CN108555218A - A kind of full-automatic cage forging machining production line - Google Patents
A kind of full-automatic cage forging machining production line Download PDFInfo
- Publication number
- CN108555218A CN108555218A CN201810787763.3A CN201810787763A CN108555218A CN 108555218 A CN108555218 A CN 108555218A CN 201810787763 A CN201810787763 A CN 201810787763A CN 108555218 A CN108555218 A CN 108555218A
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- Prior art keywords
- cage
- transplanting
- arm
- embryo material
- transmission
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
- B21J13/12—Turning means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The present invention discloses a kind of full-automatic cage forging machining production line, including：Heating furnace for heating cage embryo material to be formed；Material stirring-up mechanism, for cage embryo material to be transferred to material stirring-up mechanism and overturn at swing Material moving device docking location and to cage embryo material；Swing Material moving device above and/or from the forging roughcast of the first punching machine tool grips the molding die forged thick cage embryo material and be transferred to the first punching machine for gripping cage embryo material and being transferred to the forging roughcast tool of the first punching machine；Material moving device, including the first transplanting machine hand, transplanting feeding material component and the second transplanting machine hand, the gripping of the first transplanting machine hand are pinched by the cage embryo material on the molding die of the first punching machine to transplanting feeding material component；The cage embryo material of pre-profiling is sent to the second transplanting machine hand by transplanting feeding material component from the first transplanting machine hand；Second transplanting machine hand, which is used to pinch the cage embryo material of the pre-profiling of transplanting feeding material component transmission and is transferred on the molding die of the second punching machine, carries out post forming.
Description
Technical field
The present invention relates to metal forging apparatus field, especially a kind of full-automatic cage forges machining production line.
Background technology
Cage (cage), also referred to as " constant velocity cardan joint " are the important components in car transmissions, and effect is will to send out
The power of motivation is transmitted to driving wheel from speed changer.In existing, the molding of cage is made frequently with finish forge and is process.But it is existing
There is deficiency existing for processing equipment or machining production line for finish forge pelletizing cage to be：
First, existing cage processing carries out interruption substep processing, cage processing using by several forging and stamping punching machines
Production line is complicated, takes up a large area and equipment cost is high；
Second is that existing cage machining production line is short of effective feeding, transplanting machine hand, the transplanting feeding of cage uses
Be artificial or single-shaft mechanical arm, transplanting feeding efficiency is low, and the slave leading portion that makes carries out heating process and delivers to back segment forging process
Overlong time makes cage embryo material temperature decline severe, influences the quality of back segment forging processing cage.
Therefore, in the case of not proposing that preferred technique scheme solves the above problems also in the related art, there is an urgent need for one in market
Kind forges machining production line for solving the full-automatic cage of above-mentioned technical problem.
Invention content
Present invention solves the technical problem that be for the above-mentioned prior art in existing defect, a kind of full-automatic ball is provided
Cage forges machining production line, and the full-automatic cage forging fabrication facility layout is reasonable, transplanting transhipment cage is efficient and finish forge
The cage consistency made is high.
To solve above-mentioned technical problem, a kind of technical solution that the present invention takes is as follows:A kind of full-automatic cage forging plus
Work production line, including：
Heating furnace, for heating cage embryo material to be formed；
Material stirring-up mechanism is docked with heating furnace, and the cage embryo material for will be exported from heating furnace is transferred to material stirring-up mechanism and rotation
At pendulum Material moving device docking location and cage embryo material is overturn；
Swing Material moving device has for gripping cage embryo material from material stirring-up mechanism and being transferred to the forging roughcast of the first punching machine
And/or it forges thick cage embryo material from gripping on the forging roughcast of the first punching machine tool and is transferred on the molding die of the first punching machine；
Material moving device, including the first transplanting machine hand, transplanting feeding material component and the second transplanting machine hand, first transplanting
Manipulator is docked with first punching machine, and can be gripped the cage embryo material by the molding die pre-profiling of the first punching machine and be pinched extremely
It transplants on feeding material component；The transplanting feeding material component docks the first transplanting machine hand and the second transplanting machine hand, and can be by first
Transplanting machine hand transmission pre-profiling cage embryo material be transferred to its at the second transplanting machine hand docking location；Described second moves
Plant the molding die that manipulator is used to pinch the cage embryo material for the pre-profiling that transplanting feeding material component transmits and is transferred to the second punching machine
On；
The molding die of second punching machine carries out post forming to the cage embryo material transmitted by the second transplanting machine hand.
It is expanded on further as to above-mentioned technical proposal：
In the above-mentioned technical solutions, the material stirring-up mechanism includes cabinet, and the cabinet is spaced in X direction equipped with a row to be divided
The support column of cloth and adjustment height tilts one slideway of installation on support column described in one row, and the heating is docked in described slideway one end
The stock guide of stove, the other end dock stirring component；The stirring component includes U-shaped supporting rack, stirring seat, connecting rod and driving dress
It sets, the U-shaped supporting rack is installed on cabinet, and is located at stirring component and slideway docking location in position；The stirring
Seat is installed on U-shaped supporting rack and U-shaped supporting rack can pivot relatively, and the stirring seat also passes through connecting rod and driving device transmission company
It connects；Driving device transmission stirring seat is overturn relative to U-shaped supporting rack to be rotated, make stirring seat from slideway abutting direction overturn to
Vertical direction, matching, which will slide along slideway to the cage embryo material on stirring seat, to be overturn to vertical placement.
In the above-mentioned technical solutions, the driving device is long axis cylinder, and the slideway Y-direction side is additionally provided with for only
Stop/unclamp the valve member of the cage embryo material moved along slideway；The valve member includes driving motor, balance staff and valve block；
The driving motor is vertically installed and the link block by extending along Y-direction is connect with one of support column described in a row, described
Balance staff Y-direction is installed, and the output axis connection of described balance staff one end and driving motor, and the other end connects the valve block, the drive
Dynamic motor is driven the valve block by balance staff and swings, and matches the cage embryo material for only stopping/unclamping to move along slideway.
In the above-mentioned technical solutions, first cabinet of swing Material moving device, first cabinet top set rotating seat, institute
Stating rotating seat can rotate relative to first cabinet；The swing arm that rotating seat can be followed to rotate, the swing arm are set on the rotating seat
It is also connect with the Z-direction transmission component being located on rotating seat, and is driven and is driven and vertically movable, the swing arm by Z-direction transmission component
On set the arm extended along Y-direction, the arm can be driven by the Y-direction transmission component being installed in the swing arm and be moved along Y-direction；
The arm front end sets gripper assembly, and the gripper assembly also be located at the upper end and connect with the affixed electric rotating machine of arm
It connects, the electric rotating machine can drive the gripper assembly to rotate；The rotating seat rotation drives swing arm rotation, cooperation swing arm vertical
Mobile, arm Y-direction movement and gripper assembly rotation, matching are transferred to after so that gripper assembly is gripped cage embryo material from material stirring-up mechanism
The forging roughcast tool of first punching machine is upper and/or is transferred to first after the thick cage embryo material of gripping forging on the forging roughcast of the first punching machine tool
On the molding die of punching machine.
In the above-mentioned technical solutions, the rotating seat by be located at first cabinet lower part the first driving motor drive and
Rotary motion；The Z-direction transmission component and Y-direction transmission component are lead screw straight line module；The gripper assembly include with it is described
The bottom end of the mounting plate of the output axis connection of electric rotating machine, the mounting plate sets installation flitch, the installation flitch length direction
Front end set the linear guide, and the linear guide extends along installation flitch width direction, in the linear guide activity install two folders
Arm is held, each clamping arm is connect by scissor transmission arm with the driving cylinder-driven for being installed in installation flitch bottom end, institute
It states driving cylinder and embraces folder/pine folder by scissor transmission arm two clamping arms of transmission are moved towards along the linear guide, matching
Grip/fold up cage embryo material.
In the above-mentioned technical solutions, the first transplanting machine hand and the second transplanting machine hand include cabinet type rack, institute
The side end face for stating cabinet type rack sets the two first straight line guide rails extended along Z-direction, and being set on two first straight line guide rails can be straight along two first
Line guide rail is vertically movable and along the slide that Y-direction extends, the slide and the ball screw being arranged between two first straight line guide rails
Transmission connects, the ball screw of ball leading screw driving pair pass through toothed belt transmission pair and the cabinet type rack top of setting the
Two driving motors are sequentially connected, and the slide is also connect with two lifting cylinders being installed in cabinet type rack, the lifting cylinder
Ball leading screw driving pair Synchronous Transmission slide vertical lifting can be coordinated；The ball screw slide unit extended along Y-direction is set on the slide
Module, the ball screw slide unit module are connect by the first toothed belt transmission pair with driving motor, the ball screw slide unit
The mechanical arm that the slide unit connection one of module extends along Y-direction, one end of the mechanical arm Y-direction sets the first gripping thermomechanical components；Institute
It is vertically movable to state ball leading screw driving auxiliary driving slide, coordinates ball screw slide unit module gearing arm and the first gripping group
Part Y-direction moves, and makes the gripping of the first gripper assembly by the cage embryo material of the molding die pre-profiling of the first punching machine and pinches to transplanting
On feeding material component or so that the first gripper assembly is pinched the cage embryo material for the pre-profiling that transplanting feeding material component transmits and be transferred to second
On the molding die of punching machine.
In the above-mentioned technical solutions, first gripper assembly includes the first mounting plate being connect with mechanical arm, described
The bottom end of first mounting plate sets the first installation flitch, and the front end of the first installation flitch Y-direction sets first straight line guide rail, and the
One the linear guide extends in X direction, on the first straight line guide rail activity install two first clamping arms, every 1 first clamping hand
Arm is connect by the first scissor transmission arm with the first driving cylinder-driven for being installed in the first installation flitch bottom end, and described first
Driving cylinder by the first scissor transmission arm be driven by two first clamping arms are moved towards along the first straight line guide rail embrace folder/
Song Jia, matching grip/fold up cage embryo material
In the above-mentioned technical solutions, the transplanting feeding material component includes rack, and the purlin to extension along X is set in the rack
Arm, along X to the sliding rail of extension, the side of the purlin arm Y-direction sets driving rack for installation on the purlin arm, activity peace on the sliding rail
If slide bearings, the fixture for placing cage embryo material is set in the slide bearings, the side of the slide bearings Y-direction sets
Three driving motors, install the gear with driving rack engaged transmission in the drive shaft of the third driving motor, and described the
Three driving motors are driven gear engaged transmission on the driving rack, and matching is driven the slide bearings and fixture edge
For X to movement, the cage embryo material that matching makes the fixture that the pre-profiling that the first transplanting machine hand transmits be clamped is transferred to transplanting feeding
At component and the second transplanting machine hand docking location, the transplanting transhipment of cage embryo material is completed.
In the above-mentioned technical solutions, second driving motor, driving motor and third driving motor are servo motor,
And matched in the slide bearings and also set supplied materials sensor detector at the fixture installation position, the supplied materials sensor detector
For detecting that the first transplanting machine hand transmits on the cage embryo material to fixture of pre-profiling or the second transplanting machine hand is from fixture
After upper gripping cage embryo material, triggering transplanting feeding material component drives fixture to move in X direction.
In the above-mentioned technical solutions, the heating furnace is box-annealing furnace.
The beneficial effects of the present invention are:The full-automatic cage forging machining production line of the present invention is conveyed by material stirring-up mechanism
Cage embryo material after heating and by overturning be vertical placement, then cage embryo is gripped from material stirring-up mechanism by swing Material moving device
Expect and the forging roughcast for being transferred to the first punching machine has above and/or from the thick cage embryo material of gripping forging on the forging roughcast tool of the first punching machine simultaneously
It is transferred on the molding die of the first punching machine, and is gripped by the cage of the molding die pre-profiling of the first punching machine by Material moving device
Embryo material is sent to carrying out post forming on the molding die of the second punching machine；The full-automatic die forging gaily decorated basket molding machine of the present invention has following
Advantage：First, full-automatic cage forging machining production line of the invention is provided with two axis robot (material moving machine of swing Material moving device
Structure), transplanting speed is fast, and the slave leading portion made carries out heating process and delivers, rigging embryo material temperature difference change short to the back segment forging process time
Change it is small, do not influence back segment carry out post-forming process, and the present invention full-automatic cage forging machining production line upender
Structure, two axis robot Dock With Precision Position of swing Material moving device, cage is after being transferred to the first punching machine and the second punching machine without carrying out weight
New definition can carry out finish forge and make, and the quality and consistency of cage are high；Second is that full-automatic cage forging processing of the invention
Line is rationally distributed, easy for installation, floor space is small, and equipment cost is low.
Description of the drawings
Fig. 1 is the dimensional structure diagram of cage forging machining production line of the present invention；
Fig. 2 is the three-dimensional structure diagram of material stirring-up mechanism of the present invention；
Fig. 3 is the three-dimensional structure diagram of swing Material moving device of the present invention；
Fig. 4 be the present invention the first transplanting machine hand/second transplanting machine hand three-dimensional structure diagram；
Fig. 5 be the present invention the first transplanting machine hand/second transplanting machine hand the local shell of removal after stereochemical structure
Figure；
Fig. 6 is the three-dimensional structure diagram of the shifting material feeding material component of the present invention.
Specific implementation mode
The invention will now be described in further detail with reference to the accompanying drawings.
The embodiment described by reference to attached drawing is exemplary, it is intended to for explaining the application, and should not be understood as pair
The limitation of the application.In the description of the present application, it is to be understood that term "center", " longitudinal direction ", " transverse direction ", " length ",
" width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for
It is described convenient for description the application and simplifying, specific side must be had by not indicating or implying the indicated device or element
Position, with specific azimuth configuration and operation, therefore should not be understood as the limitation to the application.In addition, term " first ", " second "
It is used for description purposes only, is not understood to indicate or imply relative importance or implicitly indicates indicated technical characteristic
Quantity.Thus, define " first ", the feature of " second " can explicitly or implicitly include one or more spy
Sign.In the description of the present application, " several ", the meaning of " plurality " is two or more, unless otherwise clearly specific
It limits.Unless otherwise clearly defined and limited, in this application, the arts such as term " installation ", " connected ", " connection ", " fixation "
Language shall be understood in a broad sense, such as, it may be a fixed connection, may be a detachable connection, or be integrally connected；Can be machinery
Connection can also be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary two elements
Internal connection.For the ordinary skill in the art, above-mentioned term can be understood in the application as the case may be
In concrete meaning.Unless otherwise clearly defined and limited, in this application, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features are in direct contact, and can also not be to be in direct contact but lead to including the first and second features
Cross the other characterisation contact between them.And fisrt feature second feature " on ", " top " and " above " include the
One feature is right over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.First is special
Sign second feature " under ", " lower section " and " below " include fisrt feature right over second feature and oblique upper, or only
Indicate that fisrt feature level height is less than second feature.
A kind of embodiment of the attached drawing 1-6 embodiment present invention, refer to the attached drawing 1-6, a kind of full-automatic cage forging processing life
Producing line, it includes：
Heating furnace 1, for heating cage embryo material to be formed, in the present embodiment, heating furnace 1 is preferably box to move back
Stove, and during actual processing, cage embryo material is heated to 1000 DEG C~1500 DEG C by heating furnace, to make metal
Embryo material softening, to which make in subsequent finish forge process can rapid shaping；
Material stirring-up mechanism 2 is docked with heating furnace 1, and the cage embryo material 001 for will be exported from heating furnace 1 is transferred to upender
Structure 2 at 3 docking location of swing Material moving device and cage embryo material 001 is overturn；So-called overturning refers to that material stirring-up mechanism 2 conveys
The sliding slot 21 of cage embryo material 001 is obliquely installed, and swing Material moving device 3 needs cage embryo when gripping cage embryo material 001
Material 001 is vertical placement, thus carries out stirring by 2 corresponding stirring component 22 of material stirring-up mechanism, makes to tilt along sliding slot 21 defeated
The cage embryo material 001 gone out is reversed to be placed upward to be vertical, and the swing Material moving device 3 enable is quickly taken from stirring component 22
Cage embryo material 001；
Swing Material moving device 3, for gripped from material stirring-up mechanism 2 cage embryo material 001 and be transferred to the first punching machine 4 forging it is thick
On mold 41 and/or forges thick cage embryo material 001 from gripping on the forging roughcast of the first punching machine 4 tool 41 and be transferred to the first punching machine 4
Molding die 42 on；
Material moving device 5, including the first transplanting machine hand 51, transplanting feeding material component 52 and the second transplanting machine hand 53, it is described
First transplanting machine hand 51 is docked with first punching machine 4, and can be gripped by the ball of 42 pre-profiling of molding die of the first punching machine 4
Cage embryo material 001 is simultaneously pinched to transplanting feeding material component 52；The transplanting feeding material component 52 docks the first transplanting machine hand 51 and the
Two transplanting machine hands 53, and the cage embryo material 001 for the pre-profiling that the first transplanting machine hand 51 transmits can be transferred to transplanting feeding
At 53 docking location of component 52 and the second transplanting machine hand；The second transplanting machine hand 53 is then used to pinch transplanting feeding material component
The cage embryo material 001 of the pre-profiling of 52 transmission is simultaneously transferred on the molding die 61 of the second punching machine 6；And second punching machine 6 is matched
That closes its molding die 61 carries out post forming to the cage embryo material 001 that is transmitted by the second transplanting machine hand 53, by it is secondary at
Cage embryo material 001 is shaped to matched cage by type.
Refer to the attached drawing 1-2, the material stirring-up mechanism include cabinet 23, and the cabinet 23 is spaced in X direction equipped with a row to be divided
The support column 24 of cloth and adjustment height, and in the present embodiment, row's support column 24 includes three support columns 24, and three support
Column 24 sets gradually to be highly gradually reduced in X direction, and the peak link group of three bar support columns 24 becomes with a constant inclination
The oblique line of rake angle, 24 top of each support column, which has, is equipped with a mounting base 25, and installation slideway is tilted on support column 24 described in a row
21, the specific assembly slideway 21 of mounting base 25 to be arranged on 24 top of each support column, to make slideway 21 keep tilting dress
Match, and the stock guide 101 of the heating furnace 1 is docked in 21 one end of the slideway, the other end docks stirring component 22；The stirring
Component 22 includes U-shaped supporting rack 221, stirring seat 222, connecting rod 223 and driving device 224,224 preferred long axis of the driving device
Cylinder, the U-shaped supporting rack 221 are installed on cabinet 23, and are located at stirring component 22 and 21 docking location of slideway in position
Place, is provided in 21 least significant end exit of slideway in practice；The stirring seat 222 is installed on U-shaped supporting rack 221 and can be opposite
U-shaped supporting rack 221 pivots, and the stirring seat 222 is also sequentially connected by connecting rod 223 and driving device 224, in practice, stirring
Two side extensions of seat 222 stretch out shaft 225, by the way that the insertion of shaft 225 system is matched two side side walls in U-shaped supporting rack 221
On shaft hole (the non-label of attached drawing) in, so that the U-shaped supporting rack 221 relatively of stirring seat 222 is pivoted, meanwhile, extend outside two
One of them also connect with the connecting rod 223 shaft 225, in this way, the rotation of connecting rod 223 can drive the relatively U-shaped branch of stirring seat 222
Support 221 is overturn；When the cage embryo material 001 exported from heating furnace 1 is slid along slideway 21 to the exit of 21 least significant end of slideway, institute
It states driving device 224 and is driven stirring seat 222 relative to the overturning rotation of U-shaped supporting rack 221, stirring seat 222 is made (to be kept from obliquity
With 21 same gradient of slideway) and overturning is docked to vertical direction with slideway 21, matching will slide along slideway 21 to stirring seat
Cage embryo material 001 on 222 is overturn to vertical placement；In the present embodiment, the Y-direction side of the slideway 21 is additionally provided with for only
Stop/unclamp the valve member 26 of the cage embryo material 001 moved along slideway 21；The valve member 26 includes that driving motor 261 is (attached
Its external protective cover is shown in figure), balance staff 262 and valve block 263；The driving motor 261 is vertically installed and by along Y-direction
One of them connect for the link block 264 of extension and support column 24 described in a row, and the balance staff 262 is installed along Y-direction, and the pendulum
The output axis connection of 262 one end of axis and driving motor 261, the other end connect the valve block 263, and the driving motor 261 is logical
It crosses balance staff 262 and is driven the swing of the valve block 263, and match the cage embryo material 001 for only stopping/unclamping to move along slideway 21, pass through
Valve member 26 only stops/release action, and matching swing Material moving device 3 can orderly grip cage embryo material from stirring seat 221
001。
Refer to the attached drawing 1 and attached drawing 3, the swing Material moving device 3 include the first cabinet 31, and 31 top of the first cabinet is set
Rotating seat 32, the rotating seat 32 can be rotated relative to first cabinet 31, be specifically, and the rotating seat 32 is described by being located at
The first driving motor (attached drawing is not shown) of first cabinet, 31 lower part drives and rotary motion；Being set on the rotating seat 32 can follow
The swing arm 33 that rotating seat 32 rotates, the swing arm 33 also connect with the Z-direction transmission component (attached drawing is not shown) being located on rotating seat 32
It connects, in the present embodiment, Z-direction transmission component is lead screw straight line module, namely ball leading screw driving pair, the swing arm 33 can be by Z
It is driven and drives and vertical (Z-direction) is mobile to transmission component, the arm 34 extended along Y-direction, the arm are set in the swing arm 33
34 can be driven by the Y-direction transmission component (attached drawing is not shown) being installed in the swing arm 33 and be moved along Y-direction, in the present embodiment
In, Z-direction transmission component is lead screw straight line module, namely ball leading screw driving pair；34 front end of the arm sets gripper assembly 35, and
The gripper assembly 35 also be located at the upper end and the electric rotating machine 36 affixed with arm 34 connect (shown in attached drawing 36 for drive folder
The rotary shaft for taking component 35 to rotate), the electric rotating machine 36 can drive the gripper assembly 35 to rotate；The rotating seat 32 rotates
Swing arm 33 is driven to rotate, cooperation swing arm 33 is vertically movable, arm 34 is moved along Y-direction and gripper assembly 35 rotates, and matching makes gripping
Component 35 is gripped from material stirring-up mechanism 2 to be transferred to after cage embryo material 001 on the forging roughcast tool 41 of first punching machine 4 and/or from first
Gripping is transferred to after forging thick cage embryo material 001 on the molding die 42 of the first punching machine 41 on the forging roughcast tool 41 of punching machine 41；It needs
It is noted that during gripper assembly 35 grips cage embryo material 001, the movement of vertical direction is by Z-direction transmission group
Part is driven what swing arm 33 was realized, and the movement of Y-direction is then to be driven arm 34 by Y-direction transmission component to move come real along Y-direction
Existing, and the movement of its X-direction is then that the rotation of gripper assembly 35 is driven by the rotation of rotating seat 32 and electric rotating machine 36
And realize, certainly in the rotation of rotating seat 32 and electric rotating machine 36 drive 35 rotary course of gripper assembly, the displacement of Y-direction is normal
It often needs the transmission 34 reverse movement of arm of Y-direction transmission component and reaches matched position；In the present embodiment, the gripper assembly
35 include the mounting plate 351 with the output axis connection of the electric rotating machine 36, and the bottom end of the mounting plate 351 sets installation flitch
352, the front end of installation 352 length direction of flitch sets the linear guide (attached drawing is not shown), and the linear guide is along installation flitch
352 width directions extend, in the linear guide activity install two clamping arms 353, each clamping arm 353 passes through scissor
Transmission arm (attached drawing is not shown) and the driving cylinder 354 for being installed in 352 bottom end of installation flitch are sequentially connected, the driving cylinder
354 are driven two clamping arms 353 by scissor transmission arm moves towards by armful folder/pine folder along the linear guide, and matching gripping/
Fold up cage embryo material 001；In practice, scissor transmission arm is made of several scissor arms and connection section, and two scissor arms have a company
Section connection is connect, corresponding two scissor arms can be pivoted around connection section, and keep scissor transmission arm flexible by the matching of the pivot of scissor arms,
And the telescopic direction of scissor transmission arm is vertical with the linear guide extending direction, and the connection section of scissor transmission arm is mounted in
It installs on flitch 352, and being then separately connected for two free ends of scissor transmission arm drives cylinder 354 and clamping arm 353, drives
The scissor arms of cylinder 354 of taking offence driving scissor transmission arm pivot and are installed in the linear guide along scissor transmission arm transfer motion power to activity
On clamping arm 353, the power of driven gripper arm 353 is to be decomposed into vertical line guide rail extending direction and parallel lines is led
Two power of rail extending direction, and the power of vertical line guide rail extending direction is offset by the linear guide, and parallel lines guide rail prolongs
The power for stretching direction then provides the power that clamping arm 353 is moved along the linear guide, and matching pushes two clamping arms 353 along described straight
Line guide rail moves towards and closes up clamping/opening, and matching grips/fold up cage embryo material 001.
Refer to the attached drawing 1 and attached drawing 4-6, in the present embodiment, the first transplanting machine hand 51 and the second transplanting machine hand
52 is with mutually isostructural manipulators, with specific reference to attached drawing 4 and attached drawing 6, in the present embodiment, the first transplanting machine hand
51 and second transplanting machine hand 52 include cabinet type rack 511, the side end face of the cabinet type rack 511 sets two and extends along Z-direction
First straight line guide rail 512 sets on two first straight line guide rails 512 and can be vertically movable along two first straight line guide rails 512 and extends along Y-direction
Slide 513, the slide 513 and be arranged between two first straight line guide rails 512 ball leading screw driving pair 514 connect, institute
The ball screw for stating ball leading screw driving pair 514 passes through toothed belt transmission pair 515 and the second drive that cabinet type 511 top of rack is arranged
Dynamic motor 516 is sequentially connected, and in the present embodiment, the second driving motor 516 is servo motor, the slide 513 also with it is fixed
Two lifting cylinders 517 connection in cabinet type rack 511, the lifting cylinder 517 can coordinate ball leading screw driving pair 515 to synchronize
It is driven 513 vertical lifting of slide, in practice, by the way that two lifting cylinders 517 are arranged, to be reinforced for the second driving motor 516,
Reduce the load of the second driving motor 516；The ball screw slide unit module 518 extended along Y-direction is set on the slide 513, it is described
Ball screw slide unit module 518 is connect by the first toothed belt transmission secondary (attached drawing is not shown) with driving motor 519, driving motor
519 be servo motor, and the slide unit of the ball screw slide unit module 518 connects a mechanical arm 520 extended along Y-direction, described
One end of the Y-direction of mechanical arm 520 sets the first gripping thermomechanical components 53；The ball leading screw driving pair 514 is driven slide and vertically moves
Dynamic, 518 gearing arm 520 of cooperation ball screw slide unit module and the first gripper assembly 54 are moved along Y-direction, make the first gripping
Component 54 grips the cage embryo material 001 by 42 pre-profiling of molding die of the first punching machine 4 and pinches to transplanting feeding material component 52
Or so that the first gripper assembly 53 is pinched the cage embryo material 001 for the pre-profiling that transplanting feeding material component 52 transmits and be transferred to the second punching machine
On 6 molding die 61；In the present embodiment, first gripper assembly 53 includes the first peace being connect with mechanical arm 520
The bottom end of loading board 541, first mounting plate 541 sets the first installation flitch 542, and the first installation flitch 542 is along Y-direction
Front end sets first straight line guide rail (attached drawing is not shown), and first straight line guide rail extends in X direction, living on the first straight line guide rail
It is dynamic to install two first clamping arms 543, every 1 first clamping arm 543 by the first scissor transmission arm (attached drawing is not shown) with
The the first driving cylinder 544 for being installed in 542 bottom end of the first installation flitch is sequentially connected, and the first driving cylinder 544 passes through the
One scissor transmission arm is driven two first clamping arms 543 and is moved towards along the first straight line guide rail and embrace folder/pine folder, matching folder
Take/fold up cage embryo material 001；Refer to the attached drawing 6, the transplanting feeding material component 52 include rack 521, are set along X in the rack 521
To the purlin arm 522 of extension, along X to the sliding rail 523 of extension, the side of the Y-direction of the purlin arm 522 is set for installation on the purlin arm 522
Driving rack 524, on the sliding rail 523 activity install slide bearings 525, set in the slide bearings 525 and place cage
The side of the fixture 526 of embryo material, the Y-direction of the slide bearings 525 sets third driving motor 527, and third driving motor 527 is
Servo motor is installed in the drive shaft of the third driving motor 527 (attached with the gear of 524 engaged transmission of the driving rack
Figure is not shown), the third driving motor 527 is driven gear engaged transmission on the driving rack 524, matching transmission
Along X to moving, matching makes the fixture 526 that the transmission of the first transplanting machine hand 51 be clamped for the slide bearings 525 and fixture 526
The cage embryo material 001 of pre-profiling be transferred at transplanting feeding material component 52 and 53 docking location of the second transplanting machine hand, completion ball
The transplanting transhipment of cage embryo material 001；In the present embodiment, it is matched in the slide bearings 525 at 526 installation position of the fixture also
If supplied materials sensor detector 528, the supplied materials sensor detector 528 be used for detect the first transplanting machine hand 51 transmit just at
On the cage embryo material 001 to fixture 526 of type or after the second transplanting machine hand 53 grips cage embryo material 001 from fixture 526, triggering
Transplanting feeding material component 52 drives fixture 526 to move in X direction.
The full-automatic cage forging machining production line of the present embodiment conveys the cage embryo material after heating simultaneously by material stirring-up mechanism
By overturning be vertical placement, then cage embryo material is gripped from material stirring-up mechanism by swing Material moving device and is transferred to the first punching machine
Forging roughcast tool it is upper and/or from the thick cage embryo material of gripping forging on the forging roughcast of the first punching machine tool and be transferred to the first punching machine at
On pattern tool, and is gripped by Material moving device and sent to the second punching machine by the cage embryo material of the molding die pre-profiling of the first punching machine
Post forming is carried out on molding die；The full-automatic die forging gaily decorated basket molding machine of the present embodiment has the following advantages:First, this implementation
The full-automatic cage forging machining production line of example is provided with two axis robot of swing Material moving device (Material moving device), transplants speed
Soon, the slave leading portion that makes carries out heating process and delivers short to the back segment forging process time, and rigging embryo material difference variation is small, after not influencing
Duan Jinhang post-forming process, and material stirring-up mechanism, the swing material moving machine of the full-automatic cage forging machining production line of the present invention
Two axis robot Dock With Precision Position of structure, cage can carry out after being transferred to the first punching machine and the second punching machine without reposition
Finish forge is made, and the quality and consistency of cage are high；Second is that the full-automatic cage forging fabrication facility layout of the present embodiment is reasonable,
It is easy for installation, floor space is small, and equipment cost is low.
It is not intended to limit the scope of the present invention above, all technical spirits according to the present invention are to above implementation
Any modification, equivalent variations and modification made by example, in the range of still falling within technical scheme of the present invention.
Claims (10)
1. a kind of full-automatic cage forges machining production line, including：
Heating furnace, for heating cage embryo material to be formed；
Material stirring-up mechanism is docked with heating furnace, and the cage embryo material for will be exported from heating furnace is transferred to material stirring-up mechanism and is moved with swing
At material mechanism docking location and cage embryo material is overturn；
Swing Material moving device, for gripped from material stirring-up mechanism cage embryo material and be transferred to the first punching machine forging roughcast tool it is upper and/
Or it forges thick cage embryo material from gripping on the forging roughcast of the first punching machine tool and is transferred on the molding die of the first punching machine；
Material moving device, including the first transplanting machine hand, transplanting feeding material component and the second transplanting machine hand, first transplanting machine
Hand is docked with first punching machine, and can be gripped the cage embryo material by the molding die pre-profiling of the first punching machine and be pinched to transplanting
On feeding material component；The transplanting feeding material component docks the first transplanting machine hand and the second transplanting machine hand, and can be by the first transplanting
Manipulator transmission pre-profiling cage embryo material be transferred to its at the second transplanting machine hand docking location；Second transplanter
Tool hand is used to pinch the cage embryo material of the pre-profiling of transplanting feeding material component transmission and is transferred to the molding die of the second punching machine；
The molding die of second punching machine carries out post forming to the cage embryo material transmitted by the second transplanting machine hand.
2. a kind of full-automatic cage according to claim 1 forges machining production line, it is characterised in that, the material stirring-up mechanism
Including cabinet, the cabinet is spaced apart in X direction equipped with a row and the support column of adjustment height, on support column described in a row
One slideway of installation is tilted, the stock guide of the heating furnace is docked in described slideway one end, and the other end docks stirring component；The stirring
Component includes U-shaped supporting rack, stirring seat, connecting rod and driving device, and the U-shaped supporting rack is installed on cabinet, and in position
At stirring component and slideway docking location；The stirring seat is installed on U-shaped supporting rack and can relatively U-shaped supporting rack pivot
Turn, the stirring seat is also sequentially connected by connecting rod and driving device；The driving device is driven the relatively U-shaped supporting rack of stirring seat
Overturning rotation makes stirring seat be overturn from slideway abutting direction to vertical direction, and matching will slide along slideway to stirring seat
Cage embryo material is overturn to vertical placement.
3. a kind of full-automatic cage according to claim 2 forges machining production line, it is characterised in that, the driving device
For long axis cylinder, and the slideway Y-direction side is additionally provided with the valve group of the cage embryo material for only stopping/unclamping to move along slideway
Part；The valve member includes driving motor, balance staff and valve block；The driving motor is vertically installed and by extending along Y-direction
Link block connect with one of support column described in a row, the balance staff Y-direction is installed, and described balance staff one end and driving motor
Output axis connection, the other end connects the valve block, and the driving motor is driven the valve block by balance staff and swings, and
With the cage embryo material for only stopping/unclamping to move along slideway.
4. a kind of full-automatic cage according to claim 1 forges machining production line, it is characterised in that, the swing moves material
The first cabinet of mechanism, first cabinet top set rotating seat, and the rotating seat can be rotated relative to first cabinet；The rotation
The swing arm that rotating seat can be followed to rotate is set on swivel base, the swing arm is also connect with the Z-direction transmission component being located on rotating seat, and by
Z-direction transmission component transmission drive and it is vertically movable, the arm extended along Y-direction is set in the swing arm, the arm can be by being installed in
Y-direction transmission component in the swing arm is driven and is moved along Y-direction；The arm front end sets gripper assembly, and the gripper assembly
Also be located at the upper end and the electric rotating machine affixed with arm is connect, the electric rotating machine can drive the gripper assembly to rotate；
The rotating seat rotation drives swing arm rotation, and cooperation swing arm is vertically movable, arm Y-direction is mobile and gripper assembly rotation, matching make
Gripper assembly gripped from material stirring-up mechanism be transferred to after cage embryo material the first punching machine forging roughcast tool it is upper and/or from the first punching machine
Gripping is transferred to after forging thick cage embryo material on the molding die of the first punching machine on forging roughcast tool.
5. a kind of full-automatic cage according to claim 4 forges machining production line, it is characterised in that, the rotating seat by
The first driving motor for being located at first cabinet lower part drives and rotary motion；The Z-direction transmission component and Y-direction transmission component
It is lead screw straight line module；The gripper assembly includes the mounting plate with the output axis connection of the electric rotating machine, the installation
The bottom end of plate sets installation flitch, and the front end of the installation flitch length direction sets the linear guide, and the linear guide is along installation flitch
Width direction extends, in the linear guide activity install two clamping arms, each clamping arm by scissor transmission arm with
It is installed in the driving cylinder-driven connection of installation flitch bottom end, the driving cylinder is driven two clamping arms by scissor transmission arm
It is moved towards along the linear guide and embraces folder/pine folder, matching grips/fold up cage embryo material.
6. a kind of full-automatic cage according to any one of claims 1 to 5 forges machining production line, it is characterised in that, institute
It includes cabinet type rack to state the first transplanting machine hand and the second transplanting machine hand, and the side end face of the cabinet type rack sets two along Z-direction
The first straight line guide rail of extension sets on two first straight line guide rails and can be vertically movable along two first straight line guide rails and to extend along Y-direction
Slide, the slide and the ball leading screw driving pair being arranged between two first straight line guide rails connect, the ball leading screw driving
Secondary ball screw is sequentially connected by toothed belt transmission pair with the second driving motor that cabinet type rack top is arranged, the slide
It is also connect with two lifting cylinders being installed in cabinet type rack, the lifting cylinder can coordinate ball leading screw driving pair Synchronous Transmission
Slide vertical lifting；The ball screw slide unit module extended along Y-direction is set on the slide, the ball screw slide unit module passes through
First toothed belt transmission pair is connect with driving motor, and the slide unit of the ball screw slide unit module connects a machine extended along Y-direction
One end of tool arm, the mechanical arm Y-direction sets the first gripping thermomechanical components；The ball leading screw driving auxiliary driving slide vertically moves
It is dynamic, coordinate ball screw slide unit module gearing arm and the movement of the first gripper assembly Y-direction, make the gripping of the first gripper assembly by
The cage embryo material of the molding die pre-profiling of first punching machine simultaneously pinches on extremely transplanting feeding material component or the first gripper assembly is made to pinch
The cage embryo material of the pre-profiling of transplanting feeding material component transmission is simultaneously transferred on the molding die of the second punching machine.
7. a kind of full-automatic cage according to claim 6 forges machining production line, which is characterized in that first gripping
Component includes the first mounting plate being connect with mechanical arm, and the bottom end of first mounting plate sets the first installation flitch, and described
The front end of one installation flitch Y-direction sets first straight line guide rail, and first straight line guide rail extends in X direction, and the first straight line is led
Two first clamping arms are installed in activity on rail, and every 1 first clamping arm by the first scissor transmission arm and is installed in the first peace
The first driving cylinder-driven connection of flitch bottom end is filled, the first driving cylinder is driven two first by the first scissor transmission arm
Clamping arm moves towards along the first straight line guide rail and embraces folder/pine folder, and matching grips/fold up cage embryo material.
8. a kind of full-automatic cage according to claim 7 forges machining production line, it is characterised in that, the transplanting feeding
Component includes rack, sets the purlin arm to extension along X in the rack, on the purlin arm installation along X to the sliding rail of extension, the purlin
The side of arm Y-direction sets driving rack, on the sliding rail activity install slide bearings, set in the slide bearings and place cage
The side of the fixture of embryo material, the slide bearings Y-direction sets third driving motor, pacifies in the drive shaft of the third driving motor
If the gear with driving rack engaged transmission, the third driving motor are driven the gear and are nibbled on the driving rack
Transmission is closed, matching is driven the slide bearings and fixture along X to moving, and matching makes the fixture that the first transplanting machine hand be clamped
The cage embryo material of the pre-profiling of transmission is transferred at transplanting feeding material component and the second transplanting machine hand docking location, completes cage embryo
Material transplanting transhipment.
9. a kind of full-automatic cage according to claim 8 forges machining production line, it is characterised in that, second driving
Motor, driving motor and third driving motor are servo motor, and match the fixture in the slide bearings and install position
The place of setting also sets supplied materials sensor detector, and the supplied materials sensor detector is used to detect the transmission pre-profiling of the first transplanting machine hand
Cage embryo material to fixture on or after the second transplanting machine hand grips cage embryo material from fixture, triggering transplanting feeding material component drives
Fixture moves in X direction.
10. a kind of full-automatic cage according to claim 9 forges machining production line, which is characterized in that the heating furnace
For box-annealing furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810787763.3A CN108555218A (en) | 2018-07-18 | 2018-07-18 | A kind of full-automatic cage forging machining production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810787763.3A CN108555218A (en) | 2018-07-18 | 2018-07-18 | A kind of full-automatic cage forging machining production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108555218A true CN108555218A (en) | 2018-09-21 |
Family
ID=63555569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810787763.3A Withdrawn CN108555218A (en) | 2018-07-18 | 2018-07-18 | A kind of full-automatic cage forging machining production line |
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| CN (1) | CN108555218A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047635A (en) * | 2018-10-30 | 2018-12-21 | 新昌县奔力机械有限公司 | A kind of forging equipment making cutter blank |
| CN110026468A (en) * | 2019-04-25 | 2019-07-19 | 常熟非凡新材股份有限公司 | Steel ball heat pressing forming device |
| CN110116182A (en) * | 2019-04-04 | 2019-08-13 | 钢诺新材料股份有限公司 | Steel ball is thick, finish forge all-in-one machine |
| CN111069517A (en) * | 2019-12-20 | 2020-04-28 | 浙江赛赛轴承有限公司 | Intelligent precision forging automatic production line for bearings |
| CN114310334A (en) * | 2021-12-30 | 2022-04-12 | 湖北三环锻造有限公司 | Arrangement structure and processing technology of steering knuckle processing production line |
| CN117161284A (en) * | 2023-11-02 | 2023-12-05 | 宁波凯敏盛机械有限公司 | Processing method for hot forging forming of star-shaped sleeve |
-
2018
- 2018-07-18 CN CN201810787763.3A patent/CN108555218A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047635A (en) * | 2018-10-30 | 2018-12-21 | 新昌县奔力机械有限公司 | A kind of forging equipment making cutter blank |
| CN110116182A (en) * | 2019-04-04 | 2019-08-13 | 钢诺新材料股份有限公司 | Steel ball is thick, finish forge all-in-one machine |
| CN110026468A (en) * | 2019-04-25 | 2019-07-19 | 常熟非凡新材股份有限公司 | Steel ball heat pressing forming device |
| CN111069517A (en) * | 2019-12-20 | 2020-04-28 | 浙江赛赛轴承有限公司 | Intelligent precision forging automatic production line for bearings |
| CN114310334A (en) * | 2021-12-30 | 2022-04-12 | 湖北三环锻造有限公司 | Arrangement structure and processing technology of steering knuckle processing production line |
| CN117161284A (en) * | 2023-11-02 | 2023-12-05 | 宁波凯敏盛机械有限公司 | Processing method for hot forging forming of star-shaped sleeve |
| CN117161284B (en) * | 2023-11-02 | 2024-01-30 | 宁波凯敏盛机械有限公司 | Processing method for hot forging forming of star-shaped sleeve |
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Application publication date: 20180921 |
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