Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a device and a method for preparing kelp sauce.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
an apparatus for preparing kelp paste, comprising: the device comprises a first conveyor belt, a cutting unit, a softening unit, a cleaning unit, a slurrying unit, a drying unit and a mixing unit; the cutting unit is used for cutting the dried kelp on the first conveyor belt into blocks; the softening unit is used for softening the dry kelp; the cleaning unit is used for cleaning the softened kelp; the pulping unit is used for crushing kelp to form kelp pulp; the drying unit is used for drying the kelp slurry to form kelp blocks; the material mixing unit is used for crushing the kelp blocks to form kelp powder and mixing the kelp powder with auxiliary materials;
the softening unit comprises an evaporation kettle, a plurality of partition plates are horizontally arranged in the evaporation kettle, through holes for steam to circulate are formed in the partition plates, a first material pushing plate is connected onto the partition plates in a sliding mode, one end of the first material pushing plate is horizontally connected with a first push rod, one end of the first push rod extends out of the evaporation kettle, the first push rod is connected with a piston end of a first air cylinder, a first pipe clamp is connected to the top end of the first material pushing plate, a first corrugated pipe is connected into the first pipe clamp, and a feeding port and a discharging port of the first corrugated pipe are respectively located outside and inside the evaporation kettle; the evaporation kettle is provided with a plurality of discharge openings, the discharge openings can be closed by a first control valve, the discharge openings are positioned on the movement stroke of the first material pushing plate, and the discharge openings correspond to the first material pushing plate one by one;
A hopper is arranged between the cutting unit and the softening unit, the hopper is positioned at the discharge end of the conveyor belt, the hopper is provided with a plurality of discharge ports, the discharge ports are connected with feed pipes, the feed pipes are connected with feed valves, and the discharge ports of the feed pipes are communicated with the feed ports of the first corrugated pipes;
the cleaning unit comprises a cleaning box, the cleaning box is provided with a feeding hole, and the feeding hole of the cleaning box is communicated with the discharging hole of the evaporation kettle through a lifting mechanism; the washing box is also provided with a discharge hole, and the kelp in the washing box is conveyed into the slurrying unit through the discharge hole by the feeding mechanism;
the lifting mechanism comprises a second conveying belt which is obliquely arranged, the feeding end and the discharging end of the second conveying belt are respectively positioned below the discharging opening at the bottommost layer and in the cleaning box, the discharging opening is connected with a first material guide plate, the initial end of the first material guide plate is close to the discharging opening, and the terminal end of the material guide plate is close to the second conveying belt;
the feeding mechanism comprises a second cylinder, a second material pushing plate and a second push rod, the second push rod is horizontally connected to the second material pushing plate, one end of the second push rod extends out of the cleaning box, the second push rod is connected with the piston end of the second cylinder, and the discharge port of the cleaning box is located on the movement stroke of the second material pushing plate.
The slurrying unit comprises a slurrying box, and the slurrying box is provided with a feeding hole and a discharging hole which are communicated with a discharging hole of the cleaning box;
the drying unit comprises a drying box, a plurality of drying plates are horizontally arranged in the drying box, a third material pushing plate is connected onto the drying plates in a sliding mode, one end of the third material pushing plate is horizontally connected with a third push rod, one end of the third push rod extends out of the drying box, the third push rod is connected with a piston end of a third air cylinder, a second pipe clamp is connected to the top end of the third material pushing plate, a second corrugated pipe is connected into the second pipe clamp, and a material inlet and a material outlet of the second corrugated pipe are respectively located on the outer side and the inner side of the drying box; the drying box is provided with a plurality of discharge ports, the discharge ports of the drying box can be closed by a second control valve, and the discharge ports of the drying box are positioned on the movement stroke of the third material pushing plate and correspond to the third material pushing plate one by one;
the pulping box is communicated with the drying box through a foodstuff pump, a feed inlet of the foodstuff pump extends into the bottom of the pulping box through a pipeline, a discharge outlet of the foodstuff pump is connected with a main feed delivery pipe through a pipeline, the main feed delivery pipe is connected with a plurality of branch feed delivery pipes, and the branch feed delivery pipes are also communicated with a feed inlet of the second corrugated pipe;
The compounding unit is including smashing the case, be connected through the second stock guide between the feed inlet of smashing the case and the discharge gate of drying cabinet, it has inlet tube and feeder hopper to smash the case intercommunication, smash the incasement and be equipped with the crushing blade that is used for smashing the sea-tangle piece, be used for the stirring vane of stirring material.
Preferably, the outer wall of the evaporation kettle is connected with a first support frame, one end of the first support frame is fixed on the outer wall of the evaporation kettle in a threaded connection mode, the first support frame comprises a support rod which is obliquely arranged, one end of the support rod is connected with a third pipe clamp, and a feed inlet of the first corrugated pipe is located in the third pipe clamp.
Preferably, a sealing ring is connected between the first push rod and the evaporation kettle, the top of the evaporation kettle is in an upward arched shape, one end of the first push rod, which is far away from the first material pushing plate, is connected to a first vertical plate, and the first vertical plate is connected to the piston end of the first cylinder.
Preferably, the bottom of the evaporation kettle is provided with an evaporation chamber, the evaporation chamber is provided with a water inlet and a water outlet and is connected with a first heating pipe, the water inlet and the water outlet are respectively connected with a water inlet valve and a water outlet valve, the evaporation chamber is communicated with a steam conveying pipe, the steam conveying pipe is connected with a plurality of branch pipelines, and the outlet of each branch pipeline is located above the partition plate.
Preferably, a fixed plate and a movable plate are arranged in the cleaning box, the fixed plate is positioned above the movable plate, a through hole for circulation of a cleaning medium is formed in the fixed plate, the second material pushing plate is connected to the fixed plate in a sliding manner, a cavity for containing the cleaning medium is formed between the movable plate and the fixed plate, the cavity is communicated with a water inlet and a water outlet, a water inlet valve and a water outlet valve are connected to the water inlet and the water outlet respectively, the lower end of the movable plate is connected with a piston end of a third cylinder and is driven by the third cylinder to move up and down, and a rubber pad is connected between the movable plate and the inner wall of the cleaning box; the fixed plate is provided with a washing mechanism above, the washing mechanism comprises a washing pipe, the washing pipe is horizontally arranged, the washing pipe is provided with a plurality of spray heads along the length direction of the washing pipe, and the washing pipe is communicated with the high-pressure water supply mechanism.
Preferably, the pulping box is internally provided with a first main shaft, crushing blades and a screen, the first main shaft is vertically arranged, the first main shaft is in driving connection with an output shaft of a first motor, the crushing blades are sleeved on the periphery of the first main shaft, the screen is positioned below the crushing blades, and a discharge hole of the pulping box is positioned below the screen.
Preferably, be connected with the second support frame on the drying cabinet outer wall, second support frame one end is fixed on the drying cabinet outer wall through the threaded connection mode, the second support frame is including the bracing piece that the slope set up, bracing piece one end is connected with the third pipe clamp, the feed inlet of second bellows is located the third pipe clamp.
Preferably, a second main shaft, a stirring blade and a crushing blade are arranged in the crushing box, the second main shaft is in driving connection with an output shaft of a second motor, the crushing blade and the stirring blade are sleeved on the periphery of the second main shaft, and the crushing blade is located below the stirring blade.
Preferably, the fixed plate is connected with a radiating pipe, the radiating pipe is communicated with the inner cavity of the evaporation kettle through a pipeline to form a steam circulation loop, and the circulation loop is connected with a flow regulating valve.
A method for preparing a kelp jam, comprising the steps of:
placing the selected dry kelp on a first conveyor belt, cutting the dry kelp into blocks through a cutting unit, and collecting the cut dry kelp through a hopper;
starting a first air cylinder, driving a first push rod to drive a first material pushing plate to move to one side of an evaporation kettle by the first air cylinder, opening a feeding valve, enabling dry kelp in a hopper to enter a first corrugated pipe through a feeding pipe, driving the first push rod to drive the first material pushing plate to move reversely by the first air cylinder, enabling the first corrugated pipe to move along with the first material pushing plate in the movement process of the first material pushing plate, discharging the dry kelp through a discharge port of the first corrugated pipe, uniformly spreading the dry kelp on a partition plate, and closing the first air cylinder after the first material pushing plate moves to the other side of the evaporation kettle;
The bottom of the evaporation kettle is enabled to generate steam, the kelp is heated and cooked by the high-temperature steam, after the kelp is heated for a preset time, the control valve is opened, the first air cylinder is started, the first air cylinder drives the first push rod to drive the first material pushing plate to move, and the kelp on the partition plate is pushed out of the evaporation kettle;
the kelp moves to the second conveyor belt through the material guide plate, falls into the cleaning box after passing through the second conveyor belt, and is pushed into the slurrying box by the feeding mechanism after cleaning;
the kelp is pulped in a pulping box to form pulping liquid;
starting a third cylinder, driving a third push rod to drive a third material pushing plate to move to one side of a drying box by the third cylinder, starting a food pump, enabling slurry in the slurry box to enter a second corrugated pipe through a main material conveying pipe and a branch material conveying pipe, driving a third push rod to drive a third material pushing plate to move in a reverse direction by the third cylinder, enabling the second corrugated pipe to move along with the third material pushing plate in the movement process of the third material pushing plate, discharging kelp slurry through a discharge port of the second corrugated pipe, uniformly spreading the kelp slurry on a drying plate, closing the third cylinder and the food pump after the third material pushing plate moves to the other side of the drying box, and heating the kelp slurry through slow fire by the drying plate to form kelp blocks; opening a third air cylinder, and driving a third push rod by the third air cylinder to drive a third material pushing plate to move so as to push the kelp blocks on the drying plate into the crushing box;
The kelp piece accomplishes crushing process at crushing incasement and forms kelp powder, injects the clear water into crushing incasement through the inlet tube, adds the batching through the feeder hopper to crushing incasement, stirs the material through stirring vane, and the compounding process is accomplished at crushing incasement to the material, forms kelp jam.
Compared with the prior art, the invention has the following implementation effects:
the invention realizes the deep processing treatment of the kelp, the prepared kelp sauce is clean and sanitary, the flavor is unique, the streamlined operation is realized in the production process, the continuity is strong, the manual participation is not needed, and the production efficiency is high.
Before the dry kelp enters the hopper, the dry kelp is cut by the cutting unit, so that the contact area of the kelp with high-temperature steam, cleaning liquid and hot air is increased, and the softening, cleaning and drying time is shortened; since the cutting is performed before the pulverization, the pulverization time can be shortened. The hopper can be used for storing the kelp, the gap between the kelp can be more compact by a processing mode of cutting the kelp before the kelp enters the hopper, and the kelp stored in the hopper has more content. The hopper is used for transporting the kelp to the evaporation kettle, and the kelp can smoothly fall into the evaporation kettle by the cutting treatment mode.
The evaporation kettle can generate high-temperature steam at the bottom, the high-temperature steam softens the kelp at high temperature, the dry kelp is moistened, the adhesive force between sundries on the surface of the dry kelp and the dry kelp is reduced, the cleaning time of the dry kelp can be shortened, and the cleaning effect of the dry kelp is improved. In addition, the high-temperature steam can kill bacteria on the dried kelp, so that the sterilizing effect is achieved, and the preservation time of the finished kelp sauce is prolonged.
The baffle in the evaporation kettle can support dry kelp, and the polylith baffle is high low level in the evaporation kettle and arranges, and this mode can avoid dry kelp to take place to pile up in the evaporation kettle, increases the area of contact of dry kelp and air, and dry kelp is heated more fully, softening time greatly reduced.
The first cylinder can drive the first material pushing plate to move, one end of the first corrugated pipe is fixed to the first material pushing plate, in the moving process of the first material pushing plate, the first corrugated pipe is elastically deformed, the discharge port of the first corrugated pipe moves synchronously with the first material pushing plate, and in the moving process of the discharge port of the first corrugated pipe, kelp is uniformly spread on the partition plate through the discharge port of the first corrugated pipe gradually, so that the contact area of the dry kelp and air is further increased, and the effect of shortening softening time is achieved. In addition, after softening process accomplished, the feed valve is closed, and first cylinder drive drives first scraping wings and carries out horizontal motion to with the kelp propelling movement to the washing incasement after softening process, the ejection of compact is more convenient, smooth and easy.
The second conveyer belt is located between the evaporation kettle and the cleaning box and used for conveying softened kelp into the cleaning box, and continuity of softening treatment and cleaning treatment is guaranteed. First stock guide top sets up in the discharge opening department of evaporation cauldron, and the terminal is close to the second conveyer belt, and the kelp can follow the stock guide motion after passing through the discharge opening, prevents that the kelp from attaching to on the outer wall of evaporation cauldron or falling subaerial, the clearance on evaporation cauldron and ground of being convenient for to help improving the utilization ratio of kelp.
After the kelp is cleaned, the kelp is crushed by the pulping unit to form kelp pulp, and the kelp pulp is laid on the drying plate by the foodstuff pump. Because the drying plate is high low level and arranges in the drying cabinet, this mode can carry out the successive layer drying to the kelp thick liquid, and can dry the kelp thick liquid on every drying plate simultaneously, has shortened the drying time of kelp, has played the effect of shortening the finished product processing cycle.
The third cylinder can drive and drive the third material pushing plate to move, one end of the second corrugated pipe is fixed on the third material pushing plate, in the movement process of the third material pushing plate, the second corrugated pipe is elastically deformed, a discharge port of the second corrugated pipe moves synchronously with the third material pushing plate, in the horizontal movement process of the discharge port of the second corrugated pipe, the kelp pulp is gradually spread on the drying plate through the discharge port of the second corrugated pipe uniformly, the drying plate heats the kelp pulp, and the kelp pulp is hardened by heat. Because the kelp pulp is uniformly distributed on the drying plate, all parts are uniformly heated, the drying time is shortened, and the drying effect is ensured.
The kelp blocks obtained after drying are crushed in the crushing box, the mixing process is completed in the crushing box after crushing, the two processes can be sequentially performed under the program control, the production cost of the device is reduced, and meanwhile, the produced kelp paste has no hard block residues, so that the quality of the kelp paste is ensured.
Furthermore, can support the bellows through first support frame, when first cylinder drive drove first scraping wings and carry out the horizontal motion, elastic deformation can only take place in its axial for first bellows, and can not take place to rock from top to bottom, has improved the stability of bellows, makes the ejection of compact of kelp more smooth and easy, and the kelp that falls on the baffle is more even.
Further, the sealing washer can improve the gas tightness of evaporating kettle, and high temperature vapor escapes through the clearance between first push rod and the evaporating kettle when preventing that first push rod from carrying out horizontal motion, when having guaranteed heat utilization efficiency, has stabilized the softening treatment effect to the kelp.
Furthermore, the steam delivery pipe and the branch pipelines on the steam delivery pipe can respectively deliver the steam to the upper part of each partition plate, the kelp positioned at the upper part and the lower part of the evaporation kettle can be uniformly heated, and the softening treatment effect on the kelp is stabilized.
Further, the fixed plate is used for supporting the kelp, when the kelp is cleaned, the prepared cleaning liquid is pumped into a cavity between the fixed plate and the movable plate, the fourth air cylinder is started, the movable plate is driven by the fourth air cylinder to move upwards, the liquid level of the cleaning liquid gradually rises, finally, the kelp is completely immersed in the cleaning liquid, and sundries attached to the surface of the kelp are gradually adsorbed by the cleaning liquid. After standing for preset time, the fourth cylinder drives the movable plate to reset, the cleaning liquid remained between the kelps falls through the through holes in the fixed plate, the draining treatment is completed, and the subsequent drying time is shortened. After the cleaning treatment is finished, the high-pressure water supply mechanism conveys high-pressure clean water to the washing pipe, the clean water is sprayed to the surface of the sea level through the spray head, the cleaning liquid remained on the surface of the sea level is effectively washed away, and the quality of the produced sea level is ensured.
Further, the first motor can drive the first main shaft to drive the crushing blades to crush the softened kelp to form kelp pulp, and the kelp pulp falls to the bottom of the pulping box through meshes of the screen. The large kelp can be separated from the kelp paste through the screen, and the subsequent drying effect is ensured.
Furthermore, can support the second bellows through the second support frame, when third cylinder drive drove the third scraping wings and carry out horizontal motion, the second bellows only can take place elastic deformation in its axial, and can not take place to rock from top to bottom, has improved the stability of second bellows, makes the smooth and easy more of the ejection of compact of kelp thick liquid, and the kelp thick liquid that falls on the drying plate is more even.
Further, at the softening process to the kelp, high temperature vapor can get into the cooling tube through the pipeline to constantly circulate in cooling tube and evaporation kettle, at the high temperature vapor circulation flow in-process, high temperature vapor heats the washing liquid, and the washing liquid temperature rise has improved the cleaning efficiency to the kelp.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Example 1
Referring to fig. 1 to 5, an apparatus for preparing kelp paste, comprising: a first conveyor belt 1, a cutting unit 2, a softening unit, a washing unit, a slurrying unit, a drying unit and a mixing unit. The cutting unit 2 is used to cut the dried kelp on the first conveyor belt 1 into pieces. The softening unit is used for softening the dry kelp. The cleaning unit is used for cleaning the softened kelp. The pulping unit is used for crushing kelp to form kelp pulp. The drying unit is used for drying the kelp pulp to form kelp blocks. The mixing unit is used for crushing the kelp blocks to form kelp powder and mixing the kelp powder with auxiliary materials.
The cutting unit 2 includes a cutter blade capable of performing up-and-down reciprocating motion with respect to the first conveyor belt 11 to cut the kelp at a constant distance in a motion process of the kelp.
Softening unit includes reation kettle 12, the level is provided with polylith baffle 16 in the reation kettle 12, set up the through-hole that supplies the steam circulation on the baffle 16, sliding connection has first scraping wings 10 on the baffle 16, first scraping wings 10 one end is connected with first push rod 9 horizontally, stretch out in first push rod 9 one end is by reation kettle 12, first push rod 9 is connected with the piston end of first cylinder 7, first scraping wings 10 top is connected with first pipe clamp 11, first bellows 6 is connected in the first pipe clamp 11, the advance, the discharge gate of first bellows 6 is located outside, inboard of reation kettle 12 respectively. The evaporation kettle 12 is provided with a plurality of discharge openings 17, the discharge openings 17 can be closed by a first control valve 18, the discharge openings 17 are positioned on the movement stroke of the first material pushing plate 10, and the discharge openings 17 correspond to the first material pushing plate 10 one by one.
Be equipped with hopper 3 between cutting unit 2 and the softening unit, hopper 3 is located the discharge end of conveyer belt, hopper 3 has a plurality of discharge gates, and this discharge gate is connected with inlet pipe 4, be connected with feed valve 5 on the inlet pipe 4, the discharge gate of inlet pipe 4 with the feed inlet intercommunication of first bellows 6.
The cleaning unit comprises a cleaning box 21, the cleaning box 21 is provided with a feeding hole, and the feeding hole of the cleaning box 21 is communicated with the discharging hole 17 of the evaporation kettle 12 through a lifting mechanism. The cleaning box 21 is also provided with a discharge hole, and the kelp in the cleaning box 21 is conveyed into the slurrying unit through the discharge hole by a feeding mechanism.
The lifting mechanism comprises a second conveying belt 20 which is obliquely arranged, the feeding end and the discharging end of the second conveying belt 20 are respectively positioned below a discharging opening 17 at the bottommost layer and in a cleaning box 21, a first material guide plate 19 is connected to the discharging opening 17, the initial end of the first material guide plate 19 is close to the discharging opening 17, and the terminal end of the material guide plate is close to the second conveying belt 20.
The feeding mechanism comprises a second cylinder 28, a second material pushing plate 23 and a second push rod 22, the second push rod 22 is horizontally connected to the second material pushing plate 23, one end of the second push rod 22 extends out of the cleaning box 21, the second push rod 22 is connected with the piston end of the second cylinder 28, and the discharge hole of the cleaning box 21 is located on the movement stroke of the second material pushing plate 23.
The slurrying unit comprises a slurrying box 29, and the slurrying box 29 is provided with a feeding hole and a discharging hole which are communicated with a discharging hole of the cleaning box 21.
The drying unit includes drying cabinet 41, be equipped with polylith drying plate 42 horizontally in the drying cabinet 41, sliding connection has third scraping wings 40 on the drying plate 42, third scraping wings 40 one end level ground is connected with third push rod 39, third push rod 39 one end is stretched out in drying cabinet 41, third push rod 39 is connected with the piston end of third cylinder 35, third scraping wings 40 top is connected with second pipe clamp 36, second bellows 37 is connected in the second pipe clamp 36, the advance, the discharge gate of second bellows 37 are located drying cabinet 41 outside, inboard respectively. The drying box 41 is provided with a plurality of discharge ports 43, the discharge ports 43 of the drying box 41 can be closed by a second control valve 44, and the discharge ports 43 of the drying box 41 are located on the movement stroke of the third material pushing plate 40 and correspond to the third material pushing plate 40 one by one.
The drying plate 42 is provided therein with a second heating pipe, which should be embedded in the drying plate 42 and make the top surface of the drying plate 42 a smooth plane.
The discharge port of the slurrying box 29 is communicated with the drying box 41 through the food pump 34, the feed port of the food pump 34 extends into the bottom of the slurrying box 29 through a pipeline, the discharge port of the food pump 34 is connected with a conveying main pipe through a pipeline, the conveying main pipe is connected with a plurality of conveying branch pipes, and the conveying branch pipes are communicated with the feed port of the second corrugated pipe 37.
The compounding unit is including smashing case 46, be connected through second stock guide 45 between the feed inlet of smashing case 46 and the discharge gate of drying cabinet 41, it has inlet tube 49 and feeder hopper 48 to smash case 46 intercommunication, it is equipped with crushing blade 51, the stirring vane who is used for stirring the material that is used for smashing the sea-tangle piece in the case 46 to smash.
The pipe clamp in the scheme is a tool for fixing one end of the corrugated pipe, the shape of the pipe clamp can be designed according to the shape of the pipe orifice of the corrugated pipe, and the pipe clamp can be a rope, a hoop and the like.
The dry kelp is cut by the cutting unit 2 before entering the hopper 3, which is helpful for enhancing the contact area of the kelp with high-temperature steam, cleaning liquid and hot air, and shortening the softening, cleaning and drying time. Since the cutting is performed before the pulverization, the pulverization time can be shortened. Hopper 3 can save the kelp, and the processing mode of cutting it before the kelp gets into hopper 3 can make the clearance between the kelp more compact, and the kelp content of storing in hopper 3 is more. The hopper 3 is used for transporting the kelp into the evaporation kettle 12, and the kelp can smoothly fall into the evaporation kettle 12 by the cutting treatment mode.
The evaporation kettle 12 can generate high-temperature steam at the bottom, the high-temperature steam softens the kelp at high temperature, the dry kelp is moistened, the adhesive force between sundries on the surface of the dry kelp and the dry kelp is reduced, the cleaning time of the dry kelp can be shortened, and the cleaning effect of the dry kelp is improved. In addition, the high-temperature steam can kill bacteria on the dried kelp, so that the sterilizing effect is achieved, and the preservation time of the finished kelp sauce is prolonged.
Baffle 16 in the reation kettle 12 can support dry kelp, and polylith baffle 16 is high low level in reation kettle 12 and arranges, and this mode can avoid dry kelp to take place to pile up in reation kettle 12, increases the area of contact of dry kelp and air, and dry kelp is heated more fully, the time greatly reduced that softens.
First cylinder 7 can drive and drive first scraping wings 10 motion, 6 one end of first bellows are fixed on first scraping wings 10, in the motion of first scraping wings 10, elastic deformation takes place for first bellows 6, its discharge gate is along with first scraping wings 10 synchronous motion, in the discharge gate of first bellows 6 carries out the motion process, the kelp is gradually through the even shop of the discharge gate of first bellows 6 on baffle 16, the area of contact of dry kelp with the air has further been increased, the effect of shortening the softening time has been played. In addition, after softening process is completed, feed valve 5 is closed, and first cylinder 7 drives and drives first scraping wings 10 and carry out horizontal motion to carry out the kelp propelling movement to washing box 21 after softening process in, the ejection of compact is more convenient, smooth and easy.
The second conveyor belt 20 is positioned between the evaporation kettle 12 and the cleaning box 21 and is used for conveying the softened kelp into the cleaning box 21, so that the continuity of softening treatment and cleaning treatment is ensured. The first material guide plate 19 is arranged at the discharge opening 17 of the evaporation kettle 12 at the initial end, the second conveyor belt 20 is arranged at the terminal end, the kelp can move along the first material guide plate after passing through the discharge opening 17, the kelp is prevented from being attached to the outer wall of the evaporation kettle 12 or falling on the ground, the evaporation kettle 12 and the ground are convenient to clean, and the utilization rate of the kelp is improved.
After the kelp is cleaned, the kelp is crushed by the pulping unit to form kelp pulp, and the kelp pulp is laid on the drying plate 42 by the foodstuff pump 34. Because the drying plates 42 are arranged at high and low positions in the drying box 41, the kelp pulp can be dried layer by layer in the mode, and the kelp pulp on each drying plate 42 can be dried simultaneously, so that the drying time of the kelp is shortened, and the effect of shortening the processing period of finished products is achieved.
The third cylinder 35 can drive the third material pushing plate 40 to move, one end of the second corrugated pipe 37 is fixed on the third material pushing plate 40, in the moving process of the third material pushing plate 40, the second corrugated pipe 37 is elastically deformed, a discharge port of the second corrugated pipe 37 synchronously moves along with the third material pushing plate 40, in the horizontal moving process of the discharge port of the second corrugated pipe 37, the kelp pulp is gradually and uniformly spread on the drying plate 42 through the discharge port of the second corrugated pipe 37, the drying plate 42 heats the kelp pulp, and the kelp pulp is hardened by heating. Since the kelp pulp is uniformly distributed on the drying plate 42, each part is uniformly heated, the drying time is shortened, and the drying effect is ensured.
The kelp blocks obtained after drying are crushed in the crushing box 46, the mixing process is completed in the crushing box 46 after crushing, the two processes can be sequentially performed under the control of a program, the production cost of the device is reduced, and meanwhile, the produced kelp paste has no hard block residues, so that the quality of the kelp paste is ensured.
Referring to fig. 1 and 2, in some embodiments, a first support frame is connected to an outer wall of the evaporation kettle 12, one end of the first support frame is fixed to the outer wall of the evaporation kettle 12 in a threaded connection manner, the first support frame includes a support rod which is arranged in an inclined manner, one end of the support rod is connected to a third pipe clamp, and a feed inlet of the first corrugated pipe 6 is located in the third pipe clamp.
Can support first bellows through first support frame, when first scraping wings 10 carries out the horizontal motion at the drive of first cylinder 7, first bellows 6 only can take place elastic deformation in its axial, and can not take place to rock from top to bottom, has improved the stability of first bellows 6, makes the ejection of compact of kelp more smooth and easy, and the kelp that falls on baffle 16 is more even.
Referring to fig. 1 or 2, in some embodiments, a sealing ring is connected between the first push rod 9 and the evaporation kettle 12, the top of the evaporation kettle 12 is in an upward arched shape, one end of the first push rod 9, which is away from the first material pushing plate 10, is connected to the first vertical plate 8, and the first vertical plate 8 is connected to the piston end of the first air cylinder 7.
The sealing washer can improve the gas tightness of evaporating kettle 12, and high temperature vapor escapes through the clearance between first push rod 9 and the evaporating kettle 12 when preventing that first push rod 9 from carrying out the horizontal motion, when having guaranteed heat utilization efficiency, has stabilized the softening treatment effect to the kelp.
Referring to fig. 1 or 2, in some embodiments, the bottom of the evaporation kettle 12 is an evaporation chamber, the evaporation chamber has a water inlet 13 and a water outlet 14, and is connected with a first heating pipe 15, the water inlet 13 and the water outlet 14 are respectively connected with a water inlet valve and a water outlet valve, the evaporation chamber is communicated with a steam delivery pipe, the steam delivery pipe is connected with a plurality of branch pipes, and an outlet of each branch pipe is located above the partition 16.
Can carry the top of each baffle 16 respectively with vapor through steam conveying pipe and branch pipeline on it, the kelp homoenergetic that is in the upper and lower part of evaporating kettle 12 can the thermally equivalent, has stabilized the softening treatment effect to the kelp.
Referring to fig. 1 or 4, in some embodiments, a fixed plate 25 and a movable plate 26 are disposed in the cleaning tank 21, the fixed plate 25 is located above the movable plate 26, a through hole for circulation of a cleaning medium is formed in the fixed plate 25, the second material pushing plate 23 is slidably connected to the fixed plate 25, a chamber for containing the cleaning medium is formed between the movable plate 26 and the fixed plate 25, the chamber is communicated with a water inlet and a water outlet, a water inlet valve and a water outlet valve are connected to the water inlet and the water outlet respectively, a lower end of the movable plate 26 is connected to a piston end of a third cylinder 35 and is driven by the third cylinder 35 to move up and down, and a rubber pad is connected between the movable plate 26 and an inner wall of the cleaning tank 21. A washing mechanism is arranged above the fixing plate 25 and comprises a washing pipe 24, the washing pipe 24 is horizontally arranged, a plurality of spray heads are arranged on the washing pipe 24 along the length direction of the washing pipe, and the washing pipe 24 is communicated with a high-pressure water supply mechanism.
The fixed plate 25 is used for supporting the kelp, when the kelp is cleaned, the prepared cleaning solution is pumped into a cavity between the fixed plate 25 and the movable plate 26, the fourth cylinder 27 is started, the movable plate 26 is driven by the fourth cylinder 27 to move upwards, the liquid level of the cleaning solution gradually rises, finally the kelp is completely immersed in the cleaning solution, and impurities attached to the surface of the kelp are gradually adsorbed by the cleaning solution. After standing for a preset time, the fourth cylinder 27 drives the movable plate 26 to reset, and the cleaning liquid remained between the kelp falls through the through holes on the fixed plate 25, so that the draining treatment is completed, and the subsequent drying time is reduced. After the cleaning treatment is finished, the high-pressure water supply mechanism conveys high-pressure clean water to the washing pipe 24, the clean water is sprayed to the surface of the kelp through the spray head, the cleaning liquid remained on the surface of the sea is effectively washed away, and the quality of the produced kelp is guaranteed.
Referring to fig. 1, in some embodiments, a first main shaft 31, a crushing blade 32 and a screen 33 are disposed in the slurry tank 29, the first main shaft 31 is vertically disposed, the first main shaft 31 is drivingly connected to an output shaft of a first motor 30, the crushing blade 32 is sleeved on an outer periphery of the first main shaft 31, the screen 33 is located below the crushing blade 32, and a discharge port of the slurry tank 29 is located below the screen 33.
The first motor 30 can drive the first main shaft 31 to drive the crushing blade 32 to crush the softened kelp to form kelp pulp, and the kelp pulp falls to the bottom of the slurrying box 29 through the meshes of the screen 33. The large kelp can be separated from the kelp pulp through the screen 33, and the subsequent drying effect is ensured.
Referring to fig. 1 or 3, in some embodiments, a second support frame is connected to an outer wall of the drying oven 41, one end of the second support frame is fixed to the outer wall of the drying oven 41 in a threaded connection manner, the second support frame includes a support rod arranged in an inclined manner, one end of the support rod is connected to a third pipe clamp, and a feed inlet of the second bellows 37 is located in the third pipe clamp.
Can support second bellows 37 through the second support frame, when third cylinder 35 drive drives third scraping wings 40 and carries out horizontal motion, second bellows 37 only can take place elastic deformation in its axial, and can not take place to rock from top to bottom, has improved second bellows 37's stability, makes the ejection of compact of kelp thick liquid more smooth and easy, and the kelp thick liquid that falls on dry plate 42 is more even.
A sealing ring is connected between the third push rod 39 and the drying box 41, one end of the third push rod 39, which is away from the third material pushing plate 10, is connected to the second vertical plate 38, and the third vertical plate 38 is connected to the piston end of the third cylinder 7.
The sealing washer can improve the gas tightness of drying cabinet 41, and heat from the clearance between third push rod 39 and the drying cabinet 41 escapes when preventing that third push rod 39 from carrying out horizontal motion, when having guaranteed the heat utilization efficiency, has stabilized the drying process effect to kelp thick liquid.
Referring to fig. 1, in some embodiments, a second main shaft 50, a stirring blade and a crushing blade 51 are disposed in the crushing box 46, the second main shaft 50 is in driving connection with an output shaft of a second motor 47, the crushing blade 51 and the stirring blade are both sleeved on the periphery of the second main shaft 50, and the crushing blade 51 is located below the stirring blade.
Referring to fig. 5, in some embodiments, a heat dissipation pipe 51 is connected to the fixing plate 25, and the heat dissipation pipe 51 is communicated with the inner cavity of the evaporation kettle 12 through a pipe and forms a steam circulation loop, and a flow control valve is connected to the circulation loop.
At the softening process to the kelp, high temperature vapor can get into cooling tube 51 through the pipeline to constantly circulate in cooling tube 51 and reation kettle 12, at the high temperature vapor circulation flow in-process, high temperature vapor heats the washing liquid, and the washing liquid temperature rise has improved the cleaning efficiency to the kelp.
In conclusion, the invention realizes the deep processing treatment of the kelp, the prepared kelp sauce is clean and sanitary, the flavor is unique, the streamlined operation is realized in the production process, the continuity is strong, the manual participation is not needed, and the production efficiency is high.
Example 2
A method for preparing a kelp jam, comprising the steps of:
placing the selected dry kelp on a first conveyor belt 1, cutting the dry kelp into blocks through a cutting unit 2, and collecting the cut dry kelp through a hopper 3;
starting a first air cylinder 7, driving a first push rod 9 to drive a first material pushing plate 10 to move to one side of an evaporation kettle 12 by the first air cylinder 7, opening a feeding valve 5, enabling dry kelp in a hopper 3 to enter a first corrugated pipe 6 through a feeding pipe 4, simultaneously driving the first push rod 9 to drive the first material pushing plate 10 to move reversely by the first air cylinder 7, enabling the first corrugated pipe 6 to move along with the first material pushing plate 10 in the movement process, discharging the dry kelp through a discharging port of the first corrugated pipe 6, uniformly spreading the dry kelp on a partition plate 16, and closing the first air cylinder 7 after the first material pushing plate 10 moves to the other side of the evaporation kettle 12;
steam is generated at the bottom of the evaporation kettle 12, the kelp is heated and cooked by the high-temperature steam, after the kelp is heated for a preset time, the control valve is opened, the first air cylinder 7 is started, the first air cylinder 7 drives the first push rod 9 to drive the first material pushing plate 10 to move, and the kelp on the partition plate 16 is pushed out of the evaporation kettle 12;
The kelp moves to the second conveyor belt 20 through the material guide plate, falls into the cleaning box 21 after passing through the second conveyor belt 20, and is pushed into the slurrying box 29 by the feeding mechanism after cleaning;
the kelp is pulped in the pulping box 29 to form pulping liquid;
starting the third cylinder 35, driving the third push rod 39 by the third cylinder 35 to drive the third material pushing plate 40 to move to one side of the drying box 41, starting the food pump 34, allowing the slurrying liquid in the slurrying box 29 to enter the second corrugated pipe 37 through the main material conveying pipe and the branch material conveying pipe, simultaneously driving the third push rod 39 by the third cylinder 35 to drive the third material pushing plate 40 to move in the reverse direction, allowing the second corrugated pipe 37 to move along with the third material pushing plate 40 in the movement process, discharging the kelp paste through the discharge port of the second corrugated pipe 37 and uniformly spreading the kelp paste on the drying plate 42, closing the third cylinder 35 and the food pump 34 after the third material pushing plate 40 moves to the other side of the drying box 41, and heating the kelp paste through slow fire by the drying plate 42 to form kelp blocks; the third air cylinder 35 is opened, the third air cylinder 35 drives the third push rod 39 to drive the third material pushing plate 40 to move, so that the kelp blocks on the drying plate 42 are pushed into the crushing box 46;
the kelp piece accomplishes crushing process formation kelp powder in smashing case 46, injects the clear water into smashing case 46 through the inlet tube, adds the batching in smashing case 46 through feeder hopper 3, stirs the material through stirring vane, and the material accomplishes the compounding process in smashing case 46, forms kelp jam.
It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.