rod 1111 turns over downwards 9 direction of bracket and pushes mattress with remote
It is turned on bracket 9 from the first plane 111 and being fitted in down, until mattress is laid flat, facilitates subsequent processing.
Above-mentioned power device 6 is connected to above-mentioned mechanical device, to provide the work of these mechanical structures of power drive.
Work of the above-mentioned control device 7 to control whole equipment, can directly be fixedly mounted in rack 1, can also be independent
An individually control equipment is formed, operator is separated with the structure for cutting mattress, reduces security risk；Control device 7
On can carry out simple programming to realize automatic flow.
The present invention is when in use: being manually placed in mattress and turns on bracket 8, and starting device.Turn over bracket 8 to first
Plane 111 is overturn, and sticks on mattress in the first plane 111；Conveyer belt 21 and pushing block 22 drive mattress along conveyer belt 21
Direction of transfer is mobile, and passes through cutter device 3, and multiple water knives of cutter device 3 cut the edge of mattress, make fabric with
Spring, steel wire separation, whether induction has mattress by cutter device 3 to sensing device 4 in real time；If nothing, illustrate a side of mattress
Completion, corresponding starting rotating device 5 are cut, rotating device 5 is rotated up, the end on the one side for driving mattress to cut
It moves up, is rotated by axis of the other end, be rotated by 90 ° mattress, the end of the adjacent side of cutting edge is again positioned at cutting dress
The position for setting 3 carries out the cutting of the adjacent side with the movement of conveyer belt 21；With this repeatedly 3 times until to other 3 sides of mattress into
Row cutting realizes four sides of automation cutting mattress, largely reduces manual operation amount.When cutting finishes, telescopic rod 1111
Push mattress and under turn over bracket 9 until mattress lay flat, facilitate subsequent processing.
By above-mentioned apparatus, the present invention passes through shift to install more and cutter 31 while cutting the upper inferior horns of mattress sidewalls,
It realizes that dismantling mattress accomplishes resource recycling so that spring, steel wire and fabric are completely separated, there is good marketing
Value；Cutter device 3 is fixed in rack 1 by the present invention, drives the bed to be cut by transmission device 2 and rotating device 5
Pad movement and fixed point rotary, make cutter device 3 persistently cut the edge of mattress, realize automatic flow, and staff uses one
Keyed operation, largely reduces manual operation amount, improves the efficiency of mattress dismantling, and reduces cost.
In addition, upper small angle of the cutter 31 to mattress sidewalls is cut simultaneously using more in cutting process, without turning over again
Rotated bed pad, greatly improves treatment effeciency；And used cutter 31 is water knife, meets the ancestor of resource recycling of the present invention
Purport, realizing reduces energy consumption, energy conservation and environmental protection.
Above-described embodiment and schema and non-limiting product form and style of the invention, any technical field it is common
The appropriate changes or modifications that technical staff does it all should be regarded as not departing from patent category of the invention.
Claims (10)
1. a kind of mattress automatic cutting device for disassembling, it is characterised in that: including rack, transmission device, cutter device, induction dress
It sets, rotating device, power device and control device；The rack is equipped with the supporting table to place mattress, and supporting table includes using
With the first plane of support mattress upper and lower surface and to the second plane of support mattress side, the lower end of the first plane is connected to
Second plane, and the first plane and the second plane are orthogonal；Transmission device is mounted on the rack and drives mattress in supporting table
Both ends between translate；
The cutter device is installed in the rack between the middle part and destination terminal of the second plane, and cutter device is provided at least two
Cutter, the cutter is arranged in a staggered manner up and down to cut the bottom and top two corners of mattress side；The sensing device is mounted on the rack,
Cutter device is located at the induction point of sensing device, and sensing device is electrically connected at control of the control device realization to rotating device；
The rotating device is articulated in rack, and the articulated section of rotating device and rack is located at the destination terminal of cutter device and the second plane
Between;The power device is connected to the other mechanical device of this equipment；Work of the control device to control whole equipment
Make.
2. a kind of mattress automatic cutting device for disassembling as described in claim 1, it is characterised in that: first plane favours
Horizontal plane setting.
3. a kind of mattress automatic cutting device for disassembling as claimed in claim 2, it is characterised in that: first plane and level
The angle in face is 20 °.
4. a kind of mattress automatic cutting device for disassembling as described in claim 1, it is characterised in that: the transmission device includes passing
Band and the pushing block to push mattress mobile are sent, conveyer belt is mounted in the first plane or the second plane, and the transmission of conveyer belt
Direction is horizontally disposed；Pushing block fixation moves back and forth on a moving belt and between the both ends of supporting table.
5. a kind of mattress automatic cutting device for disassembling as described in claim 1, it is characterised in that: the cutter is in the flat of mattress
It moves on direction and is arranged in a staggered manner.
6. a kind of mattress automatic cutting device for disassembling as claimed in claim 5, it is characterised in that: the cutter is water knife.
7. a kind of mattress automatic cutting device for disassembling as claimed in claim 6, it is characterised in that: the cutter device, which is equipped with, to be used
To suppress the locating piece of mattress fitting on the first plane.
8. a kind of mattress automatic cutting device for disassembling as described in claim 1, it is characterised in that: be equipped in the rack
Bracket is turned over, the initial end that bracket is located at the second plane is turned over；It turns over bracket and turns over bracket and first flat in rack to realize
Face opening and closing campaign.
9. a kind of mattress automatic cutting device for disassembling as described in claim 1, it is characterised in that: be equipped with down in the rack
Turn over bracket, under turn over the destination terminal that bracket is located at the second plane；Under turn over bracket and turn over bracket and first flat in rack to realize down
Face opening and closing campaign, the position that bracket is turned under corresponding in the first plane are provided with telescopic rod.
10. a kind of mattress automatic cutting device for disassembling as described in claim 1, it is characterised in that: the rotating device turns
Dynamic plane is parallel with the first plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910244151.4A CN109895175B (en) | 2019-03-28 | 2019-03-28 | Automatic mattress cutting and disassembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910244151.4A CN109895175B (en) | 2019-03-28 | 2019-03-28 | Automatic mattress cutting and disassembling equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109895175A true CN109895175A (en) | 2019-06-18 |
| CN109895175B CN109895175B (en) | 2024-09-13 |
Family
ID=66953144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910244151.4A Active CN109895175B (en) | 2019-03-28 | 2019-03-28 | Automatic mattress cutting and disassembling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109895175B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111319099A (en) * | 2020-02-24 | 2020-06-23 | 浙江虎哥环境有限公司 | Automatic disassembling device for water-cutting waste mattress |
| CN113771476A (en) * | 2021-08-05 | 2021-12-10 | 周伙成 | Edge-opening type fiber composite material separating equipment |
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| JP2000033599A (en) * | 1998-07-22 | 2000-02-02 | Mitsubishi Heavy Ind Ltd | Mattress breaking-up device |
| DE102006032659A1 (en) * | 2005-07-13 | 2007-01-25 | Oberhoff, Stefan, Dipl.-Ing. | Machine cutting mattresses open for recycling, has conveyor presenting mattress to rotary cutters to open its end and long sides |
| CN204414220U (en) * | 2015-01-24 | 2015-06-24 | 安徽鸿润装饰材料有限公司 | A kind of mattress cutter sweep easy to use |
| CN204772630U (en) * | 2015-05-19 | 2015-11-18 | 北京京卫瑞源科技有限公司 | Full -automatic truncation machine |
| CN107020651A (en) * | 2017-05-31 | 2017-08-08 | 重庆良能机械有限公司 | Mattress shaping cutter device |
| CN206484664U (en) * | 2017-01-18 | 2017-09-12 | 佛山市锐驰科技有限公司 | A kind of panel turnover mechanism of Water Cutting device |
| CN107745400A (en) * | 2017-10-19 | 2018-03-02 | 广州市豪立再生资源利用有限公司 | A kind of device for disassembling and its application method of the big part Spring mattress of surface trimming |
| CN207432286U (en) * | 2017-10-19 | 2018-06-01 | 广州市豪立再生资源利用有限公司 | A kind of big part Spring mattress device for disassembling with positioning and turn over function |
| CN109291091A (en) * | 2018-11-14 | 2019-02-01 | 靖江市盛讯信息科技有限公司 | A kind of food processing is with can automatic turning facade cutter device |
| CN209812479U (en) * | 2019-03-28 | 2019-12-20 | 环创(厦门）科技股份有限公司 | Automatic cutting and disassembling equipment for mattress |
-
2019
- 2019-03-28 CN CN201910244151.4A patent/CN109895175B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000033599A (en) * | 1998-07-22 | 2000-02-02 | Mitsubishi Heavy Ind Ltd | Mattress breaking-up device |
| DE102006032659A1 (en) * | 2005-07-13 | 2007-01-25 | Oberhoff, Stefan, Dipl.-Ing. | Machine cutting mattresses open for recycling, has conveyor presenting mattress to rotary cutters to open its end and long sides |
| CN204414220U (en) * | 2015-01-24 | 2015-06-24 | 安徽鸿润装饰材料有限公司 | A kind of mattress cutter sweep easy to use |
| CN204772630U (en) * | 2015-05-19 | 2015-11-18 | 北京京卫瑞源科技有限公司 | Full -automatic truncation machine |
| CN206484664U (en) * | 2017-01-18 | 2017-09-12 | 佛山市锐驰科技有限公司 | A kind of panel turnover mechanism of Water Cutting device |
| CN107020651A (en) * | 2017-05-31 | 2017-08-08 | 重庆良能机械有限公司 | Mattress shaping cutter device |
| CN107745400A (en) * | 2017-10-19 | 2018-03-02 | 广州市豪立再生资源利用有限公司 | A kind of device for disassembling and its application method of the big part Spring mattress of surface trimming |
| CN207432286U (en) * | 2017-10-19 | 2018-06-01 | 广州市豪立再生资源利用有限公司 | A kind of big part Spring mattress device for disassembling with positioning and turn over function |
| CN109291091A (en) * | 2018-11-14 | 2019-02-01 | 靖江市盛讯信息科技有限公司 | A kind of food processing is with can automatic turning facade cutter device |
| CN209812479U (en) * | 2019-03-28 | 2019-12-20 | 环创(厦门）科技股份有限公司 | Automatic cutting and disassembling equipment for mattress |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111319099A (en) * | 2020-02-24 | 2020-06-23 | 浙江虎哥环境有限公司 | Automatic disassembling device for water-cutting waste mattress |
| CN113771476A (en) * | 2021-08-05 | 2021-12-10 | 周伙成 | Edge-opening type fiber composite material separating equipment |
| CN113771476B (en) * | 2021-08-05 | 2023-11-17 | 河北三阳盛业玻璃钢集团有限公司 | Edge-picking type fiber composite material separating equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109895175B (en) | 2024-09-13 |
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