CN108406215A - Novel numerical control welding mechanism and lathe with the mechanism - Google Patents
Novel numerical control welding mechanism and lathe with the mechanism Download PDFInfo
- Publication number
- CN108406215A CN108406215A CN201810362367.6A CN201810362367A CN108406215A CN 108406215 A CN108406215 A CN 108406215A CN 201810362367 A CN201810362367 A CN 201810362367A CN 108406215 A CN108406215 A CN 108406215A
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- China
- Prior art keywords
- numerical control
- welding gun
- welding
- supporting rod
- lathe
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 79
- 230000007246 mechanism Effects 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000005476 soldering Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to a kind of novel numerical control welding mechanism and with the lathe of the mechanism, welding gun mechanism and adjustment mechanism including being separately positioned on same panel both sides, the adjustment mechanism includes support rod cylinder, supporting rod and directive wheel, it is connect with the panel rotation in the middle part of the supporting rod, the output axis connection on supporting rod top and the support rod cylinder, for driving the supporting rod to swing by support rod cylinder, support rod cylinder is fixed on the panel, supporting rod lower part is equipped with the directive wheel, and directive wheel is located at supporting rod towards the side of welding gun mechanism；Structure of the invention reasonable design, the numerical control bonding machine structure is on lathe after use, it can complete automatic angle adjustment in the welding process according to the angle of inclination of flange, the welding gun of novel numerical control welding mechanism is set to carry out soldering to the commissure of flange and pylon, welding efficiency is improved, welding cost is reduced.
Description
Technical field
The present invention relates to numerical control technical field of welding equipment more particularly to a kind of novel numerical control welding mechanism and there is the machine
The lathe of structure.
Background technology
At present in steel tower industry, due to the mechanism that the pylon of entire tower body four corners is tilt distribution, but pylon end
The flange in portion needs to keep horizontality when mounted, when flange is welded with pylon at present, since flange and pylon have certain angle
Degree, current numerical control welding equipment cannot complete automatic welding operation, need manually to be welded, cause welding efficiency low, no
The workload for increasing only welder, also adds production cost.
Invention content
In order to solve deficiency in the prior art, the present invention provide it is a kind of can be to flange and pylon with angle of inclination
Complete the novel numerical control welding mechanism of automatic welding and the lathe with the mechanism.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of novel numerical control welding mechanism, which is characterized in that welding gun mechanism and tune including being separately positioned on same panel both sides
Complete machine structure, the adjustment mechanism include support rod cylinder, supporting rod and directive wheel, in the middle part of the supporting rod with the panel rotation
Connection, the output axis connection on supporting rod top and the support rod cylinder drive the supporting rod for passing through support rod cylinder
It swings, support rod cylinder is fixed on the panel, and supporting rod lower part is equipped with the directive wheel, and directive wheel is located at supporting rod direction
The side of welding gun mechanism.
The welding gun mechanism includes the cross micropositioning stage that back side is connect with the panel, and cross micropositioning stage installed in front has weldering
Rifle and for driving the welding gun to carry out the oscillating motor of angle adjustment, welding gun is arranged towards the directive wheel side.
The support rod cylinder is located at the supporting rod close to the side of welding gun mechanism.
The supporting bar top is also connect by a spring with the panel.
A kind of lathe with novel numerical control welding mechanism, including lathe bed and at least one set of numerical control for being arranged on the lathe bed
Welding mechanism, which is characterized in that including：
Assembly, assembly include that lifting hanging plate, cross slide way and flat-removing air cyclinder, the lifting hanging plate back side pass through automatically controlled
Translation mechanism is mounted on the inside of a column, and column top is equipped with the decelerating motor being connect with the automatically controlled translation mechanism, and lifting is hung
The cross slide way and flat-removing air cyclinder are equipped on front side of plate, cross slide way is slidably connected with the lifting hanging plate, and flat-removing air cyclinder is fixed
On lifting hanging plate and its output end is connect with cross slide way one end, and the cross slide way other end is equipped with rail plate, rail plate
Outside is equipped with the numerical control bonding machine structure, and the panel back side of numerical control bonding machine structure is slidably connected by sliding block and rail plate.
The numerical control bonding machine structure is arranged on the inside of lathe bed, and part of the rail plate on the outside of lathe bed is additionally provided with one group
Welding gun mechanism, welding gun mechanism include the cross micropositioning stage that back side is connect by sliding block with the rail plate, before cross micropositioning stage
Side is equipped with welding gun and the oscillating motor for driving the welding gun to adjust, and welding gun is arranged towards lathe bed inside.
The sliding block is also connect with the output end of a sliding cylinder, and sliding cylinder is fixed on cross slide way.
The numerical control bonding machine structure is equipped with two groups, and one of which numerical control bonding machine structure is fixed on lathe bed one by assembly
End, another group of numerical control bonding machine structure are fixed on by assembly on the mobile weldering tower of lathe bed.
The beneficial effects of the invention are as follows：Reasonable in design, which, can basis on lathe after use
Automatic angle adjustment is completed at the angle of inclination of flange in the welding process, makes the welding gun of novel numerical control welding mechanism to flange and tower
The commissure of frame carries out soldering, improves welding efficiency, reduces welding cost.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the outside structure diagram of numerical control bonding machine structure and assembly.
Fig. 3 is the inside structure schematic diagram of numerical control bonding machine structure and assembly.
Fig. 4 is the welding line structure schematic diagram of flange and pylon.
In figure：1 lathe bed, 2 guide rails, 3 lifting cylinders, 4 driving roller framves, 5 welding guns, 6 oscillating motors, 7 cross micropositioning stages, 8
Sliding cylinder, 9 lifting hanging plates, 10 decelerating motors, 11 cross slide ways, 12 flat-removing air cyclinders, 13 springs, 14 support rod cylinders, 15
Strut, 16 directive wheels, 17 racks, 18 movement weldering towers, 19 driven roller framves, 20 mobile motors, 21 columns, 22 panels, 23 flanges,
24 pylons, 25 outside welds, 26 inside welds.
Specific implementation mode
Illustrate that embodiments of the present invention, those skilled in the art can be by this explanations by particular specific embodiment below
Content disclosed by book understands other advantages and effect of the present invention easily.
With reference to the accompanying drawings shown in 1,2,3：A kind of lathe with novel numerical control welding mechanism, including lathe bed 1,1 left side of lathe bed
One end is equipped with a platform, and being equipped with driving roller frame 4, lifting cylinder 3 and one group of novel numerical control by assembly on platform welds
Connection mechanism, the front and back lateral edges on the right side of lathe bed 1 are separately installed with guide rail 2 distributed along its length, in one of which guide rail 2
Side is equipped with rack 17, and the mobile weldering tower 18 being slidably connected with it is equipped on two groups of guide rails 2, mobile to weld on tower 18 by assembling always
At being equipped with driven roller frame 19, lifting cylinder 3 and one group of novel numerical control welding mechanism, the driving roller frame 4 and driven rolling
Wheel carrier 19 rotates pylon 24 for being supported to pylon 24, and by driving roller frame 4, so that pylon 24 is realized and rolls, lifting
The driving that cylinder 3 is used to complete to carry out pylon 24 lifting action, for carrying out relevant operation to pylon 24 is whole, while in tower
In 24 rolling process of frame, Liang Zu novel numerical controls mechanism can carry out soldering to the outside weld 25 of the flange 23 at 24 both ends of pylon.
The assembly includes lifting hanging plate 9, cross slide way 11 and flat-removing air cyclinder 12, and 9 back side of lifting hanging plate is logical
Automatically controlled translation mechanism is crossed mounted on 21 inside of a column, 21 top of column is equipped with the deceleration electricity being connect with the automatically controlled translation mechanism
Machine 10, automatically controlled translation mechanism include guide post, leading screw and the ball-screw bearing for connecting leading screw and lifting hanging plate 9, are led to
Crossing decelerating motor 10 drives the leading screw to rotate, to make lifting hanging plate 9 complete lift work on automatically controlled translation mechanism；
It lifts 9 front side of hanging plate and is equipped with the cross slide way 11 and flat-removing air cyclinder 12, cross slide way 11 is T-type structure, cross slide way
Realize and be slidably connected that pulley is fixed on lifting hanging plate 9, horizontal by way of pulley clamping with the lifting hanging plate 9 in 11 sides
Direction guiding rail 11 across the pulley gap sliding setting, flat-removing air cyclinder 12 be fixed on lifting hanging plate 9 on and its output end with
Rear side one end of cross slide way 11 connects, and drives the cross slide way 11 to be moved forward and backward by flat-removing air cyclinder 12；Laterally lead
11 other side of rail is equipped with rail plate, rail plate and 2 parallelly distribute on of guide rail, and the numerical control bonding machine is equipped on the outside of rail plate
Structure makes novel numerical control welding mechanism pass through cross slide way 11 and may exit off 24 top of pylon, pylon 24 is allow to be lifted to one
Fixed height carries out discharging.
Wherein, the numerical control bonding machine structure includes inside welding gun mechanism and the adjustment for being separately positioned on 22 both sides of same panel
22 back side of panel of mechanism, numerical control bonding machine structure is slidably connected by sliding block and rail plate, and numerical control bonding machine structure is allow to exist
It is free to slide on rail plate；
The adjustment mechanism includes support rod cylinder 14, supporting rod 15 and directive wheel 16,15 genesis analysis of the supporting rod, support
15 middle part of bar is rotatablely connected by shaft and the panel 22, and 15 top of supporting rod and the output shaft of the support rod cylinder 14 connect
It connecing, drives the supporting rod 15 to swing for passing through support rod cylinder 14, support rod cylinder 14 is fixed on the panel 22, and
Support rod cylinder 14 is located at the supporting rod 15 close to the side of welding gun mechanism, and 15 lower part of supporting rod is towards inside welding gun mechanism one
Side is obliquely installed and its bottom end is equipped with the directive wheel 16, and directive wheel 16 is located at supporting rod 15 towards the one of inside welding gun mechanism
Side, the structure can make directive wheel 16 deviate supporting rod 15, make 16 top of directive wheel have certain space, avoid supporting rod 15 with
Flange 23 contacts, and when in use, directive wheel 16 contacts with 23 outer surface of flange and rolled on flange movement to the adjustment mechanism,
When pylon 24 and flange 23 roll, directive wheel 16 is connect with 23 surface scrolls of flange always, passes through the inclined-plane on 23 surface of flange
Angle change makes panel 22 carry out synchronizing moving on rail plate, and then inside welding gun mechanism is made to synchronize movement, can be with
Keep inside welding gun mechanism that 26 spacing of inside weld between flange 23 and pylon 24 is kept not become in moving process
Change, it is made to complete stable weld job.
Inside welding gun mechanism includes the cross micropositioning stage 7 that back side is connect with the panel 22,7 front side of cross micropositioning stage
Welding gun 5 is installed and for driving the welding gun 5 to carry out the oscillating motor 6 of angle adjustment, welding gun 5 is towards 16 side of the directive wheel
Setting, cross micropositioning stage 7 and oscillating motor 6 can make according to the position of inside weld 26 into the pre-adjustment of line direction and angle
It can by adjusting to different-diameter flange 23 and pylon 24 weld.
The hook on 15 top of the supporting rod is also connect by a spring 13 with the panel 22, when support rod cylinder 14 is stopped
When only driving, 15 top of supporting rod can be tensed by spring 13, keep 15 position of supporting rod constant, avoid supporting rod 15 freely
Being contacted with welding gun 5 when movable causes component to damage.
The numerical control bonding machine structure is additionally provided with one close to 1 inside setting of lathe bed, rail plate close to the part in 1 outside of lathe bed
Group outside welding gun mechanism, outside welding gun mechanism include the cross micropositioning stage 7 that back side is connect by sliding block with the rail plate, and ten
7 installed in front of word micropositioning stage has welding gun 5 and the oscillating motor 6 for driving the welding gun 5 to adjust, welding gun 5 to be set towards 1 inside of lathe bed
It sets, cross micropositioning stage 7 and oscillating motor 6 can make it according to the position of inside weld 26 into the pre-adjustment of line direction and angle
Can by adjusting to different-diameter flange 23 and pylon 24 weld, the setting of the outside welding gun mechanism is for flange
Outside weld 25 is welded between 23 and pylon 24, in the same plane due to outside weld 25, therefore its welding process with it is existing general
Logical boxing structure is identical, and details are not described herein.
The sliding block of outside welding gun mechanism is also connect with the output end of a sliding cylinder 8, and sliding cylinder 8 is fixed on cross slide way
On 11, position of the outside welding gun mechanism on cross slide way 11 can be controlled by sliding cylinder 8, used convenient for electronic adjustment.
The foregoing is merely the preferred embodiments of the present invention, as long as achieving the object of the present invention skill with essentially identical means
Art scheme, belongs within protection scope of the present invention.
Claims (8)
1. a kind of novel numerical control welding mechanism, which is characterized in that including be separately positioned on same panel both sides welding gun mechanism and
Adjustment mechanism, the adjustment mechanism include support rod cylinder, supporting rod and directive wheel, are turned with the panel in the middle part of the supporting rod
Dynamic connection, the output axis connection on supporting rod top and the support rod cylinder drive the support for passing through support rod cylinder
Bar is swung, and support rod cylinder is fixed on the panel, and supporting rod lower part is equipped with the directive wheel, and directive wheel is located at supporting rod court
To the side of welding gun mechanism.
2. novel numerical control welding mechanism according to claim 1, it is characterised in that：The welding gun mechanism includes back side and institute
The cross micropositioning stage of panel connection is stated, cross micropositioning stage installed in front has welding gun and for driving the welding gun to carry out angle adjustment
Oscillating motor, welding gun are arranged towards the directive wheel side.
3. novel numerical control welding mechanism according to claim 1, it is characterised in that：The support rod cylinder is located at the branch
Strut is close to the side of welding gun mechanism.
4. novel numerical control welding mechanism according to claim 1 or 3, it is characterised in that：The supporting bar top also passes through
One spring is connect with the panel.
5. a kind of lathe with the novel numerical control welding mechanism described in claim 1-4 any one, including lathe bed and setting
At least one set of numerical control bonding machine structure on the lathe bed, which is characterized in that including：
Assembly, assembly include that lifting hanging plate, cross slide way and flat-removing air cyclinder, the lifting hanging plate back side pass through automatically controlled
Translation mechanism is mounted on the inside of a column, and column top is equipped with the decelerating motor being connect with the automatically controlled translation mechanism, and lifting is hung
The cross slide way and flat-removing air cyclinder are equipped on front side of plate, cross slide way is slidably connected with the lifting hanging plate, and flat-removing air cyclinder is fixed
On lifting hanging plate and its output end is connect with cross slide way one end, and the cross slide way other end is equipped with rail plate, rail plate
Outside is equipped with the numerical control bonding machine structure, and the panel back side of numerical control bonding machine structure is slidably connected by sliding block and rail plate.
6. lathe according to claim 5, it is characterised in that：The numerical control bonding machine structure is arranged on the inside of lathe bed, sliding
Dynamic part of the guide rail on the outside of lathe bed is additionally provided with one group of welding gun mechanism, and welding gun mechanism includes that back side passes through sliding block and the sliding
The cross micropositioning stage of guide rail connection, cross micropositioning stage installed in front have welding gun and the oscillating motor for driving the welding gun to adjust,
Welding gun is arranged towards lathe bed inside.
7. lathe according to claim 6, it is characterised in that：The sliding block is also connect with the output end of a sliding cylinder,
Sliding cylinder is fixed on cross slide way.
8. lathe according to claim 5, it is characterised in that：The numerical control bonding machine structure is equipped with two groups, one of which number
Control welding mechanism is fixed on lathe bed one end by assembly, and another group of numerical control bonding machine structure is fixed on lathe bed by assembly
Mobile weldering tower on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810362367.6A CN108406215A (en) | 2018-04-20 | 2018-04-20 | Novel numerical control welding mechanism and lathe with the mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810362367.6A CN108406215A (en) | 2018-04-20 | 2018-04-20 | Novel numerical control welding mechanism and lathe with the mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108406215A true CN108406215A (en) | 2018-08-17 |
Family
ID=63136338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810362367.6A Pending CN108406215A (en) | 2018-04-20 | 2018-04-20 | Novel numerical control welding mechanism and lathe with the mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108406215A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110116253A (en) * | 2019-06-03 | 2019-08-13 | 淮南市众兴机械制造有限责任公司 | A kind of fashioned iron cutting processing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101362248A (en) * | 2008-09-05 | 2009-02-11 | 江西江铃底盘股份有限公司 | Welding device and technique of axle housing assembly Y-shaped weld joint |
| CN101920420A (en) * | 2010-09-09 | 2010-12-22 | 李宪领 | Alien tank inclined joint automatic welding machine |
| CN102009254A (en) * | 2010-05-20 | 2011-04-13 | 杭州欣诚祥机电技术有限公司 | Automatic straight pipe flange welding machine |
| CN202317367U (en) * | 2011-11-23 | 2012-07-11 | 唐山开元自动焊接装备有限公司 | Automatic welding equipment for welding neck flange used for steel pipe tower |
| CN103100809A (en) * | 2013-02-01 | 2013-05-15 | 李宪领 | Irregular tank body circular seam automatic welding machine |
| CN105935831A (en) * | 2016-05-31 | 2016-09-14 | 铜陵正前机械装备制造有限公司 | Automatic welding device for crossed rods |
| CN206216161U (en) * | 2016-12-02 | 2017-06-06 | 何小成 | Welding gun automatic tracking welding connection device |
| CN208147273U (en) * | 2018-04-20 | 2018-11-27 | 山东耐垦智能装备有限公司 | Novel numerical control welding mechanism and lathe with the mechanism |
-
2018
- 2018-04-20 CN CN201810362367.6A patent/CN108406215A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101362248A (en) * | 2008-09-05 | 2009-02-11 | 江西江铃底盘股份有限公司 | Welding device and technique of axle housing assembly Y-shaped weld joint |
| CN102009254A (en) * | 2010-05-20 | 2011-04-13 | 杭州欣诚祥机电技术有限公司 | Automatic straight pipe flange welding machine |
| CN101920420A (en) * | 2010-09-09 | 2010-12-22 | 李宪领 | Alien tank inclined joint automatic welding machine |
| CN202317367U (en) * | 2011-11-23 | 2012-07-11 | 唐山开元自动焊接装备有限公司 | Automatic welding equipment for welding neck flange used for steel pipe tower |
| CN103100809A (en) * | 2013-02-01 | 2013-05-15 | 李宪领 | Irregular tank body circular seam automatic welding machine |
| CN105935831A (en) * | 2016-05-31 | 2016-09-14 | 铜陵正前机械装备制造有限公司 | Automatic welding device for crossed rods |
| CN206216161U (en) * | 2016-12-02 | 2017-06-06 | 何小成 | Welding gun automatic tracking welding connection device |
| CN208147273U (en) * | 2018-04-20 | 2018-11-27 | 山东耐垦智能装备有限公司 | Novel numerical control welding mechanism and lathe with the mechanism |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110116253A (en) * | 2019-06-03 | 2019-08-13 | 淮南市众兴机械制造有限责任公司 | A kind of fashioned iron cutting processing device |
| CN110116253B (en) * | 2019-06-03 | 2024-04-16 | 淮南市众兴机械制造有限责任公司 | Profile steel cutting machining device |
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Application publication date: 20180817 |
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